3126B Engines for Caterpillar Built Machines

(SENR9581)
 Disassembly and Assembly
2003/12/11 Cylinder Head - Install (SENR9581) 
SMCS - 1100 i01982699
Fuel Transfer Pump - Remove - If Equipped

Fuel Transfer Pump - Install - If Equipped Installation Procedure

Fuel Pressure Regulator - Remove and Install
Required Tools 
Unit Injector - Remove
Tool  Part Number  Part Description  Qty 
Unit Injector - Install
A  6V-4876  Lubricant  1 
Unit Injector Sleeve - Remove
Table 1
Unit Injector Sleeve - Install

Injection Actuation Pressure Control Valve - Re…

Unit Injector Hydraulic Pump - Remove

NOTICE
Unit Injector Hydraulic Pump - Install Keep all parts clean from contaminants.
Turbocharger - Remove
Contaminants may cause rapid wear and shortened component life.
Turbocharger - Disassemble

Turbocharger - Assemble

Turbocharger - Install

Exhaust Manifold - Remove and Install

Air Inlet Heater Solenoid - Remove and Install

Air Inlet Cover - Remove and Install

Air Inlet Elbow - Remove and Install

Inlet and Exhaust Valves - Remove and Install

Inlet and Exhaust Valve Guides - Remove and I…

Inlet and Exhaust Valve Seat Inserts - Remove …

Engine Oil Filter Base - Remove

Engine Oil Filter Base - Disassemble

Engine Oil Filter Base - Assemble

Engine Oil Filter Base - Install

Engine Oil Cooler - Remove

Engine Oil Cooler - Install

Engine Oil Pump - Remove

Engine Oil Pump - Disassemble

Engine Oil Pump - Assemble

Engine Oil Pump - Install Illustration 1 g01027450

Water Pump - Remove 1. Install a new cylinder head gasket (4).

Water Pump - Disassemble

Water Pump - Assemble

Water Pump - Install

Water Temperature Regulator Housing - Remo…

Water Temperature Regulator - Remove and In…

Flywheel - Remove and Install

Crankshaft Rear Seal - Remove

Crankshaft Rear Seal - Install

Crankshaft Rear Seal Carrier - Remove and Ins…

Flywheel Housing - Remove and Install

Vibration Damper and Pulley - Remove and Ins…

Crankshaft Front Seal - Remove

Crankshaft Front Seal - Install Illustration 2 g01027447

Front Cover - Remove 
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Front Cover - Install
Housing (Front) - Remove 2. Attach a suitable lifting device to cylinder head (3). The weight of the cylinder head
Housing (Front) - Install
is approximately 85 kg (187 lb). Position cylinder head (3) onto the dowels in the
cylinder block.
Camshaft Idler Gear - Remove and Install

Valve Mechanism Cover - Remove and Install 3. Lubricate the cylinder head bolts (1) and (2) and the washers with Tooling (A).
Install cylinder head bolts (1) and (2).
Valve Mechanism Cover Base - Remove and In…

Rocker Shaft and Pushrod - Remove

Rocker Shaft - Disassemble

Rocker Shaft - Assemble

Rocker Shaft and Pushrod - Install

Cylinder Head - Remove

Cylinder Head - Install

Lifter Group - Remove and Install

Camshaft - Remove

Camshaft - Install

Camshaft Gear - Remove and Install

Camshaft Bearings - Remove and Install

Engine Oil Pan - Remove and Install

Illustration 3 g00611358
Piston Cooling Jets - Remove and Install

Pistons and Connecting Rods - Remove 4. Tighten the cylinder head bolts according to the following procedure:
Pistons and Connecting Rods - Disassemble
a. Tighten bolt (1) through bolt (14) in a numerical sequence to a torque of
Pistons and Connecting Rods - Assemble 300 ± 15 N·m (221 ± 11 lb ft).
Pistons and Connecting Rods - Install
b. Loosen bolt (1) through bolt (14) until the washers are loose under the bolt
Crankshaft Main Bearings - Remove heads.
Crankshaft Main Bearings - Install
c. Tighten bolt (1) through bolt (14) again in a numerical sequence to a torque of
Crankshaft - Remove
130 ± 15 N·m (95 ± 11 lb ft).
Crankshaft Wear Sleeve (Rear) - Remove - If E…
d. Again tighten bolt (1) through bolt (14) in a numerical sequence to a torque of
Crankshaft Wear Sleeve (Rear) - Install
130 ± 15 N·m (95 ± 11 lb ft).
Crankshaft - Install

Crankshaft Gear - Remove and Install e. Turn bolt (1) through bolt (14) in a numerical sequence for an additional 90°
(1/4 turn).
Bearing Clearance - Check

Idler Pulley - Remove and Install f. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of
Belt Tensioner - Remove and Install 55 ± 7 N·m (41 ± 5 lb ft).

Electronic Control Module - Remove and Install End By:

Alternator - Remove and Install
a. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Electric Starting Motor - Remove and Install
b. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger -
Install".

c. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install".

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