MAIHAK Shaft Power Meter MDS 840 Manual V1-1

Title
User Manual
MAIHAK Shaft Power Meter
■ MDS 840 control unit
■ MDS 843 remote display unit
■ MDS propeller shaft unit
Document information
Document ID
Title: User Manual MAIHAK Shaft Power Meter
Part ID no.: 8 010 941
Version: 1.1
Stand: 2005-04-12
Subject
Product name: MAIHAK Shaft Power Meter
Hardware: MDS 210/212/214/216/218/220/221/222 measuring rings
MDS 250 shaft unit components
MDS 840 control unit
MDS 843 remote display unit
Software: Version 1.0
Manual editor
MAIHAK AG · Poppenbuetteler Bogen 9b · D-22399 Hamburg · Germany
Phone: +49 40 278 94 230
Fax: +49 40 278 94 242
E-Mail: joachim.werner@sick.de
Trademarks
Product names used in this document may be trademarks and are only used for identification purpose.
© SICK MAIHAK GmbH Germany. All rights reserved.
2 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

Symbols Glossary
ast: astern (backwards)
Hazard (general) kNm: kilo-Newton-meter (1 kNm= 1000 Nm)
kW: kilo-Watt (1 kW= 1000 W)
MW: Mega-Watt (1 MW= 1000 kW)
Hazard by voltage Nm: Newton-meter (physical unit for torque)
LED: Light-emitting diode (small indicating lamp)
LCD: Liquid crystal display (electronic display)
Hazard by magnetic field MCR: Maximum continuous rating
RPM: Revolutions per minute
SFOC: Specific fuel oil consumption
Hazard in explosion-hazardous locations SHP: Shaft horse power (1 SHP = 0.736 kW)
VAC: Volt alternating current
VDC: Volt direct current
Technical risk for this device or its function
W: Watt (physical unit for power)
(general)
Technical risk for this device by voltage

or other electrical hazards
Important information
Supplementary information
Link to information at another place
Nice to know
User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 3

Contents In this manual
1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.1 What the MAIHAK Shaft Power Meter does . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 Designated application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 Designated users (target group) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Measuring principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.6 Installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Installation of the shaft unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.1 Arrangement on the shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.2 Suitable place for the shaft unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1.3 Installation of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.1.4 Installation of the transmitter ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.1.5 Attachment of the transducer box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.1.6 Connection of the transmitter ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.1.7 Installation of the measuring rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.1.8 Installation of the string sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.1.9 Securing the wires on the shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.2 Frequency trim of the string sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.3 Attachment of the protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.4 Installation of the MDS 840/MDS 843 enclosure . . . . . . . . . . . . . . . . . . . . . . . 32
2.4.1 Suitable location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.4.2 Enclosure installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.5 Uninstallation guide for the shaft unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2 Transmitter power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.3 Transmitter signal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4 MDS 840 power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5 MDS 840 signal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.5.1 Connector type and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.5.2 Connector wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.5.3 Alarm outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.5.4 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.5.5 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.5.6 Serial port (digital interface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.6 MDS 843 remote display connection (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.7 MDS 823 remote display adapter (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1 System start-up (power-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2 Customizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

In this manual
5 Control unit operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

5.1 Main display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
5.2 Main menu / Keypad use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
5.3 Speed trial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
5.4 Zero point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
5.5 Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
5.5.1 Actual time (internal clock setting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
5.5.2 Averaging start time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
5.5.3 Averaging interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
5.5.4 Sampling rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
5.5.5 Shaft constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
5.6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
5.6.1 Analog output settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
5.6.2 Analog input settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
5.6.3 Alarm output limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
5.6.4 Serial port settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
5.6.5 Load values (MCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
5.6.6 SFOC (specific fuel oil consumption) constants. . . . . . . . . . . . . . . . . . . . . . . .63
5.6.7 LCD control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
5.7 Analog adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
5.7.1 Analog output adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
5.7.2 Analog input adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
5.8 Receiver test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
5.9 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
5.10 SHP on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
6 Remote display operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

6.1 Remote display readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
6.2 Remote display adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
7 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
7.1 Control unit / Remote display is not working . . . . . . . . . . . . . . . . . . . . . . . . . .74
7.2 RPM value is wrong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
7.3 Torque value is obviously wrong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
7.4 Power value is wrong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
8.1 Periodical zero point adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
8.2 Alarm check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
8.3 Cleaning the MDS 840/843 panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
8.4 Cleaning the MDS shaft unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

In this manual

MAIHAK Shaft Power Meter · Product description
1 Product description
Application
Technology
Scope of supply
Installation guide

1 .1 What the MAIHAK Shaft Power Meter does

A MAIHAK Shaft Power Meter measures the propulsion power from a ship’s propeller
shaft. It provides a numerical display of the actual torque, RPM, and power on the
propeller shaft.
Moreover, it calculates the average of these values over a certain time interval
(adjustable), provides corresponding analog output signals (for example, for analog
remote indications or for analog recordings), calculates the actual engine load and
generates »Heavy Run« and torque alarms with respect to the customer’s settings.
● For each propeller shaft of the ship, one separate

MAIHAK Shaft Power Meter system is required.
● Some components of the MAIHAK Shaft Power Meter are customized
according to the specified propeller shaft (→ page 10, §1.4).
1 .2 Intended use
1.2.1 Designated application

Engines
The MAIHAK Shaft Power Meter system is designated to be used with diesel engines.
However, it also possible to use it with other shaft drives. The »Heavy Run«/
»Light Run« features should only be used with diesel engines.
Location
The MDS 840 control unit and the MDS 843 remote display unit are designed for
»indoor« use. Direct influence of weather (water, wind, rain, sun) should be avoided;
such influences could damage these units.
Do not use in explosion-hazardous locations

The MAIHAK Shaft Power Meter system must not be used in explosion-
WARNING
hazardous locations unless additional safety measures are taken.
1.2.2 Designated users (target group)

Installation, adjustment, and trouble-shooting work should be carried out by skilled
persons who are trained and qualified to do the following jobs:
● mechanical installation
● electrical installation
● device configuration and adaptation
● handling and supervision during operation
● maintenance
Moreover, these skilled persons should be familiar with the potential risks and hazards
which might occur even if the work is carried out skilfully. They should know and
follow all the related safety measures.
A manual is an important part of the instrument. Please store this manual in

a safe place after use.

1.3 Measuring principle

The piano principle
The MAIHAK Shaft Power Meter uses metal strings to measure slight variations of
length. These strings work like the strings of a piano: The specific frequency of a string
depends on its tension. When the tension changes, the frequency will change
accordingly. This effect can be heard and measured.
Music on the shaft

Two metal rings are clamped around the propeller shaft, and two measuring strings are
located between these two rings. One of these strings will increase its tension (and thus
its frequency) when the shaft is driven, the other string will lower its tension. Each
string is equipped with an electromagnetic device which permanently actuates the
string to keep it vibrating.
Figure 1 Measuring principle
Listening to the sound

The vibration frequencies are permanently measured. In the transducer box, the
measuring signals are transformed for wireless transmission and are sent to the
transmitter ring disc which works as the sending antenna. The signals are read out by
the flat receiving antenna of the transmitter. The transmitter also works as a contact-
less power supply to the electronics on the shaft.
The string frequency signals are received by the control unit, which calculates and
displays a new torque and power value every 5 or 10 seconds.
RPM detection
Shaft RPMs are detected with a light barrier device which uses marker holes on the
transmitter ring.
Power indication and statistics

The MDS 840 control unit displays the current shaft power, calculated from the current
torque and RPMs. In addition, it calculates the average of torque and power during
programmable time intervals (1 … 36 hours); the most recent 32 averages are stored
and can be recalled, thus allowing power statistics for a maximum period of 48 days.

1 .4 System components
System overview
The basic (essential) units are:
● MDS shaft unit, consisting of
– MDS 210 … 222 measuring rings, installed on the propeller shaft
– MDS 250 shaft unit components, installed on and next to the propeller shaft
● MDS 840 control unit, installed in a suitable place anywhere on the ship
Optional units are:
● MDS 843 remote display, can be used anywhere on the ship
● MDS 823 remote display, if it exists from a former MDS installation
The MDS 840 control unit can be combined with any existing MDS shaft
unit components.
Figure 2 System overview
8 9
MDS 843 remote display P
-1
Pxh
MDS 823 remote display
min
6 7
(option) START
(re-use option)
4 5 x 103 Nm END
2 3
INSTANT TIME
0 1
x 103 kW
ESC AVERAGE kWh
MDS 840
MDS 823
power supply
data
cable
8 9
6 7
analog outputs (8x 4 ... 20 mA)
* projected
4 5
2
0
3 alarm outputs (2 relay contacts)
MDS 840
ESC
1
analog/digital inputs *
digital interface (RS 232 C) *
power supply
connecting
cable
junction box
signal
cable MDS 250 MDS 210 ... 222 Shaft unit
power supply

Shaft unit
The shaft unit is mounted next to and on the propeller shaft:
Figure 3 MDS shaft unit
propeller shaft string sensors
transducer box
transmitter ring*
measuring rings *
RPM detector
transmitter
* custom-sized diameter
The following components are customized and therefore can only be used
on the specified individual shaft diameter (see specification of »D0« on the
»MDS calibration card«):
– measuring rings
– transmitter ring
– receiving antenna
– collar of transducer box

The MDS 840 control unit is used to process the sensor signals and to display the
calculated physical values. It should be installed in a suitable place where it can easily
be read and operated.
Figure 4 MDS 840 control unit

The MDS 840 control unit is used to:

– electronically determine the physical values from the sensor signals
– provide a numerical display of the measured values (RPM, torque, power)
– calculate and display average values for a certain interval (1 … 36 hours)
– generate corresponding analog output signals (4 …20 mA)
– calculate and indicate the instant »Load« and »Light run«/»Heavy run« condition
and indicate the calculated value (%)
– provide relay output signals for »Heavy run« and torque alarm
– adjust and set-up the MDS system according to application requirements
The MDS 840 control unit can be used as a replacement for an MDS 820
control unit (used in former MDS versions). Any existing MDS 250
transmitters can be connected to the MDS 840 without any changes, except
for a new connection cable at the MDS 840.
MDS 843 remote display (option)

An MDS 843 remote display can be added to the system to provide a remote display at
another place. Enclosure and control panel are identical to the MDS 840 control unit.
Figure 5 MDS 843 remote display
MDS 823 remote display (re-use option)

If the MDS 840 control unit is equipped with an optional printboard, it allows you to
connect an MDS 823 remote display.
MDS 823 is a component of former MAIHAK Shaft Power Meter versions. It uses LED-
driven numerical displays, providing the same basic indications as the MDS 843,
however without advanced information like % Load or % Heavy Run.
Because the optional printboard provides an additional MDS 823 connector
(compatible to the former MDS 820 control unit), both an MDS 823 remote display
and an MDS 843 remote display can simultaneously be connected to the MDS 840.
Figure 6 MDS 823 remote display

1.5 Scope of supply

Figure 7 Scope of supply
H
F
I
G
E C
D
A J
D B
A MDS 840 control unit

B connecting cable
C transducer box, with shaft collar and cable set 1
D measuring rings (2 half-ring sets) 12
E transmitter ring (2 half-rings in one packing) 12
F protective cover for the measuring rings 1
G 2 string sensors MDS 31 in a transport box 1
H transmitter (incl. RPM detector) 1
I documents pack (MDS calibration card, user manual)
J signal cable 3
– optional: MDS 843 remote display
1 component of the shaft unit
2 size according to customer’s order
3 length according to customer’s order
Individual health risk due to strong magnetic field

The transmitter contains a strong permanent magnet. The magnetic field
may affect the function of sensitive medical devices like heart pacemakers,
WARNING
etc. Please check whether persons are using such medical devices.
Risk of personal injury

You should wear safety shoes when handling heavy components
CAUTION
(transmitter, measuring rings).
Although the measuring rings are heavy and rugged components, they are
made with special physical characteristics. Therefore the measuring rings
should be handled with care:
● Do not drop the measuring rings.
● Avoid bumping against hard objects like bulkheads, etc.
● Do not use any »excessive« force against the measuring rings. Please
observe and follow the installation instructions of this manual.

1 .6 Installation guide
The following steps must be carried out to make an MAIHAK Shaft Power Meter system
operational:
Install the shaft unit on the propeller shaft
– Find a suitable place on the shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
– Build a support for the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
– Install the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
– Install the transmitter ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
– Install the transducer box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
– Install the measuring rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
– Attach the string sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
– Adjust the string sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
– Attach the protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Install the control unit
– Suitable location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
– Enclosure installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
– Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
– Signal connections (overview). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
– Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [if required]. . . 38
– »Heavy Run alarm« and »torque alarm« outputs . . . . . . . . . . . . . . [if required]. . . 41
– Analog outputs (4 … 20 mA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . [if required]. . . 42
– Digital output (serial port) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [if required]. . . 42
Install the remote display (optional)
– Enclosure installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
– Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Customize your MDS system
– Essential settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
– Adaptations to your own requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

MAIHAK Shaft Power Meter · Mechanical installation
2 Mechanical installation
Attachment of the MDS shaft unit

Wiring of the MDS shaft unit
Installation of the MDS 840 enclosure
Installation of the MDS 843 enclosure
The mechanical installation requires intensive and precise work. It is

strongly recommended that you have the installation carried out by a SICK
MAIHAK specialist. Please note that damage, malfunctions, or inaccurate
measuring results caused by wrong or inappropriate installation are not
covered by the manufacturer’s warranty.

2 .1 Installation of the shaft unit
2.1.1 Arrangement on the shaft

General alignment of shaft components
● The transducer box should be located next to the string sensors - to allow for the
wiring from the transducer box to the string sensors.
● The transmitter ring must be aligned to the transmitter.
● One of the wiring terminals of the transmitter ring should be located next to the
transducer box. Look for the rectangular gap in the shaft collar of the transmitter
ring (illustration → page 22, figure 13) – this gap should be located next to the
transducer box. This alignment is required for the wire passage (→ figure 8)
Figure 8 General alignment of shaft components
string sensors
transmitter ring
transducer box
wiring terminal
wire passage
transmitter

Alternative arrangements
● You can select whether the transducer box is located between transmitter ring and
measuring rings or apart from the measuring rings (→ figure 9).
● The transmitter can be located on either side of the shaft (→ figure 9).
Figure 9 Arrangements of the shaft unit
200 140
(7.9") (5.5")
2.1.2 Suitable place for the shaft unit

It is important to find a suitable place for the shaft unit, based on the following criteria:
● The shaft section must have a smooth and even surface.
● The shaft unit should be installed away from any physical influences on the shaft,
like:
– shaft bearings
– shaft couplings
– changes of the shaft diameter
Such influences can effect irregular shaft torsion which would disturb the MDS
measurement. The minimum allowable distance from such shaft influences is 1x
shaft diameter.
● There should be enough space for the free rotation of measuring rings and
transducer box. The recommended minimum free space is 200 mm (8 ") all around
the shaft.
● Check if there is enough space for the transmitter and for cable connections.
● Avoid locations near to hot lines or strong blowers.
It is required to build a support for the transmitter (→ §2.1.3).

2.1.3 Installation of the transmitter

You will need to build an individual, suitable support for the transmitter. This support
should be welded or bolted to the ship’s structure before the transformer unit is fixed to
the support.
General position at the shaft

The transmitter must be fixed near the shaft where the transmitter ring will be
installed. The transmitter ring will go through the U-shaped gap of the transmitter.
In a standard installation the transmitter is located in a 4 o’clock position to the shaft,
however, you may select any other suitable position around the shaft.
Counterplate
It is recommended that you build a counterplate for the transmitter rear plate. See
figure 10 for dimensions and standard boring schedule.
Figure 10 Counterplate for the transmitter
min. 480 (18.9")

200
(7.9")
(4.09")
104
300 (11.8")
min. 450 (17.7")
(9.26")
ø15
235
(dia. 0.6")
120
10 (0.4") (4.73")
thick
256
(10.08")
Support rack
● For the basic dimensional requirements of the support, please refer to figure 11.
● The support should be built from angled (L-shaped) steel bars of at least
80x80 mm, or better. The total weight of the transmitter is 45 kg (99 lb.).
● Please make sure that the support is suitably built to keep the transmitter in place.
The transmitter must not swing against the devices on the shaft, nor swing away
from the shaft, nor swing in the direction of the shaft. Vibrations from the ship
should not be enhanced by the support. Add enforcing steel bars to improve the
support if required.
The dimensions in figure 11 apply to a support where the transmitter is

attached to the shaft side of the counterplate.
Inappropriate fixing of the transmitter can cause severe damage to the

devices on the shaft.

Figure 11 Support for the transmitter (schematic)
500
20"
20
45 (±10)
(±0.39")
7.9 0
1.77"
"
min. 320
290 (... 300)
min. 12.6"
11.4" (... 11.8")
Attachment
Individual health risk due to strong magnetic field

The transmitter has a strong electromagnet. The magnetic field may affect
the function of sensitive medical devices like heart pacemakers, etc. Please
WARNING
check whether persons are using such medical devices.
1. Attach the transmitter to the support (→ page 21, figure 12).

2. Vertical alignment: Align the transmitter to the center of the shaft.
3. Horizontal alignment: The distance between transmitter and shaft surface should
be 12 … 15 mm (→ page 21, figure 12 »B«).
It will later be required to check the alignment of transmitter and

transmitter ring (→ page 20, §2.1.4).
● Power supply → page 37, §3.2

● Signal connections → page 37, §3.3

2.1.4 Installation of the transmitter ring

Overview:
– The transmitter ring is delivered as two half-rings, which are wrapped
around the shaft.
– The electrical wires on the transmitter ring are connected to make a
triple loop on the ring.
– The transmitter ring disc is adjusted to the RPM detector.
– The receiving antenna of the transmitter is aligned to the transmitter
ring disc (= sending antenna).
– The RPM detector is adjusted to the marker holes of the transmitter ring
disc.
Attachment on the shaft

Wrap the transmitter half-rings around the shaft and connect the half-rings using the
attached 4 bolts (→ figure 12).
● The transmitter ring must go through the center of the U-shaped gap of the
transmitter and through the center of the RPM detector.
● There is a U-shaped gap in the shaft collar. This gap must be located next to the
transducer box (illustration → page 22, figure 13 and → page 16, figure 8).
● You should not tighten the clamping screws before the adjustment has been made.
Adjustments
1. Transmitter ring: The transmitter ring disc (= sending antenna) must go through
the center of the RPM detector (→ figure 12 »A«). Let the shaft slowly rotate
(driven by the turning gear) and adjust the transmitter ring by hand. For fine
adjustment (if required), tighten the clamping bolts of the shaft collar slightly, then
move the shaft collar of the transmitter ring to make the adjustment. Allowable
axial deviation: ±0.3 mm. – When the adjustment is finished, tighten the clamping
bolts.
If force is required to move the transmitter ring, apply force directly

to its shaft collar, not to any other of its components.
2. Receiving antenna: Check for an even distance between receiving antenna and disc
of the transmitter ring (→ figure 12 »C«). The distance should be 6 … 10 mm all
over the antenna surface. Adjust the position of the transmitter, if required.
3. RPM detector: The light barrier of the RPM detector (cylindrical bodies) must be
aligned to the center of the marker holes of the transmitter ring. Turn the RPM
detector to adjust its position (→ figure 12 »D«). Fix the position when finished.

Figure 12 Transmitter and transmitter ring, attached and adjusted
sending receiving
antenna antenna
B X = 12 ... 15 mm
X
A
Y
C
Y
Y = 6 ... 10 mm

Wiring on the transmitter ring

1. Connect the wires on the shaft collar:
– On the terminals, which are next to the transducer box, make a »staggered«
terminal connection, as shown in figure 13 »B«.
– On the opposite side, make a »straight« connection of all 3 lines
(→ figure 13 »A«).
● The wires on the transmitter ring should lie flat on the surface of the
shaft collar.
● These wires must not be crossed. They should form a triple loop when
connected.
2. Connect the two half-discs (antenna of the transmitter ring) with the supplied short
cable (→ figure 13 »C«).
Figure 13 Wiring on the transmitter ring

2.1.5 Attachment of the transducer box

1. Please refer to §2.1.1 (→ page 16) for the correct position of the transducer box.
2. Wrap the flexible steel strap of the transducer box around the shaft.
3. Check for an even position on the shaft.
4. Fix the strap by tightening the buckle screw.
5. Secure the buckle screw – for example, with paint.
2.1.6 Connection of the transmitter ring

● The supplied cable set includes all the required wires, with a matching
terminal number attached to each single wire.
● To make a straight and direct cable connection, it may be required to
shorten the wires. Please shorten at the ring connector side and attach a
new ring connector. Keep the cable numbers on the wire.
See figure 14:

1. Guide the 3 connecting wires through the loop of the cable spring.
2. Attach the cable spring to the transmitter ring (insert into the boring holes at the
collar gap).
3. Connect the free terminals on the transmitter ring to terminals 1 and 2 of the
transducer box.
4. Connect the disc of the transmitter ring to terminal 11.
Figure 14 Connection of transducer box and transmitter ring
12 sensor 2
13 sensor 2
1 1 power in
11 11 antenna
2 2 power in
7 ground
9 sensor 1
1 1
11 11 10 sensor 1
2 2

2.1.7 Installation of the measuring rings

Overview:
– The shaft must be cleaned to make a tight fit.
– The measuring rings are connected to each other on one side, then
wrapped around the shaft and roughly fixed.
– The measuring rings need to be adjusted to make an even run on the
shaft.
– Spacer sleeves and spacer blocks are removed during the procedure.
– Finally the string sensors are attached.
Assembling the measuring rings

In delivery condition, the two measuring rings are connected via spacer sleeves and
bolts (which will be removed after the adjustment → page 26). Each measuring ring is
divided into two half-ring sections, so that it can be »wrapped« around the shaft. As a
result, you will have two pairs of connected half-rings supplied (→ figure 15).
Figure 15 Measuring rings, supplied condition
lug bolt
connection lug clamping bolt
L
clamping lug
● Connect both half-rings on one side using the connection lugs (→ figure 15). Fix
the bolts by hand – do not use a wrench at this point of installation.
Figure 16 Measuring rings, ready for installation
L

● At this installation point, keep the associated half-ring sections of the

measuring rings connected with the spacer sleeves.
● Whenever you plan to remove the measuring rings from the shaft,
reinstall the spacer sleeves before you dismantle the measuring rings.
Cleaning the shaft

It is essential that the measuring rings are firmly fixed in their position, with a good
metal-to-metal grip that avoids any sliding on the shaft. The shaft section under the
measuring rings must be blank, smooth, and clean:
– Remove any paint from the shaft, if it exists.
– Remove rust and dirt. If required for this purpose, grind the shaft by hand, using
grinding paper – please do not use machines.
– Carefully remove any traces of oil or grease.
Attaching the measuring rings on the shaft

1. »Wrap« the measuring rings over the shaft into position. Please observe the arrow
marks on the rings: The arrows should meet the »ahead« direction of the shaft.
2. Connect both half-ring sections with the adjustable clamping lug; you may loosen
the clamping bolt as far as required to insert the lug bolt. Fix all the bolts by hand.
3. Make sure that the measuring rings are properly aligned to the shaft. Then tighten
the two clamping bolts alternately step-by-step (each step ¼ turn) until the
measuring rings fit well on the shaft, but can still be moved when using a plastic
hammer.
Figure 17 Measuring rings, attached to the shaft
spacer block spacer sleeves

Adjusting and fixing the measuring rings

Figure 18 Measuring rings adjustment
A B
±0.20 mm
1. Install a dial gauge in order to measure the axial position of the measuring rings
(→ figure 18 »A«).
2. Use the main engine turning gear to the shaft rotating slowly. Use a plastic hammer
to adjust the measuring rings until they are clearly aligned to the shaft rotation.
Maximum axial deviation: ±0.20 mm.
You may need to lift the dial gauge when passing the clamping lugs.
3. Tighten the clamping bolts until the measuring rings are no longer movable, then
tighten further by a turn of 1/3.
4. Remove the two spacer blocks from the measuring rings (dismantle the 4 screws
each and take off the metal block), and remove all the spacer sleeves.
Keep all the spacer blocks and sleeves (incl. bolts) for later use because
these parts are required when the measuring rings have to be removed
from the shaft. Recommendation: Put these parts into the transport box
of the string sensors when the string sensors have been installed, and
store the transport box in the ship’s stock.
5. Check again the axial position of the measuring ring where the dial gauge is;
readjust, if required (same procedure as for step 2). Then tighten the clamping bolt
of this measuring ring; tighten firmly a final time using an extension pipe (max.
30 cm/12 inch) on the wrench/spanner.
6. Use one of the spacer sleeves as a »gauge« for check whether the other measuring
ring has an even distance (→ figure 18 »B«). Check the entire ring area; tolerance:
+0.2 mm. If correction is required, use a plastic hammer to adjust this measuring
ring only.
7. When this measuring ring is adjusted, tighten its clamping lug in the same way as
for the first measuring ring.
8. Now tighten all the 8 lug bolts.
9. Secure all the lug bolts with the supplied split pins.

10. In order to make a firm fit on the shaft:

– Let the shaft rotate slowly, driven by the turning gear.
– Use a plastic hammer to knock on a measuring ring, starting at the connecting
lug and stopping at the clamping lug – so that only the half-ring from the
connecting lug to the clamping lug is affected (→ figure 19). Do this for both
measuring rings for 5 shaft turns each.
– Change the direction of the shaft rotation and repeat the procedure in the same
way, now affecting the other two half-rings.
Figure 19 Making a firm fit on the shaft

2.1.8 Installation of the string sensors
The string sensors are delivered in a transport box (→ page 13, figure 7).
Attachment
1. Please check the supplied MDS calibration card for the serial number of the string
sensors. The MDS 31 string sensor which is listed first is referred to as »string
sensor 1«, the second as »string sensor 2«.
2. Attach string sensor 1 to position 1:
a) The »fixed block« should be situated on the outer ring block; the »moving
block« on the inner ring block. Use the screws of the removed spacer blocks; do
not fix these screws, just insert the screws by hand.
b) Push the string sensor against the indicated arrow direction (to get maximum
clearance for spanning the knurled nut) and make sure that the string sensor
position is parallel to the measuring rings. Then tighten the screws by hand
only.
c) Now tighten the screws of the »fixed block«. Make a final fixing.
3. Attach string sensor 2 to position 2, using the same procedure as for string sensor 1,
however with the »fixed block« situated on the inner ring block, the »moving block«
situated on the outer ring block.
After the installation (or replacement) of the string sensors, both string
sensors need to be adjusted. This adjustment requires that the wiring on the
shaft is completed and the transmitter is operational. Please refer to §2.2
(→ page 30) for the procedure.
Figure 20 String sensor attachment
outer ring block
1 1 position marker
knurled nut
inner ring block
arrow marker
knurled nut
2 2 »moving block« »fixed block«
68787
serial number

Connection
See figure 21:
1. Connect terminal 7 (ground) to the base of a string sensor.
2. Connect terminal 9 and 10 to string sensor 1 (any polarity).
3. Connect terminal 12 and 13 to string sensor 2 (any polarity).
4. Secure all the screw connections – for example, with paint.
Figure 21 Connection of transducer box and string sensors
1 1
12 sensor 2
13 sensor 2 7
1 power in 9
10
11 antenna
2 power in 12
13
7
9
ground
sensor 1
2 2
10 sensor 1
2.1.9 Securing the wires on the shaft

1. Please check: All wires on the shaft should be kept away from sharp edges.
2. All wires on the shaft should be fixed in place. Please check that none of the wires
could become loose when the shaft is rotating. Use cable straps or silicone glue to
fix the entire length of the wires.

2 .2 Frequency trim of the string sensors

This procedure must be made
– after the installation of the string sensors
– after a replacement of one string sensor or both string sensors
– whenever the measuring rings have been re-attached (for whatever
reason) after the installation.
Requirements
● If this procedure is made for a completely installed shaft unit, it is required to
remove the protective cover from the measuring rings (→ page 31, §2.3).
● The procedure requires a frequency meter for a range of 0 … 1000 Hz to be
connected to the transducer box terminals.
● The transmitter must be operative (switch on its power supply).
To check if the transmitter is operating, place a piece of steel (for

example, a spanner) into the gap between shaft and transmitter – if the
transmitter is ON, you will clearly feel the effect of the magnetic field.
Adjusting string sensor 1

1. Connect a frequency meter to terminals 7 (ground) and 9 (sensor 1) of the
transducer box.
2. Adjust the knurled nut (→ page 28, figure 20) of string sensor 1 so that the
frequency is 610 Hz (±1.5 Hz).
Turn carefully while watching the frequency – do not turn »randomly«.

Otherwise the string could be torn off internally.
3. Tighten the screws on the »moving block« of string sensor 1.

4. Turn the knurled nut of string sensor 1 clockwise as far as it will go. (This will
release the knurled nut from the tension of the string.)
5. Check the frequency again. If the frequency has changed, release the screws of the
»moving block« again and repeat step 2 to 5. – The frequency adjustment is
completed when the frequency is in the range of 608.5 … 611.5 Hz with the
»moving block« screws being tightened and the knurled nut released.
Adjusting string sensor 2

6. Connect a frequency meter to terminals 7 (ground) and 12 (sensor 2) of the
transducer box.
7. Repeat step 2 to 5 for string sensor 2.
Sealing the string sensors

When the trimming is completed, wrap the end of the rubber sleeve over the knurled
nut (→ page 31, figure 22), so that the knurled nut is completely covered and sealed
by the rubber sleeve.
Zero point adjustment

Whenever string sensors have been adjusted or re-adjusted, an electronic zero point
adjustment is required. Please follow the procedure as described in §5.4 (→ page 51).

Figure 22 Rubber sleeve of the string sensors
2.3 Attachment of the protective cover

1. Wrap the protective cover (→ page 13, figure 7) around the measuring rings:
– The foam rubber bands (if they exist) should be located over the string sensor
section.
– The fixing screws should be located at the opposite side of the string sensors.
– The fixing screws should be located in the gap where the measuring rings are
connected, the clamping screws should be hooked in place and thus the
protective cover should not slip due to rotation or vibration.
2. Tighten the clamping screws until the protective cover is safely located, but still can
be moved on the measuring rings. Do not tighten too »hard« because this could
damage the protective collar.

2 .4 Installation of the MDS 840/MDS 843 enclosure
2.4.1 Suitable location

● The MDS 840 control unit can be located anywhere in the ship, at any distance
from the shaft unit. The location is your choice.
● The MDS 843 remote display can be located anywhere in the ship, at any distance
from the MDS 840 control unit. The location is your choice.
● The MDS 840 control unit and the MDS 843 remote display are designed for
»indoor« use. Please avoid direct influence of weather (rain, etc.) and machine
environment (steam, oil, etc.); such influences could damage these units.
● Please avoid the influence of strong vibrations.
● Allowable ambient temperature: 0 … 55 °C (32 … 131 °F).
2.4.2 Enclosure installation

● The enclosure should be mounted into a panel plate. Clamp holders are supplied
with the enclosure (→ figure 23).
Figure 23 MDS 840/MDS 843 enclosure
ø12
140
130
120
60
220
210
50
A
230
A
MDS 823 only
X2 serial I/O X4 4...20mA
X3 input sender ring X5 4...20mA
MAIHAK AG HAMBURG
Model: MDS 840
S.No.: 004001 Part.No.: 313700
Model: 230 V 48-62 Hz 20 VA
230 V
Proved by: Date: 09.11.04 FUSE T0.31A C
5
● Power supply → page 38, §3.4

● X2 … X5 → page 39, §3.5

2.5 Uninstallation guide for the shaft unit

If the shaft unit needs to be removed from the shaft, please proceed as follows:
1. Disconnect the cables from the transmitter ring.1 → page 23, §2.1.6
2. Disconnect all the cables from the string sensors and
→ page 28, §2.1.8
remove the string sensors from the measuring rings.1
3. Attach the spacer blocks on the position of the string
→ page 25, figure 17
sensors.
4. Attach all the spacer sleeves between the measuring
rings.
5. Release both clamping bolts of the measuring rings. → page 24, figure 15
6. Remove one lug bolt on each measuring ring and take the
measuring rings from the propeller shaft.
7. Remove the transducer box from the propeller shaft. → page 23, §2.1.5
8. Disconnect all the cables from the transmitter. → page 37, figure 24
9. Remove the transmitter from its support. → page 18, §2.1.3
10. Disconnect the wiring on the transmitter ring. → page 22, figure 13
11. Remove the connecting bolts of the transmitter half-rings
→ page 20, §2.1.4
and take the transmitter ring from the propeller shaft.
1 You may keep all the cables connected to the transducer box.


MAIHAK Shaft Power Meter · Electrical installation
3 Electrical installation
Power supply to the shaft unit

Connection of shaft and control unit
Signal inputs and outputs
Digital interface
Remote display connection

3 .1 General safety information

General danger caused by electrical current
● If you need to open an instrument for installation or maintenance
purposes, first disconnect it from all power sources.
WARNING
● If the instrument has been opened and requires live current during
adjustment or repair, this work may only be undertaken by specialists who
are familiar with the potential risks.
● Electric contacts that you could touch during work should not contain
current or should be protected against physical contact. When you open
enclosures or remove components, parts may be exposed which contain
current.
● Never interrupt Protective Earth connections inside or outside the
instruments in any way. Any such interruption may lead to the instrument
becoming dangerous.
● When electrical fuses must be replaced, only those fuses may be used as
replacements which correspond exactly to the stated values (type of
design, switch-off current, switch-off characteristic).
● If it becomes evident that it is no longer possible to operate the
instruments safely, take the instruments out of operation and secure them
against an unauthorised start-up.
Before connecting signal circuits, you should disconnect the power supply from
all devices which are to be connected. You should also do this when
connecting plug connectors. Otherwise the internal electronics could be
damaged.
Risks and damage due to liquids

● Liquid substances (water, oil, etc.) must not get into the enclosures.
WARNING
● If any liquid penetrated into an enclosure, take the instrument
immediately out of operation and disconnect the power supply at an
external point (for example, at the main power supply panel). To have the
instrument repaired, report the problem to the manufacturer’s service
representative or an authorised skilled person.
Consequences of unauthorized modifications

You must not remove, add, or change any component in the instrument, unless
these changes are officially described and specified by the manufacturer.
WARNING
Otherwise the manufacturer’s guarantee becomes invalid.

3.2 Transmitter power supply

Connect the power supply to the transmitter, to terminals 1 and 2 of the right terminal
strip (→ figure 24).
● Nominal supply: 230 V 50/60 Hz; allowable voltage range: 200 … 240 V
● Power cable: min. 2x 1.5 mm2 (MGCG type)
● An external power switch with a 6 A fuse has to be installed for the transmitter.
3.3 Transmitter signal connections

● Connect the supplied signal cable to the transmitter as shown in figure 24.
● Guide the signal cable to the location where the control unit is installed. Connect
the signal cable to a terminal strip and use the supplied smaller cable to connect the
MDS 840 to that terminal strip. (Please do not connect the signal cable directly to
the MDS 840 control unit.)
Figure 24 Transmitter connection
X3 input sender ring
+15 VDC out

+15 VDC out
transducer 1
transducer 2
MDS 840
0 V (GND)
1 12
RPM in
MDS 823 only

connecting cable
X3 input sender ring
1 2 3 4 5 6 7 8 9 10 11 12
yellow
brown
green
white
grey
4
1
2
5
3
MDS 250
transmitter
signal cable
transducer 1
transducer 2
supply
power
+15 VDC in
in
RPM out
28/2004
105607
1 2 3
0V
1 2 3 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
50/60 Hz
230 V
5
3
4
1
PG29 PG21
6A
power supply

3 .4 MDS 840 power supply

Health risk
● Only connect the MDS 840 to a power supply which has a Protective
Earth line (PE). Otherwise the electrical safety is not guaranteed.
CAUTION
● You should only start up the unit if a correct Protective Earth connection
exists.
Damage or malfunction due to wrong power supply

● The power supply voltage and frequency must meet the data given on
the MDS 840 nameplate. Please check that it does.
CAUTION
● If the power supply voltage is too high, then the MDS 840 can be
damaged. The MDS 840 can be dangerous in damaged condition.
● If the power supply voltage is too low, the MAIHAK Shaft Power Meter
will not work correctly.
1. Please check if the MDS 840 power switch (0 / 1 → figure 25) is switched off
(0 visible) to make sure that the unit is not unintentionally started up.
2. Connect the power supply cable to the CEE-22 plug on the rear panel.
Please check if the power switch should be set to »ON« condition (1 visible)
when the electrical installation is finished.
Figure 25 MDS 840 power supply plug
MAIHAK AG HAMBURG
Model: MDS 840
S.No.: 004001 Part.No.: 313700
Model: 230 V 48-62 Hz 20 VA
230 V
230 V
Proved by: Date: 09.11.04 FUSE T0.31A
FUSE T0.31AC C
CEE-22
230 V +10 %
15 %
(200 ... 250 V)
Power fuses
The MDS 840 has 2 power fuses, located in a pull-out cartridge next to the power
switch. Type: standard electronic fuses ø5x20 mm. Rating: T 0.31 A C.
Figure 26 MDS 840 power fuses
T 0.31 A C
(ø5 x 20 mm)

3.5 MDS 840 signal connections
3.5.1 Connector type and coding

12-pin plug connectors are used for the signal connections. The supplied counterparts
are equipped with screw terminals and lock-in housing.
Each MDS 840 connector has one blocked recess as a mechanical code for the
connection. On the counterpart, the matching edge must be removed (→ figure 27 and
→ table 1).
Figure 27 MDS 840 plug connector
MDS 823 only
X2 serial I/O X4 4...20mA X2 serial I/O X4 4...20mA
MAIHAK AG HAMBURG
Model: MDS 840 X3 input sender ring X5 4...20mA
S.No.: 004001 Part.No.: 313700
Model: 230 V 48-62 Hz 20 VA
Proved by: Date: 09.11.04
1 12
1 12
Table 1 Mechanical coding of the plug connectors

Plug connector X2 X3 X4 X5
Coding on pin no. 2 3 4 5
When installing the signal connections to the MDS 840, you should
disconnect the power supply from all devices which are to be connected.
This also applies to making plug connections.
Otherwise, the internal electronics could be damaged by an incorrect
electrical voltage. Although the mechanical coding prevents that wrong
counterparts can fully be connected, it does not prevent the electrical
contact of some plug contacts when the wrong plug is tried.

3.5.2 Connector wiring

Figure 28 MDS 840 signal connections
MDS 823 only
MAIHAK AG HAMBURG
Model: MDS 840
S.No.: 004001 Part.No.: 313700
Model: 230 V 48-62 Hz 20 VA
Proved by: Date: 09.11.04
Heavy Run
RS 422 RS 232
–AN1 output 1
–AN2 output 2
–AN3 output 3
–AN4 output 4
+AN1 analog
+AN2 analog
+AN3 analog
+AN4 analog
TXD+ remote
TXD– display
alarm
GPS RXD+ *
GPS RXD– *
GPS TXD+ *
GPS TXD– *
0 V (GND)
0 V (GND)
0 V (GND)
RXD
RTS
CTS
TXD
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
X2.6
X2.7
RXD
CTS
RTS
TXD
* projected
Heavy Run 4...20 4...20 4...20 4...20

MDS 843 serial port alarm mA mA mA mA

–AN5 output 5
–AN6 output 6
–AN7 output 7
–AN8 output 8
temperature *
+AN5 analog
+AN6 analog
+AN7 analog
+AN8 analog
torque
+15 VDC out
+15 VDC out
alarm
transducer 1
transducer 2
(no function)
0 V (GND)
0 V (GND)
0 V (GND)
RPM
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
4 5 7 1 3 torque 4...20 4...20 4...20 4...20

analog inputs MDS 250 transmitter alarm mA mA mA mA
Highest permitted peak voltage at any signal connection: ±48 V (referenced

to 0 V (GND)/enclosure). Higher voltage (even fast peaks) can damage
internal components.
● Use shielded cable for all of the signal connections.

● Connect one (!) side of the cable shield to GND/enclosure.
Otherwise the specified EMI protection is not guaranteed. As a result,
intermittent and apparently obscure functional problems might occur.

3.5.3 Alarm outputs

The MDS 840 control unit provides 2 relay outputs: »Heavy Run alarm« and »torque
alarm«. These outputs are potential-free make & break contacts. For allowable contact
load, see safety note below.
● Wiring schedule → page 40, figure 28
● Selection of values and output ranges → page 59, §5.6.3
PMaximum load for the relay switch contacts:

● 30 VAC effective alternating current
● 48 VDC direct current
● 500 mA effective current
If a device is connected which can produce a countervoltage and this device

is not equipped with built-in discharging diodes, then you must install one
or two discharging diodes to discharge inductive countervoltage – see
connection diagram in figure 29 (→ page 41).
Otherwise internal EMI filters can be destroyed, which will make the entire
internal printboard useless.
Devices whose internal electric circuits are equipped with coils or windings
with iron core can produce a countervoltage which can be very much higher
than the operating voltage. Such devices are, for example, electrical bells,
relays, electrical motors. The countervoltage can immediately destroy an
internal EMI filter. A defective EMI filter can short-circuit the signal
connection to ground (GND).
Figure 29 Connecting inductive loads
MDS 840
Heavy Run alarm U~
torque alarm
FILTER M max.
max. 500 mA GND 34 VACeff
max. 50 V
U+
M max.
GND 48 VDC

3.5.4 Analog outputs

The MDS 840 control unit provides 8 analog signal outputs. Each analog output can
represent the instant value of RPM, torque (kNm), or engine power (MW). The output
signal is 4 … 20 mA. 4 mA means »0«, 20 mA means »full range« (end value of the
programmed measuring range).
● Wiring schedule → page 40, figure 28
● Selection of RPM/kNm/MW and desired output ranges → page 57, §5.6.1
3.5.5 Analog inputs

– projected –
3.5.6 Serial port (digital interface)

– projected –

3.6 MDS 843 remote display connection (option)

Power supply
Power supply requirements are the same as for the MDS 840 control unit. Please follow
the instructions given in §3.4 (→ page 38) accordingly.
Signal connections
Connect the MDS 843 remote display to the MDS 840 control unit as shown in
figure 30. A shielded 2-line cable is required; minimum dimension: 2x 0.5 mm2.
Figure 30 MDS 843 connection

MDS 840 data cable MDS 843
X2 serial I/O X4 4...20mA X2 serial I/O X4 4...20mA
X3 input sender ring X5 4...20mA X3 input sender ring X5 4...20mA
X2 serial I/O X2 serial I/O

0 V (GND)
0 V (GND)
0 V (GND)
0 V (GND)
RXD+
RXD–
TXD+
TXD–
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
2x 0.5 mm2
1 12
3.7 MDS 823 remote display adapter (option)

If the MDS 840 control unit is equipped with the optional MDS 823 adapter, an
existing MDS 823 remote display can be connected to the MDS 840:
● Connect the existing MDS 823 connection cable to the »MDS 823 only« plug
connector of the MDS 840.
● For technical details, please refer to the MDS 820/MDS 823 manual.
Figure 31 MDS 823 connection

MDS 840 MDS 823
P Pxh
-1
MDS 823 only
min START
x 103 Nm END
INSTANT TIME
x 103 kW
AVERAGE kWh
MDS 823


MAIHAK Shaft Power Meter · Start-up
4 Start-up
Start-up procedure
Essential settings
Customizing

MAIHAK Shaft Power Meter · Start-up
4 .1 System start-up (power-on)

1. Activate the power supply to the transmitter (→ page 37, §3.2). – Note: The
transmitter is not equipped with a power switch.
2. Make sure that the power switch of the MDS 840 control unit is switched on
(→ page 38, §3.4).
3. Make sure that the power switch of the MDS 843 remote display (if it exists) is
switched on (same as for the control unit).
4. Activate the power supply to the control unit and to the remote display (if it exists).
5. Wait until the electronic self-check procedure has been completed.
6. Check the main display for appropriate readings.
7. Set the internal clock to the actual time (→ page 53, §5.5.1).
If string sensors have been exchanged, re-attached, or adjusted, it is

required to make a new zero point adjustment (→ page 51, §5.4).
4 .2 Customizing
After the MDS system has been installed on your ship, you may need to make the
following settings to adjust the MDS system to your ship:
Essential adaptations
– Shaft constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
– Load values (MCR) of your engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Adaptation to your individual requirements

– Internal clock (actual time) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
– Speed of measurement (»sampling rate«) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
– Averaging start time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
– Averaging interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
– Limit values for the »Heavy Run alarm« and »torque alarm« outputs. . . . . . . . . . . 59
– SHP indication on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
– Output values and ranges for the 4 … 20 mA analog outputs (if being used). . . . . 57
– Display contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

MAIHAK Shaft Power Meter · Control unit operation
5 Control unit operation
Display readings
Explanation of all menus
System adjustments
Customer settings

5 .1 Main display
The main display is shown after each power-on and when main display has been
selected in the main menu (→ page 49, §5.2):
Figure 32 Main display
Instant Average 8 9
98.12 RPM 98.25 RPM 6 7
5305 kNm ast 4 5
54.50 MW 55.03 MW 2 3
74049 SHP 74769 SHP 0 1
84 % Load
screen 2:
3 % Light Run main menu: ESC ESC
MDS 840
Instant values shown below Instant are current measuring data

RPM revolutions per minute of the propeller shaft
kNm measured torque on the propeller shaft. ast indicates that the shaft is
rotating in astern direction.
MW engine power, calculated from shaft torque and RPMs
SHP calculated engine power in the »Shaft Horse Power« unit. This display
is optional (→ page 69, §5.10).
% Load engine power in relation to the specified »Maximum Continuous
Rating« (MCR; setting → page 61, §5.6.5)
% Light Run / relative engine power difference, referred to the specified nominal
% Heavy Run power from main engine shop test (→ page 61, §5.6.5).
● % Light Run is indicated when the engine power is lower than the
nominal power at current RPMs
● % Heavy Run is indicated the engine power is higher than the
nominal power at current RPMs
Average values shown below Average are calculated averages of RPM and
engine power. The time interval of averaging is adjustable (→ p. 54,
§5.5.3), as well as the point of time when averaging starts (→ p. 54,
§5.5.2).
Note: The latest 32 average values can be recalled in the history menu
(→ p. 68, §5.9).
● You can choose whether the MDS display shows a bright background
(→ figure 32) or a dark background (→ page 64, figure 48).
● You can adjust contrast and brightness (→ page 64, §5.6.7).
The MDS system measures any torque on the shaft.

As a result, certain torque values may be indicated even when the engine is
not driving the shaft or when the shaft is not rotating. Such torque values
might occur when the propeller is »powered«, for example, by tide flow, or
by water turbulence of bypassing ships, or by the drift of your own ship.

5.2 Main menu / Keypad use

The main menu is the »homepage« of all the MDS software functions and the place
where you can switch back to the main display.
Figure 33 Main menu
main menu 8 9
1 main display
2 start speed trial 6 7
3 zero point
4 parameters 4 5
5 configuration
6 analog adjustment
7 receiver test 2 3
8 history 0
9 SHP off 1
select:
ESC
MDS 840
How to select a menu

To call up a certain menu, enter the code number of the menu, then press .
For example: To call up the »history« menu, type in: 8
Keypad use (general)

1 … 9 Numeric keys; used to type in data or menu codes
0 »0« key; in some procedures, this key can be used to change the
prefix (when entered prior to the first numeric digit)
ESC
»Escape« key; used to stop procedures or to go back from a
menu.
Note: Pressing ESC multiple times will always bring you back to
the main menu.
»Enter« key; used to enter data or to go to the next step in a
user-controlled procedure

5 .3 Speed trial
Function
The speed trial function allows a quick start of average power and revolution
measurements – a useful feature during sea trial procedures. It can be repeated as
many times as required. The results are shown in the history menu.
You can use the speed trial function for any average power and revolution
measurements, whenever desired – not only during sea trial procedures.
Procedure
1. Call up the main menu (→ page 49, §5.2)
2. Press 2 to pre-select speed trial.
3. Press when you want to start the speed trial.
The MDS speed trial measurement is now running and this display is shown:
Figure 34 Speed trial display
menu 2: speed trial 8 9

Instant Average 6 7
98.12 RPM 98.07 RPM 4 5
5305 kNm 2 3
54.50 MW 54.32 MW 0 1
starting time: 15:07:27
elapsed time: 01:24:39 stop: ESC ESC
MDS 840
starting time = time when the speed trial function was started
elapsed time = time since start
4. Press ESC when it is time to finish the speed trial measurement.
The main menu will be shown.
5. Call up the history menu 8 to see the results.
Figure 35 Speed trial results in the history menu
main 8: history 8 9
start: 15:07 end: 16:31 6 7

average values: 4 5
revolution: 98.07 rpm
power: 54.32 MW
energy: 77.86 MWh 2 3
0 1
back: ESC ESC

MDS 840

5.4 Zero point

Function
The zero point procedure is required whenever string sensors have been installed:
● when the MDS system has newly been installed on the ship
● after the measuring rings have been dismantled and re-attached (for whatever
reason)
● when a string sensor (or both) has been replaced or dismantled
If the frequencies of the sensor strings are not exactly identical, as usually the case
(→ page 30, §2.2), a negative or positive torque offset is produced. This might affect
the measuring accuracy. The zero point procedure will electronically measure and
balance out the frequency differences.
Requirements
The procedure requires that the propeller shaft is driven continuously by main engine
turning gear, for at least 10 revolutions both in »ahead« and »astern« direction
respectively. You need to know the turning time of the shaft when it is driven by the
turning gear.
The turning time is specific for each vessel series. If the MDS system had
been installed by a SICK MAIHAK technician, it will have been measured
and programmed during the system set-up. Otherwise please measure the
time for one turning gear revolution; just use your watch.
This procedure can only be carried out under harbour conditions. During the
procedure, the propeller shaft must be free of any other physical influences
or forces, like torque caused by water flow against the propeller. Please
make sure there is no strong water flow or water fluctuations around your
ship, like tide flow or water turbulence caused by other ships.
Procedure
2. Call up zero point. 3
Figure 36 Zero point menu
main 3: zero point 8 9
1 turning time (s) 500 6 7

2 measurement ahead 578
3 measurement astern 574 4 5
4 zero point 576
2 3
0 1
select:
back: ESC ESC
MDS 840

3. If the correct turning time (shaft rotation speed) has not been set yet:
a) Call up turning time. 1
b) Enter the time the shaft takes for 1 revolution (allowable range: 100 … 2550
seconds).
For example:
To enter »125 seconds«, type in: 1 2 5
4. Let the shaft rotate continuously in »ahead« direction, driven by the turning gear.
It does not matter if you start with »ahead« or »astern« direction. It is

important that both directions are measured, in any order.
5. Call up measuring ahead. 2
Figure 37 Measurement ahead display (at start / during measurement)
measurement ahead measurement ahead 8 9
01: 01: 575 11: 577 6 7

02: 02: 574 12: 576
03: 03: 577 13: 4 5
04: 04: 575 14:
05: 05: 576 15:
06: 06: 578 16: 2 3
07: 07: 577 17: 0
08: 08: 577 18: 1
09: 09: 575 19:
MDS 840 10: MDS 840 10: 578 20: ESC
The MDS control unit will now generate a maximum number of 20 measured
values. The measuring time depends on the turning time.
6. Wait until at least 10 measured values are displayed. It might be necessary to wait
for more than 10 measured values. Press ESC when the first and the tenth value of a
sequence of 10 measurements are similar.
Repeat the measurement for »astern« direction:
7. Let the shaft rotate continuously in »astern« direction, driven by the turning gear.
8. Call up measuring astern. 3
9. Observe and check the measurement in the same way as for ahead.
Enter the zero point value:

10. Select zero point. 4
enter value: is displayed. The preset value is the average value from the measuring
ahead/astern procedures.
11. Press to confirm the preset value.
You could also enter a different zero point value, instead of confirming the
calculated average value. However, this is not recommended.
12. Press ESC to leave this procedure.

5.5 Parameters
The parameters menu displays some basic measuring parameters and allows you to
adjust these values according to customer’s requirements – see the following manual
sections for an explanation.
Figure 38 Parameters menu
menu 4: parameters 8 9
1 actual time 16:28 6 7

2 averaging start time 08:00
3 averaging interval 04 h 4 5
4 sampling rate 10 s
5 shaft constant 9876 * 10-1
2 3
0 1
select:
back: ESC ESC
MDS 840
5.5.1 Actual time (internal clock setting)

Function
The internal clock of the MDS 840 unit must be adjusted after every start-up. The
setting can be changed at any point of time, but please note:
● The MDS averaging features are referred to the internal clock. When you change
the actual time, a running averaging interval is cut off right then, and the averaging
process is started again. Moreover, the averaging will again be re-started at the next
averaging start time, in order to return to the desired averaging time schedule
(→ page 54, §5.5.2).
● The results of cut-off averaging intervals are stored in the history menu in the same
way as for fully completed averaging intervals.
The internal clock is not battery-buffered, which means that the clock
setting is lost when the unit is switched off. That’s why you need to
re-adjust the internal clock after each start-up. Please keep this in mind.
Procedure
2. Call up the parameters menu. 4
3. Select actual time. 1
4. Enter the actual time by typing all the 4 digits of the 24-hours format.
For example:
To enter »8:32«, type in: 0 8 3 2
To enter »5:28 pm«, type in: 1 7 2 8
5. Press when the internal clock should start with the new time.

5.5.2 Averaging start time

Function
You can select the clock time when the average calculation should start: After you have
set a new averaging start time, the MDS system will start a new averaging interval
(→ §5.5.3) at that clock time. The averaging interval which is currently running will
be cut off at that time.
Whenever a new averaging interval has been started, the displayed averaging start time
is automatically updated. Thus the displayed averaging start time will always indicate
when the next averaging interval will be started.
Procedure
1. Call up the main menu (→ page 49, §5.2).
3. Select averaging start time. 2
4. Enter the desired start time by typing all the 4 digits of the 24-hours format.
For example:
To enter »9:00«, type in: 0 9 0 0
To enter »5:45 pm«, type in: 1 7 4 5
The averaging start time is referred to the internal clock. Please check the
displayed actual time (→ page 53, figure 38; setting → §5.5.1).
5.5.3 Averaging interval

Function
The averaging interval is the time period for the Average values (→ page 48, §5.1),
programmable from 1 to 36 hours. Set the value according to your needs.
When you have changed the setting, it will be applied to the next averaging interval;
the running interval will be finished with the previous setting.
Procedure
3. Select averaging interval. 3
4. Enter the desired averaging interval. Allowable values: 1 … 36 hours.
For example:
To enter »6 hours«, type in: 6

5.5.4 Sampling rate

Function
You can select whether the MDS system generates new Instant values every 5 seconds or
every 10 seconds. This setting affects the main display (→ page 48, §5.1) and the
analog outputs (→ page 42, §3.5.4). 5 seconds will produce fast measuring »updates«
which might be useful for the analog outputs. With 10 seconds, the main display might
be easier to read. Please select according to your priority.
Procedure
3. Select sampling rate. 4
4. Enter the desired value (5 or 10 seconds).
For example:
To enter »10 seconds«, type in: 1 0
5.5.5 Shaft constant

Function
The shaft constant is a physical constant which the MDS control unit uses to calculate
the torque from the measuring signals. It is referred to shaft diameter, shaft material,
distance of the measuring rings, and sensor calibration values; therefore the shaft
constant is individual for each MDS application.
The mathematical calculation and the setting of the shaft constant is usually made in
the factory or by the SICK MAIHAK technician who has installed the MDS system on
your ship. The individual shaft constant is specified in the MDS calibration card which
is supplied with the MDS system.
You should never change the shaft constant setting unless string sensors have been
changed and a new MDS calibration card has been provided. If you think that the
correct shaft constant setting has been changed by mistake, please check the MDS
calibration card for the correct value and follow the »Procedure« instructions to enter
the correct value.
Procedure
An incorrect shaft constant adjustment setting will effect incorrect MDS

measurements. Please instruct your crew not to change the shaft constant
setting.

3. Select shaft constant. 5 (enter value: is displayed)
4. Enter first the numeric value (1 to 4 digits), then the exponent without the negative
prefix (0, 1, 2, or 3).
For example:
To enter »1298 × 10-2«, type in: 1 2 9 8 (enter exponent: - is displayed)
2

5 .6 Configuration
The configuration menu offers the settings which allow you to adjust the MDS system to
your individual requirements. Please refer to the following manual sections for the
explanations.
Figure 39 Configuration menu
menu 5: configuration 8 9
1 analog outputs 6 7
2 analog inputs
3 alarm outputs 4 5
4 serial outputs
5 load values (MDR)
6 SFOC constants 2 3
7 LCD control 0 1
select:
back: ESC ESC
MDS 840

5.6.1 Analog output settings

Function
Each analog output (→ page 42, §3.5.4) can represent the instant value of RPM,
torque (kNm), or engine power (MW). The analog outputs menu allows you to select
the desired item for each analog output and the desired physical range.
Please make these settings according to your needs.
You can assign the same physical value to several analog outputs –
with the same output range or with different output ranges.
Procedure
2. Call up the configuration menu. 5
3. Select analog outputs. 1
4. Enter the analog output you want to make the settings for.
For example:
2
Figure 40 Analog output settings, after selection of the desired output
configuration analog outputs 8 9

ch item range
1 2 0- 6500 kNm 6 7
2 1 0- 120 rpm
3 4 5
4
5
6 3 0- 75 MW 2 3
7 3 0- 75 MW 0
8 1
select:
0: none, 1: rpm, 2: kNm, 3: MW back: ESC ESC
MDS 840
5. Enter the physical value which the analog output should represent (see the display
baseline for the coding):
For example:
To select rpm: 1
6. Enter the physical value which should correspond to the full range (20 mA) output
signal:
For example:
To enter »120 rpm«, type in: 1 2 0
Repeat this procedure until all the analog outputs are set according to your needs.
When you have finished, press ESC to leave this menu.
● Assigning »none« (0) disables the output, which means that the output
is set to 0 mA.
● It is recommended that you have all unused outputs disabled.

5.6.2 Analog input settings

– projected –
Figure 41 Analog inputs menu
configuration analog inputs 8 9
inp item range 6 7

1
2 4 5
3
4
2 3
not available at present 0 1
select:
back: ESC ESC
MDS 840

5.6.3 Alarm output limit values

Function
You can set the limit values for »Heavy Run« alarm and the torque alarm. The
associated relay output (→ page 41, §3.5.3) will be activated as long as the related
instant value is above the limit value.
To disable these alarms, set the corresponding alarm limit value to the maximum (99 %
/ 9999 kNm).
Procedure
3. Select alarm outputs. 3
Figure 42 Alarm outputs menu
configuration alarm outputs 8 9
1 heavy run alarm 05 % 6 7

2 torque alarm 6300 kNm
4 5
2 3
0 1
select:
back: ESC ESC
MDS 840
4. Select the item you want to set the alarm limit for.
For example:
For torque alarm, type in: 2
5. Enter the desired alarm limit value (for maximum allowable number of digits see
the displayed value).
For example:
To enter »6300«, type in: 6 3 0 0
● Heavy run alarm is disabled when set to 99 %.

● Torque alarm is disabled when set to 9999 kNm.

5.6.4 Serial port settings

– projected –
Figure 43 Serial ports menu
configuration serial ports 8 9
1 baud rate 9600 6 7

2 start bits
3 stop bits 4 5
4 parity
2 3
0 1
select:
back: ESC ESC
MDS 840

5.6.5 Load values (MCR)

Function
This menu is used to enter the engine specifications which are used for the Light run /
Heavy run indication (→ page 48, §5.1). You need to know the maximum power and
revolution of the engine (Max. Continuous Rating, MCR); usually these values are
known from the engine shop test.
Based on these values, the MDS 840 control unit uses a mathematical function to
calculate the nominal propeller curve which is used for the Light run/Heavy run
indication:
● Light run is indicated when the current (instant) shaft power is lower than the
calculated nominal power at current RPMs.
● Heavy run is indicated when the current shaft power is higher than the calculated
nominal power at current RPMs.
Figure 44 Nominal propeller curve

power
100 % Power
(MCR) 100 % Load
(MCR)
Heavy Run
0 % Heavy Run 0 % Light Run
Light Run
RPM
● 0 % Light run = 100 % of nominal power at current RPMs

● x % Load = x % of MCR power
continued →

Procedure
To enter the MCR power and revolution value:
3. Select load values (MCR). 5
Figure 45 Load values menu
configuration load values 8 9
1 revolution 1020 * 10-1

rpm 6 7
2 power 65000 kW
4 5
100 percent values (MCR) of
main engine from shop test 2 3
0 1
select:
back: ESC ESC
MDS 840
To enter the »full power« (MCR) RPM value:

4. Select revolution. 1
5. Enter the 2 digits + 1 decimal digit of the RPM value:
For example:
To enter »80.5 RPM«, type in: 8 0 5
To enter »102 RPM«, type in: 1 0 2 0
To enter the »full power« (MCR) value:

6. Select power. 2
7. Enter the specified power value (1 to 5 digits, in kW).
For example:
To enter »65000 kW«, type in: 6 5 0 0 0

5.6.6 SFOC (specific fuel oil consumption) constants

– projected –
Figure 46 SFOC constants menu
configuration SFOC constants 8 9
1 temperature 0.00 C 6 7
2 density 0.00
3 calorific value 000 kcal/kg 4 5
not available at present 2 3

0 1
select:
back: ESC ESC
MDS 840

5.6.7 LCD control

Function
● Contrast and brightness of the display can be adjusted.
● Dark or bright background can be selected.
Procedure
3. Select LCD control. 7
To adjust the display contrast or brightness:

4. Select contrast or brightness. 1 or 2
5. Enter the desired value. 0 …9
To switch between dark and bright background:

4. Select invert screen. 3
Figure 47 LCD control menu
configuration LCD 8 9
1 contrast 7 6 7
2 brightness 8
3 invert screen 4 5
2 3
0 1
select:
back: ESC ESC
MDS 840
Figure 48 Main display with dark background
Instant Average 8 9
98.12 RPM 98.25 RPM 6 7
5305 kNm 4 5
54.50 MW 55.03 MW 2 3
74049 SHP 74769 SHP 0 1
84 % Load
screen 2:
MDS 840

5.7 Analog adjustment

Analog adjustment functions are used to trim the analog inputs and outputs.
5.7.1 Analog output adjustment

Function
The analog output functions are used to trim the MDS 840 analog outputs to exactly
20 mA at full range. This is a basic electronic adjustment which is usually only required
once after manufacturing or after replacing the internal printboard. It should be made
for each analog output which is going to be used.
Requirements
You need a digital amperemeter with a measuring range of (at least) 23 mA, with a 4-
digits precision (23.00 mA). The amperemeter needs to be connected to the analog
output which is to be adjusted in order to measure the real output value.
Procedure
2. Call up analog adjustment. 6
3. Call up analog outputs. 1
4. Select the analog output which is to be adjusted (1 … 8).
For example:
To select analog output 8: 8
Figure 49 Analog output adjustment
adjustment analog outputs 8 9
output: 8 6 7
4 5
enter output current
2 3
in microamps with 5 digits
0 1
enter current:
back: ESC ESC
MDS 840
5. Connect the precision amperemeter to the selected MDS 840 analog output (pin
schedule → page 42, §3.5.4).
6. Enter the measured ampere value, in µA with 5 digits.
For example:
To enter »21.35 mA«, type in: 2 1 3 5 0
7. Now check the amperemeter reading again. If it is not exactly 20 mA, enter the
measured value again. Repeat this until the accuracy meets your requirements.
Please consider both the required accuracy and the real accuracy of the
amperemeter (for example, ±0.050 mA).

5.7.2 Analog input adjustment

Function
The analog input functions are used to adjust the MDS 840 control unit so that an
analog input signal of exactly 20 mA is read as the full range value. Like the analog
output adjustment, it is a basic electronic adjustment which is usually only required
once after manufacturing or after replacing the internal printboard. The analog input
adjustment should be made for each analog input which is going to be used.
Requirements
You need to feed in a DC signal into the analog input which is to be adjusted. The signal
should be 19 … 20 mA, with an exactly known ampere value (±1 % or better). There
are two methods to produce this:
– Use a precision mA source which allows you to adjust the desired mA output.
– Use any stable/stabilized DC source which allows mA output adjustment (or use a
suitable resistor to adjust the current) and measure the real input current with an
precision amperemeter (same as for the analog output adjustment).
Procedure
2. Call up analog adjustment. 6
3. Call up analog inputs. 2
4. Select the analog input which is to be adjusted (1 … 4).
For example:
To select analog input 3: 3
Figure 50 Analog input adjustment
adjustment analog inputs 8 9
input: 3 6 7
calculated current: 19.15 mA 4 5
enter real input current
2 3
in microamps with 5 digits
0 1
enter current:
back: ESC ESC
MDS 840
5. Feed a DC signal into the selected MDS 840 analog input (pin schedule → page 42,
§3.5.5) of 19.0 … 20.0 mA.
6. Enter the exact real value of the fed-in current, in µA with 5 digits.
For example:
To enter »19.83 mA«, type in: 1 9 8 3 0
7. Now check the calculated current indication. If it is not exactly 20 mA, enter the real
current value again. Repeat this until the accuracy meets your requirements.
Please consider both the required accuracy and the real accuracy of the DC
source or amperemeter (for example, ±0.050 mA).

5.8 Receiver test

Function
The receiver test feature is a set of four menus which display the current measuring and
electronic values of the MDS 840 control unit and allow you to turn the »heavy run
alarm« and the »torque alarm« alarm on and off manually. These functions can be used
to check the MDS 840 operational function.
Figure 51 Receiver test menu
menu 7: receiver test 8 9
1 frequencies 6 7
2 calculation
3 alarm outputs 4 5
4 analog inputs
2 3
0 1
select:
back: ESC ESC
MDS 840
Procedure
2. Call up receiver test. 7
3. Select the desired test menu. For example:
To select »calculation«, type in: 2
1 frequencies test: frequency measurements
sensor 1: 635.2 Hz Display of currently measured

sensor 2: 575.8 Hz
revolution: 098.5 Hz internal values.
fuel flow: 315.0 Hz
2 calculation test: calculation

settings:
sensor 1: 630.0 Hz
sensor 2: 570.0 Hz
revolution: 100.0 rpm Display of stored and currently
shaft constant: 987.6
zero point: 576 generated measuring values,
calculation:
test calculation.
torque: 2843 Nm
power: 29.77 MW
power(av): 29.81 MW
3 alarm outputs test: alarm outputs
1 heavy run alarm on

2 heavy run alarm on This menu allows you to manually
3 torque alarm on
4 torque alarm off turn the »heavy run« alarm and the
status heavy run alarm: OFF
»torque« alarm on and off.
status heavy run alarm: ON The current status is displayed.
select:
4 analog inputs test: analog inputs
ch1: 004 bit 0.010 V
ch2: 005 bit

00.10 mA
0.015 V
Display of currently measured values
00.15 mA from the analog inputs (→ page 42,
ch3: 003 bit 0.012 V
00.12 mA §3.5.5 and → page 66, §5.7.2).
ch4: 005 bit 0.007 V
00.07 mA

5 .9 History
Function
The history menu allows you to recall the last 32 results of averaging. These displays
may help you to supervise the engine performance.
For detailed information on the averaging feature, please refer to §5.5.2 and §5.5.3
(→ page 54).
Figure 52 History menu
main 8: history 8 9
start: 12:00 end: 16:00 6 7

average values: 4 5
revolution: 97.91 rpm
power: 61.08 MW
energy: 244.3 MWh 2 3
0 1
0: previous, 1: next back: ESC ESC

MDS 840
Procedure
2. Call up history. 8
The results of the last averaging are displayed, with start and end time of the
averaging interval.
3. Press 0 to see the results of the previous averaging interval.
Press 1 to see the results of the next (following) averaging interval.
After the speed trial function has been used, the first screen of the history
menu will show the results of the speed trial procedure (→ page 50, §5.3).

5.10 SHP on/off

Function
The main display can display the SHP (Shaft Horse Power) value, in addition to the
standard MW power indication (→ page 48, §5.1). You can select whether the SHP
value is indicated or not.
Procedure
2. Press 9 to toggle SHP on/off.


MAIHAK Shaft Power Meter · Remote display operation
6 Remote display operation
Remote display readings

MDS 843 menu functions

MAIHAK Shaft Power Meter · Remote display operation
6 .1 Remote display readings

The MDS 843 remote display shows the contents of the main display of the MDS 840
control unit. The MDS 843 remote display will keep showing the main display even
when menu operations are performed on the control unit. MDS 843 does not allow you
to make menu operations, except for two adaptations (see §6.2).
Figure 53 Remote display (exemplary)
Instant Average 8 9
98.12 RPM 98.25 RPM 6 7
5305 kNm 4 5
54.50 MW 55.03 MW 2 3
0 1
84 % Load
screen 2:
MDS 843
6 .2 Remote display adaptation

The MDS 843 allows you to
– adjust its display contrast
– select whether the SHP value is indicated or not.
The corresponding menu operation is the same as for the control unit. Please refer to:
– Display contrast (LCD control) . . . . . . . . . . . . . . . . . . . . . . . . . . . → page 64, §5.6.7
– SHP indication on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .→ page 69, §5.10

MAIHAK Shaft Power Meter · Trouble-shooting
7 Trouble-shooting
Malfunctions
Misreading

MAIHAK Shaft Power Meter · Trouble-shooting
7 .1 Control unit / Remote display is not working

Possible causes Notes
Power supply is disconnected or off. Check the power supply to the unit
(status, fuses, wiring).
Internal power switch is off. Check the power switch on the rear panel of the
unit (→ page 38, figure 25).
Internal power fuse is defective. Check the power fuses (→ page 38, §3.4).
Ambient temperature exceeds the Check the temperature inside the panel where
allowable range of operating the MDS 840/843 enclosure is installed.
temperature. Allowable temperature range: 0 … 55 °C
(32 … 131 °F).
The internal software is not working Could only happen in case of a complex internal
correctly. failure or strong external interference (for
example, strong electromagnetic impulses).
Remedy: Switch off the MDS 840/843, wait for
a few seconds, then switch it on again.
Remote display only: Check the connection to the control unit
Connection to the control unit is (→ page 43, §3.6):
disrupted. – Check the data lines.
– Check the cable shield.
7 .2 RPM value is wrong

RPM detector is not correctly Check the mechanical alignment of the RPM
adjusted. detector (→ page 20, §2.1.4).
RPM detector is dirty. Check the windows and the optical path of the
light barrier of the RPM detector (water, dust,
oil, paint). Clean if necessary.
7 .3 Torque value is obviously wrong

Programmed shaft constant is not Check the shaft constant. Correct if necessary
correct. (→ page 55, §5.5.5).
Zero point is not properly adjusted. Make an electronic zero point adjustment
(→ page 51, §5.4).
Frequencies of the string sensors are Check the adjustment of the string sensors
not properly balanced. (→ page 30, §2.2). Correct if necessary.
An electronic component is The electronics must be checked in the
defective. transducer box and in the transmitter. Please
call a SICK MAIHAK technician for help.
7 .4 Power value is wrong

RPM value is wrong. → §7.2
Torque value is wrong. → §7.3

MAIHAK Shaft Power Meter · Maintenance
8 Maintenance
Periodical adjustment
Alarm check
Cleaning

MAIHAK Shaft Power Meter · Maintenance
8 .1 Periodical zero point adjustment

It is recommended that you make a new zero point adjustment every 5 to 10 weeks.
This will keep the measuring accuracy in good shape. Please refer to §5.4 for the
procedure (→ page 51).
● Because the zero point adjustment needs to be done under harbour

conditions, you may want to schedule this work with respect to your sea
travels.
● If you decide to skip this regular maintenance work, the MDS system
will not be damaged in any way – but the measuring accuracy might be
reduced after a certain time of operation if no new zero point
adjustment has been made.
8 .2 Alarm check
If the »Heavy Run« and torque alarm outputs have been set up to be used, but are rarely
(or never) activated because your engine is running smoothly, it is a good idea to
periodically check these features. This is not only a test for the MDS 840 control unit,
but also for all the connected devices (wiring, lamps, etc.).
Call up the receiver test menu (→ page 67, §5.8) and select alarm outputs. Use the
displayed menu to manually switch the alarm outputs on and off, and check that the
system works correctly.
Risks for connected devices

When you activate an alarm for a test, the connected system might fully
react according to this alarm. Make sure that this will not create a
CAUTION
dangerous situation.
8 .3 Cleaning the MDS 840/843 panel

● To remove dirt from the panel, use a soft cloth. If required, you can wet the cloth
with water and a mild cleaning solution.
● Do not use any mechanically or chemically aggressive cleaning agents.
● Do not allow any liquids to enter into the enclosure.
Hazardous situation if liquids enter the enclosure

If liquids happened to get into the enclosure:
CAUTION
● Do not touch the unit any more.
● Immediately take the unit out of operation by disconnecting the power
at an external point (for example, shut down the power supply in a
junction box).
● Please contact a SICK MAIHAK technician or another trained skilled
person who is able and authorized to examine and repair the unit.
8 .4 Cleaning the MDS shaft unit

● To remove dirt from the shaft unit, just use a dry soft cloth.
● Do not use water or any other liquids (cleaning agents).
● Do not use brushes or similar tools.
● Do not use high-pressure cleaner.
● Do not apply pressurized air.

Index
Index
A Dimensions
Actual time . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 - control unit (MDS 840) . . . . . . . . . . . . . . . . .32
Alarm outputs . . . . . . . . . . . . . . . . . . . . . . . . . 67 - counterplate for the transmitter . . . . . . . . . . .18
- general function . . . . . . . . . . . . . . . . . . . . . . 41 - remote display (MDS 843) . . . . . . . . . . . . . . .32
- limit values . . . . . . . . . . . . . . . . . . . . . . . . . 59 - space around the shaft . . . . . . . . . . . . . . . . .19
- periodical maintenance check . . . . . . . . . . . . 76 - Support for the transmitter . . . . . . . . . . . . . .19
- specifications . . . . . . . . . . . . . . . . . . . . . . . . 41 - transmitter adjustment . . . . . . . . . . . . . . . . .20
- wiring schedule . . . . . . . . . . . . . . . . . . . . . . 39 Display brightness/contrast . . . . . . . . . . . . . . .64
Ambient temperature . . . . . . . . . . . . . . . . . . . 32
Analog adjustment (trim) E
- for analog inputs . . . . . . . . . . . . . . . . . . . . . 66 Electrical installation . . . . . . . . . . . . . . . . . . . .35
- for analog outputs . . . . . . . . . . . . . . . . . . . . 65 Engine specification setting (MCR) . . . . . . .61–62
Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . 67 ESC key . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
- electronical adjustment (trim) . . . . . . . . . . . . 66
- general function . . . . . . . . . . . . . . . . . . . . . . 42 F
- settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Frequency trim (string sensors) . . . . . . . . . . . . .30
- wiring schedule . . . . . . . . . . . . . . . . . . . . . . 39 Functions (general) . . . . . . . . . . . . . . . . . . . . . .8
Analog outputs Fuses (control unit/remote display) . . . . . . . . .38
- electronical adjustment (trim) . . . . . . . . . . . . 65
- general function . . . . . . . . . . . . . . . . . . . . . . 42 G
- value and range settings . . . . . . . . . . . . . . . . 57 General safety information . . . . . . . . . . . . . . . .36
- wiring schedule . . . . . . . . . . . . . . . . . . . . . . 39
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 H
Application (designated) . . . . . . . . . . . . . . . . . .8 Heavy Run
Arrangement on the shaft . . . . . . . . . . . . . . . . 16 - alarm limit value (setting) . . . . . . . . . . . . . . .59
Averaging - alarm output (relay contact) . . . . . . . . . . . . .41
- history menu . . . . . . . . . . . . . . . . . . . . . . . . 68 - display . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
- interval setting . . . . . . . . . . . . . . . . . . . . . . . 54 - MCR (engine specification) setting . . . . . .61–62
- main display . . . . . . . . . . . . . . . . . . . . . . . . 48 History (menu) . . . . . . . . . . . . . . . . . . . . . . . .68
- start time setting . . . . . . . . . . . . . . . . . . . . . 54
I
C Installation
Cleaning (display panel) . . . . . . . . . . . . . . . . . 76 - cleaning the shaft . . . . . . . . . . . . . . . . . . . . .25
Clock setting . . . . . . . . . . . . . . . . . . . . . . . . . . 53 - control unit enclosure . . . . . . . . . . . . . . . . . .32
Configuration (menu) . . . . . . . . . . . . . . . . . . . 56 - control unit power supply . . . . . . . . . . . . . . .38
Control unit - control unit signal connections . . . . . . . . . . . .39
- cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 - electrical installation . . . . . . . . . . . . . . . . . . .35
- dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 32 - essential settings (overview) . . . . . . . . . . . . .46
- enclosure installation . . . . . . . . . . . . . . . . . . 32 - frequency trim of the string sensors . . . . . . . .30
- features (general) . . . . . . . . . . . . . . . . . 11–12 - individual adaptations (overview) . . . . . . . . .46
- power supply . . . . . . . . . . . . . . . . . . . . . . . . 38 - measuring rings . . . . . . . . . . . . . . . . . . . . . .24
- signal connections . . . . . . . . . . . . . . . . . . . . 39 - mechanical installation . . . . . . . . . . . . . . . . .15
- suitable location . . . . . . . . . . . . . . . . . . . . . . 32 - overview (installation guide) . . . . . . . . . . . . .14
- trouble-shooting . . . . . . . . . . . . . . . . . . . . . . 74 - protective cover of measuring rings . . . . . . . .31
Counterplate (for transmitter) . . . . . . . . . . . . . 18 - remote display MDS 823 . . . . . . . . . . . . . . . .43
Customizing . . . . . . . . . . . . . . . . . . . . . . . . . . 46 - remote display MDS 843 . . . . . . . . . . . . . . . .43
- shaft unit . . . . . . . . . . . . . . . . . . . . . . . . . . .16
D - string sensor attachment . . . . . . . . . . . . . . . .28
Designated application . . . . . . . . . . . . . . . . . . . 8 - string sensor connections . . . . . . . . . . . . . . . .29
Designated users (target group) . . . . . . . . . . . . . 8 - transducer box attachment . . . . . . . . . . . . . .23
Digital interface . . . . . . . . . . . . . . . see »Serial port« - transmitter . . . . . . . . . . . . . . . . . . . . . . . . . .18
- transmitter power supply . . . . . . . . . . . . . . . .37
- transmitter ring . . . . . . . . . . . . . . . . . . . . . .20
- transmitter signal connections . . . . . . . . . . . .37
- uninstallation guide (shaft unit) . . . . . . . . . . .33
- wiring of transmitter ring . . . . . . . . . . . .22–23

Index
Installation guide . . . . . . . . . . . . . . . . . . . . . . 14 P
Instant (display) . . . . . . . . . . . . . . . . . . . . . . . 48 Parameters (menu) . . . . . . . . . . . . . . . . . . . . . 53
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Plug connector . . . . . . . . . see »Signal connections«
Interface . . . . . . . . . . . . . . . . . . . . .see »Serial port« Power
Internal clock setting . . . . . . . . . . . . . . . . . . . . 53 - analog output . . . . . . . . . . . . . . . . . . . . . . . . 57
- history menu . . . . . . . . . . . . . . . . . . . . . . . . 68
K - main display . . . . . . . . . . . . . . . . . . . . . . . . . 48
Keypad use (general) . . . . . . . . . . . . . . . . . . . 49 - trouble-shooting . . . . . . . . . . . . . . . . . . . . . . 74
kNm . . . . . . . . . . . . . . . . . . . . . . . . . . see »Torque« Power fuses (control unit/remote display) . . . . . 38
Product description . . . . . . . . . . . . . . . . . . . . . . 7
L Protective cover of measuring rings . . . . . . . . . 31
LCD control . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Light Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 R
Limits of use . . . . . . . . . . . . . . . . . . .........8 Receiver test (menu) . . . . . . . . . . . . . . . . . . . . 67
Load Remote display
- display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . 72
- engine specification (MCR) setting . . . . . . . . 61 - cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Load values (settings) . . . . . . . . . . . . . . . . 61–62 - connection (MDS 823) . . . . . . . . . . . . . . . . . 43
- connection (MDS 843) . . . . . . . . . . . . . . . . . 43
M - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Main display . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - enclosure installation . . . . . . . . . . . . . . . . . . 32
Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 - MDS 823 features (general) . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 75 - MDS 843 features (general) . . . . . . . . . . . . . 12
- care of the enclosure . . . . . . . . . . . . . . . . . . 76 - operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
- periodical check of alarm outputs . . . . . . . . . 76 - readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
- zero point . . . . . . . . . . . . . . . . . . . . . . . . . . 76 - suitable location . . . . . . . . . . . . . . . . . . . . . . 32
MCR setting . . . . . . . . . . . . . . . . . . . . . . . 61–62 - trouble-shooting . . . . . . . . . . . . . . . . . . . . . . 74
MDS 210 ... 222 . . . . . . . . . . see »Measuring rings« RPM
MDS 31. . . . . . . . . . . . . . . . . . . see »String sensors« - analog output . . . . . . . . . . . . . . . . . . . . . . . . 57
MDS 840. . . . . . . . . . . . . . . . . . . see »Control unit« - engine specification (MCR) setting . . . . . . . . . 61
MDS 843. . . . . . . . . . . . . . . . . see »Remote display« - history menu . . . . . . . . . . . . . . . . . . . . . . . . 68
Measuring principle . . . . . . . . . . . . . . . . . . . . . 9 - main display . . . . . . . . . . . . . . . . . . . . . . . . . 48
Measuring rings . . . . . . . . . . . . . . . . . . . . . . . 55 - trouble-shooting . . . . . . . . . . . . . . . . . . . . . . 74
- adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 26 RPM detector (adjustment) . . . . . . . . . . . . . . . 20
- arrangement on the shaft . . . . . . . . . . . . . . . 16 RS232 . . . . . . . . . . . . . . . . . . . . . . .see »Serial port«
- attachment on the shaft . . . . . . . . . . . . . . . . 25
- installation . . . . . . . . . . . . . . . . . . . . . . . . . 24 S
- protective cover . . . . . . . . . . . . . . . . . . . . . . 31 Safety notes on
Mechanical installation . . . . . . . . . . . . . . . . . . 15 - care/cleaning of the enclosure . . . . . . . . . . . . 76
MW. . . . . . . . . . . . . . . . . . . . . . . . . . . . see »Power« - limits of use . . . . . . . . . . . . . . . . . . . . . . . . . .8
Safty information (general) . . . . . . . . . . . . . . . 36
O Sampling rate . . . . . . . . . . . . . . . . . . . . . . . . . 55
Operation . . . . . . . . . . . . . . . . . . . . . . . . . ... 64 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . 13
- control unit . . . . . . . . . . . . . . . . . . . . . . ... 47 Sealing (rubber sleeve) . . . . . . . . . . . . . . . . . . 30
- main display . . . . . . . . . . . . . . . . . . . . . ... 48 Serial port
- main menu . . . . . . . . . . . . . . . . . . . . . . ... 49 - general functions . . . . . . . . . . . . . . . . . . . . . 42
- settings . . . . . . . . . . . . . . . . . . . . . . . . . 53, 56 - settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
- speed trial . . . . . . . . . . . . . . . . . . . . . . . ... 50 - wiring schedule . . . . . . . . . . . . . . . . . . . . . . 39
- start-up (power-on) . . . . . . . . . . . . . . . . ... 46 Settings
- zero point adjustment . . . . . . . . . . . . . . ... 51 - essential settings (overview) . . . . . . . . . . . . . 46
Overview - individual adaptations (overview) . . . . . . . . . 46
- installation guide . . . . . . . . . . . . . . . . . . . . . 14 SFOC
- MDS system . . . . . . . . . . . . . . . . . . . . . . . . . 10 - history menu . . . . . . . . . . . . . . . . . . . . . . . . 68
- shaft unit uninstallation . . . . . . . . . . . . . . . . 33 - settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Shaft constant . . . . . . . . . . . . . . . . . . . . . . . . . 55

Index
Shaft unit Transmitter ring

- arrangements . . . . . . . . . . . . . . . . . . . . . . . . 16 - arrangement on the shaft . . . . . . . . . . . . . . .16
- delivered condition (scope of supply) . . . . . . 13 - mechanical installation . . . . . . . . . . . . . . . . .20
- dimensions around the shaft . . . . . . . . . . . . . 19 - wiring . . . . . . . . . . . . . . . . . . . . . . . . . .22–23
- installation . . . . . . . . . . . . . . . . . . . . . . . . . 16 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . .73
- location on the shaft . . . . . . . . . . . . . . . . . . . 17 - control unit . . . . . . . . . . . . . . . . . . . . . . . . .74
- overview (photograph) . . . . . . . . . . . . . . . . . 11 - power indication . . . . . . . . . . . . . . . . . . . . . .74
- securing the wires on the shaft . . . . . . . . . . . 29 - remote display . . . . . . . . . . . . . . . . . . . . . . .74
- suitable place . . . . . . . . . . . . . . . . . . . . . . . . 17 - RPM indication . . . . . . . . . . . . . . . . . . . . . . .74
- wiring on the shaft, completed (photo) . . . . . 29 - torque indication . . . . . . . . . . . . . . . . . . . . .74
Shop test settings (MCR) . . . . . . . . . . . . . . 61–62
SHP U
- display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Uninstallation guide (shaft unit) . . . . . . . . . . . .33
- display on/off . . . . . . . . . . . . . . . . . . . . . . . 69 User group (designated users) . . . . . . . . . . . . . .8
Spacer blocks . . . . . . . . . . . . . . . . . . . . . . 25–26
Spacer sleeves . . . . . . . . . . . . . . . . . . . . . . 25–26 W
Specific fuel oil consumption . . . . . . . . .see »SFOC« Wiring
Speed trial . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 - on transmitter ring . . . . . . . . . . . . . . . . . . . .22
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 - securing the wires on the shaft . . . . . . . . . . . .29
String sensors . . . . . . . . . . . . . . . . . . . . . . 30, 55 - terminals of the control unit . . . . . . . . . . . . .39
- attachment . . . . . . . . . . . . . . . . . . . . . . . . . 28 - transmitter ring to transducer box . . . . . . . . .23
- connection to transducer box . . . . . . . . . . . . 29
- frequency trim . . . . . . . . . . . . . . . . . . . . . . . 30 X
- measuring principle . . . . . . . . . . . . . . . . . . . . 9 X2, X3, X4, X5
- receiver test . . . . . . . . . . . . . . . . . . . . . . . . . 67 - plug connector coding . . . . . . . . . . . . . . . . . .39
- sampling rate . . . . . . . . . . . . . . . . . . . . . . . . 55 - test feature . . . . . . . . . . . . . . . . . . . . . . . . . .67
- zero point adjustment . . . . . . . . . . . . . . . . . . 51 - wiring schedule . . . . . . . . . . . . . . . . . . . . . .40
Suitable place for the shaft unit . . . . . . . . . . . . 17
Supplied components . . . . . . . . . . . . . . . . . . . 13 Z
Support rack for the transmitter . . . . . . . . . . . . 18 Zero point
System components . . . . . . . . . . . . . . . . . . . . . 10 - periodical check . . . . . . . . . . . . . . . . . . . . . .76
System start-up (power-on) . . . . . . . . . . . . . . . 46 - procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .51
T
Target group (users) . . . . . . . . . . . . . . . . . . . . . 8
Terminals . . . . . . . . . . . . . see »Signal connections«
Test feature . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Torque
- alarm limit value (setting) . . . . . . . . . . . . . . 59
- alarm output (relay contact) . . . . . . . . . . . . . 41
- analog output . . . . . . . . . . . . . . . . . . . . . . . 57
- history menu . . . . . . . . . . . . . . . . . . . . . . . . 68
- main display . . . . . . . . . . . . . . . . . . . . . . . . 48
- trouble-shooting . . . . . . . . . . . . . . . . . . . . . . 74
Transducer box
- attachment . . . . . . . . . . . . . . . . . . . . . . . . . 23
- connection to transmitter ring . . . . . . . . . . . . 23
- string sensor connections . . . . . . . . . . . . . . . 29
Transmitter
- adjustment (to transmitter ring) . . . . . . . . . . 20
- counterplate for mounting . . . . . . . . . . . . . . 18
- mechanical installation . . . . . . . . . . . . . . . . . 18
- power supply . . . . . . . . . . . . . . . . . . . . . . . . 37
- signal connections . . . . . . . . . . . . . . . . . . . . 37
- support rack . . . . . . . . . . . . . . . . . . . . . . . . 18

More information Technical support
Product Information MAIHAK Shaft Power Meter Helpdesk · Service Requests · Spares
Main features · Application · Options MAIHAK AG
Order code 8 010 953 Poppenbuetteler Bogen 9b · D-22399 Hamburg · Germany
Phone: +49 40 278 94 346
Fax: +49 40 278 94 362
E-Mail: thilo.steenwerth@sick.de
8 010 941 V1.1 / 2005-04-12
SICK MAIHAK GmbH • Analyzers and Process Instrumentation • Nimburger Str. 11 • D-79276 Reute • Germany
Phone +49 7641 469-0 • Fax +49 7641 469 1149 • www.sick-maihak.com • E-Mail: info.sick-maihak@sick.de

MAIHAK Shaft Power Meter MDS 840 Manual V1-1

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MAIHAK Shaft Power Meter MDS 840 Manual V1-1

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Title

© SICK MAIHAK GmbH Germany. All rights reserved.

2 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

Technical risk for this device by voltage

Link to information at another place

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 3

4 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

5 Control unit operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

6 Remote display operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 5

6 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

MAIHAK Shaft Power Meter

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 7

1 .1 What the MAIHAK Shaft Power Meter does

● For each propeller shaft of the ship, one separate

1.2.1 Designated application

Do not use in explosion-hazardous locations

1.2.2 Designated users (target group)

A manual is an important part of the instrument. Please store this manual in

8 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

1.3 Measuring principle

Music on the shaft

Figure 1 Measuring principle

Listening to the sound

Power indication and statistics

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 9

Figure 2 System overview

10 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

Figure 3 MDS shaft unit

propeller shaft string sensors

MDS 840 control unit

Figure 4 MDS 840 control unit

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 11

The MDS 840 control unit is used to:

MDS 843 remote display (option)

Figure 5 MDS 843 remote display

MDS 823 remote display (re-use option)

Figure 6 MDS 823 remote display

12 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

1.5 Scope of supply

A MDS 840 control unit

Individual health risk due to strong magnetic field

Risk of personal injury

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 13

14 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

MAIHAK Shaft Power Meter

Attachment of the MDS shaft unit

The mechanical installation requires intensive and precise work. It is

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 15

2 .1 Installation of the shaft unit

2.1.1 Arrangement on the shaft

Figure 8 General alignment of shaft components

16 User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany

Figure 9 Arrangements of the shaft unit

2.1.2 Suitable place for the shaft unit

It is required to build a support for the transmitter (→ §2.1.3).

User Manual 8 010 941 V1.1 © SICK MAIHAK GmbH Germany 17

2.1.3 Installation of the transmitter

General position at the shaft

Figure 10 Counterplate for the transmitter

min. 480 (18.9")

The dimensions in figure 11 apply to a support where the transmitter is

Inappropriate fixing of the transmitter can cause severe damage to the