Calculations per ABS Code along with ASME Sec. VIII Div.

XXXX
 Grouping of Boilers and Pressure Vessels:

PART 4 CHAPTER 4 SECTOIN 1 – Table #2 and #3

>> Group II

PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design

Cylindrical Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa] Shell Material: SA-516 G70,

Design Temperature: 65°C All. stress for plate at 20⁰C mm =137.9 MPa All.
Shell Outside Diameter (new): 762.00 mm stress for plate at 65⁰C mm =137.9 MPa
Shell Outside Diameter (corroded): 762.00 mm = Inside Corrosion Allowance: 0.00 mm
Shell Length: 1200 mm. External Corrosion Allowance: 0.00 mm
Shell actual THK = 10.0 [mm]

Long. Joint Efficiency: 85 %

Circ. Joint Efficiency: 70 %

Design Thickness Calculations

Circumferential Stress Calculations per (ABS 4-4-1 App1 Eq:1) or (ASME Paragraph UG-27(c)(1))

Longitudinal Stress Calculations per (ABS 4-4-1 App1 Eq:3) or (ASME Paragraph UG-27(c)(2))

Nominal Shell thickness selected – 10.0 mm

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
16” Nozzle Design Information

Design Pressure: 10 [Bar] / 1 [Mpa] Nozzle Material: SA-106 B

Design Temperature: 65°C All. stress for pipe at 20⁰C mm =117.9 MPa All.
Nozzle Outside Diameter (new): 406.4 [mm] stress for pipe at 65⁰C mm =117.9 MPa
Nozzle Outside Diameter (corroded): 406.4 [mm] = Inside Corrosion Allowance: 0.00 mm
Nozzle Pipe Schedule: 30 (9.53 mm) External Corrosion Allowance: 0.00 mm
Nozzle External Projection: 150 [mm]
Nozzle Internal Projection: 0.00 [mm]
Shell Outside Diameter (new): 762.00 mm
Shell Outside Diameter (corroded): 762.00 mm
Shell actual THK = 10.0 [mm]
Upper Weld Leg Size(Weld 41): 10.0 [mm]

Nozzle Efficiency: 85 %
Eefficiency of shell at nozzle: 100 %
UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
Directed to (ABS 4-4-1 App1 Eq:1) or (ASME Paragraph UG-27(c)(1))

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
Directed to (ABS 4-4-1 App1 Eq:3) or (ASME Paragraph UG-27(c)(2))

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)

= 8.34 (Table UG-45)+0+0=8.34

Nozzle Minimum Thickness per Paragraph UG-45(b)

Pipe Size: 10 Schedule: 30 – Wall Thickness = 9.53 [mm]

Nozzle is adequate for UG-45 requirements
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
16” Nozzle Design Information
Nozzle Reinforcement Calculations
(ABS 4-4-1 App1 Section 7.1.1) or (ASME Paragraph UG-37(c)(2))

Area Required for Internal Pressure

(ABS Figure 8) or (ASME Fig. UG-37.1)

Area Available - Internal Pressure

(ABS Figure 8) or (ASME Fig. UG-37.1)

Appendix 1-7 Necessary Check: UG-36 (b)(1) says

When Ds>1500, IF(2*Rn<=A92/3,IF(2*Rn<=1000,"App 1-7 Calculation not Required", "App 1-7 Calculation
Required"),"App 1-7 Calculation Required")
When Ds<=1500, IF(2*Rn<Ds/2,IF(2*Rn2<500,"App 1-7 Calculation not Required", "App 1-7 Calculation
Required"),"App 1-7 Calculation Required")

App 1-7 Calculation Required

Opening is adequately reinforced for Internal Pressure

Large opening meets Appendix 1-7 stress calculation requirements
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
16” Nozzle Design Information
Nozzle Reinforcement Calculations
Verification of strength per ASME Div1 Sec.VIII (App1-1 1-7(b)

Case B (Fig.1-7-1)

<137.9 [Mpa]

Large opening meets Appendix 1-7 stress calculation requirements

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
End plate (No holes)

Design Pressure: 10 [Bar] / 1 [Mpa] Shell Material: SA-516 G70,

Design Temperature: 65°C All. Stress for plate at 20⁰C mm =137.9 MPa
Shell Outside Diameter (new): 762.0 mm All. stress for plate at 65⁰C mm =137.9 MPa
Shell Outside Diameter (corroded): 762.0 mm = Inside Corrosion Allowance: 0.00 mm
Shell actual THK = 10.0 [mm] External Corrosion Allowance: 0.00 mm
Required shell wall thickness = 3.182 [mm]

Plate Outside Diameter (new): 740.0 mm Plate Material: SA-516 G70,

Plate Outside Diameter (corroded): 740.0 mm All. Stress for plate at 20⁰C =137.9 MPa
Plate actual THK = 40.0 [mm] All. Stress for plate at 65⁰C =137.9 MPa
= Inside Corrosion Allowance: 0.00 mm
External Corrosion Allowance: 0.00 mm

Design Thickness Calculations

Circular heads. The minimum required thickness of flat unstayed circular heads, covers and
blind flanges is to be calculated by the following equation:
(ABS 4-4-1 App1 5.7.3(b) Eq:4) or (ASME Paragraph UG-34(c)(2))

Factor depending upon the method of attachment

Nominal End plate thickness selected – 40.0 mm

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Loose Costumed Housing Flange

Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa]
Design Temperature: 65°C
Shell Outside Diameter (new): 762.0 mm
Shell Outside Diameter (corroded):
Shell Outside Diameter (corroded):
Shell actual
Required shell wall thickness
Loose Flange Design Information
Loose Flange Outside Diameter
Loose Flange actual
Shell Material: SA-516 G70,
All. Stress for plate at 20⁰C mm =137.9 MPa
All. stress for plate at 65⁰C mm =137.9 MPa
= Inside Corrosion Allowance: 0.00 mm
External Corrosion Allowance: 0.00 mm
Loose Flange Material: SA-516 G70,
All. Stress for plate at 20⁰C =137.9 MPa
All. Stress for plate at 65⁰C =137.9 MPa

Gasket & Facing Design Information

Gasket Outside Diameter : Bolt Material: Self Energizing
Gasket Inside Diameter : Configuration : Ring
Nominal Wall Gasket THK:
Mean Gasket Dia.:
Gasket Width:

Bolting Information
Bolt size : Bolt Material: SA193 BM8
Nominal Bolt Dia. : All. Stress for Bolt at 20⁰C
Root Bolt Dia.: All. stress for Bolt at 65⁰C
Number of Bolts:
Bolt Circle Dia.:
ABS Flange Calculations per 4-4-1 App1. Section 5
or
ASME Flange Calculations per. Appendix 2

Mean Gasket Dia.:

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Loose Costumed Housing Flange
Load and Bolting Calculations – Internal Pressure

Internal pressure Moments Calculations – Operating Conditions

Flange Moments Arms :

]

Flange Moments :
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Loose Costumed Housing Flange

Shape Constants
Calculated from ASME App.2 Figure 2-7.1

Internal Pressure Stress Calculations

Operating Conditions:

Gasket Seating:

Internal Pressure Rigidity Index per Appendix 2-14:

No Internal Pressure Rigidity Index per Appendix 2-14 - Operating Conditions needed since vessel is not
nonlethal and non flammable and Designed within the temperature without exceeding
design pressure of 1035 kPa
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Partition Plate

Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa]
Design Temperature: 65°C
Shell Outside Diameter (new): 762.0 mm
Shell Outside Diameter (corroded):
Shell Outside Diameter (corroded):
Shell actual
Required shell wall thickness
Partition Plate Design Information
Partition Plate Outside Diameter
Partition Plate actual thickness
Partition Plate Wall THK tolerance
Contact face dia. of partition Plate
Shell Material: SA-516 G70,
All. Stress for plate at 20⁰C mm =137.9 MPa
All. stress for plate at 65⁰C mm =137.9 MPa
= Inside Corrosion Allowance: 0.00 mm
External Corrosion Allowance: 0.00 mm
Partition Plate Material: SA-516 G70,
] All. Stress for plate at 20⁰C =137.9 MPa
All. Stress for plate at 65⁰C =137.9 MPa

Evaluated patterned Holes in Blind Cover

Hole Dia.
Hole Dia.
Pitch Distance:

Gasket & Facing Design Information

Gasket Outside Diameter : Bolt Material: Self Energizing
Gasket Inside Diameter : Configuration : Ring
Nominal Wall Gasket THK:
Mean Gasket Dia.:
Gasket Width:

Bolting Information
Bolt size : Bolt Material: SA193 BM8
Nominal Bolt Dia. : All. Stress for Bolt at 20⁰C
Root Bolt Dia.: All. stress for Bolt at 65⁰C
Number of Bolts:
Bolt Circle Dia.:
 ABS Flat Head Calculations per 4-4-1 App1. Section 5
or
ASME Flat Head per. App. 2 and App. 14 (UG-34; UG-39)

PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design

THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Partition Plate
Load and Bolting Calculations – Internal Pressure

Required Thickness
(ABS Calculations per 4-4-1 App1. Section 5)
or
(ASME Paragraph UG-34 & UG-39)
Flange/Partition Plate Moments Arms :

SEATING required minimum thickness of partition plate:

 40.110 [ mm]

Single opening on flat Head per UG39(d)(2) - use UG-34 (c )-Formula (2) and double the quantity under squared root
sign:

K= a factor depending upon the method of attachment ABS 4-4-1 A1/5.7 (FIGURE 7 (j) ) = 0.3
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
Partition Plate

Multiple openings on flat Head per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively

UG-39(e) Check pitch condition

UG-39(e)(1): If then UG-39(d)(2) that direct you to use UG-34 (c )- Formula (2) h=1

UG-39(e)(2): If then ”compute h” and multiple h UG-34 (c )- Formula (2)

Then compute h:

Flange stress Analysis per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively :

Max allowable stress Check condition :

Nominal partition plate thickness selected – 84.0 mm

 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
LID

Shell Design Information

Design Pressure: 10 [Bar] / 1 [Mpa]
Design Temperature: 65°C
Shell Outside Diameter (new): 762.0 mm
Shell Outside Diameter (corroded):
Shell Outside Diameter (corroded):
Shell actual
Required shell wall thickness
LID Outside Diameter
LID actual thickness
LID Wall THK tolerance
Contact face dia. of the LID
Shell Material: SA-516 G70,
All. Stress for plate at 20⁰C mm =137.9 MPa
All. stress for plate at 65⁰C mm =137.9 MPa
= Inside Corrosion Allowance: 0.00 mm
External Corrosion Allowance: 0.00 mm
Partition Plate Design Information
LID Material: SA-516 G70,
] All. Stress for plate at 20⁰C =137.9 MPa
All. Stress for plate at 65⁰C =137.9 MPa

Evaluated patterned Holes in Blind Cover

Hole Dia.
Hole Dia.
Pitch Distance:

Gasket & Facing Design Information

Gasket Outside Diameter : Bolt Material: Self Energizing
Gasket Inside Diameter : Configuration : Ring
Nominal Wall Gasket THK:
Mean Gasket Dia.:
Gasket Width:

Bolting Information
Bolt size : Bolt Material: SA193 BM8
Nominal Bolt Dia. : All. Stress for Bolt at 20⁰C
Root Bolt Dia.: All. stress for Bolt at 65⁰C
Number of Bolts:
Bolt Circle Dia.:
ABS Flat Head Calculations per 4-4-1 App1. Section 5
or
ASME Flat Head per. App. 2 and App. 14 (UG-34; UG-39)
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
LID
Load and Bolting Calculations – Internal Pressure

Required Thickness
(ABS Calculations per 4-4-1 App1. Section 5)
or
(ASME Paragraph UG-34 & UG-39)
Flange/Partition Plate Moments Arms :

SEATING required minimum thickness of partition plate:

40.110 [ mm]

Single opening on flat Head per UG39(d)(2) - use UG-34 (c )-Formula (2) and double the quantity under squared root
sign:
K= a factor depending upon the method of attachment ABS 4-4-1 A1/5.7 (FIGURE 7 (j) ) = 0.3
 PART 4 CHAPTER 4 SECTOIN 1 Appendix 1 – Rules for Design
THICKNESS OF UNSTAYED FLAT HEADS AND COVERS
LID

Multiple openings on flat Head per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively

UG-39(e) Check pitch condition

UG-39(e)(1): If then UG-39(d)(2) that direct you to use UG-34 (c )- Formula (2) h=1

UG-39(e)(2): If then ”compute h” and multiple h UG-34 (c )- Formula (2)

Then compute h=1:

Flange stress Analysis per ASME and ABS : UG-39 and 4-4-1 A1/5.7.3 - eq5 respectively :

Max allowable stress Check condition :

Nominal LID plate thickness selected – 59 mm