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MULTIPLE CHOICE ASSIGNMENT

Name _______________________________________________________

Date _______________________________________________________

Certificate IV in Engineering (Instrumentation)


MEM40105 (WT46)

© Challenger Institute of Technology 2010


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment
FIRST PUBLISHED 2008

© CHALLENGER INSTITUTE OF TECHNOLOGY

ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION MAY BE


REPRODUCED, STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY
FORM OR BY ANY MEANS, ELECTRONIC, MECHANICAL, PHOTOCOPYING,
RECORDING OR OTHERWISE, WITHOUT THE PRIOR WRITTEN PERMISSION
OF CHALLENGER INSTITUTE OF TECHNOLOGY

WHILST EVERY EFFORT HAS BEEN MADE TO ENSURE THE ACCURACY OF


THE INFORMATION CONTAINED IN THIS PUBLICATION, NO GUARANTEE CAN
BE GIVEN THAT ALL ERRORS AND OMISSIONS HAVE BEEN EXCLUDED. NO
RESPONSIBILITY FOR LOSS OCCASIONED TO ANY PERSON ACTING OR
REFRAINING FROM ACTION AS A RESULT OF THE MATERIAL IN THIS
PUBLICATION CAN BE ACCEPTED BY CHALLENGER INSTITUTE OF
TECHNOLOGY

PUBLISHED BY AND AVAILABLE FROM


CHALLENGER INSTITUTE OF TECHNOLOGY
ACEPT Campus
9 Gardiner Avenue
Munster, WA
Australia 6166
Phone (61) (8) 94948900
Fax (61) (8) 9437 4850
Web www.challenger.wa.edu.au

© Challenger Institute of Technology 2010


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment
© Challenger Institute of Technology 2010
Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment
1 MULTIPLE CHOICE QUESTIONS
Method for Doing Multiple Questions
 The answer to each question is within the course material of the unit.
 You are required to answer each question by placing a large X in what you think is the correct answer box.
 Once all questions are answered, you are to self mark by reading the answer sheet. If you have correct, then place a check in the „Correct‟ column. If
you have incorrect, then place the letter (A, B or C) of the correct answer in the „Correct‟ column.
 There is nothing stopping you from just writing down the correct answers but you will not learn as much and may have difficulty on final exam.

Unit Topic # Question A B C Correct

FOUNDATION
1 1 Metric and imperial tube have the same OD. TRUE FALSE
PRINCIPLES

FOUNDATION
1 2 1 kPa is equal to 0.145 psi 4.015 psi 2.2046 psi
PRINCIPLES

FOUNDATION
1 3 Density units are lb/ft lb/ft2 lb/ft3
PRINCIPLES

FOUNDATION
1 4 1 kPa is equal to 0.145 "H2O 4.015 "H2O 2.2046 "H2O
PRINCIPLES

FOUNDATION
1 5 Metric and imperial pipe have the same OD. TRUE FALSE
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 4 of 93
Unit Topic # Question A B C Correct

FOUNDATION
1 6 The SI Prefix kilo means 0.001 1 1000
PRINCIPLES

FOUNDATION In instrumentation, the most common unit for height


1 7 mm m km
PRINCIPLES measurement is:

False, there is no
FOUNDATION True, Australia is a True, the government
1 8 In Australia, all industrial plants use only metric units. defined rules for all
PRINCIPLES metric country. makes them.
industrial plants.

FOUNDATION National Pipe Thread (NPT) and British Standard Pipe (BSP)
1 9 TRUE FALSE
PRINCIPLES are the same thing.

An American company has built an industrial plant in a remote


FOUNDATION
1 10 location of the world. What most likely are the units for metric imperial both
PRINCIPLES
pressure measurement?

FOUNDATION
1 11 The abbreviation for International System of Units is ISU IS SI
PRINCIPLES

Y??? = ylower +
Y??? = ylower (yupper - Y??? = ylower + (xwant -
FOUNDATION ((xwant - xlower) /
1 12 The formula for interpolation is ylower) + ((xwant - xlower) (xupper - xlower )
PRINCIPLES (xupper - xlower ))
xlower) / (xupper - xlower )) (yupper - ylower)
(yupper - ylower)

Outputunknown = 4 + Outputunknown = 16 + Outputunknown = 4 +


FOUNDATION
1 13 For a 4-20 mA loop, output is calculated by ((MVwant - MVlower) ((MVwant - MVlower) / ((MVwant - MVlower) /
PRINCIPLES
/ (Span)) (20) (Span)) (4) (Span)) (16)

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 5 of 93
Unit Topic # Question A B C Correct

construct a new data


FOUNDATION convert between
1 14 Interpolation is used to construct a graph point between known
PRINCIPLES types of signals
data points

FOUNDATION
1 15 The formula p = m / V is the same as m=p/V V=pm m=pV
PRINCIPLES

Brackets, Powers, Powers, Brackets,


FOUNDATION always in order left Multiplication/Division, Multiplication/Division,
1 16 In math, the order of operation is
PRINCIPLES to right then then
Addition/Subtraction Addition/Subtraction

FOUNDATION Standard Temperature and Pressure reference does not


1 17 TRUE FALSE
PRINCIPLES change and is always the same for every industry.

FOUNDATION kilogram per cubic kilogram per square


1 18 The units for density are kilogram cubic meter
PRINCIPLES meter meter

FOUNDATION 3 3 3
1 19 The density of air 0 C and 101.325 kPa .99 kg/m 1 kg/m 1.293 kg/m
PRINCIPLES

FOUNDATION Understanding density is of limited use to an instrument


1 20 TRUE FALSE
PRINCIPLES technician

FOUNDATION 3
1 21 The density of water at 15 C is 998 kg/m3 999 kg/m3 1000 kg/m
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 6 of 93
Unit Topic # Question A B C Correct

FOUNDATION
1 22 The formula for density is P=m/V p=m/V p=mV
PRINCIPLES

FOUNDATION
1 23 Understanding pressure useful for an instrument technician. TRUE FALSE
PRINCIPLES

FOUNDATION
1 24 Density is dependant on temperature. TRUE FALSE
PRINCIPLES

FOUNDATION
1 25 Relative density is density specific gravity gravity
PRINCIPLES

FOUNDATION
1 26 A gas with a SG = 1.5 will rise to the ceiling sink to the floor SG cannot be > 1
PRINCIPLES

FOUNDATION much higher than much lower than


1 27 Mercury is used to measure vacuum because the SG is makes no difference
PRINCIPLES water water

FOUNDATION There is a gas release at work. The deadly gas has a SG = 2. out via the roof
1 28 out via the ground exit makes no difference
PRINCIPLES It is the same distance to escape. Should I go exit

FOUNDATION 101.325 kPa, 15 C 101.325 kPa, 20C 101.325 kPa, 15 C


1 29 The ISA International Standard Atmosphere is defined to
PRINCIPLES and 0% humidity and 0% and 100% humidity

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 7 of 93
Unit Topic # Question A B C Correct

FOUNDATION
1 30 A liquid with a SG = 1.5 will float on water not float on water SG cannot be > 1
PRINCIPLES

FOUNDATION
1 31 Force is not related to pressure. TRUE FALSE
PRINCIPLES

FOUNDATION
1 32 The acceleration of gravity is 0.98 m/s² 9.8 m/s² 98 m/s²
PRINCIPLES

FOUNDATION
1 33 Weight and Force are the same thing. TRUE FALSE
PRINCIPLES

FOUNDATION
1 34 The metric unit for weight is the gram newton kilogram
PRINCIPLES

FOUNDATION
1 35 Pounds can be either a unit of force or a unit of mass. TRUE FALSE
PRINCIPLES

FOUNDATION Absolute pressure is zero referenced against a perfect gauge pressure plus gauge pressure plus
1 36 gauge pressure
PRINCIPLES vacuum, so it is equal to atmospheric pressure absolute pressure

FOUNDATION
1 37 kPaa is a typo atmospheric absolute
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 8 of 93
Unit Topic # Question A B C Correct

FOUNDATION Which mathematician formulated the concepts applicable to


1 38 Newton Pascal Archimedes
PRINCIPLES hydrostatic pressure

FOUNDATION density and


1 39 Pressure is dependant on density and area density and height
PRINCIPLES volume

the container with


the container with the
FOUNDATION There are three containers with different shapes but the same the greatest the pressure will be
1 40 smallest area will
PRINCIPLES height. volume will have the same
have more pressure
more pressure

FOUNDATION
1 41 Atmospheric pressure increases with decreasing altitude. TRUE FALSE
PRINCIPLES

FOUNDATION
1 42 Atmospheric pressure is also called barometric pressure. TRUE FALSE
PRINCIPLES

FOUNDATION An irregular shaped object will have the same surface


1 43 TRUE FALSE
PRINCIPLES pressure regardless of its orientation.

FOUNDATION
1 44 Vacuum is always measured from atmospheric pressure. TRUE FALSE
PRINCIPLES

equal to the ratio


FOUNDATION A hydraulic lift operation where the two pistons are connected equal to the greatest should not be
1 45 of the areas of the
PRINCIPLES together. The forces are force connected
pistons

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 9 of 93
Unit Topic # Question A B C Correct

FOUNDATION
1 46 The most common type of pressure measurement is gauge differential absolute
PRINCIPLES

FOUNDATION When a solid is pushing on a liquid or gas, the fluid must be


1 47 TRUE FALSE
PRINCIPLES confined in a container.

pressure will be
pressure will be the pressure will be the
FOUNDATION If there are two tanks with the same height and fluid, but one different and the
1 48 same but the weight same and the weight
PRINCIPLES tank has twice the volume the weight will be
will be different will be the same
different

FOUNDATION
1 49 The static pressure formula is P=w A P=A/w P=w/A
PRINCIPLES

FOUNDATION Pressure is a very important measurement to an instrument


1 50 TRUE FALSE
PRINCIPLES technician.

FOUNDATION
1 51 The hydrostatic pressure formula is P=phg p=phg P=ph/g
PRINCIPLES

FOUNDATION A change in temperature of a fluid normally does not effect


1 52 TRUE FALSE
PRINCIPLES the density of the fluid.

FOUNDATION Temperature is a measurement of how fast the atoms and


1 53 TRUE FALSE
PRINCIPLES molecules of a substance are moving.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 10 of 93
Unit Topic # Question A B C Correct

FOUNDATION For identical fluids at same temperature, what has to increase


1 54 pressure mass flow
PRINCIPLES to get more heat

FOUNDATION
1 55 Thermal energy can always be measured in a fluid. TRUE FALSE
PRINCIPLES

FOUNDATION
1 56 Heat energy is not thermal energy. TRUE FALSE
PRINCIPLES

FOUNDATION Q = m c (Tinitial - Q = m c / (Tfinal –


1 57 The formula for heat transfer is Q = m c (Tfinal – Tinitial)
PRINCIPLES Tfinal) Tinitial)

FOUNDATION
1 58 Heat and temperature are not the same thing TRUE FALSE
PRINCIPLES

FOUNDATION order of distance between the


2 59 The P&ID is just a graphic representation that shows size of equipment
PRINCIPLES equipment equipment

FOUNDATION
2 60 All companies use the ISA symbology. TRUE FALSE
PRINCIPLES

FOUNDATION The control system graphics display is usually laid out to Process Flow
2 61 P&ID Layout Drawings
PRINCIPLES represent the Diagram

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 11 of 93
Unit Topic # Question A B C Correct

FOUNDATION
2 62 A company may have several P&ID Legend Sheets. TRUE FALSE
PRINCIPLES

FOUNDATION
2 63 The primary purpose of a P&ID is to show terminations instruments process connection
PRINCIPLES

FOUNDATION Maintaining the instrument records and drawings is the maintenance and
2 64 maintenance engineering
PRINCIPLES responsibility of which department engineering

FOUNDATION Process Flow


2 65 The master document for an instrument technician is the P&ID Loop Diagram
PRINCIPLES Diagram

Why is it important for an instrument technician to understand perform your job


FOUNDATION it is not a job
2 66 how to interpretation of drawings, specifications and to find information efficiently and
PRINCIPLES requirement
manuals? correctly

FOUNDATION
2 67 A control valve always has a 'C' for the middle letter. TRUE FALSE
PRINCIPLES

FOUNDATION solid with parallel


2 68 A fieldbus signal most likely would be shown as solid dashed with circles
PRINCIPLES slashes

FOUNDATION
2 69 A diamond on a P&ID always means the same thing. TRUE FALSE
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 12 of 93
Unit Topic # Question A B C Correct

FOUNDATION What organisation established the use of circles to represent


2 70 ISA ISC ICCS
PRINCIPLES a field transmitter on a P&ID?

FOUNDATION
2 71 An instrument bubble with no line means control room panel rear field
PRINCIPLES

FOUNDATION
2 72 An instrument bubble with a box means instrument control system interlock
PRINCIPLES

FOUNDATION
2 73 Most plants use single loop controllers. TRUE FALSE
PRINCIPLES

FOUNDATION flow quantity flow totalizing


2 74 FQT means flow mass transmitter
PRINCIPLES transmitter transmitter

FOUNDATION
2 75 An instrument bubble with a solid line means control room panel rear field
PRINCIPLES

FOUNDATION Each instrument tag number is unique and the coding


2 76 TRUE FALSE
PRINCIPLES represents service, type, rating, and size.

FOUNDATION
2 77 A dashed signal line means electronic data pneumatic
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 13 of 93
Unit Topic # Question A B C Correct

FOUNDATION
2 78 A dashed with circles signal line means electronic data pneumatic
PRINCIPLES

FOUNDATION
2 79 A computation symbol is usually located top left middle top right
PRINCIPLES

FOUNDATION The loop number in an instrument bubble is located in the


2 80 TRUE FALSE
PRINCIPLES bottom half.

FOUNDATION
2 81 The plant area is shown in an instrument bubble. TRUE FALSE
PRINCIPLES

FOUNDATION
2 82 A solid signal line with parallel slashes means electronic data pneumatic
PRINCIPLES

FOUNDATION
2 83 An instrument bubble with a dashed line means control room panel rear field
PRINCIPLES

FOUNDATION The instrument must be rated greater than the design


2 84 TRUE FALSE
PRINCIPLES pressure.

FOUNDATION The instrument data sheet must show the full tag number
2 85 TRUE FALSE
PRINCIPLES including the area.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 14 of 93
Unit Topic # Question A B C Correct

FOUNDATION If you have the manufacturer and model number, it is always


2 86 TRUE FALSE
PRINCIPLES easy to find details on instrument.

FOUNDATION The instrument data sheets will be made by the


2 87 TRUE FALSE
PRINCIPLES person/organisation responsible for the new installation.

FOUNDATION
2 88 The data sheet can have one or more instruments per sheet. TRUE FALSE
PRINCIPLES

FOUNDATION
2 89 The instrument data sheet will have calibration. TRUE FALSE
PRINCIPLES

FOUNDATION The instrument data sheet does not have to state the line
2 90 TRUE FALSE
PRINCIPLES number or equipment number.

FOUNDATION Process Flow


2 91 The instrument data sheet should have as a minimum the P&ID Loop Diagram
PRINCIPLES Diagram

FOUNDATION An instrument data sheet is used to identify information about instrument and
2 92 instrument process
PRINCIPLES the process

FOUNDATION The instrument only has to be rated for operating pressure


2 93 TRUE FALSE
PRINCIPLES and temperature.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 15 of 93
Unit Topic # Question A B C Correct

FOUNDATION Instrument location drawings should be maintained after


2 94 TRUE FALSE
PRINCIPLES construction.

FOUNDATION
2 95 Some plants may not use loop diagrams. TRUE FALSE
PRINCIPLES

FOUNDATION
2 96 The I/O schedule only lists connected instruments. TRUE FALSE
PRINCIPLES

FOUNDATION On a loop diagram, it is OK to just show +/- rather then


2 97 TRUE FALSE
PRINCIPLES terminal numbers.

FOUNDATION A plant will always have only one system for instrument
2 98 TRUE FALSE
PRINCIPLES records.

FOUNDATION The manufacturer maintenance manuals are important to do


2 99 TRUE FALSE
PRINCIPLES your job correctly.

FOUNDATION
2 100 The I/O schedule lists all available points. TRUE FALSE
PRINCIPLES

FOUNDATION On a loop diagram, the junction box terminations are located


2 101 left middle right
PRINCIPLES in the

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 16 of 93
Unit Topic # Question A B C Correct

FOUNDATION
2 102 The rack drawing will show cables in and out of the rack. TRUE FALSE
PRINCIPLES

FOUNDATION As an instrument technician, it is your job to fix the instrument


2 103 TRUE FALSE
PRINCIPLES not to waste time on paper work.

FOUNDATION
2 104 On a loop diagram, the control system are located on the left middle right
PRINCIPLES

FOUNDATION A master database instrument records system would simplify


2 105 TRUE FALSE
PRINCIPLES updating changes to an instrument.

FOUNDATION
2 106 Instrument information is duplicated in many documents. TRUE FALSE
PRINCIPLES

FOUNDATION
2 107 On a loop diagram, the field instrument/s are located on the left middle right
PRINCIPLES

FOUNDATION
2 108 The primary purpose of a loop diagrams is to show terminations instruments process connection
PRINCIPLES

FOUNDATION The instrument junction box drawing will show cables in and
2 109 TRUE FALSE
PRINCIPLES out of the box.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 17 of 93
Unit Topic # Question A B C Correct

FOUNDATION It is the responsibility of the manufacturer to retain old


2 110 TRUE FALSE
PRINCIPLES instruction manuals.

FOUNDATION
2 111 Some plant have an instrument power schedule. TRUE FALSE
PRINCIPLES

FOUNDATION The instrument cable schedule will list all cables associated
2 112 TRUE FALSE
PRINCIPLES with an instrument including element and power cables.

FOUNDATION If I have to make an instrument list of tag numbers, it does not


2 113 TRUE FALSE
PRINCIPLES matter if I use a '-' or not.

FOUNDATION The instrument junction box drawing will show spare


2 114 TRUE FALSE
PRINCIPLES terminals.

FOUNDATION
2 115 If a valve requires a defined fail action, it is shown on a P&ID. TRUE FALSE
PRINCIPLES

FOUNDATION
2 116 Some P&IDs use a generic valve symbol. TRUE FALSE
PRINCIPLES

FOUNDATION
2 117 A P&ID may have different symbols for type of actuators. TRUE FALSE
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 18 of 93
Unit Topic # Question A B C Correct

FOUNDATION
2 118 To prevent backflow use a control valve on/off valve one way valve
PRINCIPLES

FOUNDATION
2 119 To control flow use a control valve on/off valve one way valve
PRINCIPLES

FOUNDATION Each pipeline number is unique and the coding represents


2 120 TRUE FALSE
PRINCIPLES service, type, rating, and size.

FOUNDATION Each equipment number is unique and the coding represents


2 121 TRUE FALSE
PRINCIPLES service, type, rating, and size.

FOUNDATION Instruments are small and do not have much impact on the
3 122 TRUE FALSE
PRINCIPLES running of the plant.

FOUNDATION Most instruments connected to a process line or equipment


3 123 TRUE FALSE
PRINCIPLES have an isolation valve.

FOUNDATION Prior to disconnecting an instrument signal line/wiring, the


3 124 operator your supervisor work permit issuer
PRINCIPLES instrument technician should tell the

FOUNDATION If an instrument is not directly connected to a process line,


3 125 TRUE FALSE
PRINCIPLES you most likely don't need a work permit.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 19 of 93
Unit Topic # Question A B C Correct

FOUNDATION Modern instruments are reliable so there is no need to have


3 126 TRUE FALSE
PRINCIPLES duplicated instruments for a safety system anymore.

FOUNDATION If a transmitter is remote mounted, it is OK to just close the


3 127 TRUE FALSE
PRINCIPLES isolation valve and remove from service.

FOUNDATION Which trade usually has a close relationship with the


3 128 electrical mechanical instrument
PRINCIPLES operators?

FOUNDATION
3 129 All instruments are directly connected to a process line. TRUE FALSE
PRINCIPLES

During a scheduled plant shutdown, there will most likely be


FOUNDATION
3 130 different Work Permit requirements then if the plant is TRUE FALSE
PRINCIPLES
operating.

FOUNDATION If there is a danger tag on an instrument, it means do not


3 131 TRUE FALSE
PRINCIPLES operate.

FOUNDATION If there is a special instructions tag on an instrument, it means


3 132 TRUE FALSE
PRINCIPLES do not operate.

FOUNDATION If there is a green tag on an instrument, it means do not


3 133 TRUE FALSE
PRINCIPLES operate.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 20 of 93
Unit Topic # Question A B C Correct

FOUNDATION It is OK if I don't close off my Work Permit if I plan on finishing


3 134 TRUE FALSE
PRINCIPLES the job tomorrow.

FOUNDATION I'm a contractor; the plant work permit system does not apply
3 135 TRUE FALSE
PRINCIPLES to me.

FOUNDATION
3 136 Most instrument work requires a hot work permit. TRUE FALSE
PRINCIPLES

FOUNDATION equipment and


3 137 A work permit system is to protect equipment people
PRINCIPLES people

FOUNDATION
4 138 A display of 30 to 45C is suppressed zero elevated zero zero suppression
PRINCIPLES

below the low side


FOUNDATION below the high side above the high side
4 139 Zero suppression is when a pressure transmitter is mounted process
PRINCIPLES process connection process connection
connection

FOUNDATION When selecting an instrument range, the calibrated range


4 140 TRUE FALSE
PRINCIPLES may not exceed either the LRL or the URL.

FOUNDATION Range is only in reference to the instrument specifications


4 141 TRUE FALSE
PRINCIPLES and not the calibration.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 21 of 93
Unit Topic # Question A B C Correct

below the low side


FOUNDATION below the high side above the high side
4 142 Zero elevation is when a pressure transmitter is mounted process
PRINCIPLES process connection process connection
connection

FOUNDATION
4 143 Span is URL - LRL LRL - URL URL + LRL
PRINCIPLES

FOUNDATION The National Measurement Institute sets standards on how to


4 144 TRUE FALSE
PRINCIPLES measure.

FOUNDATION It is OK to have a calibrated span less than the minimum


4 145 TRUE FALSE
PRINCIPLES instrument span.

FOUNDATION instrument data


4 146 The instrument upper range limit can always be found in product data sheet maintenance manual
PRINCIPLES sheet

FOUNDATION If the tank level was actually 45%, and the transmitter output
4 147 precision resolution accuracy
PRINCIPLES was 45%. This is

FOUNDATION
4 148 A display of -40 to 100C is suppressed zero elevated zero zero suppression
PRINCIPLES

FOUNDATION A transmitter with no accuracy or repeatability can be


4 149 TRUE FALSE
PRINCIPLES calibrated to correct both.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 22 of 93
Unit Topic # Question A B C Correct

FOUNDATION
4 150 The National Measurement Institute (NMI) is located in UK Australia USA
PRINCIPLES

FOUNDATION
4 151 In statics, errors are multiplied are additive are subtractive
PRINCIPLES

FOUNDATION
4 152 Precision means repeatable correct precise
PRINCIPLES

FOUNDATION
4 153 Increased resolution means increased accuracy repeatability readability
PRINCIPLES

FOUNDATION You can calibrate an instrument to a greater accuracy then


4 154 TRUE FALSE
PRINCIPLES the test equipment.

FOUNDATION
4 155 Accuracy means repeatable correct precise
PRINCIPLES

FOUNDATION
4 156 Calibration can improve accuracy. TRUE FALSE
PRINCIPLES

FOUNDATION As long as my calibrated span is less than the instrument


4 157 TRUE FALSE
PRINCIPLES minimum span, it is OK.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 23 of 93
Unit Topic # Question A B C Correct

FOUNDATION If you have remote seal, then there maybe zero suppression
4 158 TRUE FALSE
PRINCIPLES or elevation.

FOUNDATION In relationship to calibrated range, it is best to select an


4 159 near the LRL in middle near the URL
PRINCIPLES instrument range that is

FOUNDATION With a corrosive fluid, the same material should be used for
4 160 TRUE FALSE
PRINCIPLES the diaphragm and the body.

FOUNDATION Every Rosemount 3051S transmitter has 4-20 mA, HART,


4 161 TRUE FALSE
PRINCIPLES and fieldbus and I select in calibration which one is used.

FOUNDATION The good fill fluid for high vacuum and high temperature Syltherm XLT
4 162 DC705 Silicone Neobee M20
PRINCIPLES applications is Silicone

FOUNDATION
4 163 Silicon is inert and is OK for all process fluids. TRUE FALSE
PRINCIPLES

FOUNDATION A Rosemount 3051S transmitter with isolating diaphragm


4 164 316 SS 316 SST 316L SST
PRINCIPLES code 2 is

FOUNDATION All instrument errors are stated in a product data sheet


4 165 TRUE FALSE
PRINCIPLES specifications.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 24 of 93
Unit Topic # Question A B C Correct

FOUNDATION
4 166 The ambient temperature will not effect a transmitter. TRUE FALSE
PRINCIPLES

FOUNDATION Any material in contact with the process fluid must be


4 167 TRUE FALSE
PRINCIPLES compatible with that fluid.

FOUNDATION By selecting the correct range of transmitter, I can improve


4 168 TRUE FALSE
PRINCIPLES measurement accuracy.

FOUNDATION (LRL-URL) / (URL-LRL) / Minimum


4 169 Rangedown is the ratio of (URL-LRL) / Span
PRINCIPLES Minimum Span Span

FOUNDATION
4 170 All errors are stated in a product data sheet. TRUE FALSE
PRINCIPLES

FOUNDATION
4 171 The vibration effect can be calibrated out. TRUE FALSE
PRINCIPLES

FOUNDATION
4 172 The instrument parts in contract with process fluid are called wet leg wetted part liquid part
PRINCIPLES

FOUNDATION
4 173 The best selection for range is near the minimum span mid range upper range limit
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 25 of 93
Unit Topic # Question A B C Correct

FOUNDATION A high velocity flow through the small bore of an orifice plate
4 174 pitting galvanic erosion
PRINCIPLES may cause what type of corrosion

FOUNDATION What material is best for a pressure transmitter at a sour


4 175 316 SST Hastelloy C Monel
PRINCIPLES oilfield drilling rig as per NACE MR0175-2003

FOUNDATION
4 176 The power supply effect can be calibrated out. TRUE FALSE
PRINCIPLES

FOUNDATION A diaphragm rated poor resistance to the process fluid in a


4 177 pitting galvanic erosion
PRINCIPLES Material Selection most likely will have what type of corrosion

FOUNDATION Silicon can cause an explosion if in contact with some


4 178 TRUE FALSE
PRINCIPLES process fluids.

Flange 316 SST Flange 316 SST


FOUNDATION A process depends on a reliable hydrogen peroxide supply. Flange 316 SST
4 179 Diaphragm 316L Diaphragm Hastelloy
PRINCIPLES Which combination is best Diaphragm Monel 400
SST C

FOUNDATION The line pressure effect span error can be calibrated out of
4 180 TRUE FALSE
PRINCIPLES some instruments.

FOUNDATION
4 181 All measurements require the same accuracy. TRUE FALSE
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 26 of 93
Unit Topic # Question A B C Correct

Modern transmitters are programmable with large turndown


FOUNDATION
4 182 ration. There is no need anymore to worry about range TRUE FALSE
PRINCIPLES
selection.

FOUNDATION The line pressure effect zero error can be calibrated out of
4 183 TRUE FALSE
PRINCIPLES some instruments.

FOUNDATION Two dissimilar metals in contact with a conductive fluid can


4 184 pitting galvanic erosion
PRINCIPLES cause what type of corrosion

FOUNDATION The reason the calibrated LRL is negative could be because vacuum or remote
4 185 vacuum remote seals
PRINCIPLES of seals

FOUNDATION My calibrated range is -400 to 225 "H2O which Rosemount


4 186 A D G
PRINCIPLES 3051S2C transmitter measurement type code is best

FOUNDATION My calibrated range is -100 to 225 "H2O which Rosemount


4 187 1A 2A 3A
PRINCIPLES 3051S2CD transmitter range code is best

FOUNDATION The total instrument specification errors can be calculated in


4 188 TRUE FALSE
PRINCIPLES the process variable units.

FOUNDATION
4 189 The most destructive form of corrosion is pitting galvanic erosion
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 27 of 93
Unit Topic # Question A B C Correct

FOUNDATION 316 SST and 316L SST are all the same thing just written
4 190 TRUE FALSE
PRINCIPLES differently.

FOUNDATION Syltherm XLT


4 191 A good fill fluid for sanitary applications is DC705 Silicone Neobee M20
PRINCIPLES Silicone

FOUNDATION On a water line, an inline instrument with a different material


4 192 pitting galvanic erosion
PRINCIPLES then the pipe may have what type of corrosion

FOUNDATION Most data sheets will have just one type of instrument error
4 193 TRUE FALSE
PRINCIPLES specified.

FOUNDATION Every material in a transmitter must be must be compatible


4 194 TRUE FALSE
PRINCIPLES with the process fluid.

FOUNDATION Syltherm XLT


4 195 The good fill fluid for cryogenic applications is DC705 Silicone Neobee M20
PRINCIPLES Silicone

FOUNDATION Which Rosemount 3051S transmitter has a high side flange


4 196 3051S2C 3051S2L 3051S2T
PRINCIPLES rated for Class 150

FOUNDATION The position the transmitter is mounted in can effect


4 197 TRUE FALSE
PRINCIPLES calibration.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 28 of 93
Unit Topic # Question A B C Correct

FOUNDATION differential differential pressure differential pressure


4 198 DP Xmitter means
PRINCIPLES pressure receiver transmitter transducer

FOUNDATION
4 199 Which diaphragm material is best for liquid natural gas 316L SST Hastelloy C Monel
PRINCIPLES

FOUNDATION Which instrument output has a digital signal on an analogue


4 200 4-20 mA HART fieldbus
PRINCIPLES signal

FOUNDATION What type of power supply is most common in


4 201 2 wire 4 wire mains
PRINCIPLES instrumentation

FOUNDATION What type of power supply might an instrument technician not


4 202 2 wire 4 wire mains
PRINCIPLES be qualified to modify

FOUNDATION
4 203 Which instrument output has just a digital signal 4-20 mA HART fieldbus
PRINCIPLES

measuring below
FOUNDATION The reason 4-20 mA is used is because a value of 3 mA measuring below
4 204 instrument fault calibrated range or
PRINCIPLES means calibrated range
instrument fault

FOUNDATION 18 AWG or
4 205 What type of cable is typically used in instrumentation twisted shielded pair shielded pair
PRINCIPLES 1.5mm2

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 29 of 93
Unit Topic # Question A B C Correct

FOUNDATION In most cases, just using a communicator is sufficient for


4 206 TRUE FALSE
PRINCIPLES confirming the calibration of a HART pressure transmitter.

FOUNDATION To truly verify a pressure calibration you would need to apply


4 207 TRUE FALSE
PRINCIPLES pressure to the pressure transmitter.

FOUNDATION A communicator or handheld terminal is always required to


4 208 TRUE FALSE
PRINCIPLES interface with field instruments.

FOUNDATION With a Rosemount 375 communicator, you can overcharge


4 209 TRUE FALSE
PRINCIPLES the battery pack.

FOUNDATION With a Rosemount 375 communicator set to event capture all


4 210 TRUE FALSE
PRINCIPLES warnings will still work.

FOUNDATION A communicator or handheld terminal is required to interface


4 211 TRUE FALSE
PRINCIPLES with fieldbus instruments.

FOUNDATION With a Rosemount 375 communicator on a fieldbus segment,


4 212 TRUE FALSE
PRINCIPLES you can overload the power supply and lose communication.

FOUNDATION A communicator or handheld terminal is required to interface


4 213 TRUE FALSE
PRINCIPLES with HART instruments.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 30 of 93
Unit Topic # Question A B C Correct

Every plant should have some system of documenting when


FOUNDATION
4 214 an instrument was calibrated, by whom, and to what TRUE FALSE
PRINCIPLES
parameters.

FOUNDATION There is only one reason to perform a calibration on an


4 215 TRUE FALSE
PRINCIPLES instrument.

FOUNDATION
4 216 The paper work is just as important as the actual calibration. TRUE FALSE
PRINCIPLES

FOUNDATION The calibration may be done at factory, bench, field, or by a


4 217 TRUE FALSE
PRINCIPLES 3rd party.

FOUNDATION A good instrument technician will use the manufacturer's


4 218 TRUE FALSE
PRINCIPLES manual for configuration code confirmation.

With the Rosemount 3051S, when doing sensor trim it is OK


FOUNDATION
4 219 to use a pressure source with accuracy equal to the TRUE FALSE
PRINCIPLES
transmitter accuracy.

FOUNDATION A good instrument technician does not need to look at the


4 220 TRUE FALSE
PRINCIPLES manufacturer's manual.

FOUNDATION A good instrument technician can calibrate a smart transmitter


4 221 TRUE FALSE
PRINCIPLES with just a screw driver and control over the process.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 31 of 93
Unit Topic # Question A B C Correct

FOUNDATION It is OK to adjust the zero trim on a Rosemount 3051S


4 222 TRUE FALSE
PRINCIPLES absolute transmitter.

If a new or replacement transmitter is installed in the field,


FOUNDATION
4 223 then you should check with operations to confirm the control TRUE FALSE
PRINCIPLES
system is displaying the correct value.

A Rosemount 3051S transmitter with a flow turndown > 10:1


FOUNDATION transmitter or control
4 224 on a flow application the square root extraction should be transmitter control system
PRINCIPLES system
done in the

FOUNDATION A HART multidrop can have fifteen transmitter connected to a


4 225 TRUE FALSE
PRINCIPLES single twisted pair.

FOUNDATION A Rosemount 3051S transmitter with HART will allow a upper


4 226 TRUE FALSE
PRINCIPLES range value greater than the sensor limit.

FOUNDATION
4 227 It is always best to calibrate in the field. TRUE FALSE
PRINCIPLES

FOUNDATION A Rosemount 3051S transmitter can readjust the 4-20 mA


4 228 TRUE FALSE
PRINCIPLES points without applying pressure to the transmitter.

The Rosemount 3051S manual recommends using a


FOUNDATION
4 229 pressure source three times more accurate than the TRUE FALSE
PRINCIPLES
transmitter.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 32 of 93
Unit Topic # Question A B C Correct

FOUNDATION If the instrument technician is not provided with the calibration


4 230 TRUE FALSE
PRINCIPLES range, they cannot calibrate the instrument.

FOUNDATION The control systems range displayed will always provide the
4 231 TRUE FALSE
PRINCIPLES range for calibrating the field instrument.

FOUNDATION I'm only responsible to look at a new installation do see if it


5 232 TRUE FALSE
PRINCIPLES makes sense.

FOUNDATION The piping designer will always provide the correct process
5 233 TRUE FALSE
PRINCIPLES connection required by instrumentation.

FOUNDATION It is safe to always trust the instruments and information


5 234 TRUE FALSE
PRINCIPLES issued by an engineering firm.

FOUNDATION A hazop is a multidiscipline meeting that evaluates the


5 235 TRUE FALSE
PRINCIPLES process control and safety system of a plant or new design.

FOUNDATION I'm not responsible to look at an existing installation to see if it


5 236 TRUE FALSE
PRINCIPLES makes sense.

FOUNDATION A hazop meeting will have management from each


5 237 TRUE FALSE
PRINCIPLES department.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 33 of 93
Unit Topic # Question A B C Correct

FOUNDATION
5 238 A mistake will be found before a plant starts full operation. TRUE FALSE
PRINCIPLES

FOUNDATION A root cause analysis meeting will have the management


5 239 TRUE FALSE
PRINCIPLES from each department.

FOUNDATION It is not my place to question the design of an engineering


5 240 TRUE FALSE
PRINCIPLES firm.

FOUNDATION Piping designers are required to design as per the plant


5 241 TRUE FALSE
PRINCIPLES piping specifications.

FOUNDATION Engineering and construction companies do make mistakes


5 242 TRUE FALSE
PRINCIPLES but there is a process to find them all.

FOUNDATION A root cause analysis will have people who know the facts of
5 243 TRUE FALSE
PRINCIPLES the problem.

FOUNDATION A fault might be caused by the wrong calibration range for


5 244 TRUE FALSE
PRINCIPLES application.

FOUNDATION My communicator will tell me what is wrong. I just need to


5 245 TRUE FALSE
PRINCIPLES know how to use it.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 34 of 93
Unit Topic # Question A B C Correct

FOUNDATION
5 246 Usually, I should cut back the ground shield. TRUE FALSE
PRINCIPLES

FOUNDATION
5 247 The purpose of root cause analysis is to find the fault cause solution
PRINCIPLES

FOUNDATION
5 248 The fault found is usually the fault reported. TRUE FALSE
PRINCIPLES

FOUNDATION I should be able to find good information in the manufacturer's


5 249 TRUE FALSE
PRINCIPLES maintenance manual to help find the fault.

FOUNDATION It is best to ask a few questions to eliminate some types of


5 250 TRUE FALSE
PRINCIPLES faults and then focus on remaining possible faults.

FOUNDATION You should only use the look and tug method as a last resort
5 251 TRUE FALSE
PRINCIPLES to find the fault.

FOUNDATION
5 252 I should use the same fault finding approach for any fault. TRUE FALSE
PRINCIPLES

FOUNDATION
5 253 Asking questions is the good way to find the fault. TRUE FALSE
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 35 of 93
Unit Topic # Question A B C Correct

FOUNDATION If a solution does not allow the plant to run, a better solution is
5 254 TRUE FALSE
PRINCIPLES required.

FOUNDATION I should use different fault finding methods depending on if


5 255 TRUE FALSE
PRINCIPLES fault is continuous or intermittent.

FOUNDATION
5 256 I may irritate people if I ask questions. TRUE FALSE
PRINCIPLES

FOUNDATION A fault might be caused by the wrong instrument selected for


5 257 TRUE FALSE
PRINCIPLES application.

FOUNDATION
5 258 The purpose of fault finding is to find the fault cause solution
PRINCIPLES

FOUNDATION
5 259 All operators will have the same perception. TRUE FALSE
PRINCIPLES

FOUNDATION
5 260 Asking questions only tells me where the fault is. TRUE FALSE
PRINCIPLES

FOUNDATION
5 261 Asking questions allows me to eliminate possible causes. TRUE FALSE
PRINCIPLES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 36 of 93
Unit Topic # Question A B C Correct

FOUNDATION
5 262 The most powerful tool in your toolbox should be your documents communicator brain
PRINCIPLES

XMITTER & For most analytical instruments, you can purchase


1 263 TRUE FALSE
VALVES solutions/gases/test strips to perform a calibration.

XMITTER & If the DP level transmitter is mounted above the centreline of


1 264 TRUE FALSE
VALVES the pump, you still measure level at pump C-L?

XMITTER & When reading a water type manometer, read the meniscus at
1 265 bottom centre top
VALVES the

XMITTER &
1 266 The American platinum 100 ohm RTD coefficient is 0.00362 0.00385 0.00392
VALVES

XMITTER & Pressurized tank level measurement by DP needs how many


1 267 1 2 4
VALVES tank connections?

XMITTER &
1 268 A RTD temperature transmitter is commonly mounted on the assembly remote junction box
VALVES

XMITTER & Most analytic instruments compare the process sensor to a


1 269 TRUE FALSE
VALVES reference.

XMITTER &
1 270 Which instrument cannot accurately measure 1 kPa? bourdon tube manometer draft range DP
VALVES

XMITTER &
1 271 The normal pH range is 0-14 0-16 0-18
VALVES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 37 of 93
Unit Topic # Question A B C Correct

XMITTER & A simple local control sump pump system for level most likely
1 272 DP ultrasonic float
VALVES has a

XMITTER &
1 273 A instrument technician should be able to calculate orifice plate bore control valve sizing tank level
VALVES

XMITTER & A linear measurement calibrated range is 0-1000. For a MV of


1 274 8 mA 12 mA 16 mA
VALVES 750. A 4-20mA transmitter output would be

XMITTER & A tank is 10 metres high and the SG=1. What is the
1 275 9.8 kPA 98 kPA 980 kPA
VALVES calibration range?

XMITTER & The most common industrial temperature sensor for 1000 C
1 276 RDT RTD TC
VALVES would be

XMITTER &
1 277 For a pH measurement, what value is pure water or neutral? 5 7 9
VALVES

XMITTER &
1 278 Ammonia and borax are more acidic neutral caustic
VALVES

XMITTER &
1 279 Thermocouples are not reliable. TRUE FALSE
VALVES

XMITTER & centreline of


1 280 What is a good tank position for 0% level? centreline of pump top of discharge line
VALVES discharge line

XMITTER & If the process fluid density changes, a DP level transmitter will
1 281 TRUE FALSE
VALVES need recalibration.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 38 of 93
Unit Topic # Question A B C Correct

XMITTER & If a DP level transmitter has connections swapped, the


1 282 TRUE FALSE
VALVES reading will be opposite to actual level.

XMITTER &
1 283 Beer and orange juice are more acidic neutral caustic
VALVES

XMITTER & When is it a good choice to use radar or ultra sonic over DP fluid density fluid density changes
1 284 corrosive
VALVES for level? changes or corrosive

XMITTER &
1 285 A safety pressure gauge should be blow out front blow out top blow out back
VALVES

XMITTER &
1 286 The most common RTD is 2 wire 3 wire 4 wire
VALVES

XMITTER &
1 287 What type of flow measurement is nonlinear? magmeter coriolis DP
VALVES

XMITTER & With a bare metal thermocouple it is easy to figure out what
1 288 TRUE FALSE
VALVES type it is.

XMITTER & What is the better choice for level measurement of a settling
1 289 DP ultrasonic float
VALVES pond?

XMITTER & Open tank level measurement by DP needs how many tank
1 290 1 2 4
VALVES connections?

XMITTER & A instrument over pressured by 25% of maximum design be damaged and
1 291 be OK leak or explode
VALVES pressure may need replacement

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 39 of 93
Unit Topic # Question A B C Correct

XMITTER & A tank is 100 inches high and the SG=1. What is the
1 292 0-10 "H2O 0-100 "H2O 0-1000 "H2O
VALVES calibration range?

XMITTER & Pressurized tank level measurement by DP the top of tank


1 293 low port high port either
VALVES connection should be to the instrument

XMITTER & A bimetal strip is most likely used for temperature


1 294 transmitter gauge pyrometer
VALVES measurement in a

XMITTER & A linear measurement calibrated range is 500-1000. For a MV


1 295 8 mA 12 mA 16 mA
VALVES of 750. A 4-20mA transmitter output would be

XMITTER & A linear measurement calibrated range is 500-1000. The span


1 296 0 500 1000
VALVES is

A linear measurement calibrated range is 0-1000. The


XMITTER &
1 297 instrument has a accuracy of 1% of calibrated span. What is 1 10 100
VALVES
the +- error of calibrated span?

XMITTER &
1 298 The IEC/DIN platinum 100 ohm RTD coefficient is 0.00362 0.00385 0.00392
VALVES

XMITTER &
1 299 A pneumatic local temperature controller most likely has a RTD TC filled system
VALVES

XMITTER & The most common industrial temperature sensor for 100 C
1 300 RDT RTD TC
VALVES would be

XMITTER &
1 301 A high water tank for level most likely has a DP ultrasonic float
VALVES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 40 of 93
Unit Topic # Question A B C Correct

XMITTER & centreline of 100mm below bottom


1 302 What is a good tank position for 100% level? absolute top of tank
VALVES overflow of overflow

XMITTER & Bimetal strip is not used any more for temperature
1 303 TRUE FALSE
VALVES measurement.

XMITTER & A instrument over pressured by 5% of maximum design be damaged and


1 304 be OK leak or explode
VALVES pressure most likely will need replacement

XMITTER & If DP level transmitter is mounted below the centreline of the


1 305 TRUE FALSE
VALVES pump, you still measure level at pump C-L?

XMITTER & A instrument over pressured by 200% of maximum design be damaged and
1 306 be OK leak or explode
VALVES pressure most likely will need replacement

A linear measurement calibrated range is 500-1000. The


XMITTER &
1 307 instrument has a accuracy of 1% of calibrated span. What is 1 5 10
VALVES
the +- error of calibrated span. What is the +- error?

XMITTER & TC extension wire


1 308 A thermocouple is connected to the transmitter with twisted pair TC extension wire
VALVES same type as TC

XMITTER & Inline analytic elements must be removed from the line when
1 309 TRUE FALSE
VALVES doing a line flush.

XMITTER & If the process fluid temperature sufficiently changes, a DP


1 310 TRUE FALSE
VALVES level transmitter will need recalibration.

XMITTER &
2 311 Australian Standards are often copies of ISO Standards. TRUE FALSE
VALVES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 41 of 93
Unit Topic # Question A B C Correct

warning or order to fine, imprisonment,


XMITTER & fine or
2 312 A violation of a Act or Regulation can be punishable by cease non- warning, order to
VALVES imprisonment
conforming activity cease

XMITTER &
2 313 How many instrumentation related Standards are there? <50 50 to 100 >100
VALVES

XMITTER & Government of Western Australia has approximately how


2 314 <50 50 to 100 >100
VALVES many regulations that impact employees?

XMITTER & It is very difficult and expensive to get a copy of Australian


2 315 TRUE FALSE
VALVES Regulations and Act?

Company Policy,
Organisation Code, Company
XMITTER & In Australia, select the correct order of power with the highest Code,
2 316 Standard, Company Policy, Organisation
VALVES first and the lowest last from a company view point. Organisation
Policy, Code Standard
Standard

XMITTER & Regulations typically contain the actual rules that must be
2 317 TRUE FALSE
VALVES followed.

XMITTER & In Australia, it is common to face criminal charges in a court


2 318 TRUE FALSE
VALVES of law for violating a code?

XMITTER &
2 319 Australian Standards are often copies of American Standards. TRUE FALSE
VALVES

XMITTER &
2 320 You can download a copy of an Australia Standard for free? TRUE FALSE
VALVES

XMITTER & In Australia, select the correct order of power with the highest Regulation, Code, Standard, Regulation, Regulation,
2 321
VALVES first and the lowest last from a legal view point. Standard Code Standard, Code

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 42 of 93
Unit Topic # Question A B C Correct

XMITTER &
3 322 It is OK to swap a 6mm and a 1/4" tube fittings. TRUE FALSE
VALVES

XMITTER &
3 323 Cl 1, Div 1, Gr B, C, D is an example of Australian IEC American
VALVES

XMITTER & PN 20 and ASME


3 324 Which ASME and PN flanges are the same? PN 20 and ASME 150 PN 20 and ASME 200
VALVES 100

XMITTER &
3 325 Instrumentation cable does not have to be twisted. TRUE FALSE
VALVES

XMITTER &
3 326 NEMA rating for enclosure protection is which standard? IEC Australian American
VALVES

XMITTER & What criteria is used to determine hazardous area hazardous flammable probability, type,
3 327
VALVES classification? material concentrations temperature

XMITTER & American hazardous classification which class is more


3 328 I II III
VALVES dangerous?

XMITTER &
3 329 The drain wire should be cut and taped at the instrument junction box rack room
VALVES

XMITTER &
3 330 What is the best method to shown area ratings? a list signs drawing
VALVES

XMITTER &
3 331 AUS Ex 1234XEx d IIC T6 (Ta=60C) IP66 is an example of Australian IEC American
VALVES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 43 of 93
Unit Topic # Question A B C Correct

XMITTER & During a flushing, there could be pipe slag, welding rods, dirt,
3 332 TRUE FALSE
VALVES and pop cans flowing in a pipeline.

XMITTER & dry, lubricated,


3 333 Instrument air must be dry, oil free, clean dry, clean
VALVES clean

XMITTER &
3 334 Australian pipe ID is different then American pipe ID. TRUE FALSE
VALVES

XMITTER & The most common reason for erratic signal in the construction defective
3 335 no power loose wiring
VALVES phase is instrument

Degrees of Protection
XMITTER & Intellectual
3 336 The IP Code represents? Ingress Protection Provided By
VALVES Property
Enclosures
Degrees of Protection
XMITTER & Intellectual
3 337 The IP means? Ingress Protection Provided By
VALVES Property
Enclosures

XMITTER &
3 338 Instrument air is commonly 500 kPa or 60 psig 700 kPa or 80 psig 1000 kPa or 100 psig
VALVES

XMITTER & American hazardous classification which group is more


3 339 A E G
VALVES dangerous?

XMITTER &
3 340 The most instrument testing occurs during which phase Start-up Commissioning Precommissioning
VALVES

XMITTER & During a flush, which type of control valve is typically


3 341 ball gate globe
VALVES removed?

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 44 of 93
Unit Topic # Question A B C Correct

XMITTER &
3 342 IEC hazardous area protection type which is more common? Ex o Ex d Ex m
VALVES

XMITTER &
3 343 Intrinsic safety systems are commonly used with motors. TRUE FALSE
VALVES

XMITTER & IEC (Australian) hazardous classification which group is more


3 344 I IIA IIC
VALVES dangerous?

XMITTER &
3 345 A common instrument enclosure rating is IP66 or NEMA 4X. TRUE FALSE
VALVES

XMITTER & add strength to the reject noise and


3 346 The purpose of the twisted pair is to keep wires together
VALVES small wire size interference

XMITTER &
3 347 Intrinsic safety cable will have what colour of sheath? blue red yellow
VALVES

XMITTER & American hazardous classification which division is more


3 348 1 2 3
VALVES dangerous?

XMITTER &
3 349 DN means diameter normal diameter nominal nominal size
VALVES

XMITTER & American hazardous classification which temperature code is


3 350 1 3 6
VALVES hotter?

XMITTER &
3 351 You can convert from IP to NEMA. TRUE FALSE
VALVES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 45 of 93
Unit Topic # Question A B C Correct

XMITTER & IEC (Australian) hazardous classification which temperature


3 352 1 3 6
VALVES code is hotter?

XMITTER & IEC (Australian) hazardous classification which zone is more


3 353 0 1 2
VALVES dangerous?

XMITTER &
3 354 PN means pressure normal pressure nominal nominal pressure
VALVES

XMITTER &
3 355 You can convert from NEMA to IP. TRUE FALSE
VALVES

XMITTER & During normal operation, the valve should be in the open
4 356 ATO FO NO
VALVES position.

XMITTER & On a large line, a bypass control valve may be used for fine
4 357 TRUE FALSE
VALVES control.

XMITTER & What is the difference between a manual valve and a control
4 358 limit switches actuator travel stops
VALVES valve?

XMITTER & Valve packing can usually be tightened to stop packing


4 359 TRUE FALSE
VALVES leakage.

XMITTER &
4 360 Which valve is rotary? globe needle ball
VALVES

XMITTER &
4 361 Gate valves make good control valves. TRUE FALSE
VALVES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 46 of 93
Unit Topic # Question A B C Correct

XMITTER & What type of actuator cannot normally take full instrument air
4 362 piston double acting diaphragm
VALVES pressure?

XMITTER &
4 363 Check valves make good control valves. TRUE FALSE
VALVES

XMITTER & It is OK to stick your hand in a control valve to determine if


4 364 TRUE FALSE
VALVES open or closed.

XMITTER & When air pressure drops below required minimum, the valve
4 365 ATC FC NC
VALVES is automatically closed usually by a spring.

XMITTER & A control valve needs tight shut off, able to throttle flow, and
4 366 TRUE FALSE
VALVES actuation.

XMITTER &
4 367 What type of actuator typically uses a 4-way solenoid valve? piston electric diaphragm
VALVES

XMITTER &
4 368 Air pressure is required to open the valve. ATO FO NO
VALVES

In the event of a plant failure, the control valve is required to


XMITTER & fail in the position prior to the failure. This includes any
4 369 FI FL FS
VALVES failures from plant air, electrical, or control system. Fail last
can be tricky, depending on the type of valve assembly.

XMITTER &
4 370 Air pressure must be applied to close the valve. ATC FC NC
VALVES

XMITTER & For two small chemical injection control valves using ratio
4 371 equal percentage linear square root
VALVES control, which control valve characteristic would be better?

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 47 of 93
Unit Topic # Question A B C Correct

XMITTER &
4 372 Which valve is suitable for large flows? globe needle ball
VALVES

XMITTER & ball, butterfly,


4 373 Which valve are usually the same for manual or control? ball, butterfly, globe ball, globe, gate
VALVES rotary plug

pressure and piping spec, preferred


XMITTER & To reduce spare parts, when selecting a replacement control
4 374 temperature price, availability vendors, similar
VALVES valve you should consider
ratings application

XMITTER & You can select the pressure drop you want across a control
4 375 TRUE FALSE
VALVES valve in an existing system.

When air pressure drops below required minimum the valve


position will be unknown. There is no spring to force in any
XMITTER &
4 376 direction. If it is a butterfly valve depending on position, the FC FI FO
VALVES
fluid flow may open or close the valve. If valve is a ball and
already closed, then most likely will stay closed.

XMITTER & constriction, gauge, flapper, constriction, flapper,


4 377 A pneumatic instrument will have a
VALVES flapper, port nozzle nozzle

XMITTER &
4 378 It cannot damage a piping system if control valves slam shut. TRUE FALSE
VALVES

XMITTER &
4 379 Which actuator has pressure applied to two ports? diaphragm double acting piston
VALVES

XMITTER &
4 380 Which valve is suitable for fine control on a small line? globe needle ball
VALVES

XMITTER & The location of a control valve will not affect the pressure drop
4 381 TRUE FALSE
VALVES but it will affect the DP allowed without cavitation.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 48 of 93
Unit Topic # Question A B C Correct

XMITTER & Opening and closing a valves numerous times may dislodged
4 382 TRUE FALSE
VALVES gunk from a valve.

XMITTER & With a control valve assembly, what components require valve, actuator and
4 383 valve valve and actuator
VALVES sizing? quick release

XMITTER & What is the maximum recommended tubing length for a


4 384 30 m 60 m 180 m
VALVES pneumatic control loop?

XMITTER &
4 385 Which valve is not as similar as the other two? ball butterfly plug
VALVES

XMITTER &
4 386 Which one is not a common control valve characteristic? equal percentage linear square root
VALVES

XMITTER & When air pressure drops below required minimum, the valve
4 387 ATO FO NO
VALVES automatically opened usually by a spring.

XMITTER & When designing a new system, you can select a pump that
4 388 TRUE FALSE
VALVES would have a low pressure drop across the control valve.

XMITTER & check/non-return


4 389 Which valve allows flow in both directions? butterfly pressure relief valve
VALVES valve

XMITTER &
4 390 To reduce water hammer, it is best to open a control valve fast slowly does not matter
VALVES

XMITTER & What part of a control valve assembly could be pneumatic,


4 391 positioner actuator controller
VALVES electric motor, solenoid, or hydraulic actuated?

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 49 of 93
Unit Topic # Question A B C Correct

XMITTER &
4 392 What type of actuator typically uses a 3-way solenoid valve? piston double acting diaphragm
VALVES

XMITTER &
4 393 Diaphragm valves are very common in industrial plants. TRUE FALSE
VALVES

It is easy to size a control valve just plug in values in a free


XMITTER &
4 394 sizing software and it will tell me which valve to buy and it will TRUE FALSE
VALVES
be the correct choice.

XMITTER & Extra care must be taken when disassembling spring return
4 395 TRUE FALSE
VALVES actuators to prevent injury.

XMITTER & The control valve does not determine the pressure drop; the
4 396 TRUE FALSE
VALVES control valve will absorb the excess pressure in the system.

XMITTER &
4 397 Which actuator is more common? electric pneumatic hydraulic
VALVES

XMITTER &
4 398 Which valve is suitable and cost more on a DN 200 line? globe needle ball
VALVES

XMITTER &
4 399 A pneumatic signal travels at the speed of light sound wave
VALVES

XMITTER & If a pneumatic signal tubing run is longer than the maximum
4 400 use larger tubing volume booster P/I
VALVES recommended length, what should be used?

XMITTER & During normal operation, the valve should be in the closed
4 401 ATC FC NC
VALVES position.

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Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 50 of 93
Unit Topic # Question A B C Correct

XMITTER &
5 402 Turbulent flow has a Re of < 2000 >2000 and < 4000 > 4000
VALVES

XMITTER & A head loss causes a reduction in the amount to pressure


5 403 TRUE FALSE
VALVES available to the system.

XMITTER &
5 404 All magmeters should have a grounding strap. TRUE FALSE
VALVES

XMITTER &
5 405 Which one is not a valid velocity equation? v=q/A v = w / (A p) v= w/Ap
VALVES

XMITTER &
5 406 A orifice plate with a high beta has a ??? bore size. small average large
VALVES

XMITTER & A orifice plate with a low beta has a ??? permanent pressure
5 407 low average high
VALVES drop.

XMITTER & Viscosity is a measurement of the resistance of a fluid to flow external force is
5 408 steady state flow up conditions
VALVES when applied

XMITTER &
5 409 A wet leg is used for liquids. TRUE FALSE
VALVES

XMITTER &
5 410 Laminar flow has a Re of < 2000 >2000 and < 4000 > 4000
VALVES

XMITTER & For a liquid DP flow, the transmitter should be installed ???
5 411 below same height above
VALVES the line.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 51 of 93
Unit Topic # Question A B C Correct

XMITTER &
5 412 It is always OK to install a flow element on a vertical pipe. TRUE FALSE
VALVES

XMITTER &
5 413 Magmeters are good for measuring non-conducting fluids. TRUE FALSE
VALVES

XMITTER &
5 414 High velocity does not increase risk of erosion. TRUE FALSE
VALVES

XMITTER &
5 415 Magmeters are good for measuring liquid gas steam
VALVES

XMITTER & For a steam DP flow, the transmitter should be installed ???
5 416 below same height above
VALVES the line.

XMITTER & A orifice plate with a high beta has a ??? permanent
5 417 low average high
VALVES pressure drop.

XMITTER & A calibration DP flow range of 0-1000 and a linear transmitter


5 418 562 750 1000
VALVES output at 13 mA. What is the flow?

XMITTER & For a gas, the kinematic viscosity will ??? with higher
5 419 decrease same increase
VALVES temperature.

XMITTER &
5 420 Kinematic viscosity is the ratio of dynamic viscosity to density. TRUE FALSE
VALVES

XMITTER & As a general rule of thumb for every 250mm of impulse line
5 421 15 C 35 C 55C
VALVES tubing, the process temperature will drop approximately

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 52 of 93
Unit Topic # Question A B C Correct

XMITTER & Reynolds Number is a dimensionless numerical value used to


5 422 TRUE FALSE
VALVES represent the characteristic of flow in a pipe.

XMITTER &
5 423 A restriction in a pipe line will cause the velocity to decrease same increase
VALVES

XMITTER & A DP flow calibrated range is 0-1000. For a MV of 500. A


5 424 8 mA 12 mA 16 mA
VALVES linear 4-20mA transmitter output would be

XMITTER & Which one can differential pressure not be used to make a
5 425 flow level viscosity
VALVES measurement?

XMITTER & For a liquid, the kinematic viscosity will ??? with higher
5 426 decrease same increase
VALVES temperature.

XMITTER & Any beta between 0.2 and 0.75 can be used for any line size
5 427 TRUE FALSE
VALVES of orifice plate and still have good readings.

XMITTER &
5 428 Absolute viscosity is the ratio of dynamic viscosity to density. TRUE FALSE
VALVES

XMITTER & A magmeter in non-conductive pipe should have grounding


5 429 TRUE FALSE
VALVES rings.

XMITTER & If you don't have the required straight run for a flow
5 430 TRUE FALSE
VALVES transmitter, the output may not represent the actual flow.

XMITTER & For a gas DP flow, the transmitter should be installed ??? the
5 431 below same height above
VALVES line.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 53 of 93
Unit Topic # Question A B C Correct

XMITTER &
5 432 High viscosity liquids offer a low resistance to flow. TRUE FALSE
VALVES

XMITTER & The downstream side of the orifice plate will have the sharp
5 433 TRUE FALSE
VALVES edge.

XMITTER &
5 434 A restriction in a pipe line will cause the pressure to decrease same increase
VALVES

XMITTER & A 3 valve manifold with the equalizing valve is used to prevent
5 435 TRUE FALSE
VALVES over pressuring the DP cell.

XMITTER & Orifice plates are old school and not used any more in a new
5 436 TRUE FALSE
VALVES modern plant.

XMITTER &
5 437 Molasses viscosity is low average high
VALVES

XMITTER & If you don't have the required straight run for a flow
5 438 TRUE FALSE
VALVES transmitter, there will not be an output from the transmitter.

XMITTER &
5 439 Transient flow has a Re of < 2000 >2000 and < 4000 > 4000
VALVES

XMITTER & A blind list will help to ensure the plant is operational for start-
5 440 TRUE FALSE
VALVES up.

XMITTER &
5 441 A wet leg is used for gases that will condensate. TRUE FALSE
VALVES

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 54 of 93
Unit Topic # Question A B C Correct

XMITTER & For a steam DP flow in mass units what measurements are flow, temp, press,
5 442 flow, temp, press flow density
VALVES required? density

XMITTER & A DP flow calibrated range is 500-1000. For a MV of 933. A


5 443 12 mA 16 mA other
VALVES linear 4-20mA transmitter output would be

XMITTER &
5 444 Velocity is used to size a magmeter. TRUE FALSE
VALVES

XMITTER & For a steam DP flow, the transmitter output will be in mass
5 445 TRUE FALSE
VALVES units.

XMITTER & A 3 valve manifold with the equalizing valve open should have
5 446 0 0.5 1
VALVES a DP transmitter output of

XMITTER & A restriction in a pipe line will not cause a permanent


5 447 TRUE FALSE
VALVES pressure dorp because of recovery factor.

XMITTER &
5 448 Gas viscosity compared to water is lower same higher
VALVES

XMITTER & Velocity is the rate at which a mass moves in a given time
5 449 TRUE FALSE
VALVES interval.

XMITTER & A DP flow calibrated range is 0-1000. For a MV of 500. A


5 450 8 mA 12 mA 16 mA
VALVES square root 4-20mA transmitter output would be

XMITTER & A calibration DP flow range of 0-1000 and a square root


5 451 562 750 1000
VALVES transmitter output at 13 mA. What is the flow?

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 55 of 93
Unit Topic # Question A B C Correct

XMITTER & For a DP transmitter, which manifold has vents/drains in the


5 452 2 valve 3 valve 5 valve
VALVES manifold?

XMITTER &
5 453 With large head losses, it cost less to operate a plant. TRUE FALSE
VALVES

CONTROL & Hazard training is designed to recognise and assess a


1 454 TRUE FALSE
SIGNAL potential hazard.

CONTROL & Employees must take reasonable care of the health and
1 455 TRUE FALSE
SIGNAL safety of themselves and others.

CONTROL &
1 456 A hazard is any situation that has harmed may harm will harm
SIGNAL

CONTROL &
1 457 The primary focus of a Major Hazard Facilities is safety of people safety of community safety of property
SIGNAL

CONTROL &
1 458 SOP can be used to obtain an expected range of results. TRUE FALSE
SIGNAL

CONTROL & Calibration is checking the readings of a measuring device


1 459 lower accuracy same accuracy higher accuracy
SIGNAL against the readings of another measuring device with

CONTROL &
1 460 A ice bath is used for temperature measurement calibration cooling
SIGNAL

CONTROL &
1 461 External factors can cause error in the measurement. TRUE FALSE
SIGNAL

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 56 of 93
Unit Topic # Question A B C Correct

CONTROL &
1 462 Before taking corrective actions, validate the measurement. TRUE FALSE
SIGNAL

CONTROL &
4 463 It would have been easy to prevent the Bhopal India disaster? TRUE FALSE
SIGNAL

A instrument technician may manually override an interlock, if


CONTROL &
4 464 authorized to do so and the correct company procedures TRUE FALSE
SIGNAL
have been followed.

CONTROL & A instrument technician may manually override an interlock if depends on company
4 465 TRUE FALSE
SIGNAL they let someone know. policy

CONTROL & In the Bhopal India disaster, Union Carbide stated in court
4 466 TRUE FALSE
SIGNAL they had a safe system.

engineering,
CONTROL &
4 467 A hazop will be attended by? engineering maintenance maintenance, and
SIGNAL
operations

CONTROL & A HAZOP is a process where the plant design is evaluated


4 468 TRUE FALSE
SIGNAL using the P&ID and asking a series of “what if” questions.

CONTROL &
4 469 Cause and Effect Chart may be created by a Hazop. TRUE FALSE
SIGNAL

CONTROL &
4 470 In the Piper Alpha disaster, only one person was responsible. TRUE FALSE
SIGNAL

If an interlock is manually overridden and the plant is


CONTROL &
4 471 operating, the plant safety system will no longer functioning TRUE FALSE
SIGNAL
as designed.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 57 of 93
Unit Topic # Question A B C Correct

CONTROL & A HAZOP is a process where the plant design is evaluated


4 472 TRUE FALSE
SIGNAL using the P&ID and asking a series of “why not” questions.

CONTROL & interlocks, equipment,


4 473 A Cause and Effect Chart will show interlocks interlocks, equipment
SIGNAL capacities

CONTROL &
4 474 A Hazop may review a Cause and Effect Chart. TRUE FALSE
SIGNAL

CONTROL &
4 475 What is used to link the primary components DCE FIU BUS
SIGNAL

CONTROL &
4 476 A trend is equivalent to a recorder. TRUE FALSE
SIGNAL

CONTROL &
4 477 Alarm priorities are usually colour coded. TRUE FALSE
SIGNAL

CONTROL &
4 478 A typical faceplate is a controller. TRUE FALSE
SIGNAL

CONTROL &
4 479 The parameters are stored in the OIU DCE FIU
SIGNAL

CONTROL & Gas detectors for a F&G are usually connected to the control
4 480 TRUE FALSE
SIGNAL system for alarming and ESD.

CONTROL & A new DCS, PLC, or SCADA system are completely different
4 481 TRUE FALSE
SIGNAL in operation.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 58 of 93
Unit Topic # Question A B C Correct

CONTROL & Historically, which type of system was designed for analogue
4 482 DCS PLC SCADA
SIGNAL loops?

CONTROL &
4 483 Historically, which type of system was designed to store data? DCS PLC SCADA
SIGNAL

CONTROL & An alarm that is programmable for trip point is typically from
4 484 analogue digital station
SIGNAL what type of source.

CONTROL & The operator keyboard may be a standard keyboard like at


4 485 TRUE FALSE
SIGNAL home.

CONTROL &
4 486 A plant could have many remote terminal units. TRUE FALSE
SIGNAL

CONTROL &
4 487 Trends are typically shown on a layer called primary secondary tertiary
SIGNAL

recorders,
CONTROL & monitor, keyboard, monitor, recorders,
4 488 The operator interface unit typically has controllers,
SIGNAL mouse controllers
indicators

CONTROL &
4 489 An alarm that is field set is typically from what type of source. analogue digital station
SIGNAL

CONTROL & A new DCS, PLC, or SCADA system basically do the same
4 490 TRUE FALSE
SIGNAL thing now.

CONTROL &
4 491 All instruments must be connected to the primary I/O unit. TRUE FALSE
SIGNAL

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 59 of 93
Unit Topic # Question A B C Correct

CONTROL & An actual input or output connected to the control system is


4 492 hard soft point
SIGNAL called

CONTROL &
4 493 All process variables will have trends. TRUE FALSE
SIGNAL

CONTROL & A switch that inhibits or enables access to tuning or


4 494 key switch soft switch master switch
SIGNAL engineering functions is typically called a

CONTROL &
4 495 An alarm is usually just shown on the monitor. TRUE FALSE
SIGNAL

CONTROL &
4 496 Deviation from setpoint is typically shown as a numerical value deviation bar chart
SIGNAL

CONTROL &
4 497 The I/O is connected to the OIU DCE FIU
SIGNAL

CONTROL & A 20 year old DCS, PLC, or SCADA system basically do the
4 498 TRUE FALSE
SIGNAL same thing.

CONTROL &
4 499 The operator uses the OIU DCE FIU
SIGNAL

CONTROL &
4 500 The engineer uses the OIU EIU FIU
SIGNAL

CONTROL &
4 501 A central system that monitors and controls is called a control system PLC SCADA
SIGNAL

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 60 of 93
Unit Topic # Question A B C Correct

CONTROL & stop access to


4 502 Popup are annoying save screen space
SIGNAL controller details

CONTROL & What is a generic term for a control system not equipment
4 503 DCS PLC PCS
SIGNAL specific.

CONTROL & Historically, which type of system is made to represent ladder


4 504 DCS PLC SCADA
SIGNAL logic?

CONTROL &
4 505 Most control systems have redundancy. TRUE FALSE
SIGNAL

CONTROL &
4 506 The operator keyboard may have specially designated keys. TRUE FALSE
SIGNAL

CONTROL & A 20 year old DCS, PLC, or SCADA system are completely
4 507 TRUE FALSE
SIGNAL different in operation.

CONTROL &
4 508 A typical faceplate is a recorder. TRUE FALSE
SIGNAL

CONTROL &
4 509 There typically a hierarchical structure for displays TRUE FALSE
SIGNAL

CONTROL &
4 510 Data compression is used in the OIU EIU BUS
SIGNAL

CONTROL &
4 511 Which layer only shows major process lines? primary secondary tertiary
SIGNAL

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 61 of 93
Unit Topic # Question A B C Correct

CONTROL &
4 512 The 'computer brains' is the OIU DCE FIU
SIGNAL

CONTROL &
4 513 Tuning values are called popus parameters objects
SIGNAL

CONTROL &
4 514 A values stored as value-timestamp are a hard soft point
SIGNAL

CONTROL &
4 515 A control key allows interaction with faceplate. TRUE FALSE
SIGNAL

CONTROL &
4 516 A computation done is a control system is called hard soft point
SIGNAL

CONTROL & Emergency Effective Safety Emergency Shutdown


4 517 A instrument tagged with ESD means it is part of
SIGNAL Shutdown System Design Detection

CONTROL & OIU, DCE, FIU,


4 518 The primary components of a control system are DCE, FIU, BUS, EIU OIU, DCE, FIU, EIU
SIGNAL BUS

CONTROL &
4 519 Most control loop tuning is done manually. TRUE FALSE
SIGNAL

CONTROL &
4 520 Most pumps have digital controllers. TRUE FALSE
SIGNAL

CONTROL & It is easy to mess-up a control loop tuning if you have access
4 521 TRUE FALSE
SIGNAL to the tuning parameters.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 62 of 93
Unit Topic # Question A B C Correct

CONTROL & Most control loop tuning is originally set at typical values for
4 522 TRUE FALSE
SIGNAL the type of loop..

CONTROL &
4 523 Parameters measure the process. TRUE FALSE
SIGNAL

CONTROL & tuning, setpoints,


4 524 Parameters maybe used for tuning tuning, setpoints
SIGNAL ranges

CONTROL &
4 525 Most pumps have analogue controllers. TRUE FALSE
SIGNAL

CONTROL &
4 526 Most variable speed pumps have digital controllers. TRUE FALSE
SIGNAL

CONTROL &
4 527 Parameters are constants. TRUE FALSE
SIGNAL

CONTROL &
4 528 Most control loops are cascade. TRUE FALSE
SIGNAL

CONTROL & The process variables are controlled or indicated by the


4 529 TRUE FALSE
SIGNAL control system.

CONTROL &
4 530 The process variables measure the process. TRUE FALSE
SIGNAL

CONTROL & Most controllers are automatic and cannot be placed in


4 531 TRUE FALSE
SIGNAL manual.

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 63 of 93
Unit Topic # Question A B C Correct

CONTROL & environment, life, life, environment, life, property,


4 532 Your personal priority should be
SIGNAL property property environment

CONTROL & When fault finding, you need to determine if the problem is in
4 533 TRUE FALSE
SIGNAL the instrument or the process.

CONTROL & Common plant problems are usually traced to only one
4 534 TRUE FALSE
SIGNAL common source.

CONTROL & A operator coming on shift reports erratic control of loop. The
4 535 TRUE FALSE
SIGNAL problem maybe instrument, tuning, or process.

CONTROL & When fault finding, the smart transmitters will always display
4 536 TRUE FALSE
SIGNAL what is wrong.

CONTROL & When fault finding, always assume it is a problem with the
4 537 TRUE FALSE
SIGNAL instrument.

CONTROL & check, analyse, plan, analyse, act, analyse, plan, act,
4 538 When fault finding, what is the best order
SIGNAL plan, act, check check

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 64 of 93
2 MULTIPLE CHOICE ANSWERS

# 1 Metric and imperial tube have the same OD. FALSE

# 2 1 kPa is equal to 0.145 psi

# 3 Density units are lb/ft3

# 4 1 kPa is equal to 4.015 "H2O

# 5 Metric and imperial pipe have the same OD. TRUE

# 6 The SI Prefix kilo means 1000

# 7 In instrumentation, the most common unit for height measurement is: m

# 8 In Australia, all industrial plants use only metric units. False, there is no defined rules for all industrial plants.

# 9 National Pipe Thread (NPT) and British Standard Pipe (BSP) are the same thing. FALSE

# 10 An American company has built an industrial plant in a remote location of the world. What most likely are the units for pressure measurement? imperial

# 11 The abbreviation for International System of Units is SI

# 12 The formula for interpolation is Y??? = ylower + ((xwant - xlower) / (xupper - xlower )) (yupper - ylower)

# 13 For a 4-20 mA loop, output is calculated by Outputunknown = 4 + ((MVwant - MVlower) / (Span)) (16)

# 14 Interpolation is used to construct a new data point between known data points

# 15 The formula p = m / V is the same as m=pV

# 16 In math, the order of operation is Brackets, Powers, Multiplication/Division, then Addition/Subtraction

# 17 Standard Temperature and Pressure reference does not change and is always the same for every industry. FALSE

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Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 65 of 93
# 18 The units for density are kilogram per cubic meter

# 19 The density of air 0 C and 101.325 kPa 1.293 kg/m3

# 20 Understanding density is of limited use to an instrument technician FALSE

# 21 The density of water at 15 C is 999 kg/m3

# 22 The formula for density is p=m/V

# 23 Understanding pressure useful for an instrument technician. TRUE

# 24 Density is dependant on temperature. TRUE

# 25 Relative density is specific gravity

# 26 A gas with a SG = 1.5 will sink to the floor

# 27 Mercury is used to measure vacuum because the SG is much higher than water

# 28 There is a gas release at work. The deadly gas has a SG = 2. It is the same distance to escape. Should I go out via the roof exit

# 29 The ISA International Standard Atmosphere is defined to 101.325 kPa, 15 C and 0% humidity

# 30 A liquid with a SG = 1.5 will not float on water

# 31 Force is not related to pressure. FALSE

# 32 The acceleration of gravity is 9.8 m/s²

# 33 Weight and Force are the same thing. TRUE

# 34 The metric unit for weight is the newton

# 35 Pounds can be either a unit of force or a unit of mass. TRUE

# 36 Absolute pressure is zero referenced against a perfect vacuum, so it is equal to gauge pressure plus atmospheric pressure

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 66 of 93
# 37 kPaa is absolute

# 38 Which mathematician formulated the concepts applicable to hydrostatic pressure Pascal

# 39 Pressure is dependant on density and height

# 40 There are three containers with different shapes but the same height. the pressure will be the same

# 41 Atmospheric pressure increases with decreasing altitude. TRUE

# 42 Atmospheric pressure is also called barometric pressure. TRUE

# 43 An irregular shaped object will have the same surface pressure regardless of its orientation. FALSE

# 44 Vacuum is always measured from atmospheric pressure. FALSE

# 45 A hydraulic lift operation where the two pistons are connected together. The forces are equal to the ratio of the areas of the pistons

# 46 The most common type of pressure measurement is gauge

# 47 When a solid is pushing on a liquid or gas, the fluid must be confined in a container. TRUE

# 48 If there are two tanks with the same height and fluid, but one tank has twice the volume the pressure will be the same but the weight will be different

# 49 The static pressure formula is P=w/A

# 50 Pressure is a very important measurement to an instrument technician. TRUE

# 51 The hydrostatic pressure formula is P=phg

# 52 A change in temperature of a fluid normally does not effect the density of the fluid. FALSE

# 53 Temperature is a measurement of how fast the atoms and molecules of a substance are moving. TRUE

# 54 For identical fluids at same temperature, what has to increase to get more heat mass

# 55 Thermal energy can always be measured in a fluid. FALSE

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 67 of 93
# 56 Heat energy is not thermal energy. FALSE

# 57 The formula for heat transfer is Q = m c (Tfinal – Tinitial)

# 58 Heat and temperature are not the same thing TRUE

# 59 The P&ID is just a graphic representation that shows order of equipment

# 60 All companies use the ISA symbology. FALSE

# 61 The control system graphics display is usually laid out to represent the P&ID

# 62 A company may have several P&ID Legend Sheets. TRUE

# 63 The primary purpose of a P&ID is to show process connection

# 64 Maintaining the instrument records and drawings is the responsibility of which department maintenance and engineering

# 65 The master document for an instrument technician is the P&ID

# 66 Why is it important for an instrument technician to understand how to interpretation of drawings, specifications and manuals? perform your job efficiently and
correctly

# 67 A control valve always has a 'C' for the middle letter. FALSE

# 68 A fieldbus signal most likely would be shown as dashed with circles

# 69 A diamond on a P&ID always means the same thing. FALSE

# 70 What organisation established the use of circles to represent a field transmitter on a P&ID? ISA

# 71 An instrument bubble with no line means field

# 72 An instrument bubble with a box means control system

# 73 Most plants use single loop controllers. FALSE

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 68 of 93
# 74 FQT means flow totalizing transmitter

# 75 An instrument bubble with a solid line means control room

# 76 Each instrument tag number is unique and the coding represents service, type, rating, and size. FALSE

# 77 A dashed signal line means electronic

# 78 A dashed with circles signal line means data

# 79 A computation symbol is usually located top right

# 80 The loop number in an instrument bubble is located in the bottom half. TRUE

# 81 The plant area is shown in an instrument bubble. FALSE

# 82 A solid signal line with parallel slashes means pneumatic

# 83 An instrument bubble with a dashed line means panel rear

# 84 The instrument must be rated greater than the design pressure. TRUE

# 85 The instrument data sheet must show the full tag number including the area. TRUE

# 86 If you have the manufacturer and model number, it is always easy to find details on instrument. FALSE

# 87 The instrument data sheets will be made by the person/organisation responsible for the new installation. TRUE

# 88 The data sheet can have one or more instruments per sheet. TRUE

# 89 The instrument data sheet will have calibration. TRUE

# 90 The instrument data sheet does not have to state the line number or equipment number. FALSE

# 91 The instrument data sheet should have as a minimum the P&ID

# 92 An instrument data sheet is used to identify information about the both

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 69 of 93
# 93 The instrument only has to be rated for operating pressure and temperature. FALSE

# 94 Instrument location drawings should be maintained after construction. TRUE

# 95 Some plants may not use loop diagrams. TRUE

# 96 The I/O schedule only lists connected instruments. TRUE

# 97 On a loop diagram, it is OK to just show +/- rather then terminal numbers. FALSE

# 98 A plant will always have only one system for instrument records. FALSE

# 99 The manufacturer maintenance manuals are important to do your job correctly. TRUE

# 100 The I/O schedule lists all available points. FALSE

# 101 On a loop diagram, the junction box terminations are located in the middle

# 102 The rack drawing will show cables in and out of the rack. FALSE

# 103 As an instrument technician, it is your job to fix the instrument not to waste time on paper work. FALSE

# 104 On a loop diagram, the control system are located on the right

# 105 A master database instrument records system would simplify updating changes to an instrument. TRUE

# 106 Instrument information is duplicated in many documents. TRUE

# 107 On a loop diagram, the field instrument/s are located on the left

# 108 The primary purpose of a loop diagrams is to show terminations

# 109 The instrument junction box drawing will show cables in and out of the box. TRUE

# 110 It is the responsibility of the manufacturer to retain old instruction manuals. FALSE

# 111 Some plant have an instrument power schedule. TRUE

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 70 of 93
# 112 The instrument cable schedule will list all cables associated with an instrument including element and power cables. FALSE

# 113 If I have to make an instrument list of tag numbers, it does not matter if I use a '-' or not. FALSE

# 114 The instrument junction box drawing will show spare terminals. TRUE

# 115 If a valve requires a defined fail action, it is shown on a P&ID. TRUE

# 116 Some P&IDs use a generic valve symbol. TRUE

# 117 A P&ID may have different symbols for type of actuators. TRUE

# 118 To prevent backflow use a one way valve

# 119 To control flow use a control valve

# 120 Each pipeline number is unique and the coding represents service, type, rating, and size. TRUE

# 121 Each equipment number is unique and the coding represents service, type, rating, and size. FALSE

# 122 Instruments are small and do not have much impact on the running of the plant. FALSE

# 123 Most instruments connected to a process line or equipment have an isolation valve. TRUE

# 124 Prior to disconnecting an instrument signal line/wiring, the instrument technician should tell the operator

# 125 If an instrument is not directly connected to a process line, you most likely don't need a work permit. FALSE

# 126 Modern instruments are reliable so there is no need to have duplicated instruments for a safety system anymore. FALSE

# 127 If a transmitter is remote mounted, it is OK to just close the isolation valve and remove from service. FALSE

# 128 Which trade usually has a close relationship with the operators? instrument

# 129 All instruments are directly connected to a process line. FALSE

# 130 During a scheduled plant shutdown, there will most likely be different Work Permit requirements then if the plant is operating. TRUE

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 71 of 93
# 131 If there is a danger tag on an instrument, it means do not operate. TRUE

# 132 If there is a special instructions tag on an instrument, it means do not operate. FALSE

# 133 If there is a green tag on an instrument, it means do not operate. FALSE

# 134 It is OK if I don't close off my Work Permit if I plan on finishing the job tomorrow. FALSE

# 135 I'm a contractor; the plant work permit system does not apply to me. FALSE

# 136 Most instrument work requires a hot work permit. FALSE

# 137 A work permit system is to protect equipment and people

# 138 A display of 30 to 45C is suppressed zero

# 139 Zero suppression is when a pressure transmitter is mounted below the high side process connection

# 140 When selecting an instrument range, the calibrated range may not exceed either the LRL or the URL. TRUE

# 141 Range is only in reference to the instrument specifications and not the calibration. FALSE

# 142 Zero elevation is when a pressure transmitter is mounted above the high side process connection

# 143 Span is URL - LRL

# 144 The National Measurement Institute sets standards on how to measure. FALSE

# 145 It is OK to have a calibrated span less than the minimum instrument span. FALSE

# 146 The instrument upper range limit can always be found in product data sheet

# 147 If the tank level was actually 45%, and the transmitter output was 45%. This is accuracy

# 148 A display of -40 to 100C is elevated zero

# 149 A transmitter with no accuracy or repeatability can be calibrated to correct both. FALSE

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 72 of 93
# 150 The National Measurement Institute (NMI) is located in Australia

# 151 In statics, errors are additive

# 152 Precision means repeatable

# 153 Increased resolution means increased readability

# 154 You can calibrate an instrument to a greater accuracy then the test equipment. FALSE

# 155 Accuracy means correct

# 156 Calibration can improve accuracy. TRUE

# 157 As long as my calibrated span is less than the instrument minimum span, it is OK. FALSE

# 158 If you have remote seal, then there maybe zero suppression or elevation. TRUE

# 159 In relationship to calibrated range, it is best to select an instrument range that is near the URL

# 160 With a corrosive fluid, the same material should be used for the diaphragm and the body. FALSE

# 161 Every Rosemount 3051S transmitter has 4-20 mA, HART, and fieldbus and I select in calibration which one is used. FALSE

# 162 The good fill fluid for high vacuum and high temperature applications is DC705 Silicone

# 163 Silicon is inert and is OK for all process fluids. FALSE

# 164 A Rosemount 3051S transmitter with isolating diaphragm code 2 is 316L SST

# 165 All instrument errors are stated in a product data sheet specifications. TRUE

# 166 The ambient temperature will not effect a transmitter. FALSE

# 167 Any material in contact with the process fluid must be compatible with that fluid. TRUE

# 168 By selecting the correct range of transmitter, I can improve measurement accuracy. TRUE

© Challenger Institute of Technology 2008


Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 73 of 93
# 169 Rangedown is the ratio of (URL-LRL) / Minimum Span

# 170 All errors are stated in a product data sheet. FALSE

# 171 The vibration effect can be calibrated out. FALSE

# 172 The instrument parts in contract with process fluid are called wetted part

# 173 The best selection for range is near the upper range limit

# 174 A high velocity flow through the small bore of an orifice plate may cause what type of corrosion erosion

# 175 What material is best for a pressure transmitter at a sour oilfield drilling rig as per NACE MR0175-2003 Hastelloy C

# 176 The power supply effect can be calibrated out. FALSE

# 177 A diaphragm rated poor resistance to the process fluid in a Material Selection most likely will have what type of corrosion pitting

# 178 Silicon can cause an explosion if in contact with some process fluids. TRUE

# 179 A process depends on a reliable hydrogen peroxide supply. Which combination is best Flange 316 SST Diaphragm Hastelloy C

# 180 The line pressure effect span error can be calibrated out of some instruments. FALSE

# 181 All measurements require the same accuracy. FALSE

# 182 Modern transmitters are programmable with large turndown ration. There is no need anymore to worry about range selection. FALSE

# 183 The line pressure effect zero error can be calibrated out of some instruments. TRUE

# 184 Two dissimilar metals in contact with a conductive fluid can cause what type of corrosion galvanic

# 185 The reason the calibrated LRL is negative could be because of vacuum or remote seals

# 186 My calibrated range is -400 to 225 "H2O which Rosemount 3051S2C transmitter measurement type code is best D

# 187 My calibrated range is -100 to 225 "H2O which Rosemount 3051S2CD transmitter range code is best 2A

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Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 74 of 93
# 188 The total instrument specification errors can be calculated in the process variable units. TRUE

# 189 The most destructive form of corrosion is pitting

# 190 316 SST and 316L SST are all the same thing just written differently. FALSE

# 191 A good fill fluid for sanitary applications is Neobee M20

# 192 On a water line, an inline instrument with a different material then the pipe may have what type of corrosion galvanic

# 193 Most data sheets will have just one type of instrument error specified. FALSE

# 194 Every material in a transmitter must be must be compatible with the process fluid. FALSE

# 195 The good fill fluid for cryogenic applications is Syltherm XLT Silicone

# 196 Which Rosemount 3051S transmitter has a high side flange rated for Class 150 3051S2L

# 197 The position the transmitter is mounted in can effect calibration. TRUE

# 198 DP Xmitter means differential pressure transmitter

# 199 Which diaphragm material is best for liquid natural gas 316 SST

# 200 Which instrument output has a digital signal on an analogue signal HART

# 201 What type of power supply is most common in instrumentation 2 wire

# 202 What type of power supply might an instrument technician not be qualified to modify mains

# 203 Which instrument output has just a digital signal fieldbus

# 204 The reason 4-20 mA is used is because a value of 3 mA means measuring below calibrated range or instrument fault

# 205 What type of cable is typically used in instrumentation twisted shielded pair

# 206 In most cases, just using a communicator is sufficient for confirming the calibration of a HART pressure transmitter. TRUE

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Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 75 of 93
# 207 To truly verify a pressure calibration you would need to apply pressure to the pressure transmitter. TRUE

# 208 A communicator or handheld terminal is always required to interface with field instruments. FALSE

# 209 With a Rosemount 375 communicator, you can overcharge the battery pack. FALSE

# 210 With a Rosemount 375 communicator set to event capture all warnings will still work. FALSE

# 211 A communicator or handheld terminal is required to interface with fieldbus instruments. TRUE

# 212 With a Rosemount 375 communicator on a fieldbus segment, you can overload the power supply and lose communication. TRUE

# 213 A communicator or handheld terminal is required to interface with HART instruments. TRUE

# 214 Every plant should have some system of documenting when an instrument was calibrated, by whom, and to what parameters. TRUE

# 215 There is only one reason to perform a calibration on an instrument. FALSE

# 216 The paper work is just as important as the actual calibration. TRUE

# 217 The calibration may be done at factory, bench, field, or by a 3rd party. TRUE

# 218 A good instrument technician will use the manufacturer's manual for configuration code confirmation. TRUE

# 219 With the Rosemount 3051S, when doing sensor trim it is OK to use a pressure source with accuracy equal to the transmitter accuracy. FALSE

# 220 A good instrument technician does not need to look at the manufacturer's manual. FALSE

# 221 A good instrument technician can calibrate a smart transmitter with just a screw driver and control over the process. FALSE

# 222 It is OK to adjust the zero trim on a Rosemount 3051S absolute transmitter. FALSE

# 223 If a new or replacement transmitter is installed in the field, then you should check with operations to confirm the control system is displaying the correct value.
TRUE

# 224 A Rosemount 3051S transmitter with a flow turndown > 10:1 on a flow application the square root extraction should be done in the control system

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# 225 A HART multidrop can have fifteen transmitter connected to a single twisted pair. TRUE

# 226 A Rosemount 3051S transmitter with HART will allow a upper range value greater than the sensor limit. FALSE

# 227 It is always best to calibrate in the field. FALSE

# 228 A Rosemount 3051S transmitter can readjust the 4-20 mA points without applying pressure to the transmitter. TRUE

# 229 The Rosemount 3051S manual recommends using a pressure source three times more accurate than the transmitter. TRUE

# 230 If the instrument technician is not provided with the calibration range, they cannot calibrate the instrument. FALSE

# 231 The control systems range displayed will always provide the range for calibrating the field instrument. FALSE

# 232 I'm only responsible to look at a new installation do see if it makes sense. FALSE

# 233 The piping designer will always provide the correct process connection required by instrumentation. FALSE

# 234 It is safe to always trust the instruments and information issued by an engineering firm. FALSE

# 235 A hazop is a multidiscipline meeting that evaluates the process control and safety system of a plant or new design. TRUE

# 236 I'm not responsible to look at an existing installation to see if it makes sense. FALSE

# 237 A hazop meeting will have management from each department. FALSE

# 238 A mistake will be found before a plant starts full operation. FALSE

# 239 A root cause analysis meeting will have the management from each department. FALSE

# 240 It is not my place to question the design of an engineering firm. FALSE

# 241 Piping designers are required to design as per the plant piping specifications. TRUE

# 242 Engineering and construction companies do make mistakes but there is a process to find them all. FALSE

# 243 A root cause analysis will have people who know the facts of the problem. TRUE

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# 244 A fault might be caused by the wrong calibration range for application. TRUE

# 245 My communicator will tell me what is wrong. I just need to know how to use it. FALSE

# 246 Usually, I should cut back the ground shield. TRUE

# 247 The purpose of root cause analysis is to find the solution

# 248 The fault found is usually the fault reported. FALSE

# 249 I should be able to find good information in the manufacturer's maintenance manual to help find the fault. TRUE

# 250 It is best to ask a few questions to eliminate some types of faults and then focus on remaining possible faults. TRUE

# 251 You should only use the look and tug method as a last resort to find the fault. FALSE

# 252 I should use the same fault finding approach for any fault. FALSE

# 253 Asking questions is the good way to find the fault. TRUE

# 254 If a solution does not allow the plant to run, a better solution is required. TRUE

# 255 I should use different fault finding methods depending on if fault is continuous or intermittent. TRUE

# 256 I may irritate people if I ask questions. TRUE

# 257 A fault might be caused by the wrong instrument selected for application. TRUE

# 258 The purpose of fault finding is to find the solution

# 259 All operators will have the same perception. FALSE

# 260 Asking questions only tells me where the fault is. FALSE

# 261 Asking questions allows me to eliminate possible causes. TRUE

# 262 The most powerful tool in your toolbox should be your brain

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# 263 For most analytical instruments, you can purchase solutions/gases/test strips to perform a calibration. TRUE

# 264 If the DP level transmitter is mounted above the centreline of the pump, you still measure level at pump C-L? FALSE

# 265 When reading a water type manometer, read the meniscus at the bottom

# 266 The American platinum 100 ohm RTD coefficient is 0.00392

# 267 Pressurized tank level measurement by DP needs how many tank connections? 2

# 268 A RTD temperature transmitter is commonly mounted on the assembly

# 269 Most analytic instruments compare the process sensor to a reference. TRUE

# 270 Which instrument cannot accurately measure 1 kPa? bourdon tube

# 271 The normal pH range is 0-14

# 272 A simple local control sump pump system for level most likely has a float

# 273 A instrument technician should be able to calculate tank level

# 274 A linear measurement calibrated range is 0-1000. For a MV of 750. A 4-20mA transmitter output would be 16 mA

# 275 A tank is 10 metres high and the SG=1. What is the calibration range? 98 kPA

# 276 The most common industrial temperature sensor for 1000 C would be TC

# 277 For a pH measurement, what value is pure water or neutral? 7

# 278 Ammonia and borax are more caustic

# 279 Thermocouples are not reliable. FALSE

# 280 What is a good tank position for 0% level? centreline of pump

# 281 If the process fluid density changes, a DP level transmitter will need recalibration. TRUE

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# 282 If a DP level transmitter has connections swapped, the reading will be opposite to actual level. TRUE

# 283 Beer and orange juice are more acid

# 284 When is it a good choice to use radar or ultra sonic over DP for level? fluid density changes or corrosive

# 285 A safety pressure gauge should be blow out back

# 286 The most common RTD is 3 wire

# 287 What type of flow measurement is nonlinear? DP

# 288 With a bare metal thermocouple it is easy to figure out what type it is. FALSE

# 289 What is the better choice for level measurement of a settling pond? ultrasonic

# 290 Open tank level measurement by DP needs how many tank connections? 1

# 291 A instrument over pressured by 25% of maximum design pressure may be damaged and need replacement

# 292 A tank is 100 inches high and the SG=1. What is the calibration range? 0-100 "H2O

# 293 Pressurized tank level measurement by DP the top of tank connection should be to the instrument low port

# 294 A bimetal strip is most likely used for temperature measurement in a gauge

# 295 A linear measurement calibrated range is 500-1000. For a MV of 750. A 4-20mA transmitter output would be 12 mA

# 296 A linear measurement calibrated range is 500-1000. The span is 500

# 297 A linear measurement calibrated range is 0-1000. The instrument has a accuracy of 1% of calibrated span. What is the +- error of calibrated span? 10

# 298 The IEC/DIN platinum 100 ohm RTD coefficient is 0.00385

# 299 A pneumatic local temperature controller most likely has a filled system

# 300 The most common industrial temperature sensor for 100 C would be RTD

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# 301 A high water tank for level most likely has a DP

# 302 What is a good tank position for 100% level? 100mm below bottom of overflow

# 303 Bimetal strip is not used any more for temperature measurement. FALSE

# 304 A instrument over pressured by 5% of maximum design pressure most likely will be OK

# 305 If DP level transmitter is mounted below the centreline of the pump, you still measure level at pump C-L? TRUE

# 306 A instrument over pressured by 200% of maximum design pressure most likely will leak or explode

# 307 A linear measurement calibrated range is 500-1000. The instrument has a accuracy of 1% of calibrated span. What is the +- error of calibrated span. What is the +-
error? 5

# 308 A thermocouple is connected to the transmitter with TC extension wire same type as TC

# 309 Inline analytic elements must be removed from the line when doing a line flush. TRUE

# 310 If the process fluid temperature sufficiently changes, a DP level transmitter will need recalibration. TRUE

# 311 Australian Standards are often copies of ISO Standards. TRUE

# 312 A violation of a Act or Regulation can be punishable by fine, imprisonment, warning, order to cease

# 313 How many instrumentation related Standards are there? >100

# 314 Government of Western Australia has approximately how many regulations that impact employees? >100

# 315 It is very difficult and expensive to get a copy of Australian Regulations and Act? FALSE

# 316 In Australia, select the correct order of power with the highest first and the lowest last from a company view point. Company Policy, Code, Organisation Standard

# 317 Regulations typically contain the actual rules that must be followed. TRUE

# 318 In Australia, it is common to face criminal charges in a court of law for violating a code? FALSE

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# 319 Australian Standards are often copies of American Standards. FALSE

# 320 You can download a copy of an Australia Standard for free? FALSE

# 321 In Australia, select the correct order of power with the highest first and the lowest last from a legal view point. Regulation, Standard, Code

# 322 It is OK to swap a 6mm and a 1/4" tube fittings. FALSE

# 323 Cl 1, Div 1, Gr B, C, D is an example of American

# 324 Which ASME and PN flanges are the same? PN 20 and ASME 150

# 325 Instrumentation cable does not have to be twisted. FALSE

# 326 NEMA rating for enclosure protection is which standard? American

# 327 What criteria is used to determine hazardous area classification? probability, type, temperature

# 328 American hazardous classification which class is more dangerous? I

# 329 The drain wire should be cut and taped at the instrument

# 330 What is the best method to shown area ratings? drawing

# 331 AUS Ex 1234XEx d IIC T6 (Ta=60C) IP66 is an example of Australian

# 332 During a flushing, there could be pipe slag, welding rods, dirt, and pop cans flowing in a pipeline. TRUE

# 333 Instrument air must be dry, oil free, clean

# 334 Australian pipe ID is different then American pipe ID. FALSE

# 335 The most common reason for erratic signal in the construction phase is loose wiring

# 336 The IP Code represents? Degrees of Protection Provided By Enclosures

# 337 The IP means? Ingress Protection

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# 338 Instrument air is commonly 700 kPa or 80 psig

# 339 American hazardous classification which group is more dangerous? A

# 340 The most instrument testing occurs during which phase Precommissioning

# 341 During a flush, which type of control valve is typically removed? globe

# 342 IEC hazardous area protection type which is more common? Ex d

# 343 Intrinsic safety systems are commonly used with motors. FALSE

# 344 IEC (Australian) hazardous classification which group is more dangerous? I

# 345 A common instrument enclosure rating is IP66 or NEMA 4X. TRUE

# 346 The purpose of the twisted pair is to reject noise and interference

# 347 Intrinsic safety cable will have what colour of sheath? blue

# 348 American hazardous classification which division is more dangerous? 1

# 349 DN means nominal size

# 350 American hazardous classification which temperature code is hotter? 1

# 351 You can convert from IP to NEMA. FALSE

# 352 IEC (Australian) hazardous classification which temperature code is hotter? 1

# 353 IEC (Australian) hazardous classification which zone is more dangerous? 0

# 354 PN means nominal pressure

# 355 You can convert from NEMA to IP. TRUE

# 356 During normal operation, the valve should be in the open position. NO

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Printed 28 January 2010 01 MEM40105 Multiple Choice Assignment Page 83 of 93
# 357 On a large line, a bypass control valve may be used for fine control. TRUE

# 358 What is the difference between a manual valve and a control valve? actuator

# 359 Valve packing can usually be tightened to stop packing leakage. TRUE

# 360 Which valve is rotary? ball

# 361 Gate valves make good control valves. FALSE

# 362 What type of actuator cannot normally take full instrument air pressure? diaphragm

# 363 Check valves make good control valves. FALSE

# 364 It is OK to stick your hand in a control valve to determine if open or closed. FALSE

# 365 When air pressure drops below required minimum, the valve is automatically closed usually by a spring. FC

# 366 A control valve needs tight shut off, able to throttle flow, and actuation. TRUE

# 367 What type of actuator typically uses a 4-way solenoid valve? piston

# 368 Air pressure is required to open the valve. ATO

# 369 In the event of a plant failure, the control valve is required to fail in the position prior to the failure. This includes any failures from plant air, electrical, or control
system. Fail last can be tricky, depending on the type of valve assembly. FL

# 370 Air pressure must be applied to close the valve. ATC

# 371 For two small chemical injection control valves using ratio control, which control valve characteristic would be better? linear

# 372 Which valve is suitable for large flows? ball

# 373 Which valve are usually the same for manual or control? ball, butterfly, rotary plug

# 374 To reduce spare parts, when selecting a replacement control valve you should consider piping spec, preferred vendors, similar application

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# 375 You can select the pressure drop you want across a control valve in an existing system. FALSE

# 376 When air pressure drops below required minimum the valve position will be unknown. There is no spring to force in any direction. If it is a butterfly valve depending
on position, the fluid flow may open or close the valve. If valve is a ball and already closed, then most likely will stay closed. FI

# 377 A pneumatic instrument will have a constriction, flapper, nozzel

# 378 It cannot damage a piping system if control valves slam shut. FALSE

# 379 Which actuator has pressure applied to two ports? double acting

# 380 Which valve is suitable for fine control on a small line? needle

# 381 The location of a control valve will not affect the pressure drop but it will affect the DP allowed without cavitation. TRUE

# 382 Opening and closing a valves numerous times may dislodged gunk from a valve. TRUE

# 383 With a control valve assembly, what components require sizing? valve, actuator and quick release

# 384 What is the maximum recommended tubing length for a pneumatic control loop? 60 m

# 385 Which valve is not as similar as the other two? butterfly

# 386 Which one is not a common control valve characteristic? square root

# 387 When air pressure drops below required minimum, the valve automatically opened usually by a spring. FO

# 388 When designing a new system, you can select a pump that would have a low pressure drop across the control valve. TRUE

# 389 Which valve allows flow in both directions? butterfly

# 390 To reduce water hammer, it is best to open a control valve slowly

# 391 What part of a control valve assembly could be pneumatic, electric motor, solenoid, or hydraulic actuated? actuator

# 392 What type of actuator typically uses a 3-way solenoid valve? diaphragm

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# 393 Diaphragm valves are very common in industrial plants. FALSE

# 394 It is easy to size a control valve just plug in values in a free sizing software and it will tell me which valve to buy and it will be the correct choice. FALSE

# 395 Extra care must be taken when disassembling spring return actuators to prevent injury. TRUE

# 396 The control valve does not determine the pressure drop; the control valve will absorb the excess pressure in the system. TRUE

# 397 Which actuator is more common? pneumatic

# 398 Which valve is suitable and cost more on a DN 200 line? globe

# 399 A pneumatic signal travels at the speed of sound

# 400 If a pneumatic signal tubing run is longer than the maximum recommended length, what should be used? P/I

# 401 During normal operation, the valve should be in the closed position. NC

# 402 Turbulent flow has a Re of > 4000

# 403 A head loss causes a reduction in the amount to pressure available to the system. TRUE

# 404 All magmeters should have a grounding strap. TRUE

# 405 Which one is not a valid velocity equation? v= w/Ap

# 406 A orifice plate with a high beta has a ??? bore size. large

# 407 A orifice plate with a low beta has a ??? permanent pressure drop. high

# 408 Viscosity is a measurement of the resistance of a fluid to flow when external force is applied

# 409 A wet leg is used for liquids. FALSE

# 410 Laminar flow has a Re of < 2000

# 411 For a liquid DP flow, the transmitter should be installed ??? the line. below

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# 412 It is always OK to install a flow element on a vertical pipe. FALSE

# 413 Magmeters are good for measuring non-conducting fluids. FALSE

# 414 High velocity does not increase risk of erosion. FALSE

# 415 Magmeters are good for measuring liquid

# 416 For a steam DP flow, the transmitter should be installed ??? the line. below

# 417 A orifice plate with a high beta has a ??? permanent pressure drop. low

# 418 A calibration DP flow range of 0-1000 and a linear transmitter output at 13 mA. What is the flow? 750

# 419 For a gas, the kinematic viscosity will ??? with higher temperature. increase

# 420 Kinematic viscosity is the ratio of dynamic viscosity to density. TRUE

# 421 As a general rule of thumb for every 250mm of impulse line tubing, the process temperature will drop approximately 35 C

# 422 Reynolds Number is a dimensionless numerical value used to represent the characteristic of flow in a pipe. TRUE

# 423 A restriction in a pipe line will cause the velocity to increase

# 424 A DP flow calibrated range is 0-1000. For a MV of 500. A linear 4-20mA transmitter output would be 8 mA

# 425 Which one can differential pressure not be used to make a measurement? viscosity

# 426 For a liquid, the kinematic viscosity will ??? with higher temperature. decrease

# 427 Any beta between 0.2 and 0.75 can be used for any line size of orifice plate and still have good readings. FALSE

# 428 Absolute viscosity is the ratio of dynamic viscosity to density. FALSE

# 429 A magmeter in non-conductive pipe should have grounding rings. TRUE

# 430 If you don't have the required straight run for a flow transmitter, the output may not represent the actual flow. TRUE

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# 431 For a gas DP flow, the transmitter should be installed ??? the line. above

# 432 High viscosity liquids offer a low resistance to flow. FALSE

# 433 The downstream side of the orifice plate will have the sharp edge. FALSE

# 434 A restriction in a pipe line will cause the pressure to decrease

# 435 A 3 valve manifold with the equalizing valve is used to prevent over pressuring the DP cell. TRUE

# 436 Orifice plates are old school and not used any more in a new modern plant. FALSE

# 437 Molasses viscosity is high

# 438 If you don't have the required straight run for a flow transmitter, there will not be an output from the transmitter. FALSE

# 439 Transient flow has a Re of >2000 and < 4000

# 440 A blind list will help to ensure the plant is operational for start-up. TRUE

# 441 A wet leg is used for gases that will condensate. TRUE

# 442 For a steam DP flow in mass units what measurements are required? flow, temp, press

# 443 A DP flow calibrated range is 500-1000. For a MV of 933. A linear 4-20mA transmitter output would be 16 mA

# 444 Velocity is used to size a magmeter. TRUE

# 445 For a steam DP flow, the transmitter output will be in mass units. FALSE

# 446 A 3 valve manifold with the equalizing valve open should have a DP transmitter output of 0

# 447 A restriction in a pipe line will not cause a permanent pressure dorp because of recovery factor. FALSE

# 448 Gas viscosity compared to water is lower

# 449 Velocity is the rate at which a mass moves in a given time interval. TRUE

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# 450 A DP flow calibrated range is 0-1000. For a MV of 500. A square root 4-20mA transmitter output would be 12 mA

# 451 A calibration DP flow range of 0-1000 and a square root transmitter output at 13 mA. What is the flow? 562

# 452 For a DP transmitter, which manifold has vents/drains in the manifold? 5 valve

# 453 With large head losses, it cost less to operate a plant. FALSE

# 454 Hazard training is designed to recognise and assess a potential hazard. TRUE

# 455 Employees must take reasonable care of the health and safety of themselves and others. TRUE

# 456 A hazard is any situation that may harm

# 457 The primary focus of a Major Hazard Facilities is safety of people

# 458 SOP can be used to obtain an expected range of results. TRUE

# 459 Calibration is checking the readings of a measuring device against the readings of another measuring device with higher accuracy

# 460 A ice bath is used for temperature calibration

# 461 External factors can cause error in the measurement. TRUE

# 462 Before taking corrective actions, validate the measurement. TRUE

# 463 It would have been easy to prevent the Bhopal India disaster? FALSE

# 464 A instrument technician may manually override an interlock, if authorized to do so and the correct company procedures have been followed. TRUE

# 465 A instrument technician may manually override an interlock if they let someone know. FALSE

# 466 In the Bhopal India disaster, Union Carbide stated in court they had a safe system. TRUE

# 467 A hazop will be attended by? engineering, maintenance, and operations

# 468 A HAZOP is a process where the plant design is evaluated using the P&ID and asking a series of “what if” questions. TRUE

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# 469 Cause and Effect Chart may be created by a Hazop. TRUE

# 470 In the Piper Alpha disaster, only one person was responsible. FALSE

# 471 If an interlock is manually overridden and the plant is operating, the plant safety system will no longer functioning as designed. TRUE

# 472 A HAZOP is a process where the plant design is evaluated using the P&ID and asking a series of “why not” questions. FALSE

# 473 A Cause and Effect Chart will show interlocks, equipment

# 474 A Hazop may review a Cause and Effect Chart. TRUE

# 475 What is used to link the primary components BUS

# 476 A trend is equivalent to a recorder. TRUE

# 477 Alarm priorities are usually colour coded. TRUE

# 478 A typical faceplate is a controller. TRUE

# 479 The parameters are stored in the DCE

# 480 Gas detectors for a F&G are usually connected to the control system for alarming and ESD. TRUE

# 481 A new DCS, PLC, or SCADA system are completely different in operation. FALSE

# 482 Historically, which type of system was designed for analogue loops? DCS

# 483 Historically, which type of system was designed to store data? SCADA

# 484 An alarm that is programmable for trip point is typically from what type of source. analogue

# 485 The operator keyboard may be a standard keyboard like at home. TRUE

# 486 A plant could have many remote terminal units. TRUE

# 487 Trends are typically shown on a layer called tertiary

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# 488 The operator interface unit typically has monitor, keyboard, mouse

# 489 An alarm that is field set is typically from what type of source. digital

# 490 A new DCS, PLC, or SCADA system basically do the same thing now. TRUE

# 491 All instruments must be connected to the primary I/O unit. FALSE

# 492 An actual input or output connected to the control system is called hard

# 493 All process variables will have trends. FALSE

# 494 A switch that inhibits or enables access to tuning or engineering functions is typically called a key switch

# 495 An alarm is usually just shown on the monitor. FALSE

# 496 Deviation from setpoint is typically shown as a deviation bar

# 497 The I/O is connected to the FIU

# 498 A 20 year old DCS, PLC, or SCADA system basically do the same thing. FALSE

# 499 The operator uses the OIU

# 500 The engineer uses the EIU

# 501 A central system that monitors and controls is called a control system

# 502 Popup are save screen space

# 503 What is a generic term for a control system not equipment specific. PCS

# 504 Historically, which type of system is made to represent ladder logic? PLC

# 505 Most control systems have redundancy. TRUE

# 506 The operator keyboard may have specially designated keys. TRUE

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# 507 A 20 year old DCS, PLC, or SCADA system are completely different in operation. TRUE

# 508 A typical faceplate is a recorder. FALSE

# 509 There typically a hierarchical structure for displays TRUE

# 510 Data compression is used in the BUS

# 511 Which layer only shows major process lines? primary

# 512 The 'computer brains' is the DCE

# 513 Tuning values are called parameters

# 514 A values stored as value-timestamp are a point

# 515 A control key allows interaction with faceplate. TRUE

# 516 A computation done is a control system is called soft

# 517 A instrument tagged with ESD means it is part of Emergency Shutdown System

# 518 The primary components of a control system are OIU, DCE, FIU, BUS

# 519 Most control loop tuning is done manually. FALSE

# 520 Most pumps have digital controllers. TRUE

# 521 It is easy to mess-up a control loop tuning if you have access to the tuning parameters. TRUE

# 522 Most control loop tuning is originally set at typical values for the type of loop.. TRUE

# 523 Parameters measure the process. FALSE

# 524 Parameters maybe used for tuning, setpoints, ranges

# 525 Most pumps have analogue controllers. FALSE

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# 526 Most variable speed pumps have digital controllers. FALSE

# 527 Parameters are constants. TRUE

# 528 Most control loops are cascade. FALSE

# 529 The process variables are controlled or indicated by the control system. TRUE

# 530 The process variables measure the process. TRUE

# 531 Most controllers are automatic and cannot be placed in manual. FALSE

# 532 Your personal priority should be life, environment, property

# 533 When fault finding, you need to determine if the problem is in the instrument or the process. TRUE

# 534 Common plant problems are usually traced to only one common source. FALSE

# 535 A operator coming on shift reports erratic control of loop. The problem maybe instrument, tuning, or process. TRUE

# 536 When fault finding, the smart transmitters will always display what is wrong. FALSE

# 537 When fault finding, always assume it is a problem with the instrument. FALSE

# 538 When fault finding, what is the best order analyse, plan, act, check

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