TR-5-C 1650x550 Manual 2010 Rev A PDF

Operating and Service Manual
TR-5-C
2010 Release “A”
PACKAGING TECHNOLOGY
675 Jaycee Drive • Valmont Industrial Park • West Hazleton, PA 18202
Telephone (800) 456-3420 • (570) 459-3426 • Fax (570) 455-2442
TABLE OF CONTENTS TR-5-C 1650x550
Chapter 1 - Introduction and Safety Procedure
EAM Mosca Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Identification Plate Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Application Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine and Operating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Safety Regulations for Specific Operational Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Precautions Against Particular Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Safe Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Chapter 2 - Operator Set-up and Preventative Maintenance

Strap Spool Installing and Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Strap Cutting Device Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Knife Press-Bar Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Strap Drive Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Feed and Pull-Back Pressure Rollers Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 11
Chapter 3 - Operator and Technical Information

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Operating and Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Sealer Cam Flag Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Chapter 4 - Troubleshooting
24V DC Heater Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Strap Track Details for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Troubleshooting List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Chapter 5 - Shipping Procedure

Shipping Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Chapter 6 - Parts Identification

Sealer Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
0660-610000-00 08/04/2008
Sealer Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
3105-610100-00 08/09/2005
Sealer Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
0660-610300-00 06/01/2008
Cam Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
2902-011001-00-B Revised 1/4/2005
Cam Flag Disc Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
3105-610320-00 07/20/2006
Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
1652-610400-00 12/01/2004
Left Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
0401-013000-01 08/21/1997
Knife Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
2902-010310-00 03/07/2003
Right Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
1652-610401-00 01/01/2005
TR-5-C TOC-1
Strap Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
0660-610500-00 06/01/2008
Strap Drive Motor Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 21
1652-610520-00 03/28/2006
Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 23
1652-610512-00 (5mm Strap) 1652-610513-00 (6mm Strap)
1652-610514-00 (7mm Strap) 1652-610515-00 (8mm Strap)
1652-610516-00 (9mm Strap) 1652-610517-00 (10mm Strap)
1652-610518-00 (12mm Strap)
Feed / Pullback Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 29
2902-010920-00 03/01/2008
Feed/Pull-Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31
1652-610532-00 (5-10mm Strap)
1652-610534-00 (12mm Strap)
Tension Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 33
0660-610520-00 06/01/2008
Tension Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 35
1652-610542-00 (5mm Strap) 1652-610543-00 (6mm Strap)
1652-610544-00 (7mm Strap) 1652-610545-00 (8mm Strap)
1652-610546-00 (9mm Strap) 1652-610547-00 (10mm Strap)
1652-610548-00 (12mm Strap)
Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 41
2902-013000-00 04/23/2008
Heater Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 43
2902-013200-00 11/01/2006
Slide Plate Assembly (With Alignment Block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 45
2902-010200-00 11/27/2001
Slide Plate Lever Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 47
1652-610600-00 12/01/2004
Exhaust Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 49
2902-050000-00 01/01/2004
Machine Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 51
0660-140200-00 07/03/2008
Machine Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 53
0660-020200-00 02/17/2009
Front & Rear Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
0660-300200-00 05/01/2008
Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 57
0660-450200-00-A 06/28/2008
Caster Frame Extension Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 59
0660-450400-00 02/17/2010
Quick Adjust Conveyor Height Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 61
0660-450100-00 02/14/2009
Swivel Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 63
3105-020440-00 07/01/2005
Swivel Caster Assembly with Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 65
3105-020450-00 07/01/2005
Dispenser Brake Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 67
0660-030200-00 08/20/2009
Dispenser Bearing Block Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 69
1652-030321-00 04/26/2005
TR-5-C TOC-2
Dispenser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 71
1601-030700-00 08/01/2005
Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 73
0660-070200-00 03/20/2008
Accumulator Sensor Flag Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 75
0660-070220-00 08/03/2009
Accumulator Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 77
4101-070150-00 06/01/2005
Accumulator Proximity Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 79
0660-070230-00 12/01/2007
Strap Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 81
0660-070600-00 (5-7mm Strap)
0660-070700-00 (8-12mm Strap)
Infeed Conveyor Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 83
0660-100400-00 06/01/2008
Center Conveyor Assembly - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 85
0660-100430-00 10/27/2008
Infeed Conveyor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 87
0660-100450-00 10/27/2008
Latch Post Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 89
0660-100105-00 12/05/2007
Transfer Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 91
0660-100440-00 12/01/2007
Roller Assembly in Transfer Roller Assembly (Infeed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 93
3109-160421-00 03/01/2006
Center Conveyor Assembly - Left. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 95
0660-100420-00 10/27/2008
Conveyor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 97
0660-100500-00 01/28/2009
Conveyor Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 99
0660-100550-00 02/01/2009
Transfer Roller Assembly - Infeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 101
0660-100510-00 11/30/2007
Tracking Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 103
1616-120250-00 12/16/2005
Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 105
1616-120270-00 12/19/2005
Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 107
1616-120111-00 07/18/2005
Tensioner Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 109
1616-120131-00 07/18/2005
Transfer Roller Assembly - Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 111
0660-100530-00 09/19/2007
Exit Conveyor Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 113
0660-100700-00 06/05/2008
Exit Conveyor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 115
0660-100730-00 10/27/2008
Transfer Roller Assembly for Exit Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 117
3109-150621-00 08/28/2007
TR-5-C TOC-3
Electrical Enclosure Component Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 119
0660-110100-00 02//05/2009
Electrical Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 121
0660-110120-00 05/09/2008
Electrical Box Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 123
0660-110400-00 01/01/2008
Power Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 125
0660-110200-00 06/25/2008
Pneumatic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 127
0660-430100-00 06/27/2008
Control Panel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 129
3105-113000-00 03/05/2008
Control Panel Face Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 131
3105-113030-00 02/18/2008
Double Compactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 133
0660-120100-00 06/28/2008
Compactor Bar Assembly - Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 135
3109-120010-00 08/24/2007
Compactor Bar Assembly - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 137
3109-120020-00 12/01/2005
Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 139
0660-660100-00 (5mm Strap) 0660-660400-00 (6mm Strap)
0660-660500-00 (8mm Strap) 0660-660600-00 (9mm Strap)
0660-660700-00 (10mm Strap) 0660-660800-00 (12mm Strap)
Accumulator Fill Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 147
0660-660210-00 (5mm Strap) 0660-660410-00 (6-7mm Strap)
0660-660510-00 (8mm Strap) 0660-660610-00 (9mm Strap)
0660-660710-00 (10mm Strap) 0660-660810-00 (12mm Strap)
Accumulator Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 151
1652-650212-00 (5-8mm Strap)
1652-650612-00 (9-12mm Strap)
Accumulator Fill Strap Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 153
1652-650230-00 (5mm Strap) 1652-650330-00 (6mm Strap)
1652-650430-00 (7mm Strap) 1652-650530-00 (8mm Strap)
1652-650630-00 (9mm Strap) 1652-650730-00 (10m Strap)
1652-650830-00 (12mm Strap)
Accumulator Fill Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 157
0660-300300-00 02/01/2009
Idler Roller Assembly (Accumulator Fill). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 159
0660-660120-00 12/01/2008
Strap Track - Frame Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 161
0660-080800-00 06/02/2008
Strap Track - Inner Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 163
0660-080900-00 06/26/2008
Strap Track Bearing Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 165
1652-080620-00 08/01/2005
Strap Track - Outer Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 167
0660-680100-00 06/27/2008
Strap Track - Opener Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 169
0660-680300-00 06/27/2008
Actuating Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 171
0660-680320-00 10/01/2008
TR-5-C TOC-4
Opener Assembly - Pivot Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 173
0660-680310-00 11/01/2007
Opener Assembly - Bearing Block Assembly - Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 175
0660-680370-00 11/01/2007
Strap Track - Frame Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 177
0660-580600-00 01/28/2009
Strap Cutting Device Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 179
0660-140220-00 12/01/2008
Table Top Safety Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 181
ME 6046 05/27/2008
Counter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 183
3105-110360-00 02/01/2007
Photo Control Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 185
0660-410300-00 06/01/2009
Photo Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 187
0660-410310-00 11/13/2009
Reflector Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 189
0660-410210-00 06/01/2008
Pneumatic Shut Off Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 191
0660-430110-00 09/29/2009
Remote Foot Switch Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 193
2201-000000-00 01/18/2002
TR-5-C TOC-5
INTRODUCTION & SAFETY PROCEDURES
Chapter 1
TR-5-C 1-1
EAM Mosca Contact Information
Headquarters
EAM Mosca Corporation Phone: (800) 456-3420
Valmount Industrial Park Phone: (570) 459-3426
675 Jaycee Drive Fax: (570) 455-2442
Hazleton Township, PA 18202
U.S.A.
EAM-Mosca (Canada) Ltd. Phone: (800) 663-6392

170 William Smith Drive Phone: (905) 665-8225
Whitby, Ontario L1N9N3
Canada
EAM-Mosca de Mexico Tel: (81) 83333-7080

S.de R.L. de C.V. Fax: (81) 83333-8541
Col. Mitras Sur
Monterrey, N.L. Mexico C.P. 6402
Technical Support
Technical Service: (800) 456-3420 or (570) 459-3426
Training: (800) 456-3420 or (570) 459-3426
Fax: (570) 455-2442
email: service@eammosca.com
Visit us at http://www.eammosca.com
TR-5-C 1-2
Identification Plate Description
FIGURE 1. Machine Name Plate
Maschinenfabrik
made in
Gerd Mosca GmbH
Germany
Gartenstrasse 1
D-69429 Waldbrunn
Germany
Telefon 06274/932-0
Typ Telefax 06274/932-240
Nr.
Netzform
V Stromart
kW Hz
A Baujahr
Steuerspannung Stromart
V
Included in this manual are assembly drawings with complete parts lists. When requesting service please
refer to the identification plate that is found on or near the electrical component box.
1. Contact EAM Mosca technical service department.
2. Give the Model Number, Serial Number and Year.
3. Give correct part number, found in the parts list, along with a complete description.
TR-5-C 1-3
Application Principles
• A fully automatic strapping machine.
• Best suited for all types of packages as in; printed material, cartons, etc.
Machine Description
• Fully automatic strapping machine for polypropylene strapping.
• Tension loss minimal by placing sealer closer to conveyor table.
• Bundles convey on conveyor table.
• Inverter driven conveyor. Infinitely variable from - 0.3 to 1.0m/sec. (59 to 196 FPM).
• Strap width: 5mm - 12mm
• Dry contact relay for down-stream interlock.
• Low wear, low friction, positive four point cam operated strap track system.
• Roller conveyors swing open more than 180 degrees for exceptional access to sealer.
• Quick strap spool exchange.
• Automatic strap loop eject when bundle not in place.
• Electronically variable strap tension.
TR-5-C 1-4
Machine and Operating Elements
Photo: 1080-048-001
4
2 10
12
9 8
11
3
1 6
5
Machine and Operating Elements

1. Machine Base 7. Electrical Enclosure
2. Strap Track 8. Strap Line
3. Dispenser Cover 9. Conveyor Swing Table
4. Double Compactor 10. Control Panel
5. Roller Casters with Brake 11. Roller Caster
6. Strap Spool 12. Emergency Stop
TR-5-C 1-5
General Safety Instructions
Key Rules
• Before start-up, read the operating and safety instructions.
• Always keep the operation instructions within easy reach at the side of the machine/system.
• Observe the maintenance schedules specified or described in the operating instructions.
• The machine is built in accordance with state of the art technology and the accepted rules of industrial
safety. Yet, danger to life and limb of the operator or third person, as well as damage to the machine
and other resources, may still occur.
• Operate this machine/system only while it is in perfect condition and in accordance with the
specifications contained in this manual.
• Be aware of hazards and safety issues and adhere to these operating instructions.
Immediately Correct Any Malfunctions That Could Prove Detrimental To Safety, Or Have
! Someone Else Correct It.
Organizational Measures
• In addition to the operating instruction, observe and teach generally applicable legal and other binding
regulations for the prevention of accidents and for the protection of the environment.
• All operating personnel must wear protective hair covering to contain long hair; no loose clothing or
jewelry, including rings, may be worn. Injury may result from getting caught or pulled by the
machinery.
• Whenever necessary, or as required by regulation, use personal protective gear.
• Observe all safety and warning labels on the machine.
• Maintain all safety and warning labels on the machine in legible condition.
• Do not let personnel with general training operate the machine/system, except under the constant
supervision of and experienced operator.
• Any work on electrical components of the machine/system may be performed only by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with applicable electric codes.
TR-5-C 1-6
Safety Regulations for Specific Operational Phases
• Refrain from any work practice that may be unsafe.
• Make sure that the machine/system is operated in safe and good working order.
Do Not Operate The Machine Unless All Protective And Safety Devices Such As Removable
Machine Guards, Emergency Shut Off Switches And Vacuum Systems Are In Place And In
! Working Order.
• At least once during each shift, you should check the machine for any external damages and defects.
Any changes (including changes in performance) must promptly be reported to the competent
department/person. If necessary, immediately stop and secure the machine.
• Before you put the machine/system in operation, make sure that no one is put at risk by the machine
during start-up.
• Inform operating personnel before you begin to perform any special or maintenance work.
Designate a supervisor.
• If necessary, clear and secure a space around the area where maintenance is being performed.
• Always tighten any screw connections which were loosened during maintenance or repairs,
reassembly and inspection of the safety devices must ensue immediately after completion of such
maintenance and repair work.
• Should safety devices have to be dismantled during set-up, maintenance or repair, reassembly and
inspection of the safety devices must ensue immediately after completion of such maintenance and
repair work.
• Provide for the safe and environmentally friendly disposal of operating and auxiliary materials, as
well as spare parts.
• Before moving a machine, always check that all accessories are securely stored.
• Discontinue any work practice that could destabilize the machine.
• Keep off conveyors.
TR-5-C 1-7
Precautions Against Particular Hazards
Electric Energy
• Use only original fuses with the specified amperage! If a breakdown of the electrical power supply
should occur, the machine must be shut down immediately.
• Work on any electrical system or equipment, may be performed only by a qualified electrician or by
trained personnel under the direction and supervision of a qualified electrician and in accordance
with electrical codes.
• If so specified, machine and system components that are to be inspected, maintained or repaired must
be switched to zero voltage. Any such disconnected components must first be examined for voltage
leaks, then grounded and shorted, while adjoining voltage carrying components must be insulated.
• The electrical equipment of the system/machine must be inspected/tested regularly. Defects, such
as loose connections or damaged cables must be eliminated.
• Should it become necessary to perform work on live components, a second person must be added to
work at the emergency shut-off switch or the master switch. Close off the work area with red and white
chain, and put up a warning sign.
Use only insulated tools!

!
• When working on high voltage units, disconnect from voltage, ground power supply cable and short
components, such as capacitors with a grounding rod.
• Carefully remount and refasten any components that were disconnected during transport before
returning the machine to service.
• Even minor changes in location require that the machine or the system be disconnected from each
external energy source.
• Before the machine is returned to operation, it must be properly reconnected to its power source.
FIGURE 2. Main Switch Detail
Q1
Switch Shown in
the “Off” position.
Lockout Feature
Attach padlock or
taglock at this point.
TR-5-C 1-8
Safety Instructions
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
! Machine Or The Strapping System.
Miscellaneous Instructions
• Please observe the accident prevention regulations as well as the safety and protection
recommendations of the trade or professional associations.
• The machine may only be used in accordance with regulations.
• If safety changes should occur in the machine/system or its performance, the machine/system must
be stopped immediately and the competent person/department must be informed of the problem.
Operation
• Machines may only be operated by trained personnel.
• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.
• The hazard zone is off limits.
• Keep off conveyors.
• Keep all safety and hazard warnings on the machine/system in legible condition.
• Do not reach into a machine that is running.
• Never step into or under lifting devices.
• After closing time, always shut the machine down by turning the main switch off.
Safety Devices
• Emergency-off switches must never be by-passed or deactivated.
• Do not undertake any alterations, additions or modifications to the machine/system that could affect
safety without authorization from the supplier. This also applies to the installation and the adjustment
of safety devices and safety valves and to any machining of load-bearing parts.
• Do not operate the machine/system unless all protective devices and security features, such as
removable protection devices and emergency-off devices are in place and functional.
• If safety devices should have to be dismantled during set-up, maintenance, or repairs, reassembly
and inspection of the safety devices must ensue immediately after completion of such maintenance
and repair work.
TR-5-C 1-9
Safety Instructions (Cont’d)
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
! Machine Or The Strapping System.
Repair
• Before any tune-up or repair work can be performed, the machine must be disconnected from the
mains and secured against unauthorized reconnection.
• Tools and single components should not be place on or in the machine.
• When replacing any parts of the system, components and larger units must be carefully attached to
hoisting equipment in a way that precludes any hazards.
• Use only suitable and mechanically sound hoisting equipment as well as lifting devices with sufficient
load bearing capacity.
• Never stand or work under suspended loads.
• Components must meet the manufacturer’s technical specifications. This is guaranteed when using
genuine replacement parts from the manufacturer.
Electrical Equipment
• Work on any electrical installations of the machine/system may only be performed by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with electrical codes.
• Machine/system components undergoing maintenance or repairs must be disconnected from their

power source and closed off.
• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as

loose connections, damaged cables and defective devices must immediately be eliminated.
• If work needs to be done on live components, a second person must be added to work the
emergency-off switch or the master switch.
• Close off the work area with a red and white safety chain and put up a warning sign.
TR-5-C 1-10
Safe Operating Principles
Description of Safety Arrangements

• When moving the machine on level ground release both caster brakes to position the machine.
When machine is in position make sure to lock both caster brakes.
• With power on, the machine and main switch Q1 on, the machine will be operational after
approximately 1 minute of heat-up time.
• The machine operation is stopped by any of the following:
Activating the Emergency Stop S19 or S19.1
Lifting the table 3-5mm releases safety interlock S18.
Opening the front door releases safety interlock S17.
Opening the dispenser drawer releases safety interlock S1.
Low air pressure detected by S14 air pressure switch.
• Compactor will return to its up position when:
The machine cycle is interrupted
A safety switch is activated
Power loss to the machine
• The press valve Y7 and Y7.1, and backstop valve Y8 are deactivated when:
The conveyor is lifted.
Opening the guard door and tripping S25, S26, S27 or S28.
An emergency stop is activated while the machine is cycling.
TR-5-C 1-11
TR-5-C 1-12
OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Chapter 2
TR-5-C 2-1
Strap Spool Installing and Threading
FIGURE 1. Strap Threading Diagram
D
H
E
C
G
K M
Accumulator Components
A. Dispenser Knob
B. Dispenser Cover
C. Strap Guide
D. Strap Guide Roller
E. Accumulator Fill Drive Roller
F. Pressure Roller
G. Threading Lever
H. Strap Proximity Sensor
K. Accumulator Fill Proximity Sensor
M. Accumulator Sensor Flag
Strap Spool Installing and Threading

1. Turn knob (A) counterclockwise and remove dispenser cover (B).
2. Place the strap spool on the dispenser and make sure it unwinds in the direction of arrows.
3. Replace the dispenser cover (B) and tighten knob (A).
4. Remove all tape and straps from the strap spool.
5. Press the Brake Release Button to allow the spool to spin freely.
6. Push about 19.5inches [50cm] of strap through guide (C) over roller (D), and into the strap guide
opening until you feel resistance.
7. Push down lever (H) and feed more strap between rollers (E) and (F).
8. Release the lever (H).
9. Push the “Automatic On” pushbutton (S75), the threading gate (G) will close.
10. The strap will be threaded automatically into the machine.
TR-5-C 2-2
Strap Cutting Device Instructions
1. Grasp a section of strap with both hands.

2. Place strap into strap cutting device (A).
3. While holding strap firmly with left hand on left side of cutter, pull strap upward with right hand.
4. Discard waste strap and thread the machine according to: Strap Threading Instructions on
page 2-2.
TR-5-C 2-3
Daily Cleaning
! Caution: Wear Eye Protection When Blowing Out Machine.
1. Turn off power to machine and lock-out/tag-out according to company policy.

2. Turn handle (A) counterclockwise, on either side of infeed conveyor (B), to release table. Lift
table up to expose the gripper area.
Note: Make sure to support conveyor table until in a resting position. (Approximately 270º)
Photo: 1080-052-002
A
B
H
3. Lift the opener lever (D), the track will open and the strap track area/gripper area will be exposed.
4. Using an air hose blow out the entire strap track (Blow In the direction of the strap flow) and gripper
area.
Note: Blow with Air Hose in Direction of Arrows Only.
Photo: 1080-052-003 Photo: Gripper Area
5. Lift the spring arm (F) with your finger. This will permit access to the feed roller (G) and strap
guides (H). Blow air hose in direction of the arrows.
Photo: 1080-052-004
F
H
TR-5-C 2-4
Daily Cleaning (Cont’d)
6. Remove all paper and strap pieces from inside the machine and conveyor.
7. Blow out accumulator fill assembly in direction of arrows.
Photo: 1080-052-005
8. Remove the machine front cover (K) by opening the locks with a key and using the hand holes
lift off cover. This will permit access to the accumulator.
Photo: 1080-052-001
H
Cover Lock
Hand Holes
9. Remove accumulator cover (L) by lifting the cover straight up and out of the machine.
Photo: 1080-052-007
TR-5-C 2-5
Daily Cleaning (Cont’d)
10. Remove strap from accumulator and blow out the inside of the accumulator.
Photo: 1080-052-008 Photo: 1080-052-009
TR-5-C 2-6
Preventative Maintenance
1. Check all electrical plug connections.
2. Clean the exhaust fan periodically.
3. Reset the plug-in relays.
4. Check the proximity sensor mounting gap, and clean when needed.
5. Keep the inside of the machine clean in order to see possible damage to cables or sensors.
6. Clean out the inner strap track area periodically and lubricate the linkages with light oil.
7. Make sure to clean and lubricate regularly as per instructions.
8. Clean and lubricate the sealer and grippers regularly as per instruction.
9. Check the heater wires, make sure they are tied down and tight in the terminals.
10. Work on the electrical control system must only be done by qualified personnel.
Maintenance
Maintenance Overview
• With careful maintenance the strapping machine is kept in optimum condition.
• Keep the strap drive and sealer clean and free of paper, dust and strap pieces.
• Clean out with a brush or blow out weekly:
The Accumulator and Accumulator Fill Drive
The Strap Guides (Upper, Lower and Bridge Area)
The Heater
The Gripper Areas
• On the pneumatic system check the following daily:
Close the slide-shut-off valve and check that the compactor will fall down to 1” above the conveyor
rollers.
Maintenance Instructions
1. Check connectors on electrical components.
2. Ensure that the main power supply is guaranteed.
3. Check that there is a secure contact between the control connectors.
4. The exhaust fan must be cleared periodically.
5. Check that the proximity switches and photo controls are secure and clean if required.
6. Keep the inside of the machine clean and look for possible damage to cables or switches.
7. Occasionally blow out the interior control rods with compressed air and lubricate lightly with oil.
8. Make sure only properly trained personnel (Electrician) will work on the control system.
TR-5-C 2-7
Lubrication
Lubrication Overview
• The sealer grippers and slide plates should be lubricated weekly (every 100 hours or 120,000 cycles)
with light, clear, non-gumming oil. (3 in 1 oil recommended)
• Currently, machines are equipped with pneumatic cylinders and valves that are lubricated for life.
• The slide plate forks should be lubricated every 200 hours (240,000 cycles) with lubricate grease.
FIGURE 2. Sealer Lubrication
Lubricate sealer unit at indicated areas with three drops every 100 hours
(120,000 cycles) with light non gumming oil (3 in 1 oil recommended).
• Keep the strapping machine, especially the strap guides and sealer in clean condition.
• Lubricate on both sides of the lower slide plate guide (A) with a light coat of lubriplate grease every
200 hours (240,000 cycles).
• The grippers must be removed from the sealer for thorough cleaning and lubricating once a year
(preferably once every 6 months). Clear away debris from gripper bodies and sealer housing. Turn
grippers upside down and lubricate along the cam rollers and all sides of the gripper bodies before
installing.
• All other assemblies are lubricated for life.
TR-5-C 2-8
Knife Press-Bar Adjustments
FIGURE 3. Knife Press-Bar Adjustments Diagram
Right Gripper
Cutting Edge
Left Gripper Knife Screw
Knife
Knife-Press Bar
To align knife edge against the right gripper

1. Turn the sealer in reverse, to manually lift the knife-press bar to align both cutting edges.
2. Loosen the knife screw, then tighten the screw while pressing the knife against the right gripper.
Make sure the screw top is flush with the top of the knife.
TR-5-C 2-9
Strap Drive Adjustments
FIGURE 4. Tension Roller Adjustment
15
*
These adjustments shown are when the sealer is in the home position. The spring adjustments for the tension
pressure roller are the following:
* Strap Width
5-8 mm
9-12mm
Dim.
13mm
14mm
TR-5-C 2-10
Feed and Pull-Back Pressure Rollers Adjustments
FIGURE 5. Feed and Pull-Back Pressure Rollers
• The following adjustments are made to create necessary pressure for rollers (A) and (B) to not slip on
the strap during pull-back.
• If more pressure is required for rollers (A) and (B): increase spring tension (D). Loosen jam nut (E)
and tighten jam nut (F) until proper roller pressure is achieved. Retighten jam nut (E).
TR-5-C 2-11
TR-5-C 2-12
OPERATOR AND TECHNICAL INFORMATION
Chapter 3
TR-5-C 3-1
Technical Data
FIGURE 1. Technical Data
(C)
369.53mm [14.55in]
775mm [30.51in]
405.47mm [15.96in]
Strap Line
200mm [7.87in]
130mm [5.12in]
without frame extension 470mm [18.50in]
275.47mm [10.85in]
Min 79.5in [2020.0mm]
299.53mm [11.79in] 275.47mm [10.85in] (A) Maximum Bundle Width
Max 89.5in [2274.0mm]
355.53mm [14.00in] 367.47mm [14.47in] (B) Conveyor Roller Length
with (1) frame extension
Min 88.0in [2236.0mm]
Max 97.5in [2477.0mm]
without frame extension

Min 30.0in [762.0mm]
Max 40.0in [1016.0mm]
with (1) frame extension

Min 38.5in [978.0mm]
Max 48.0in [1219.0mm]
Dimension
Machine Size A B C
1250 45in [1145mm] 43.7in [1110mm] 78.9in [2006mm]
1650 61in [1550mm] 59.5in [1510mm] 94.7in [2406mm]
2000 74.5in [1890mm] 73.2in [1860mm] 108.5in [2756mm]
Strap Weld: Thermal Frequency: 50/60 Hz.

Strap Width: 5-12mm Air Supply: 6 bar / 90 PSI
Strap Tension: Infinitely Variable Air Volume: c. 8.5 liters / cycle
Dispenser: Strap Core ID 200mm Noise Emission: DIN 45635 Part 27
Strap Spool: Up to 600m / 25000 ft. Compactor Force: Down Max. 650N at 6 bar
Weight: Compactor Force: Up Max. 430N at 6 bar
Electrical Power: 200-500V
TR-5-C 3-2
Electrical Data
Electrical Power Line 3 Phase + Ground
Power Output 1.5 kW
Load Amperage 2.3A @ 480 / 5A @ 220
Voltage 200-575 V.
Frequency 50/60 Hz.
Current Type 3 Phase AC
Electrical Power Requirement

• The power supply line for the machine must be a minimum 4 wire 1.5mm² (16AWG).
• The line protection fuse shall be not more than 15 Amp.
• The line connector shall be a grounded 4 pole (3 Phase + Ground).
• The machine shall be operated only in a dry environment.
TR-5-C 3-3
Component Layout
FIGURE 2. Control Panel
S1/H1
S75/H12
S80
S10
Q1
S4
S3
S70/H70 S2
R20 R22
R10
R10 Potentiometer - 1st Strap Position

R22 Potentiometer - 2nd Strap Position
R20 Potentiometer - Strap Tension
Q1 Main Switch
S1/H1 Power On - Indicator
S2 Selector Switch - Operating Mode
S3 Selector Switch - Compactor On/Off
S4 Selector Switch - Strapping Mode
S10 Push Button - Manual Cycle
S70/H70 Strap Eject/Strap Threading
S75/H12 Automatic On - Illuminated Push Button
S80 Push Button - Track Open / Strap Cut-Off
TR-5-C 3-4
Operating and Functional Description
Coil Starting
1. Before connecting machine to a 3-phase system, makes sure the machine is set to proper voltage.
Transformer (T1) primary can be connected for 220V, 260V, 400V, 440V, 500V and 530V (+/-20V)
i.e. 480V=> 500V-20V.
Example: If the machine is connected to a 480V. outlet, (T1) should be set with 1 line to 500V. and the
other line to -20V.
2. Connect the machine and turn the main switch (Q1) on. Power On Indicator (H1) will flash until
pressed.
Note: If The Machine Is In By-pass Mode, The Conveyor Will Start Immediately, When Power On or
Automatic On Push Button Is Pressed.
3. Check for strap, if none install the strap spool and thread the strap as indicated in the threading
diagram. See Strap Spool Installing and Threading on page 2-2
4. Push Automatic On push button: The accumulator fill motor and strap drive start. Strap is fed
automatically up into the strap drive and through the sealing unit into the track. The strap drive
motor turns off. The accumulator fill motor continues to run until sensor B8 activates indicating
that the accumulator is full of strap.
5. Strap feed motor starts and feeds strap around the track until sensor (B1) activates, indicating
strap is in the sealing unit. Strap drive motor stops and automatic on indicator activates.
Note: If Machine Is In Automatic Mode, The Conveyor Will Start Immediately, When Automatic On
Push Button Is Pressed.
6. After approximately one minute, the heater will reach weld temperature, and the machine will be
ready for strapping.
7. If automatic mode is not already selected, use selector switch to choose automatic mode. The
conveyor will start and is now ready for automatic operation.
Pullback
8. When the strap cycle is started (by photo-eye, footswitch etc.), the sealer motor turns the sealer cam
shaft to pullback position. While the sealer is rotating to pullback:
a. The right gripper moves up to hold the end of the strap.
b. The track opens to release the strap.
9. The sealer stops in pullback position after cam flag 2 activates, then passes the B13.1 sensor.
10. The pullback motor starts pulling the strap down around the bundle. Pullback continues until an
internal timer times out.
a. The tension motor also starts so that it is up to speed when pullback is completed.
Tension
11. When pullback is complete, the sealer turns to tension position. While the sealer is rotating:
The tension arm is cammed up to cause the tension rollers to nip the strap.
13. Tension is pulled until:
a. A tension complete signal is given by the controller sensing the tension motor beginning
to stall
b. An internal timer times out.
TR-5-C 3-5
Operating and Functional Description (Cont’d)
Strap Melt (Optional)
14. When tension is complete, the sealer turns to “strap melt” position. While the sealer is rotating:
The left gripper moves up to hold the strap in place.
The tension arm moves down to disengage the tension motor.
The tension motor stops.
The heater moves in between the opposing strap surfaces.
The knife gripper moves up to cut the strap and hold the strap against the heater to melt the strap
surface.
15. The sealer stops in strap melt position after cam flag 4 activates, then passes the B13.1 sensor.
16. The sealer stays in “strap melt” position until an internal timer times out.
Weld Cool
17. When “strap melt” is complete, the sealer turns to weld cooling position:
The knife gripper moves down.
The heater moves out
The knife gripper moves back up to hold the ends of the strap together.
19. While the sealer shaft is stationary in weld cooling position the melted strap surfaces are pressed
together for a preset time.
20. The sealer stays in weld cooling position until an internal timer times out.
Return to Home Position

21. When the weld cooling is complete, the sealer turns to home position. While the sealer is rotating:
All three grippers move down.
The upper slide plate pulls back, allowing the strap to snap free of the sealer and up against
the bundle.
The track and slide plate close, activating the B11 sensor.
22. The sealer stops in home position after cam flag 1 activates, then passes the B13.1 sensor.
23. When the B11 and B13 sensors are both activated, the strap drive feeds strap around the track until
the B1 sensor signals feed completion.
TR-5-C 3-6
Sealer Cam Flag Position
FIGURE 3. Cam Flag Position Reference Drawing
Cam Position (0) - Sealer Home Position

Mechanically:
• Slide plate and strap track are fully closed.
• The right gripper is all the way down.
Control Description:
• Cam-flags 0 and 0A activate B13.1 and B13 respectively.
• Sealer stops just after the trailing edge of cam-flag 0 passes B13.1.
• B13 is still activated by cam-flag 0A.
Cam Position (1) - Pullback Position

Mechanically:
• The right gripper is up; firmly pressed into the slide plate.
• The tension arm is fully down.
• The trailing edge of cam-flag 0A passes B13.
• Cam-flag 1 activates B13.1.
Cam Position (2) - Tension Position

Mechanically:
• The tension arm is fully up; tension rollers are pressed together.
• The left gripper is down.
TR-5-C 3-7
Sealer Cam Flag Position (Cont’d)
Cam Position (3) - Strap Melt

Mechanically:
• The left gripper is up; firmly pressed into the slide plate.
• The strap has been cutoff.
• Heater is fully forward into the sealer.
•The knife is fully up pressing both ends of the strap onto the heater.
Cam Position (4) - Weld Cooling Position

Mechanically:
• The heater has withdrawn from the weld area.
• The knife is up; firmly pressing the molten strap surfaces together under the slide plate.
Cam Position (5) - Strap Release Position

Mechanically:
• All grippers are down.
• Slide plate is fully retracted.
• Cam-flag 5 activates B13.1
Cam Position (0A) - Track Open Position (Sealer Reverse)

Mechanically:
• The slide plate and strap track are fully open.
• Both grippers and the knife are down.
• Strap is not cutoff.
• The sealer runs in the reverse direction.
• B13 is activated by cam-flag 0A.
• Sealer stops when the trailing edges of cam-flag 0A pass B13.
TR-5-C 3-8
TROUBLESHOOTING
Chapter 4
TR-5-C 4-1
TROUBLESHOOTING
24V DC Heater Troubleshooting
FIGURE 1.
Brown
White
Green
Blue
Ground
Note: Make Sure All Connections Are Tight. Loose

Connections Will Cause Damage To Both The
Heater And Controller.
Note: The Plug Must Be Removed To Check The Heater Element.

Ohms Readings:
Heater Element: 5 to 6 Ohms (Brown to Blue)
Sensor: about .1 to .8 Ohms @ room temperature (White to Green)
Sensor: about 38-44 Ohms @ operating temperature. (White to Green)
Note: Also Check Sensor And Element Wires To Ground
LED Indicators On Controller:

Solid Red: Fault - Indicating a possible open or short circuit across the element or sensor.
(Output Signal is off.)
Solid Red and Green: Heater under desired temperature.
Solid Green: Heater coming to temperature. (Output signal is off)
Green Flashing: Heater at weld temperature. (Output signal is on.)
Part Numbers:
Heater Complete: 2902-013000-00
Controller: ME 4485
Controller Terminals:
Red LED
1. Temperature Sensor White (-)
2. Temperature Sensor Green (+) Green LED
3. +24VDC
4. Heater Element Blue
5. Heater Element Brown
6. 0 V DC (Ground)
7. Relay Input: 24V DC
1 2 3 4 5 6 7 8
8. Relay Output: 3A max.
Potentiometer Temperature Adjustment
TR-5-C 4-2
TROUBLESHOOTING
Strap Track Details for Troubleshooting
Figure 1 Upper Strap Guide Detail Figure 2 Open Strap Track
L
X B
M
J C
Figure 3 Closed Strap Track Figure 4 Feed/Pull Back Pressure Roller Assembly (A)
and Tension Roller Assembly (G) Removed.
A
D
X
I D
H K
C
E
F E
F
G
G
TR-5-C 4-3
TROUBLESHOOTING
Troubleshooting List
Trouble Cause Remedy
Strap not feeding into the strap Strap jammed in the upper strap 1. Turn main switch (Q1) off.
track. guide. 2. Open the conveyor swing table.
3. Swing the feed pull-back
pressure roller assembly (A) open
by unhooking spring lever (B).
This allows the feed pull-back
pressure roller assembly to relieve
pressure on the feed wheel.
4. While turning the feed wheel
(C) counter-clockwise with your left
hand, while holding the strap (X)
down with your finger from your
right hand creating a loop.
5. Use the loop to pull any
jammed strap out of the sealer and
top guide.
6. After all jams are cleared, cut
the strap and re-thread into the
machine.
Foreign particles like tape, strap 1. Turn the main switch (Q1) off.
pieces or dust build-up are clogging 2. Open the conveyor swing table.
up the strap drive area.
3. Swing the feed pull-back
pressure roller assembly open, by
unhooking spring lever (B),
allowing the feed pull-back
pressure roller assembly to relieve
pressure on the feed wheel. (C)
4. Unhook the safety clip (D) and
pull out bolt (E).
5. Remove rocker arm (F).
6. Remove tension pressure roller
assembly (G) allowing access to
the lower strap guide (H).
7. With the strap track open,
remove the two hex screws (L) on
top of strap guide (J), and pull out
the cover plate.
8. Clean the guide, making sure to
remove all dirt and strap deposits.
9. Remove the two bolt holes (K)
of the lower strap guide (H) and
remove the guide.
Strap Sensor (B1) Finger or pin is 1. Remove all dust and debris.
caked with strap dust. Make sure the pin and strap
sensor finger move freely.
2. Check sensor B1 for the proper
adjustment or if it is defective.
TR-5-C 4-4
TROUBLESHOOTING
Troubleshooting List (Cont’d)
Strap does not feed into the Upper strap guide and/or strap Clean all debris from upper strap
strap track. track infeed guides are blocked, guide. Make sure guide is properly
loose, or incorrectly adjusted. aligned and tightened.
Strap track or slide plate not fully 1. Make sure the strap track and
closed. Sensor B11 is not slide plate are fully closed.
activated. 2. Check proximity sensor B11 at
input E06. Make sure that the
sensor is not damaged or
misadjusted.
3. Adjust the sensor bracket to
have the light off when the strap
track is open approximately 1/8"
and the slide plates are fully
closed.
Strap track is blocked. Clean all debris from strap track.
Strap track is spaced incorrectly Make sure to align the inner strap
from track frame, spitting the strap track to the track frame so there is
out during the strap feeding. no gap when the track is in its full
closed position. Use alignment
screws.
Strap sensor B1 not adjusted 1. Check cables and adjustment.

properly, or is defective.
2. Check input E00.
3. Adjust the strap sensor B1 to
have light "on" when the strap
sensor flag (1) is pushed toward
the sensor, 2/3 of total travel
distance.
Strap feed, pull-back motor or Check cables for damage. Check
cables bad or defective. output A1.6.
Sealer is not in home position. Make sure the right gripper is in
the down position. Reference
position to the timing mark. Check
the right gripper spring.
A gripper is sticking, not following A gripper in the up position does

the cam. not allow the strap to feed. Clean
all debris from grippers. Check
gripper spring, and lubricate all
grippers with light 3 in 1 oil
regularly.
Strap does not pull-back when Strap feed, pull-back motor or Check cables for damage. Check
sealer cycle starts cables bad or defective output A1.1.
Strap jammed in upper or lower
strap guide. Clean all debris from guides.
Make sure the strap does not bind
when being moved through guides.
TR-5-C 4-5
TROUBLESHOOTING
B1 B11
B13.1
B13

Strap does not feed into sealer. Feed motor pressure roller Clean all debris from roller
Feed motor tries to feed, with assembly not providing enough assembly. Make sure that the
strap in the accumulator. pressure, or roller doesn't spin spring is properly connected.
freely.
Lower strap guide is blocked or Clean all debris from guide. Make
incorrectly adjusted. sure that the lower strap guide,
strap opening is aligned with the
accumulator exit opening.
Strap does not feed into the Strap is stuck on the dispenser, Make sure the strap coil is in good
sealer. Feed motor tries to wedged into the side. shape and there are no gaps
feed. No strap is in the between the coil and the cardboard
accumulator. dispenser discs.
Accumulator fill strap guide is Clean all debris from guide. Adjust
blocked or incorrectly adjusted. so guide opening is aligned with
lower strap guide opening. Make
sure all screws are tight.
Dispenser brake or connection is Check output A2.3. It must be on

bad or defective. to release the brake when filling
the accumulator.
Lower strap guide is loose or Make sure the guide is tight and is
tension roller and/or tension properly aligned. The tension and
pressure roller is touching the tension pressure roller should not
guide. be touching the guide.
TR-5-C 4-6
TROUBLESHOOTING
Strap does not feed into the Strap track or slide plate are open. Proximity sensor B11 is not
sealer. Motor is not turning. activated. Check input E06. Make
sure sensor flag on slide plate is
adjusted correctly, and the strap
track is closed.
Strap feed sensor B1 is not Clean the sensor flag area. Check
properly adjusted or it is defective. input E04.
Feed motor connection is bad, or Check cable and connections.

motor is bad. Check output A01. A14.
Strap pulls out of the sealer Slide plate gib is loose allowing the Align the slide plate and tighten
during the pull-back and/or slide plate to move up when right both left and right gibs. Make sure
tension cycle. gripper moves up. slide plate moves freely.
The two ribs on the bottom of the Replace the upper portion of the
slide plate are worn or damaged. slide plate.
Upper slide plate is cracked or Check slide plate for damage and
damaged. cracks. Replace the upper portion
of the slide plate. Clean all debris
from sealer grippers area.
Right gripper does not move up Check the head of the right
enough to grip the strap to the slide gripper. Make sure that it is not
plate. damaged. Check that the internal
spring of the right gripper is not
damaged. Check the right gripper
cam and cam follower for damage.
Early signal to B1 sensor is causing Check sensor B1 for proper

the strap to stop short of the sealer adjustment or if it is defective.
area. No strap for the right gripper
to clamp.
Strap cycle will not start. Heater controller is bad or Check input E4.0.
defective.
Proper machine operation not Check if desired machine
selected. operation is selected on the control
panel.
Sealer motor or connection is bad. Check cables and connections.
Check output A1.3 and A1.4.
TR-5-C 4-7
TROUBLESHOOTING
During sealer cycle, the strap Exhaust fan is replaced and Air flow from the exhaust fan is in
weld pops apart. installed reverse. the wrong direction. Air should
blow away from the heater.
The heater is misaligned. The heater should be adjusted.

Screw on knife-gripper is not flush Grind screw flush, but do not grind
with the knife head. Adequate and the top of the knife-gripper head.
even pressure is not being
obtained.
Slide plate is cracked. Adequate Replace the upper slide plate.
pressure Is not obtained between
the grippers and upper slide plate.
Machine does not seem to Tension pressure roller arm does Spring lever out of adjustment.
tension or tensions not move freely. Pressure roller lever is binding on
sporadically. pivot shaft. Clean all debris from
pressure roller area. Make sure
there is adequate spacing behind
the lever on the pivot shaft.
Tension roller or tension pressure Adjust lower strap guide so both

roller is hitting against the lower rollers are free in neutral and
strap guide. tension position.
Tension motor cable connection is Check cables for damage. Check
bad, or cable is damaged. The output A1.2.
motor is defective.
Strap does not pull back when Strap feeding too hard causing a Check pressure on the feed spring
sealer cycle starts, but makes a kink in the strap, not allowing the of the rocker.
complete weld. strap to be pulled back.
Sealer is not in home position. Sensor flag is out of adjustment, or Check proximity sensor B13 &
sensor is defective. B13.1. Check inputs E01, E03.
Make sure the sensor flags are in
their proper position.
TR-5-C 4-8
SHIPPING PROCEDURE
Chapter 5
TR-5-C 5-1
SHIPPING PROCEDURE
Shipping Protection
• The strapping machine is shipped on a pallet.

• With metal straps, the machine is fastened to the pallet to prevent sliding.
• In order to protect it during transport, the strapping machine is shrink-wrapped in plastic film such that
it is protected against spray water.
Note: To remove the machine from the pallet, cut metal straps.
Caution: Care Should Be Taken When Cutting Or Disposing Of Metal Strapping. Wear Proper
! Clothing Including Gloves And Safety Glasses. Dispose Of Loose Strapping Immediately.
TR-5-C 5-2
Parts Identification
Chapter 6
Sealer Component Assembly
0660-610000-00 08/04/2008
6-1
Sealer Component Assembly
0660-610000-00 2/26/2009
Item Part Number Description Qty Notes
3 1652-610400-00 Gripper Assembly 1
5 3105-610100-00 Sealer Housing Assembly 1
6 1652-610600-00 Slide Plate Lever Assembly 1
8 2902-013000-00 Heter Assembly 1
9 0660-610500-00 Strap Drive Assembly 1
10 0660-610300-00 Sealer Drive Assembly 1
13 2902-010200-00 Slide Plate Assembly 1
16 3105-610320-00 Cam Flag Disc Assembly 1
6-2
Sealer Housing Assembly
3105-610100-00 08/09/2005
6-3
Sealer Housing Assembly
3105-610100-00 8/11/2005
Item Part Number Description: Qty Notes:
1 2902-010400-01 Sealer Housing 1
2 1620-018000-14 Sensor Flag 1 Standard ( )
3 2902-011900-10 Pressure Arm 1
4 3105-010600-10 Sensor Flag 1 with Pins
5 3105-010400-03 Slide Plate Guide - Left 1
6 3105-010400-04 Slide Plate Guide - Right 1
7 1652-610102-00 Proximity Sensor Bracket 1
8 1652-610101-00 Bumper Plate 1
9 0202-040000-29 Retaining Washer 1
10 2902-010400-02 Alignment Block 1
11 2601-010000-15 Spring Pin 2
12 0101-012100-08 Slide Plate Lever Shaft 1
13 0101-013000-13 Sealer Housing Cover Plate 1
14 0101-013000-14 Tension Spring (Right Gripper) 1
15 1652-080100-15 Arch Support Angle 1
16 2902-011900-11 Pressure Arm 1 Soft Tension
20 NT 111 Spring Tension Pin 2
21 NT 18 Socket Cap Screw 2
22 NT 74 Lock Washer 3
23 NT 171 Low Head Socket Cap Screw 6
29 NT 15 VA Washer 4
30 NT 105 Hex Head Screw 2
31 NT 16 Hex Nut 3
33 NT 12 Washer 1
35 NT 591 Roll Pin 1
36 NT 14 Hex Nut 2
39 NT 567 Tension Spring 2
40 NT 171 Low Head Socket Cap Screw 4 Qty. (1) with Soft Tension
41 NT 19 Washer 3
42 NT 562 Tension Spring 1 5-7mm Strap
44 NT 1641 Tension Spring 1 RO-M-RI Machine
45 NT 1866 Tension Spring 1 Soft Tension
48 1006-0048 Socket Cap Screw 2
49 NT 811 Hex Nut 1
50 NT 406 External Retaining Ring 2
51 NT 454 Precision Shim Ring 2
54 NT 2203 Heater Tension Spring 1
6-4
Sealer Drive Assembly
0660-610300-00 06/01/2008
6-5
Sealer Drive Assembly
0660-610300-00 3/10/2009
1 2902-011001-00 Cam Shaft Assembly 1
6 2901-010100-06 Tension Cam 1
7 2901-010100-07 Bearing Block 1
8 2901-010100-08 Hitch Pin Spring Plate 1
9 2902-013200-00 Heater Arm Assembly 1
12 2650-082000-16 Eye Bolt 1
16 2902-011000-10 Sealer Mounting Block 1
17 1620-011000-17 Hand Wheel 1
18 2902-011300-10 Pivot Block 1
19 2902-011300-12 Hex Head Screw 1
20 0401-082000-14 Eye Bolt 1
31 NT 544 Key 1
33 NT 1960 Bearing 1
40 NT 14 Hex Nut 4
45 ME 5134 Gear Motor - 24V/DC - brushless 1
52 NT 891 Set Screw 1
54 NT 2165 Flange Bushing 2
55 NT 309 Washer 1
56 NT 58 Bearing 1
57 NT 651 Flat Head Screw 1
58 NT 13 Hex Nut 1
61 NT 16 Hex Nut 1
6-6
Cam Shaft Assembly
2902-011001-00-B Revised 1/4/2005
6-7
Cam Shaft Assembly
2902-011001-00-B 1/4/2005
Item Part Number: Description: Qty: Notes:
1 2902-011001-01 Main Shaft 1
2 2902-010101-02 Left Gripper Cam (Cam 34) 1
3 2902-010101-03 Knife-Gripper Cam (Cam 35) 1
4 2902-010101-04 Right Gripper Cam (Cam 36) 1
5 2902-010101-07 Short Slide Plate Cam (Cam 39) 1
6 2902-010101-06 Heater Cam (Cam 38) 1
15 NT 36 Key 2
17 NT 1582 Spacer 1
6-8
Cam Flag Disc Assembly
3105-610320-00 07/20/2006
6-9
Cam Flag Disc Assembly
3105-610320-00 5/10/2006
1 3105-610320-01 Track Opener Cam 1
2 3105-610320-02 Cam Flag Disc 1
3 1652-610320-03 Cam Flag 1
4 1652-610320-04 Spacer 1
11 NT 2244 Rosette Washer 4
6-10
Gripper Assembly
1652-610400-00 12/01/2004
6-11
Gripper Assembly
1652-610400-00 8/9/2005
1 0401-013000-01 Left Gripper Assembly 1
11 2902-010310-00 Knife Gripper Assembly 1
24 1652-610401-00 Right Gripper Assembly 1
6-12
Left Gripper Assembly
0401-013000-01 08/21/1997
6-13
LEFT GRIPPER ASSEMBLY
0401-013000-01 4/20/2001
2 0101-013000-01 Left Clamp Bar 1
3 0401-013000-10 Cam Roller Holder 1
4 0101-013000-08 Compression Spring 1
6 0101-013000-10 Spring Pin 1
8 NT 181 Split Pin 1
6-14
Knife Bar Assembly
2902-010310-00 03/07/2003
6-15
KNIFE GRIPPER ASSEMBLY
2902-0103100-00 4/20/2001 Modified 3/7/2003
1 2902-010310-01 Knife Bar 1
2 2902-010310-02 Knife 1
3 0101-013000-08 Compression Spring 1 Old Heaters w/ Strap Thickness < .6mm
4 0101-013000-10 Spring Pin 1
5 0101-013000-20 Roller Holder 1
6 1004-0074 Compression Spring 1 All 2003 Heaters / Stap Thickness > .6mm
15 NT 181 Split Pin 1
6-16
Right Gripper Assembly
1652-610401-00 01/01/2005
6-17
Right Gripper Assembly
1652-610401-00 2/16/2005
25 0101-013000-04 Right Gripper Bar 1
26 0101-013000-20 Roller Housing 1
27 0101-013000-08 Compression Spring 1
29 0101-013000-12 Bolt 1
31 NT 181 Roll Pin 1
6-18
Strap Drive Assembly
0660-610500-00 06/01/2008
6-19
Strap Drive Assembly
0660-610500-00 3/10/2009
2 1652-610512-00 Strap Guide Assembly 1 5mm Strap
10 1652-610520-00 Motor Housing Assembly 1
12 1652-610532-00 Feed/Pull-Back Pressure Roller Assembly 1 5-10mm Strap
13 1652-610534-00 Feed/Pull-Back Pressure Roller Assembly 1 12mm Strap
15 2901-011100-01 Strap Guide Curve 1 5-7mm Strap
16 2901-011100-05 Strap Guide Curve 1 8-10mm Strap
17 2901-011100-06 Strap Guide Curve 1 12mm Strap
21 1652-610542-00 Tension Roller Assembly 1 5mm Strap
30 2902-010920-00 Feed/Pull-back Motor Assembly 1
31 0660-610520-00 Tension Motor Assembly 1 Soft Tension
32 0660-610530-00 Tension Motor Assembly 1 High Tension
34 NT 2753 Shoulder Bolt 2
38 NT 19 Washer 1
50 NT 591 Spiral Pin 1
52 NT 19 Washer 2
54 NT 1650 Dowel Pin 1
6-20
Strap Drive Motor Housing Assembly
1652-610520-00 03/28/2006
6-21
Strap Drive Motor Housing Assembly
1652-610520-00 3/29/2006
11 2902-010900-01 Motor Housing Assembly 1
22 2901-010400-05 Bolt Shaft 1
41 2901-010400-06 Bolt Shaft 1
56 NT 73 Hex Nut 2
6-22
Strap Guide Assembly
1652-610512-00 (5mm Strap) 1652-610513-00 (6mm Strap)
1652-610514-00 (7mm Strap) 1652-610515-00 (8mm Strap)
1652-610516-00 (9mm Strap) 1652-610517-00 (10mm Strap)
1652-610518-00 (12mm Strap)
6-23
Strap Guide Assembly (5mm Strap)
1652-610512-00 5/4/2005
8 2902-011700-01 Upper Strap Guide Base 1 5mm Strap
9 2902-011720-00 Upper Strap Guide Cover 1 5mm Strap
10 2902-011700-10 Sleeve 2
16 2902-011700-21 Strap Guide Lower 1 5mm Strap
30 2902-011700-08 Swing Clamp 1
33 2902-011700-13 Sleeve 1
34 2902-011700-14 Hex Head Screw 1
49 2902-011700-12 Strap Guide Cover - Lower 1 5mm Strap
66 NT 3078 Compression Spring 1
69 NT 474 Nylock Nut 3
70 NT 72 Washer 2
71 NT 246 Thin Hex Nut 1
73 ME 3572 Bushing 1 5mm Strap
74 NT 12 Washer 1

1652-610513-00 5/4/2005
10 2902-011700-10 Sleeve 2
30 2902-011700-08 Swing Clamp 1
33 2902-011700-13 Sleeve 1
34 2902-011700-14 Hex Head Screw 1
70 NT 72 Washer 2
73 ME 3572 Bushing 1
74 NT 12 Washer 1
6-24
1652-610514-00 5/4/2005
10 2902-011700-10 Sleeve 2
30 2902-011700-08 Swing Clamp 1
33 2902-011700-13 Sleeve 1
34 2902-011700-14 Hex Head Screw 1
70 NT 72 Washer 2
74 NT 12 Washer 1

1652-610515-00 5/4/2005
10 2902-011700-10 Sleeve 2
30 2902-011700-08 Swing Clamp 1
33 2902-011700-13 Sleeve 1
34 2902-011700-14 Hex Head Screw 1
70 NT 72 Washer 2
74 NT 12 Washer 1
6-25
1652-610516-00 5/4/2005
10 2902-011700-10 Sleeve 2
30 2902-011700-08 Swing Clamp 1
33 2902-011700-13 Sleeve 1
34 2902-011700-14 Hex Head Screw 1
70 NT 72 Washer 2
74 NT 12 Washer 1

1652-610517-00 5/4/2005
10 2902-011700-10 Sleeve 2
30 2902-011700-08 Swing Clamp 1
33 2902-011700-13 Sleeve 1
34 2902-011700-14 Hex Head Screw 1
70 NT 72 Washer 2
74 NT 12 Washer 1
6-26
1652-610518-00 5/4/2005
10 2902-011700-10 Sleeve 2
30 2902-011700-08 Swing Clamp 1
33 2902-011700-13 Sleeve 1
34 2902-011700-14 Hex Head Screw 1
70 NT 72 Washer 2
74 NT 12 Washer 1
6-27
Notes:
6-28
Feed / Pullback Motor Assembly
2902-010920-00 03/01/2008
6-29
Feed/Pullback Motor Assembly
2902-010920-00 2/25/2009
1 ME 5132 Motor 24 V/DC - brushless 1
2 2901-010900-01 Feed Roller 1 5 mm ( )
3 1620-016000-17 Feed Roller 1 6 mm ( )
4 1620-016000-45 Feed Roller 1 8 mm ( )
5 1620-016000-46 Feed Roller 1 10 mm ( )
6 1620-016000-47 Feed Roller 1 12 mm ( )
7 2902-010910-07 Feed Roller 1 7 mm ( )
8 2902-010910-09 Feed Roller 1 9 mm ( )
10 2901-014010-00 Spacer 1
16 NT 80 Key 1
6-30
Feed/Pull-Back Pressure Roller Assembly
1652-610532-00 (5-10mm Strap)
1652-610534-00 (12mm Strap)
6-31
Feed/Pull-Back Pressure Roller Assembly (5-10mm Strap)
1652-610532-00 4/3/2006
2 2901-011100-02 Roller Housing 1
14 2670-014100-15 Shaft 1
17 2902-011900-12 Leaf Spring 1
18 2670-014100-18 Pressure Roller 1
19 NT 3 Snap Ring 2
20 NT 46 Bearing 2
29 NT 454 Spacer 1
Feed/Pull-Back Pressure Roller Assembly (12mm Strap)

1652-610534-00 4/3/2006
2 2901-011100-02 Roller Housing 1
14 2670-014100-15 Shaft 1
17 2902-011900-12 Leaf Spring 1
18 2901-011100-07 Pressure Roller 1
19 NT 3 Snap Ring 2
20 NT 46 Bearing 2
29 NT 454 Spacer 1
6-32
Tension Motor Assembly
0660-610520-00 06/01/2008
6-33
Tension Motor Assembly
0660-610520-00 3/10/2009
1 2901-011000-01 Tension Roller 1 5mm Strap
2 2901-011000-07 Gear 1
3 0401-014100-15 Washer 1
15 ME 6047 Gear Motor 24 V/DC - brushless 1
6-34
Tension Roller Assembly
1652-610542-00 (5mm Strap) 1652-610543-00 (6mm Strap)
1652-610544-00 (7mm Strap) 1652-610545-00 (8mm Strap)
1652-610546-00 (9mm Strap) 1652-610547-00 (10mm Strap)
1652-610548-00 (12mm Strap)
6-35
Tension Roller Assembly (5mm Strap)
1652-610542-00 10/15/2007
1 2901-011201-00 Spring Lever 1
8 2901-011200-03 Gear Roller 1 5mm Strap
11 2901-011200-01 Pivot Bar Casting 1
12 2901-011200-02 Pivot Shaft 1
14 2901-011200-04 Shaft Bolt 1
15 0401-014200-06 Spring Guide 1
20 NT 2349 Collar Bushing 2
21 NT 389 Bearing 2
24 NT 16 Hex Nut 1
25 NT 119 Hex Bolt 1
26 NT 14 Hex Nut 1
32 NT 995 Internal Retaining Ring 2
33 NT 1053 Spacer 1

1652-610543-00 10/15/2007
1 2901-011201-00 Spring Lever 1
12 2901-011200-02 Pivot Shaft 1
14 2901-011200-04 Shaft Bolt 1
15 0401-014200-06 Spring Guide 1
21 NT 389 Bearing 2
24 NT 16 Hex Nut 1
26 NT 14 Hex Nut 1
33 NT 1053 Spacer 1
6-36
1652-610544-00 5/23/2006
1 2901-011201-00 Spring Lever 1
8 2901-011200-05 Gear Roller 1 7 mm Strap
12 2901-011200-02 Pivot Shaft 1
14 2901-011200-04 Shaft Bolt 1
15 0401-014200-06 Spring Guide 1
21 NT 389 Bearing 2
24 NT 16 Hex Nut 1
26 NT 14 Hex Nut 1
33 NT 1053 Spacer 1

1652-610545-00 5/23/2006
1 2901-011201-00 Spring Lever 1
12 2901-011200-02 Pivot Shaft 1
14 2901-011200-04 Shaft Bolt 1
15 0401-014200-06 Spring Guide 1
21 NT 389 Bearing 2
24 NT 16 Hex Nut 1
26 NT 14 Hex Nut 1
33 NT 1053 Spacer 1
6-37
1652-610546-00 5/23/2006
1 2901-011201-00 Spring Lever 1
12 2901-011200-02 Pivot Shaft 1
14 2901-011200-04 Shaft Bolt 1
15 0401-014200-06 Spring Guide 1
21 NT 389 Bearing 2
24 NT 16 Hex Nut 1
26 NT 14 Hex Nut 1
33 NT 1053 Spacer 1

1652-610547-00 5/23/2006
1 2901-011201-00 Spring Lever 1
12 2901-011200-02 Pivot Shaft 1
14 2901-011200-04 Shaft Bolt 1
15 0401-014200-06 Spring Guide 1
21 NT 389 Bearing 2
24 NT 16 Hex Nut 1
26 NT 14 Hex Nut 1
33 NT 1053 Spacer 1
6-38
1652-610548-00 10/15/2007
1 2901-011201-00 Spring Lever 1
12 2901-011200-02 Pivot Shaft 1
14 2901-011200-04 Shaft Bolt 1
15 0401-014200-06 Spring Guide 1
21 NT 389 Bearing 2
24 NT 16 Hex Nut 1
26 NT 14 Hex Nut 1
33 NT 1053 Spacer 1
6-39
Notes:
6-40
Heater Assembly
2902-013000-00 04/23/2008
6-41
Heater Assembly
2902-013000-00 4/25/2008
10 2902-013000-10 Heater Mounting Bracket 1
11 2902-013000-11 Heater Support Plate 1
12 2902-013000-12 Bushing 2
13 2902-012600-11 Heater Tongue 1
14 2902-012000-14 Spacer 2
15 2902-012600-12 Wire Bracket 1
21 NT 737 Lock Screw 1
22 NT 537 Slotted Cheese Head Screw 2
23 NT 2170 VA Flat Head Screw 1
28 NT 870 Washer 1
29 NT 797 Washer 2
30 NT 33 VA Hex Nut 2
35 ME 1774 Terminal 1
37 NT 2132 VA Flat Head Screw 1
40 NT 32 Washer 1
41 ME 660 Mounting Bracket 1
42 NT 33 Hex Nut 1
6-42
Heater Arm Assembly
2902-013200-00 11/01/2006
6-43
Heater Arm Assembly
2902-013200-00 12/6/2006
1 2902-013210-00 Heater Arm 1
15 2902-012000-15 Shaft 1
30 NT 1634 Flange 2
31 NT 16 Hex Nut 1
6-44
Slide Plate Assembly (With Alignment Block)
2902-010200-00 11/27/2001
6-45
SLIDE PLATE ASSEMBLY (WITH ALIGNMENT BLOCK)
2902-010200-00 3/19/2002
1 2125-012000-01 Strap Sensor Flag 1
2 2125-012000-02 Flag Pin 1
7 2902-010200-01 Lower Slide Plate 1 5-10mm Strap
8 0101-012000-01 Top Slide Plate 1
9 0401-012000-04 Shoulder Bolt 1
10 0401-012000-05 Plastic Washer 1
11 0101-012000-05 Wide Bumper Ring 1
12 0101-012100-01 Lower Slide Plate 1 12mm Strap
21 NT 522 Bushing 2
6-46
Slide Plate Lever Assembly
1652-610600-00 12/01/2004
6-47
Slide Plate Lever Assembly
1652-610600-00 8/4/2005
3 0401-012100-03 Spring Post 1
7 0101-012100-07 Slide Plate Lever 1
36 NT 14 Hex Nut 1
37 NT 16 Hex Nut 1
38 0120-012100-03 Dowel Pin 1
39 NT 568 Cam Follower 1
43 NT 25 Bushing 2
6-48
Exhaust Fan Assembly
2902-050000-00 01/01/2004
6-49
Exhaust Fan Assembly
2902-050000-00 2/2/2009
1 1620-085000-12 Fan Bracket 1
31 ME 1759 Exhaust Fan 1
32 ME 1249 Fan Screen 1
35 NT 72 Washer 2
36 NT 13 Hex Nut 6
40 NT 19 Washer 1
41 ME 803 Crimp Connector 2
42 ME 1658 Crimp Connector 2
43 ME 1449 Plastic Fan Screen 1
44 ME 659 Cable Clamp 1
6-50
Machine Guard Assembly
0660-140200-00 07/03/2008
6-51
Machine Guard Assembly
0660-140200-00 2/20/2009
1 0660-140210-00 Side Guard 2
11 0660-140100-11 Front & Rear Guard 2
13 0660-140100-18 Front Cover 1
14 0660-140100-19 Rear Cover 1
15 3124-110100-02 Spacer 2
21 NT 15 Washer 4
25 NT 15 Washer 4
26 NT 1459 Sheet Metal Screw 10
6-52
Machine Frame Assembly
0660-020200-00 02/17/2009
6-53
Machine Frame Assembly
0660-020200-00 10/15/2009
1 0660-020210-00 Machine Frame 1
9 0101-010000-17 Table Bumper 1
10 0660-100200-10 Table Top Support Bracket 4
11 0660-080600-11 Accumulator Fill Mounting Bracket 1
12 0660-080600-10 Mounting Angle 1
13 0660-020100-10 Sealer Adapter Plate 1
14 0660-100600-10 Frame Support 1
15 0660-020200-11 Cable Channel 1
16 0660-680100-12 Frame Support 1 for heat seal machine
17 0660-680100-13 Support Angle 1
18 0661-680100-10 Frame Support 1 for sonixs machine
19 0660-020200-12 Nut Plate 2
20 NT 1358 Clinch Nut 4
23 NT 316 Washer 28
26 NT 19 Washer 7
31 NT 2376 spiral locking pin 4
32 NT 2749 Serrated Flange Nut 6
36 NT 89 Washer 2
37 NT 592 Oversized Washer 4
6-54
Front & Rear Cover Assembly
0660-300200-00 05/01/2008
6-55
Front & Rear Cover Assembly
0660-300200-00 2/20/2009
1 0660-300200-10 Cover Panel 2
10 NT 3522 Lock 4
6-56
Caster Assembly
Conveyor Height: 30.0in - 40in [762mm-1016mm]
0660-450200-00-A 06/28/2008
6-57
Caster Assembly
0660-450200-00-A 2/16/2010
1 3105-020440-00 Swivel Caster Assembly 2
2 3105-020450-00 Swivel Caster Assembly with Brake 2
5 0660-450200-13 Caster Support 4
14 NT 15 Washer 4
15 1006-0806 Flat Head Screw 8
16 0660-450400-12-A Caster Support 4
17 NT 458 Nylock Nuts 8
6-58
Caster Frame Extension Assembly (Optional)
Conveyor Height: 37.5in - 48in [950mm - 1220mm]
0660-450400-00 02/17/2010
6-59
Caster Frame Extension Assembly
0660-450400-00 4/28/2010
1 3105-020440-00 Caster Assembly without Brake 2
2 0660 -450410-00 Caster Extension Plate 2
5 3105-020450-00 Caster Assembly with Brake 2
10 0660-450400-13 Caster Plate 4
11 0660-450400-25 Caster Support Plate 2 1650 machine
12 0660-450400-26 Caster Support Plate 2 1250 machine
22 NT 15 Washer 8
23 NT 16 Hex Nut 8
24 NT 1115 Sheet Metal Screws 8
6-60
Quick Adjust Conveyor Height Assembly (Optional)
0660-450100-00 02/14/2009
6-61
Quick Adjust Conveyor Height Assembly (Optional)
0660-450100-00 10/15/2009
1 0660-450131-00 Sprocket 2
10 0660-450100-11 Caster Support 4
11 0660-450100-12 Caster Support Tube 4
12 0660-450100-10 Caster Support 4
13 0660-450100-28 Gear Wheel 2
14 0660-450100-14 Shaft 2
15 0660-450100-15 Connection Plate 2
16 0660-450100-16 Gear Wheel 2
17 0660-450100-26 Bearing 2
18 0660-450100-18 Caster Frame 2
19 0660-450100-29 Bearing 2
20 0660-450100-20 Bolt 2
21 0660-450100-21 Bearing 2
22 0660-450100-22 Shaft 2
23 0660-450100-23 Bushing 2
24 0660-450110-00 Height Adjustment Bar 2
25 0660-450100-30 Bushing 4
30 NT 1771 Swivel Caster without Brake 2
31 NT 1772 Swivel Caster with Brake 2
32 NT 494 Du Washer 6
33 NT 1039 Du Flange Bushing 2
43 NT 82 Washer 4
44 NT 34 Key 2
47 NT 317 External E-Ring 2
48 NT 299 Teflon Disc 2
52 NT 14 Hex Nut 4
53 NT 339 Washer 4
56 NT 176 Washer 4
57 NT 72 Washer 4
59 NT 15 Washer 8
6-62
Swivel Caster Assembly
3105-020440-00 07/01/2005
6-63
Swivel Caster Assembly
3105-020440-00 8/31/2005
2 0601-025200-00 Threaded Rod 1
10 3105-020400-10 Support Washer 1
15 NT 2154 Hex Nut 1
16 NT 1771 Swivel Caster without Brake 1
6-64
Swivel Caster Assembly with Brake
3105-020450-00 07/01/2005
6-65
Swivel Caster Assembly with Brake
3105-020450-00 8/31/2005
2 0601-025200-00 Threaded Rod 1
10 3105-020400-10 Spacer 1
15 NT 2154 Hex Nut 1
16 NT 1772 Swivel Caster with Brake 1
6-66
Dispenser Brake Support Assembly
0660-030200-00 08/20/2009
6-67
Dispenser Brake Support Assembly
0660-030200-00 11/16/2009
1 0660-030110-00 Brush Assembly 1
5 0660-030200-10 Dispenser Support 1
10 1652-030321-00 Bearing 1
13 0401-030000-07 Shaft 1
14 0401-030000-08 Spacer Ring 2
17 1652-030400-14 Brake Rotor 1
26 1601-031000-15 Washer 1
43 NT 19 Washer 4
52 1006-0340 Flat Head Screw 3
73 NT 1358 Hex Head Clinch Nut 3
89 NT 102 E-Ring 1
93 NT 545 Key 2
100 ME 3862A00 Dispenser Brake 1
101 ME 830 Grommet 1
6-68
Dispenser Bearing Block Assembly
1652-030321-00 04/26/2005
6-69
Dispenser Bearing Block Assembly
1652-030321-00 5/2/2005
10 1652-030400-10 Dispenser Bearing Block 1
20 NT 192 Bearing 2
6-70
Dispenser Assembly
1601-030700-00 08/01/2005
6-71
Dispenser Assembly
1601-030700-00 9/2/2008
1 1601-030210-00 Bayonet Bearing Plate 1
10 1601-030200-10 Dispenser Cover 1
11 1601-030200-11 Dispenser 1
12 1601-030200-12 Dispenser Foam Pad 16
14 1601-030200-14 Shaft 1
21 1601-031000-22 Leaf Spring 4
22 1601-031000-13 Bell Housing 4
32 NT 12 Washer 4
34 NT 3118 Hand Wheel 1
35 NT 3736 Rubber Cushion 2
36 NT 612 "Arrow" Sticker 4
37 NT 2060 Lens Head Screw 8
39 NT 50 Snap Ring 2
40 NT 993 Washer 2
6-72
Accumulator Assembly
0660-070200-00 03/20/2008
6-73
Accumulator Assembly
0660-070200-00 10/15/2009
2 0660-070220-00 Sensor Flag Assembly 1
5 0660-070300-00 Strap Tube 1
10 0660-070200-10 Accumulator Back Plate 1
14 0660-070200-27 Strap Guide - Right 1 5-8mm Strap
15 0660-070200-29 Strap Guide - Top 1 5-7mm Strap
16 0660-070200-28 Strap Guide - Left 1 5-7mm Strap
17 0660-070200-17 Accumulator Cover 1
18 0660-070200-18 Accumulator Strip 1
22 0660-070200-22 Deflector 1
23 0660-070200-23 Guide 2 for heat seal machines
24 0660-070200-30 Strap Guide - Top 1 5-7mm Strap
27 0660-070200-37 Strap Guide - Bottom 1 5-7mm Strap; for sonixs machine
30 4101-070100-21 Bearing Bolt 1
31 4153-071800-11 Accumulator Cover Lock 2
41 NT 41 Cheese Head Screw 7
42 NT 72 Washer 1
48 NT 16 Hex Nut 1
49 NT 3 Retaining Ring 1
52 NT 309 Washer 3
60 ME 1356 Wire Clamp 1
6-74
Accumulator Sensor Flag Assembly
0660-070220-00 08/03/2009
6-75
Accumulator Sensor Flag Assembly
0660-070220-00 3/15/2010
1 4101-070150-00 Flange 1
5 0660-070200-31 Sensor Flag 1
6 0440-070100-16 Weight 1
14 NT 78 Washer 2
6-76
Accumulator Flange Assembly
4101-070150-00 06/01/2005
6-77
Accumulator Flange Assembly
4101-070150-00 12/8/2008
1 4101-070100-20 Flange 1
3 NT 46 Bearing 1
6-78
Accumulator Proximity Sensor Assembly
0660-070230-00 12/01/2007
6-79
Accumulator Proximity Sensor Assembly
0660-070230-00 1/6/2010
5 0401-010000-03 Nut Plate 1
11 NT 32 Washer 2
20 ME 1841 Proximity Sensor 1
6-80
Strap Tube Assembly
0660-070600-00 (5-7mm Strap)
0660-070700-00 (8-12mm Strap)
6-81
Strap Tube Assembly (5-7mm Strap)
0660-070600-00 8/26/2009
1 0660-070300-10 Strap Tube 1 5-7mm Strap
2 0660-070600-11 Support Bracket - Top 1 5-7mm Strap
3 0660-070600-10 Support Bracket - Bottom 1
15 NT 12 Washer 2
Strap Tube Assembly (8-12mm Strap)

0660-070700-00 8/26/2009
1 0660-070400-10 Strap Tube 1 8-12mm Strap
2 0660-070700-10 Support Bracket - Top 1 8-12mm Strap
3 0660-070600-10 Support Bracket - Bottom 1
15 NT 12 Washer 2
6-82
Infeed Conveyor Components Assembly
0660-100400-00 06/01/2008
6-83
Infeed Conveyor Components Assembly
0660-100400-00 1/6/2010
1 0660-100430-00 Conveyor Assembly - Right 1
2 0660-100450-00 Swing Conveyor Assembly 1
3 0660-100440-00 Transfer Roller Assembly 1
4 0660-100420-00 Conveyor Assembly - Left 1
13 0660-100400-12 Slide Plate Cover 1
39 NT 19 Washer 4
42 NT 1568 Button Head Socket Cap Screw 2
43 NT 316 Washer 4
6-84
Center Conveyor Assembly - Right
0660-100430-00 10/27/2008
6-85
Center Conveyor Assembly - Right
0660-100430-00 1/6/2010
1 0660-100421-00 Conveyor Roller 3
10 0660-100420-12 Conveyor Support Bracket - Left 1
12 3105-100300-12 Conveyor Support Bracket - Right 1
15 0660-100420-10 Shaft 3
36 NT 2245 Thrust Washer 3
51 NT 3144 Shim Ring 3
6-86
Infeed Conveyor Assembly
0660-100450-00 10/27/2008
6-87
Infeed Conveyor Assembly
0660-100450-00 1/6/2010
2 0660-100105-00 Latch Post Assembly 2
3 0660-100113-00 Table Lock - Right 1
4 0660-100114-00 Table Lock - Left 1
10 0660-100450-10 Conveyor Roller Bracket - Right 1
11 0660-100450-11 Conveyor Roller Bracket - Left 1
20 0660-100300-10 Table Top Bracket - Left 1
21 0660-100300-12 Table Top Bracket - Right 1
22 0660-100100-14 Latch - Right 1
23 0660-100100-15 Latch - Left 1
24 0660-100700-12 Shaft 4
25 0660-100700-13 Shaft 1
26 0660-100700-15 Bolt 2
30 0101-010000-08 Sleeve Bearing 2
31 1616-090100-28 bearing washer 2
40 NT 178 Bushing 2
47 NT 78 Washer 2
50 NT 16 Hex Nut 2
55 NT 12 Washer 2
60 ME 6046 Safety Switch 1
6-88
Latch Post Assembly
0660-100105-00 12/05/2007
6-89
Latch Post Assembly
0660-100105-00 10/15/2009
1 0660-100105-01 Eccentric Bolt 1
2 0660-100105-02 Bumper 1
6-90
Transfer Roller Assembly
0660-100440-00 12/01/2007
6-91
Transfer Roller Assembly
0660-100440-00 2/26/2009
1 3105-100300-16 Roller Bracket 3
2 0660-100440-10 Base Plate 1
3 3109-160421-00 Roller 3
4 3105-100300-17 Linear Motion Plate 1
5 0660-100440-11 Spacer Plate 1
6 0660-100440-12 Mounting Bracket 1
15 NT 196 Bushing 3
21 NT 15 Washer 2
6-92
Roller Assembly in Transfer Roller Assembly (Infeed)
3109-160421-00 03/01/2006
6-93
Roller Assembly in Transfer Roller Assembly (Infeed)
3109-160421-00 3/14/2006
1 3109-160421-01 Roller 1 Aluminum
10 NT 46 Bearing 2
6-94
Center Conveyor Assembly - Left
0660-100420-00 10/27/2008
6-95
Center Conveyor Assembly - Left
0660-100420-00 1/6/2010
10 0660-100420-13 Conveyor Support Bracket - Left 1
12 3105-100300-11 Conveyor Support Bracket - Right 1
15 0660-100420-10 Shaft 3
36 NT 2245 Thrust Washer 3
6-96
Conveyor Drive Assembly
0660-100500-00 01/28/2009
6-97
Conveyor Drive Assembly
0660-100500-00 3/26/2009
1 0660-100550-00 Conveyor Drive Motor 1
2 1616-120220-00 Idler Roller Bracket 1
3 0219-031000-05 Tensioner Roller Bracket 1
5 0660-100510-00 Transfer Roller Assembly - Exit 1
6 0660-100530-00 Transfer Roller Assembly - Infeed 1
7 1616-120111-00 Idler Roller 2
8 1616-120131-00 Tensioner Roller 1
10 0660-100500-10 Motor Mounting Bracket 1
11 0660-100500-11 Transfer Roller Assembly Mounting Plat 1
13 0219-031000-08 Tensioner Roller Bracket 1
14 0219-010000-27 Adjustment Bracket 1
28 NT 19 Washer 9
30 NT 316 Washer 6
31 NT 296 hexagon cap screw 1
32 1680-101000-10 Hex Head Screw 3
34 NT 16 Hex Nut 1
35 NT 3568 Conveyor Drive Belt 1
36 NT 14 Hex Nut 2
37 NT 15 Washer 4
38 NT 15 Washer 6
6-98
Conveyor Drive Motor Assembly
0660-100550-00 02/01/2009
6-99
Conveyor Drive Motor Assembly
0660-100550-00 8/31/2009
13 0223-030000-08 Pulley 1
24 ME 6414 Motor 230/400 V, 0.37 kW 1
25 NT 642 Socket Set Screw 1
26 ME 6192 Cable 1
6-100
Transfer Roller Assembly - Infeed
0660-100510-00 11/30/2007
6-101
Transfer Roller Assembly - Infeed
0660-100510-00 2/19/2010
1 0660-100500-13 Roller Bracket Support - Right 1
2 0660-100500-12 Roller Bracket Support - Left 1
4 1616-120200-32 Spacer 2
5 1616-120250-00 Tracking Roller Assembly 2
7 1616-120270-00 Idler Roller Assembly 1
23 NT 73 Hex Nut 1
6-102
Tracking Roller Assembly
1616-120250-00 12/16/2005
6-103
Tracking Roller Assembly
1616-120250-00 2/18/2009
1 0219-031000-10 Idler Roller 1
2 1616-120200-34 Shaft 1
3 NT 156 Bearing 2
6-104
Idler Roller Assembly
1616-120270-00 12/19/2005
6-105
1616-120270-00 2/18/2009
1 1616-120200-24 Idler Roller 1
2 1610-120100-22 Bolt 1
3 NT 389 Bearing 2
6-106
1616-120111-00 07/18/2005
6-107
1616-120111-00 2/18/2009
1 0219-031000-10 Idler Roller 1
2 0219-031000-11 Shaft 1
3 NT 156 Bearing 2
6-108
Tensioner Roller Assembly
1616-120131-00 07/18/2005
6-109
Tensioner Roller Assembly
1616-120131-00 2/19/2009
1 0219-031000-10 Tensioner Roller 1
2 0219-030000-22 Shaft 1
3 NT 156 Bearing 2
6-110
Transfer Roller Assembly - Exit
0660-100530-00 09/19/2007
6-111
Transfer Roller Assembly - Exit
0660-100530-00 2/19/2010
1 0660-100500-17 Transfer Roller Bracket - Right 1
2 0660-100500-16 Transfer Roller Bracket - Left 1
4 1616-120200-32 Spacer 2
5 1616-120250-00 Tracking Roller Assembly 2
23 NT 73 Hex Nut 1
6-112
Exit Conveyor Component Assembly
0660-100700-00 06/05/2008
6-113
Exit Conveyor Component Assembly
0660-100700-00 10/15/2009
1 0660-100700-16 Strap Track Cover 1
3 0660-100730-00 Roller Conveyor Assembly 1
14 NT 15 Washer 4
6-114
Exit Conveyor Assembly
0660-100730-00 10/27/2008
6-115
Exit Conveyor Assembly
0660-100730-00 10/15/2009
7 0660-100113-00 Handle - Left 1
8 0660-100114-00 Handle - Right 1
9 3109-150621-00 Transfer Roller Assembly 1
10 0660-100700-10 Conveyor Roller Bracket - Left 1
11 0660-100700-11 Conveyor Roller Bracket - Right 1
12 0660-100700-12 Shaft 5
13 0660-100700-13 Shaft 1
14 0660-100700-15 Bolt 2
15 0660-100100-17 Table Top Bracket - Left 1
16 0660-100105-00 Latch Post Assembly 2
17 0660-100100-15 Latch - Left 1
18 1616-090100-28 Bearing 2
22 0660-100100-14 Latch - Right 1
23 0660-100100-16 Table Top Bracket - Right 1
24 0101-010000-08 Sleeve Bearing 2
25 3109-330110-10 Bolt 2
39 NT 178 Bushing 2
40 NT 309 Washer 2
42 NT 420 Precision Shim Ring 1 as needed
45 NT 12 Washer 2
6-116
Transfer Roller Assembly for Exit Conveyor
3109-150621-00 08/28/2007
6-117
Transfer Roller Assembly for Exit Conveyor
3109-150621-00 2/24/2010
1 3109-160421-01 Roller 1
10 3105-100200-01 Roller Holder 1
11 3105-100200-03 Bolt 1
21 NT 15 Washer 1
26 NT 46 Bearing 2
6-118
Electrical Enclosure Component Assembly
0660-110100-00 02//05/2009
6-119
Electrical Enclosure Component Assembly
0660-110100-00 10/15/2009
1 0660-110120-00 Electrical Enclosure 1
2 0660-110130-00 Component Plate 1 Heat Seal
3 0660-110100-11 Electrical Enclosure Mounting Bracket 2
4 3105-110360-00 Counter 1
5 0661-110130-00 Component Plate 1 Sonixs
23 ME 5174 Exhaust Fan Cover 1
25 ME 5175 Vent Cover 1
29 NT 1686 Thrust Head Screw 2
31 NT 19 Washer 4
34 NT 15 Washer 4
35 NT 577 "Mosca" Manufacturer Name Plate 1
36 NT 438 Rivets 4
37 ME 3274 Metal Nut 1
6-120
Electrical Enclosure Assembly
0660-110120-00 05/09/2008
6-121
Electrical Enclosure Assembly
0660-110120-00 2/19/2009
1 0660-110110-00 Electrical Enclosure 1
2 0660-110120-10 Extension Plate 1
24 NT 792 lens head screw 2
25 ME 1858 Exhaust Filter/Guard 1
27 ME 535 Foot Pedal Connection 1
29 NT 33 Hex Nut 2
30 NT 32 Washer 2
34 ME 3266 Plastic Nut 3
35 ME 3320 Cable Connector M20x1.5 9
37 ME 3267 Plastic Nut M25 1
38 ME 4109 Cable Connector Plate 1
39 ME 3274 Plastic Nut M20 1
42 NT 19 Washer 2
44 NT 14 Hex Nut 1
6-122
Electrical Box Cover Assembly
0660-110400-00 01/01/2008
6-123
Interlock Assembly
0660-110400-00 10/15/2009
12 2902-110200-12 Mounting Plate 2 Blank
17 2902-110200-17 Mounting Plate 2 with Inlet
42 NT 797 Washer 2
43 NT 2596 Self Tapping Screw 6
46 ME 535 Plug 2
6-124
Power Assembly
0660-110200-00 06/25/2008
6-125
Power Assembly
0660-110200-00 10/15/2009
10 0660-110200-10 Base Plate 1
12 0660-110210-00 Transformer Cover 1
13 3150-110220-02 Din Rail 1
15 ME 2802 Transformer 1
16 ME 5443 Power Supply 1-ph. 480 W 1
22 NT 82 Washer 4
25 NT 1459 Sheet Metal Screw 4
29 NT 72 Washer 2
33 NT 701 Edge Guard 1 108 mm
6-126
Pneumatic Assembly
0660-430100-00 06/27/2008
6-127
Pneumatic Assembly
0660-430100-00 2/20/2009
1 0660-430100-10 Pneumatic Mounting Plate 1
10 NP 94 Filter 1
11 NP 279 Distributor G 1/4 1
12 NP 484 Connector 1
13 NP 140 Plug 1
15 NP 847 Air Pressure Switch 1
21 NP 24 C Pneumatic Air Hose 2
25 NT 12 Washer 2
26 NP 901 5/2 Valve G 1/8" (24 V=) 1
27 NP 267 Muffler 1/8" 2
28 NP 465 G Straight Connector 3
29 NP 194 Straight Connector G 1/4" 1
30 NP 176 G Angle Connector 1
32 ME 1642G Connector 1
33 ME 5208 Photo Control Cable 1
6-128
Control Panel Housing Assembly
3105-113000-00 03/05/2008
6-129
Control Panel Housing Assembly
3105-113000-00 12/23/2009
1 3105-113030-00 Control Panel Assembly 1 English
2 3105-113031-00 Control Panel Assembly 1 Spanish
3 3105-113032-00 Control Panel Assembly 1 Portoguise
7 1652-470510-00 Light Tower 1 Light Tower - Red
8 1652-470540-00 Light Tower 1 Light Tower - Red, Orange, Green
10 3105-110100-01 Spacer 2 Standard
12 3105-110100-10 Spacer Block 2 for 700 size machines
20 NT 386 Hex Head Screw 2 Standard
21 NT 61 Lock Washer 2 for 700 size machines
22 NT 15 Washer 2 Standard
24 NT 145 Socket Cap Screw 4 for 700 size machines
25 NT 14 Hex Nut 2 for 700 size machines
6-130
Control Panel Face Plate Assembly
3105-113030-00 02/18/2008
6-131
Control Panel Face Plate Assembly
3105-113030-00 2/22/2008
1 3105-110101-00 Control Panel Housing 1
11 3105-110100-11 Face Plate Assembly 1
29 ME 4161 Illuminated Push Button - White 4
30 ME 3372 Cable Connector M25 2
31 ME 3267 Plastic Nut - Grey M25 2
34 ME 4831 Potentiometer 1
35 ME 4834 Potentiometer 2
36 ME 1608 Adjustment Knob 3
38 ME 4149 LED - White 3
39 ME 5820 Cable - Main Switch 1
40 ME 5821 Cable - Panel 1
41 ME 3049 Operator - 2 Position Switch 2
42 ME 5085 Bridge Green/Yellow 1
43 ME 3047 Push Button - Yellow 1
46 ME 4813 Main Switch 1
47 ME 3050 3 Position Switch 1
48 ME 3043 Push Button Operator - Black 1
49 ME 2912 1 N.O. Contact 9
50 ME 4371 Mounting Collar 8
53 ME 4829 Bridge 9
61 NT 960 Washer 1
62 NT 310 Star Lock Washer 2
63 NT 72 Washer 4
64 NT 13 Hex Nut 3
66 NT 3100 Label 2
6-132
Double Compactor Assembly
0660-120100-00 06/28/2008
6-133
Double Compactor Assembly
0660-120100-00 2/19/2009
1 3109-120010-00 Compactor Bar - Rear 1
2 3109-120020-00 Compactor Bar - Front 1
3 3105-120030-00 clamp plate, cpl. 1
4 0660-120110-00 support link, cpl. 1
5 0660-120120-00 pneumatic cylinder, cpl. 1
10 3105-120000-01 Compactor Housing 1
11 3105-120000-02 Connector Bar 2
12 1652-150100-12 Housing Support - Left 1
13 1652-150100-10 Housing Support - Right 1
14 3105-120000-11 Support Plate - Rear 1
15 0660-120100-12 Compactor Cover - Rear 1
16 1622-150100-09 Compactor Cover - Front 1
17 3105-120000-09 Stand Off 2
18 3105-120000-10 Stand Off 2
20 0660-120100-11 Compactor Rod 4
25 0601-130000-13 Compactor Bumper 1
36 NT 19 Washer 4
38 NT 15 Washer 4
41 NT 316 Washer 8
6-134
Compactor Bar Assembly - Rear
3109-120010-00 08/24/2007
6-135
Compactor Bar Assembly - Rear
3109-120010-00 10/1/2007
1 0607-132100-00 Compactor Bar - Rear 1
13 3109-120000-05 Compactor Support Plate 1
23 0607-131000-11 Foam Pad 1
32 NT 2329 Lens Head Screw 6
33 NT 72 Washer 6
44 NT 2867 Brush 1
6-136
Compactor Bar Assembly - Front
3109-120020-00 12/01/2005
6-137
Compactor Bar Assembly - Front
3109-120020-00 10/1/2007
1 0607-132100-00 Compactor Bar -Front 1
22 0607-132000-10 Brush 1
23 0607-131000-11 Foam Pad 1
45 NT 72 Washer 6
46 NT 2329 Button Head Screw 6
6-138
Accumulator Fill Assembly
0660-660100-00 (5mm Strap) 0660-660400-00 (6mm Strap)
0660-660500-00 (8mm Strap) 0660-660600-00 (9mm Strap)
0660-660700-00 (10mm Strap) 0660-660800-00 (12mm Strap)
6-139
Accumulator Fill Assembly (5mm Strap)
0660-660100-00 8/26/2009
1 0660-660110-00 Idler Roller Mounting Bracket 1
2 ME 4531 Motor 60 V/DC - brushless 1
3 0660-660210-00 Accumulator Fill Roller Assembly 1
5 1652-650230-00 Strap Guide Assembly 1
8 2901-200000-08 Strap Guide Cover 1
10 0660-660100-10 Motor Mounting Plate 1
12 2901-200000-02 Strap Guide 1
13 2670-073000-13 Pivot Bolt 1
15 2901-200000-06 Lever Support 1
22 2901-200000-16 Feed Roller 1
32 0401-071000-09 Feed Roller Sleeve 1
49 NT 12 Washer 2
60 NT 15 Washer 1
62 NT 16 Hex Nut 1
63 NT 72 Washer 1
65 NT 316 Washer 2
6-140
Accumulator Fill Assembly (6&7mm Strap)
0660-660400-00 8/27/2009
2 ME 4531 Motor 60V/DC - brushless 1
3 0660-660410-00 Accumulator Fill Roller Assembly 1 6 & 7mm Strap
5 1652-650330-00 Strap Guide Assembly 1 6 & 7mm Strap
12 2901-200000-03 Strap Guide 1 6-8mm Strap
13 2670-073000-13 Pivot Bolt 1
15 2901-200000-06 Lever Support 1
22 2901-200000-16 Feed Roller 1
49 NT 12 Washer 2
60 NT 15 Washer 1
62 NT 16 Hex Nut 1
63 NT 72 Washer 1
65 NT 316 Washer 2
6-141
0660-660500-00 8/27/2009
3 0660-660510-00 Accumulator Fill Roller Assembly 1 8mm Strap
12 2901-200000-03 Strap Guide 1 6-8mm Strap
13 2670-073000-13 Pivot Bolt 1
15 2901-200000-06 Lever Support 1
22 2901-200000-16 Feed Roller 1
49 NT 12 Washer 2
60 NT 15 Washer 1
62 NT 16 Hex Nut 1
63 NT 72 Washer 1
65 NT 316 Washer 2
6-142
0660-660600-00 8/27/2009
12 2901-200000-03 Strap Guide 1
13 2670-073000-13 Pivot Bolt 1
15 2901-200000-06 Lever Support 1
22 2901-200000-16 Feed Roller 1
49 NT 12 Washer 2
60 NT 15 Washer 1
62 NT 16 Hex Nut 1
63 NT 72 Washer 1
65 NT 316 Washer 2
6-143
0660-660700-00 8/27/2009
12 2901-200000-23 Strap Guide 1 10mm Strap
13 2670-073000-13 Pivot Bolt 1
15 2901-200000-06 Lever Support 1
22 2901-200000-16 Feed Roller 1
49 NT 12 Washer 2
60 NT 15 Washer 1
62 NT 16 Hex Nut 1
63 NT 72 Washer 1
65 NT 316 Washer 2
6-144
0660-660800-00 8/27/2009
13 2670-073000-13 Pivot Bolt 1
15 2901-200000-06 Lever Support 1
22 2901-200000-16 Feed Roller 1
49 NT 12 Washer 2
60 NT 15 Washer 1
62 NT 16 Hex Nut 1
63 NT 72 Washer 1
65 NT 316 Washer 2
6-145
Notes:
6-146
Accumulator Fill Roller Assembly
0660-660210-00 (5mm Strap) 0660-660410-00 (6-7mm Strap)
0660-660510-00 (8mm Strap) 0660-660610-00 (9mm Strap)
0660-660710-00 (10mm Strap) 0660-660810-00 (12mm Strap)
6-147
Accumulator Fill Roller Assembly (5mm Strap)
0660-660210-00 8/27/2009
1 2901-200300-01 Roller Support Block 1
4 1652-650212-00 Accumulator Pressure Roller Assembly 1 5-8mm Strap
5 0660-660100-21 Lever 1
15 NT 16 Hex Nut 1
17 NT 176 Washer 2
23 NT 15 Washer 1
29 NT 822 Extra Thick Washer 1
Accumulator Fill Roller Assembly (6 & 7mm Strap)

0660-660410-00 8/27/2009
2 2901-200300-04 Strap Guide 1 6 & 7mm Strap
5 0660-660100-21 Lever 1
15 NT 16 Hex Nut 1
17 NT 176 Washer 2
23 NT 15 Washer 1

0660-660510-00 8/27/2009
5 0660-660100-21 Lever 1
15 NT 16 Hex Nut 1
17 NT 176 Washer 2
23 NT 15 Washer 1
6-148
0660-660610-00 8/27/2009
5 0660-660100-21 Lever 1
15 NT 16 Hex Nut 1
17 NT 176 Washer 2
23 NT 15 Washer 1

0660-660710-00 8/27/2009
5 0660-660100-21 Lever 1
15 NT 16 Hex Nut 1
17 NT 176 Washer 2
23 NT 15 Washer 1

0660-660810-00 8/27/2009
5 0660-660100-21 Lever 1
15 NT 16 Hex Nut 1
17 NT 176 Washer 2
23 NT 15 Washer 1
6-149
6-150
Accumulator Pressure Roller Assembly
1652-650212-00 (5-8mm Strap)
1652-650612-00 (9-12mm Strap)
6-151
Accumulator Pressure Roller Assembly (5-8mm Strap)
1652-650212-00 10/15/2007
3 2670-073000-11 Shaft Bolt 1
4 2670-073000-14 Roller 1
19 NT 46 Bearing 2
Accumulator Pressure Roller Assembly (9-12mm Strap)

1652-650612-00 10/15/2007
3 2670-073000-19 Shaft Bolt 1
4 2901-200300-09 Feed Roller 1
19 NT 46 Bearing 2
6-152
Accumulator Fill Strap Guide Assembly
1652-650230-00 (5mm Strap) 1652-650330-00 (6mm Strap)
1652-650430-00 (7mm Strap) 1652-650530-00 (8mm Strap)
1652-650630-00 (9mm Strap) 1652-650730-00 (10m Strap)
1652-650830-00 (12mm Strap)
6-153
1652-650230-00 9/14/2006
29 2901-280100-12 Strap Guide Plate 1
30 2901-280100-13 Center Strap Guide 1
35 2901-280100-14 Lower Strap Guide 1
36 2901-280100-11 Sensor Flag 1

1652-650330-00 9/14/2006
36 2901-280100-19 Sensor Flag 1

1652-650430-00 9/14/2006
36 2901-280100-19 Sensor Flag 1

1652-650530-00 9/14/2006
36 2901-280100-20 Sensor Flag 1

1652-650630-00 9/14/2006
36 2901-280100-20 Sensor Flag 1
6-154
1652-650730-00 9/14/2006
36 2901-280100-21 Sensor Flag 1

1652-650830-00 9/14/2006
8 2901-200000-08 Strap Guide 1
36 2901-280100-22 Sensor Flag 1
6-155
Notes:
6-156
Accumulator Fill Cover Assembly
0660-300300-00 02/01/2009
6-157
Accumulator Fill Cover Assembly
0660-300300-00 8/26/2009
10 0660-660100-20 Accumulator Cover 1
24 ME 1791 Push Button 1
28 NT 19 Washer 1
31 NT 12 Washer 2
6-158
Idler Roller Assembly (Accumulator Fill)
0660-660120-00 12/01/2008
6-159
Idler Roller Assembly (Accumulator Fill)
0660-660120-00 9/1/2009
11 0401-020000-38 Shafet 1
21 1652-650111-00 Idler Roller 1
33 NT 3 Snap Ring 2
6-160
Strap Track - Frame Cover Assembly
0660-080800-00 06/02/2008
6-161
Strap Track - Frame Cover Assembly
0660-080800-00 3/25/2009
1 0660-080830-00 Frame Cover - Right 1
2 0660-080840-00 Frame Cover - Left 1
10 0660-080800-10 Brush 2
11 0660-080800-13 Compactor Plate 1
12 0660-080800-11 Brush 1
20 NT 2597 Brush Clip 17
30 NT 2596 Self Tapping Screw 17
31 NT 797 Washer 17
32 NT 1358 Clinch Nut 8
35 NT 316 Washer 4
36 NT 3490 Manufacturer Name Plate "MOSCA" 1
6-162
Strap Track - Inner Frame Assembly
0660-080900-00 06/26/2008
6-163
Strap Track - Inner Frame Assembly
0660-080900-00 10/15/2009
1 0660-080220-00 Strap Track Frame 1
5 0401-081000-51 Bearing Block 3
6 1652-080620-00 Bearing Block 2
7 0660-080910-00 Ejector Plate Assembly 4
10 0660-080900-10 Strap Track 1 5-7mm Strap
11 0660-080900-11 Strap Track 1 8-12mm Strap
15 2602-322000-04 Strap Guide - Bottom Left 1
16 2125-082000-06 Strap Guide - Bottom Right 1
17 3105-080200-26 Strap Guide - Top Left 1
18 2125-082000-05 Strap Guide - Top Right 1
19 3105-080200-23 Strap Track Bridge 1
20 0401-081000-45 Track Alignment Angle 25
31 NT 309 Washer 25
34 NT 12 Washer 4
37 NT 12 Washer 10
41 NT 180 Spring Pin 2
6-164
Strap Track Bearing Block Assembly
1652-080620-00 08/01/2005
6-165
Strap Track Bearing Block Assembly
1652-080620-00 6/23/2006
1 0401-081000-32 Bearing Block 1
2 NT 700 Bushing 1
6-166
Strap Track - Outer Frame Assembly
0660-680100-00 06/27/2008
6-167
Strap Track - Outer Frame Assembly
0660-680100-00 2/23/2009
1 0660-680110-00 Outer Frame 1
10 0660-680100-10 Safety Plate - Left Rear 1
11 0660-680100-11 Safety Plate - Right Rear 1
12 1004-080000-09 Left Stripper 1
13 1004-080000-08 Right Stripper 1
15 0101-012100-06 Spring Pin 2
16 1620-058000-13 Spring Pin 2
17 0101-010000-17 Table Bumper 1
24 NT 12 Washer 5
25 NT 14 Hex Nut 2
28 NT 72 Washer 9
30 NT 316 Washer 2
33 NT 12 Washer 14
39 NT 89 Washer 2
6-168
Strap Track - Opener Assembly
0660-680300-00 06/27/2008
6-169
Strap Track - Opener Assembly
0660-680300-00 10/15/2009
1 0660-680310-00 Bearing Block Assembly - Top 5
2 0660-680370-00 Bearing Block Assembly - Bottom 2
4 0660-680340-00 Bearing Block 7
5 0660-680350-00 Opener Bar 2
6 0660-680360-00 Bearing Block 2
7 0660-680320-00 Actuating Lever Assembly 1
10 0660-680300-10 Opener Bar - Top 1
13 0660-680300-13 Opener Bar - Bottom Right 1
19 0660-680300-19 Opener Bar - Bottom Left 1
21 0660-680300-21 Linkage Assembly 4
23 0660-680300-23 Shaft 1
25 0401-081000-23 Shoulder Bolt 4
26 0660-680300-26 Gear 2
27 1620-058000-13 Spring Pin 2
34 NT 323 Snap Ring 5
6-170
Actuating Lever
0660-680320-00 10/01/2008
6-171
Actuating Lever Assembly
0660-680320-00 2/24/2009
10 2904-080300-03 Actuating Lever 1
11 0401-082000-13 Flange Bushing 1
12 0660-680300-29 spacer 1
13 0101-015100-03 Spring Connector 1
14 0101-015100-04 Bushing 1
18 NT 424 Bearing Nachi 1
6-172
Opener Assembly - Pivot Arm Assembly
0660-680310-00 11/01/2007
6-173
Opener Assembly - Pivot Arm Assembly
0660-680310-00 4/19/2010
1 0660-680300-11 Linkage Plate 1
2 0660-680300-12 Bearing 1
6-174
Opener Assembly - Bearing Block Assembly - Bottom
0660-680370-00 11/01/2007
6-175
Opener Assembly - Bearing Block Assembly - Bottom
0660-680370-00 2/24/2009
1 0660-680300-11 Linkage Piece 1
2 0660-680300-28 Bearing 1
6-176
Strap Track - Frame Support Assembly
0660-580600-00 01/28/2009
6-177
Strap Track - Frame Support Assembly
0660-580600-00 3/26/2009
1 0660-080610-00 Frame Support 1
10 0660-580600-10 Mounting Angle 2
11 0660-100400-11 Bottom Support - Left 1
12 0660-100400-10 Bottom Support - Right 1
13 0660-580600-12 Cover Plate 1
14 0660-580600-11 Compactor Plate 1
23 NT 316 Washer 8
26 NT 19 Washer 4
27 NT 16 Hex Nut 2
28 NT 15 Washer 4
30 NT 3121 edge protection 1
32 NT 822 Thick Washer 1
6-178
Strap Cutting Device Assembly
0660-140220-00 12/01/2008
6-179
Strap Cutting Device Assembly
0660-140220-00 8/26/2009
1 0660-140220-10 Knife Support Bracket 1
2 0440-020120-01 Knife Cover 1
3 0201-010000-21 Nut Plate 1
5 WZ 2823 Knife 1
10 NT 32 Washer 2
14 NT 19 Washer 1
6-180
Table Top Safety Switch Assembly
ME 6046 05/27/2008
6-181
Table Top Safety Switch Assembly
ME 6046 3/16/2009
1 0660-110500-10 Mounting Plate 1
12 NT 12 Washer 2
20 ME 1824 Safety Switch Actuator 1
21 ME 560 Cable 1
22 ME 1036 Wire End 2
23 ME 2037 Wire End 2
24 ME 3319 Cable Clamp 1
25 ME 3505 Lock Screw 1
6-182
Counter Assembly
3105-110360-00 02/01/2007
6-183
Counter Assembly
3105-110360-00 8/31/2009
1 0401-990000-132 Counter Mounting Bracket 1
2 NT 969 Rivet Nut 2
3 ME 808 B Counter 1
6-184
Photo Control Component Assembly
0660-410300-00 06/01/2009
6-185
Photo Control Component Assembly
0660-410300-00 11/19/2009
1 0660-410310-00 Photo Control Assembly 1
2 0660-410210-00 Reflector Bracket Assembly 1
6-186
Photo Control Assembly
0660-410310-00 11/13/2009
6-187
Photo Control Assembly
0660-410310-00 11/17/2009
1 0660-410310-10 Photo Control Bracket 1
2 2983-410300-05 Nut Plate 1
12 NT 32 Washer 2
13 NT 19 Washer 2
31 ME 5207 Photo Control 1
32 ME 5208 Photo Control Cable 1
6-188
Reflector Bracket Assembly
0660-410210-00 06/01/2008
6-189
Reflector Bracket Assembly
0660-410210-00 11/17/2009
1 0660-410210-10 Reflector Bracket 1
6 0201-010000-21 Nut Plate 2 only with guard door assembly
31 ME 2191 Reflector 2
6-190
Pneumatic Shut Off Valve Assembly
0660-430110-00 09/29/2009
6-191
Pneumatic Shut Off Valve Assembly
0660-430110-00 1/6/2010
10 NP 176 G Angle Connector 1
11 NP 33 Coupling 1
12 NP 30 Seal Ring 4
13 NP 271 Reducer Bushing 2
14 NP 18 Seal Ring 2
15 NP 17 Hand Shut Off Valve 1
16 NP 120 Hose Connector 1
17 NP 136 Screw Connector 1
18 NP 266 "T" Connector 1
19 NP 140 Plug 1
6-192
Remote Foot Switch Assembly
2201-000000-00 01/18/2002
6-193
REMOTE FOOT SWITCH ASSEMBLY
2201-000000-00 1/21/2002
Item PartNumber: Description: Qty: Notes:
1 2201-010000-01 Foot Pedal Frame 1
2 2201-010000-02 Foot Pad 1
3 2201-010000-03 Pivot Shaft 1
4 2201-020000-01 Foot Pedal Cover 1
10 NT 41 Cheese Head Machine Screw 4
11 NT 309 Washer 4
12 NT 576 Bumper 4
16 NT 345 Cheese Head Machine Screw 2
17 NT 72 Washer 2
18 NT 701 Guard Strip 1
25 ME 921 Limit Switch 1
26 ME 3709 Cable Fitting M 16 x 1.5 1
27 ME 3337 Reducer M 20 x 1.5 /16 x 1.5 1
28 ME 2137 Cable 1
29 ME 87 A Plug 2 pin 1
6-194

TR-5-C 1650x550 Manual 2010 Rev A PDF

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TR-5-C 1650x550 Manual 2010 Rev A PDF

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Operating and Service Manual

Chapter 2 - Operator Set-up and Preventative Maintenance

Chapter 3 - Operator and Technical Information

Chapter 5 - Shipping Procedure

Chapter 6 - Parts Identification

EAM-Mosca (Canada) Ltd. Phone: (800) 663-6392

EAM-Mosca de Mexico Tel: (81) 83333-7080

Machine and Operating Elements

• Observe the maintenance schedules specified or described in the operating instructions.

! Someone Else Correct It.

• Whenever necessary, or as required by regulation, use personal protective gear.

• Observe all safety and warning labels on the machine.

• Discontinue any work practice that could destabilize the machine.

• Keep off conveyors.

Use only insulated tools!

FIGURE 2. Main Switch Detail

! Machine Or The Strapping System.

• The machine may only be used in accordance with regulations.

• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.

• The hazard zone is off limits.

• Keep off conveyors.

• Do not reach into a machine that is running.

• Never step into or under lifting devices.

• Tools and single components should not be place on or in the machine.

• Never stand or work under suspended loads.

• Machine/system components undergoing maintenance or repairs must be disconnected from their

• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as

Description of Safety Arrangements

Strap Spool Installing and Threading

1. Grasp a section of strap with both hands.

! Caution: Wear Eye Protection When Blowing Out Machine.

1. Turn off power to machine and lock-out/tag-out according to company policy.

Photo: 1080-052-003 Photo: Gripper Area

Photo: 1080-052-008 Photo: 1080-052-009

FIGURE 2. Sealer Lubrication

To align knife edge against the right gripper

without frame extension

with (1) frame extension

Strap Weld: Thermal Frequency: 50/60 Hz.

Electrical Power Requirement

R10 Potentiometer - 1st Strap Position

Return to Home Position

Cam Position (0) - Sealer Home Position

Cam Position (1) - Pullback Position

Cam Position (2) - Tension Position

Cam Position (3) - Strap Melt

Cam Position (4) - Weld Cooling Position

Cam Position (5) - Strap Release Position

Cam Position (0A) - Track Open Position (Sealer Reverse)

Note: Make Sure All Connections Are Tight. Loose

Note: The Plug Must Be Removed To Check The Heater Element.

LED Indicators On Controller:

Figure 1 Upper Strap Guide Detail Figure 2 Open Strap Track

Strap sensor B1 not adjusted 1. Check cables and adjustment.

A gripper is sticking, not following A gripper in the up position does

Trouble Cause Remedy

Dispenser brake or connection is Check output A2.3. It must be on

Feed motor connection is bad, or Check cable and connections.

Early signal to B1 sensor is causing Check sensor B1 for proper

The heater is misaligned. The heater should be adjusted.

Tension roller or tension pressure Adjust lower strap guide so both

• The strapping machine is shipped on a pallet.

Strap Guide Assembly (6mm Strap)