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Finetrol Rotary Control Valve: Added Security
Finetrol Rotary Control Valve: Added Security
Issue 9/98
Added security
▫ Fire-tested.
▫ Blowout-proof stem achieved by enlarged stem diameter. Proof
against improper assembly.
▫ Actuator made from all-ferrous materials.
No aluminium, copper or brass.
▫ Valve turns clockwise to close.
▫ Rugged one-piece-body construction minimizes potential leak
paths and resists pipe stress.
Environmental design
▫ Rotary operation reduces emissions dramatically compared to
most linear valves with standard packing.
▫ Packing constructions to meet US Clean Air Act and German "TA-
Luft" requirements are available.
▫ Separate bonnet construction makes it possible to upgrade the
valve to new requirements without modifying the valve body.
Noise/cavitation abatement
Finetrol® rotary control valves are economical high-performance ▫ Patented Q-Trim™: rotating attenuator design provides up to
control valves designed to provide wider rangeability and control 18 dB(A) noise attenuation, self-flushing for impure fluids and
accuracy with the inherent benefits of a rotary valve. wide rangeability.
Standard units are equipped with Neles Controls’ Quadra-Powr ® ▫ Q-Trim + valve outlet attenuator plate construction extends Q-Trim
II spring-diaphragm actuator for extremely precise flow control and performance for high pressure drop ratios and provides extra
extended operational life. Its epoxy coated ferrous housing and wide noise attenuation, up to 23 dB (A) in gas applications.
range of options, including a lock-out feature, make these control
valve assemblies ideal for virtually any process application. Easy maintenance
▫ Seat can be removed without removing the valve bonnet.
FEATURES ▫ Spiral groove joint between seat and the valve body guarantees
perfect alignment of seat without feeler gauges or lapping.
Versatility: wide application range ▫ Heavy square threads between valve body and seat retainer
▫ Choice of body lengths to directly replace both globe style and make seat removal easy (rusting and jamming prevented).
rotary style valves with a one-piece body construction – no spool ▫ No pins, retaining bolts, shims.
pieces. ▫ All assembly "self-aligning", simple procedures without special
▫ Temperature limits -80°C to +400°C / -110°F…+750°F with the tools
standard construction. Cryogenic version -200°C / -390F°.
▫ Full conformity to both ANSI and DIN standard requirements. Reliable actuator
▫ Fulfils NACE MR0175 requirements. ▫ All-ferrous materials and epoxy coated for added protection in
▫ Suitable for gas and steam applications. corrosive atmospheres.
▫ Fully supported rolling diaphragm for low friction operation and
Accurate control more accurate control.
▫ A specially designed plug shape offers a constant gain operating ▫ Designed for 7 barg / 100 psig max. supply pressure.
range expanded to a full 90° rotation. ▫ Field reversible operation.
▫ Optimum flow characteristic through plug shape, instead of posi- ▫ Options include: lockout feature, 100 % adjustable stops and
tioner cams, to provide the optimal control valve dynamic per- manual override.
formance. ▫ Actuator mounting pad according to ISO 5211 standard.
▫ Unique plug shape provides balanced dynamic torque. ▫ Positioner mounting according to VDI / VDE 3845 standard.
▫ High rangeability minimizes need for reduced Cv-trim. ▫ Single and double acting. Piston actuator optional.
NELES CONTROLS
TECHNICAL SPECIFICATION
FLANGED Flow characteristic
Sizes DN 25, 40, 50, 80, 100, 150, 200, 250 Constant gain style, enhanced equal %
inch 1, 1 1/2, 2, 3, 4, 6, 8, 10 characteristic.
Ratings See table on page 3. Flow direction FTO = FLOW TO OPEN. Flow through
End connections See table on page 3. seat ring and past the plug. Standard
Face-to-face flow direction.
Design FC: ANSI/ISA S75.04 = IEC/DIN 534-3-2 FTC = FLOW TO CLOSE. Flow past the
Design FG: ANSI/ISA S75.03 (Globe valve length) plug and through the seat ring. Recom-
Design FD: ISO 5732 basic series 1/DIN 3202-F1 mended for erosive and flashing serv-
ices.
WAFER Flow capacity See table below.
Sizes DN / inch 25 / 1", 40 / 1 1/2", 50 / 2" Rangeability 100:1
Ratings See table on page 3. Valve plug rotation Clockwise to close.
End connections See table on page 3.
Face-to-face OPTIONS
Design FR: ANSI/ISA S75.04 = IEC/DIN 534-3-2 Q-trim
Sizes DN 50, 80, 100, 150, 200, 250
Maximum shut-off pressure inch 2, 3, 4, 6, 8, 10
According to the applicable ANSI or
Valve outlet plate without Q-trim
DIN body/flange rating or 50 bar / 720 Sizes DN 25, 40
psi, whichever is lower, see page 3. inch 1, 1 1/2
See page 6 for maximum pressure
drops available with different actuators. Q-Trim + valve outlet plate
Shut-off classification Sizes DN 50, 80, 100, 150, 200, 250
Class IV per ANSI/FCI 70-2-1976 reaf- inch 2, 3, 4, 6, 8, 10
firmed 1987 / DIN IEC 534 part 4
(0.01 % of valve rated capacity). Plates on valve outlet
Materials See page 5. Attenuator plate = standard plate used in gas applications.
Temperature capabilities Baffle plate = customized plate used in liquid appli-
See page 3. cations.
Reduced Cv trim One reduction (50 %)/size is available
NOISE ATTENUATION on standard valve. Low Cv version
Q-Trim attenuator plates rotate with the plug. available on 1" / DN 25 size.
FLOW DIRECTION
Flow to open direction produces typically 2 - 4 dB(A) lower
valve noise level.
Application/Construction Flow to open Flow to close
Flow Flow
General x x
Erosive – x
Vacuum after valve – x
Noise attenuating trims x –
High temperature x x
Finetrol with Q-trim: Noise Finetrol with Q-trim and attenuation Flashing – x
attenuation up to 18 dB(A). plate: Increased noise attenuation at
Flow direction is marked on each FINETROL valve by a flow direction arrow.
Flow to open. high pressure ratios. Flow to open.
X = acceptable.
MAXIMUM Cv-VALUES
90° ROTATION
Valve size Valve size Attenuator Q-trim + Low Cv
Standard valve Q-trim
DN inch plate attenuator values
Size / red Size / red FTO FTC FTO FTO FTO FTC
Cv 100% Cv 50% Cv 100% Cv 50% Cv 100% Cv 100% Cv 50% Cv 100% Cv 100%
25 1 14.5 7.9 16.5 7.9 6.7 – – – –
25/2 1/2 – – – – – – – – 4.2
25/3 1/3 – – – – – – – – 1.5
25/4 1/4 – – – – – – – – 0.5
40 1 1/2 31 15.5 39 15.5 15.2 – – – –
50 2 52 26 62 26 – 31 22 22 –
80 3 137 66 155 66 – 84 56 54 –
100 4 239 120 265 120 – 144 95 94 –
150 6 520 260 575 260 – 310 210 208 –
200 8 870 440 1050 440 – 540 350 366 –
250 10 1330 680 1540 680 – 840 550 538 –
Cv 50% = 50 % reduced seat FTO = Flow to open FTC = Flow to close
-2-
FINETROL® ROTARY CONTROL VALVE
ANSI DIN
Size Flanged Wafer Size Flanged Wafer
inch DN
Class Class Class Class Class Class
PN 10 PN 16 PN 25 PN 40 PN 10 PN 16 PN 25 PN 40 PN 64 PN 100
150* 300 600 150 300 600
1 x x x x x x 25 x x x x x x x x x x
1 1/2 x x x x x x 40 x x x x x x x x x x
2 x x x x x x 50 x x x x x x x x x x
3 x x x – – – 80 x x x x – – – – – –
4 x x x – – – 100 x x x x – – – – – –
6 x x x – – – 150 x x x x – – – – – –
8 x** x x – – – 200 – – – – – – – – – –
10 x x x – – – 250 – – – – – – – – – –
x = available * In series FC, the flange drilling is according to class 150, while flange thickness and o.d. are according to ANSI 300
** In 8 inch size series FG, the flange drilling is according to class 150, while flange thickness is according to ANSI 300
DIN PN 40 CF8M
(°F) (°F)
100 200 300 400 500 600 700 800 100 200 300 400 500 600 700 800
60 60
800 800
50 50
1
40 600 40 600
1 = Class 300 & 600
(bar) (psi) (bar) (psi)
30 2 30 2 = Class 150
400 400
1 = 1.0619 2
20 1 20
2 = 1.4581 3
200 200
10 3 = 1.4408 10
TEMPERATURE RANGES
WCC
(°F)
100 200 300 400 500 600 700 800 WCC body -29 … +400 °C -20 … +750 °F
CF8M body -200 … +400 °C -390 … +750°F
60
800 1.0619 body -10 … +400 °C +14 … +750 °F
50
1
600 1.4408 body -10 … +300 °C +14 … +570 °F
40 1 = Class 300 & 600
(bar) 2 = Class 150 (psi) 1.4581 body* -60 … +400 °C -75 … +750 °F
30 400
2 PTFE -200 … +250 °C -390 … +480 °F
20
200
10 Note: Graphite (PTFE lubricated) packing is recommended
above 250 °C /480 °F or in Fire tested version.
0 100 200 300 400 * for temperatures below -10 °C / 14°F special material cer-
(°C) tification is required.
Note: Values given above are for pure fluids. For applica-
tions involving cavitation, impurities or excessive
noise, contact factory for max ∆p.
-3-
NELES CONTROLS
OPERATING PRINCIPLE
0 degree rotation / Closed position 30 degree rotation showing effect of Open position / 80 degree rotation
patented balanced eccentric plug
design
BONNET CONSTRUCTIONS
PTFE / V-ring, standard construction. Live-loaded PTFE / V-ring construction. Emission-Pak™. Live-loaded double
TA-Luft certified. packing PTFE / V-ring. Optional leak-
off, pressurizing or flushing.
Graphite (PTFE lubricated), high tem- Live-loaded graphite (PTFE lubri- Emission-Pak™. Live-loaded double
perature. cated) construction. TA-Luft certified. packing, graphite (PTFE lubricated)
construction. Optional leak-off, pressu-
-4- rizing or flushing.
FINETROL® ROTARY CONTROL VALVE
STANDARD ACTUATOR
Spring return rolling diaphragm actuator
ACTUATOR MATERIALS
Ductile iron housing. Steel diaphragm
case.
No aluminium, no copper, no brass parts.
MAXIMUM SUPPLY PRESSURE
7 barg / 100 psig.
ACTUATOR SPRING RANGES
Spring code
B 2.8 barg 40 psig
C 4.1 barg 60 psig
D 5.5 barg 80 psig
HAND WHEEL
Top-mounted handwheel is optional.
Top-mounted
ACTUATOR MOUNTING PAD
handwheel
ISO 5211
option
POSITIONER MOUNTING
VDI / VDE 3845 (NAMUR)
STANDARD POSITIONERS
Series NP pneumatic / NE electropneu-
matic.
Equal percentage cam optional.
-5-
NELES CONTROLS
-6-
FINETROL® ROTARY CONTROL VALVE
OPTIONAL ACTUATORS
B1C, double acting B1C, double acting
Maximum differential pressure, bar Maximum differential pressure, psi
Valve Valve FLOW TO OPEN FLOW TO CLOSE Valve Valve FLOW TO OPEN FLOW TO CLOSE
Actuator Actuator
size size Supply pressure, barg Supply pressure, barg size size Supply pressure, psig Supply pressure, psig
size size
DN inch 4 5 6 4 5 6 DN inch 58 72 87 58 72 87
25 1 6 50 1) 1) 50 1) 1) 25 1 6 720 1) 1) 1) 1) 1)
40 1 1/2 6 50 1) 1) 50 1) 1) 40 1 1/2 6 720 1) 1) 1) 1) 1)
6 46 50 50 26 35 45 6 660 720 720 375 505 650
50 2 50 2
9 50 50 50 50 50 50 9 720 720 720 720 720 720
9 24 34 44 16 22 27 9 345 490 635 230 320 390
80 3 80 3
11 50 50 50 37 47 50 11 720 720 720 535 680 720
11 20 29 38 13 18 23 11 290 420 550 190 260 330
100 4 100 4
13 50 50 50 33 43 50 13 720 720 720 475 620 720
13 20 26 33 14 18 22 13 290 380 475 200 260 320
150 6 150 6
17 43 50 50 28 36 43 17 620 720 720 405 520 620
17 18 23 29 12 15 19 17 260 330 420 180 220 270
200 8 200 8
20 24 31 38 16 20 25 20 345 450 550 230 280 360
20 13 17 21 9 11 14 20 190 245 300 130 160 200
250 10 250 10
25 28 36 44 19 24 29 25 400 520 635 275 345 420
MOUNTING POSITIONS
NOTES:
A-VU B-HR
1. All mounting directions are available. The figure on the left
represents common actuator mounting positions. For the
code of the other positions, consult your local Neles Con-
trols representative.
C-HU D-VU 3. If the desired position is not specified, the factory will
mount the actuator in position B-HR.
-7-
NELES CONTROLS
ANSI 150
VALVE
AND FLANGED WAFER
ACTUATOR Short face-to-face Globe face-to-face Short face-to-face
SIZE
ANSI/ISA S75.04 ANSI/ISA S75.03 ANSI/ISA S75.04
DN QP A ØB H Kg A ØB H Kg A ØB H Kg
25 1 102 124 405 18.5 184 108 395 19.5 102 60 375 15
25 2 102 124 420 26.5 184 108 410 27.5 102 60 390 23
40 1 114 156 435 21 222 127 420 22 114 80 400 16
40 2 114 156 455 29 222 127 440 30 114 80 415 24
50 2 124 165 470 35 254 153 460 39 124 98 435 31
50 3 124 165 495 51 254 153 485 53 124 98 460 47
80 3 165 210 555 55 298 191 545 60 – – – –
80 4 165 210 580 77 298 191 570 81 – – – –
100 4 194 254 675 89 352 229 665 96 – – – –
100 5 194 254 720 138 352 229 710 146 – – – –
150 5 229 318 795 154 451 280 775 170 – – – –
ANSI 300
VALVE
AND FLANGED WAFER
ACTUATOR Short face-to-face Globe face-to-face Short face-to-face
SIZE
ANSI/ISA S75.04 ANSI/ISA S75.03 ANSI/ISA S75.04
DN QP A ØB H Kg A ØB H Kg A ØB H Kg
25 1 102 124 405 19 197 124 405 20 102 60 375 15
25 2 102 124 420 27 197 124 420 28 102 60 390 23
40 1 114 156 435 22 235 156 435 23 114 80 400 16
40 2 114 156 455 30 235 156 455 31 114 80 415 24
50 2 124 165 470 37 267 165 470 40 124 98 435 31
50 3 124 165 495 52 267 165 495 54 124 98 460 47
80 3 165 210 555 57 318 210 555 62 – – – –
80 4 165 210 580 79 318 210 580 83 – – – –
100 4 194 254 675 94 368 254 675 101 – – – –
100 5 194 254 720 143 368 254 720 151 – – – –
150 5 229 318 795 165 473 318 795 181 – – – –
ANSI 600
VALVE
AND FLANGED WAFER
ACTUATOR Short face-to-face Globe face-to-face Short face-to-face
SIZE
ANSI/ISA S75.04 ANSI/ISA S75.03 ANSI/ISA S75.04
DN QP A ØB H Kg A ØB H Kg A ØB H Kg
25 1 102 124 405 19.5 210 124 405 20.5 102 60 375 15
25 2 102 124 420 27.5 210 124 420 28.5 102 60 390 23
40 1 114 156 435 22.5 251 156 435 23.5 114 80 400 16
40 2 114 156 455 30.5 251 156 455 31.5 114 80 415 24
50 2 124 165 470 38 286 165 470 41 124 98 435 31
50 3 124 165 495 53 286 165 495 55 124 98 460 47
80 3 165 210 555 59 337 210 555 64 – – – –
80 4 165 210 580 81 337 210 580 85 – – – –
100 4 194 274 685 99 394 274 685 106 – – – –
100 5 194 274 730 148 394 274 730 156 – – – –
150 5 229 356 815 180 508 356 815 196 – – – –
-8-
FINETROL® ROTARY CONTROL VALVE
DN
F
NPT ONLY B1C, B1JA G
A1 J I
A
Hmax
DIN ANSI
VALVE AND FLANGED WAFER FLANGED WAFER
ACTUATOR Short f-to-f Globe f-to-f Short f-to-f Short f-to-f Globe f-to-f Short f-to-f
SIZE IEC/DIN DIN 3202 F1/ IEC/DIN ANSI/ISA ANSI/ISA S75.03 ANSI/ISA
534-3-2 ISO 5752 534-3-2 S75.04 ANSI 150/ANSI 300/ANSI 600 S75.04
DN B1C A Kg A Kg A Kg A Kg A Kg A Kg
25 6 102 12 160 13 102 9 102 12 184 197 210 13 102 9
40 6 114 16 200 17 114 10 114 16 222 235 251 17 114 10
50 6 124 23 230 24 124 17 124 23 254 267 286 25 124 17
50 9 124 28 230 30 124 23 124 28 254 267 286 30 124 23
80 9 165 34 310 38 – – 165 34 298 318 337 38 – –
80 11 165 40 310 44 – – 165 40 298 318 337 44 – –
100 11 194 54 350 62 – – 194 54 352 368 394 62 – –
100 13 194 70 350 78 – – 194 70 352 368 394 78 – –
150 13 229 94 480 112 – – 229 94 451 473 508 110 – –
150 17 229 117 480 135 – – 229 117 451 473 508 133 – –
200 17 – – – – – – 243 175 543 568 610 210 – –
200 20 – – – – – – 243 200 543 568 610 240 – –
250 20 – – – – – – 297 230 673 708 752 275 – –
250 25 – – – – – – 297 290 673 708 752 340 – –
B1J/
DN A Kg A Kg A Kg A Kg A Kg A Kg
B1JA
25 8 102 25 160 26 102 21 102 25 184 197 210 26 102 21
40 8 114 28 200 29 114 22 114 28 222 235 251 29 114 22
50 8 124 35 230 37 124 29 124 35 254 267 286 37 124 29
80 10 165 54 310 58 – – 165 54 298 318 337 58 – –
100 12 194 97 350 105 – – 194 97 352 368 394 105 – –
150 16 229 163 480 181 – – 229 163 451 473 508 179 – –
200 20 – – – – – – 243 310 543 568 610 360 – –
250 25 – – – – – – 297 500 673 708 752 550 – –
-9-
NELES CONTROLS
ANSI 150
VALVE
AND FLANGED WAFER
ACTUATOR Short face-to-face Globe face-to-face Short face-to-face
SIZE
ANSI/ISA S75.04 ANSI/ISA S75.03 ANSI/ISA S75.04
VALVE SIZE QP A ØB H lbs A ØB H lbs A ØB H lbs
1 1 4.00 4.88 15.94 41 7.25 4.25 15.55 43 4.00 2.36 14.76 33
1 2 4.00 4.88 16.54 59 7.25 4.25 16.14 61 4.00 2.36 15.35 51
1 1/2 1 4.50 6.14 17.13 47 8.75 5.00 16.54 49 4.50 3.15 15.75 36
1 1/2 2 4.50 6.14 17.91 64 8.75 5.00 17.32 66 4.50 3.15 16.34 53
2 2 4.88 6.50 18.50 77 10.00 6.02 18.11 86 4.88 3.86 17.13 69
2 3 4.88 6.50 19.49 113 10.00 6.02 19.09 117 4.88 3.86 18.11 104
3 3 6.50 8.27 21.85 121 11.75 7.52 21.46 132 - - - -
3 4 6.50 8.27 22.83 170 11.75 7.52 22.44 179 - - - -
4 4 7.62 10.00 26.57 196 13.88 9.02 26.18 212 - - - -
4 5 7.62 10.00 28.35 304 13.88 9.02 27.95 322 - - - -
6 5 9.00 12.52 31.30 339 17.75 11.02 30.51 374 - - - -
ANSI 300
VALVE
AND FLANGED WAFER
ACTUATOR Short face-to-face Globe face-to-face Short face-to-face
SIZE
ANSI/ISA S75.04 ANSI/ISA S75.03 ANSI/ISA S75.04
VALVE SIZE QP A ØB H lbs A ØB H lbs A ØB H lbs
1 1 4.00 4.88 15.94 42 7.75 4.88 15.94 44 4.00 2.36 14.76 33.00
1 2 4.00 4.88 16.54 60 7.75 4.88 16.54 62 4.00 2.36 15.35 51
1 1/2 1 4.50 6.14 17.13 49 9.25 6.14 17.13 51 4.50 3.15 15.75 36
1 1/2 2 4.50 6.14 17.91 66 9.25 6.14 17.91 69 4.50 3.15 16.34 53
2 2 4.88 6.50 18.50 82 10.50 6.50 18.50 88 4.88 3.86 17.13 69
2 3 4.88 6.50 19.49 115 10.50 6.50 19.49 119 4.88 3.86 18.11 104
3 3 6.50 8.27 21.85 126 12.50 8.27 21.85 137 - - - -
3 4 6.50 8.27 22.83 174 12.50 8.27 22.83 183 - - - -
4 4 7.62 10.00 26.57 207 14.50 10.00 26.57 223 - - - -
4 5 7.62 10.00 28.35 315 14.50 10.00 28.35 333 - - - -
6 5 9.00 12.52 31.30 363 18.62 12.52 31.30 399 - - - -
ANSI 600
VALVE
AND FLANGED WAFER
ACTUATOR Short face-to-face Globe face-to-face Short face-to-face
SIZE
ANSI/ISA S75.04 ANSI/ISA S75.03 ANSI/ISA S75.04
VALVE SIZE QP A ØB H lbs A ØB H lbs A ØB H lbs
1 1 4.00 4.88 15.94 41 8.25 4.88 15.94 46 4.00 2.36 14.76 33
1 2 4.00 4.88 16.54 61 8.25 4.88 16.54 63 4.00 2.36 15.35 51
1 1/2 1 4.50 6.14 17.13 50 9.88 6.14 17.13 52 4.50 3.15 15.75 36
1 1/2 2 4.50 6.14 17.91 68 9.88 6.14 17.91 70 4.50 3.15 16.34 53
2 2 4.88 6.50 18.50 84 11.25 6.50 18.50 91 4.88 3.86 17.13 69
2 3 4.88 6.50 19.49 117 11.25 6.50 19.49 121 4.88 3.86 18.11 104
3 3 6.50 8.27 21.85 130 13.25 8.27 21.85 141 - - - -
3 4 6.50 8.27 22.83 179 13.25 8.27 22.83 187 - - - -
4 4 7.62 10.79 26.97 218 15.50 10.79 26.97 234 - - - -
4 5 7.62 10.79 28.74 326 15.50 10.79 28.74 344 - - - -
6 5 9.00 14.02 32.09 396 20.00 14.02 32.09 432 - - - -
- 10 -
FINETROL® ROTARY CONTROL VALVE
X
SIZE
DN
F
NPT ONLY B1C, B1JA G
A1 J I
A
Hmax
- 11 -
NELES CONTROLS
HOW TO ORDER
To specify a control valve, make a selection from each designation below. These codes create a complete valve model number.
The valve model number expresses the standard product construction. An extensive number of unlisted options and variations
are available. For options not shown, or to enter an order, contact your local Neles Controls sales representative.
- 12 -
FINETROL® ROTARY CONTROL VALVE
ACTUATORS, POSITIONERS
- 13 -
NELES CONTROLS
UNITED STATES: Shrewsbury, Massachusetts. MEXICO: Chihuahua. BRAZIL: São José dos Campos.
FINLAND: Helsinki. FRANCE: Wittenheim. PEOPLE’S REPUBLIC of CHINA: Shanghai.
Our products are available through Neles Controls sales offices in Australia, Austria, Belgium, Canada, Chile, Denmark, England,
Germany, Indonesia, Italy, Japan, The Netherlands, Norway, Portugal, Russia, Saudi Arabia, Singapore, South Africa, South Korea,
Spain, Sweden, Switzerland, Thailand, United Arab Emirates, Venezuela, as well as through a world-wide network of representatives.
Neles Controls Oy P.O. Box 110, 00881 Helsinki, Finland Tel. int. +358 204 80 150 Fax int. +358 204 80 151
Neles Controls Inc. P.O. Box 8004, Shrewsbury, MA 01545, USA Tel. int. +1 508 852 3567 Fax int. +1 508 852 8762
Neles Controls PTE. LTD 501 Orchard Road, #05-09 Wheelock Place, 238880 Singapore Tel. int. +65 735 5200 Fax int. +65 735 2955
NELES CONTROLS GROUP • A MEMBER OF RAUMA CORPORATION
www.nelescontrols.com