Cast Lip User Manual PDF

PDM NO: LPC55-0001-2 REV NO: C
Cast Lip User Manual

N6944C TDH50X6C4300
PC54 & 55
BMA - SARAJI EXD23
Table of Contents
General........................................................................................................ 3
Details............................................................................................................................................. 3
Introduction...................................................................................................................................... 4
General Information....................................................................................... 5
Safety Messages and Recommenations......................................................................................... 5
Warranty ......................................................................................................................................... 6
Parts Identification........................................................................................................................... 7
N6944 Cast Lip.......................................................................................................................... 8
L6459 Wing Shroud................................................................................................................... 9
L6402 & L6401 Wing Shrouds.................................................................................................. 10
GWSK-0007 Shear Block Kit.................................................................................................... 11
GWSK-0011 Shear Block Kit..................................................................................................... 12
P3901TB130 Weldment............................................................................................................ 13
P6148TB214 & P6410TB210 Weldments................................................................................. 14
M7002 T-Bolt Kit........................................................................................................................ 15
M7020 T-Bolt Kit........................................................................................................................ 16
L6501, L6500 & L6499 Lip Shrouds.......................................................................................... 17
TDS50W-2 Wedgelock™ Kit..................................................................................................... 18
TDH5030-500 Adaptor.............................................................................................................. 19
M500 Tufflock®.......................................................................................................................... 20
T9008-500 Tiger Point Tooth..................................................................................................... 21
L6611 Ramp Up Plate Kit.......................................................................................................... 22
Instructions.................................................................................................. 23
Fitting Instructions.......................................................................................................................... 23
Lip Shroud T-Bolt....................................................................................................................... 24
Wedgelock™............................................................................................................................. 26
Tufflock®....................................................................................................................................29
Ramp Up Plates........................................................................................................................ 31
Wing Shroud Weldment Positioning.......................................................................................... 33
Wing Shroud T-Bolt................................................................................................................... 36
Shear Blocks.............................................................................................................................39
General Welding Procedures.................................................................................................... 41
G.E.T. Map..................................................................................................................................... 43
Cast Lip Preventative Maintenance Interval Schedule........................................ 45
Cast Lip Preventative Maintenance Interval Schedule Checklist.......................... 47
CQMS Razer Lip Manual 2

General
Details
Customer: BMA
Mine Site: SARAJI EXD23
Lip Type TDH50X6C4300
Machine CAT 6060 B
Modifications
Date Description
16/10/2012 Initial Revision
12/09/2013 Added tooth options (see G.E.T. Map), added updated stock code numbers
10/12/2013 Updated GET map Stock code for P6410 weldment

General Information
Introduction
Congratulations on your purchase of a CQMS Razer Stingray™ cast lip package.
You’ll get more in your bucket for less with CQMS Razer’s powerful cast lip systems. From our well-known Heavy Duty range
through to our latest Stingray™ lips, we will enhance the performance of the smallest to the largest machines by:
- Improving penetration
- Reducing material flow restrictions
- Enduring maximum impact for long life
All Cast Lips are cast in a single pour at one of our world class foundries in specifically engineered high quality alloy steel. Our
materials have been developed from over 30 years in the manufacturing and mining industry.
Your cast lip is designed to be stronger and to last longer ensuring you get the best out of your machine. The I3R program will
further ensure that the lip and G.E.T. perform to the high standard you except from any CQMS Razer product.
To ensure the cast lip and G.E.T. perform to a high standard it is very important to ensure proper installation, operation, and
maintenance of the cast lip. All users should read and understand this manual and any accompanying materials thoroughly
prior to installing, operating, or maintaining the cast lip package. Pay particular attention to your personal safety and remember
to follow all applicable standard safety precautions. If you have any questions or concerns, contact your CQMS Razer
representative.
Thank you for choosing CQMS Razer. We are confident you will be pleased with the performance of our products and service.
CQMS Razer
11/58 Metroplex Ave. Murarrie,
Brisbane, QLD. 4034
Phone: 07 3902 3800

Fax: 07 3902 3891

General Information
Safety Messages and Recommenations
To guard against death or injury, site safety precautions should be observed before attempting to install, operate, or maintain
your cast lip system.
WARNING
Read, understand, and follow all relevant Safe Work Procedures (SWP’s), Maintenance Manuals & Operations Manuals
specific to site before attempting any operation, inspection, or maintenance of this product. CQMS Razer cannot anticipate
every possible circumstance that might become a potential hazard.
Carry out site and/or any other required risk assessments of tasks and task equipment before attempting installation,
operation, maintenance and/or repair of product. Identify hazards associated with any task you are performing.
If a tool, procedure, work method, or operating technique not specifically recommended by CQMS Razer is used, you
must make certain for yourself it is safe for you and others. You should also ensure the product will not be damaged or
made unsafe by the operation, maintenance and/or repair procedures you choose.
DANGER
Failure to comply with information in this CQMS Razer cast lip User Manual may result in injury, death, damage to
property, and/or damage to components. Ensure all personnel have read and understand the information in this manual
before attempting to install, maintain, and/or operate the cast lip.
Recommendations (Before you begin)
Read this manual thoroughly before attempting to install, any items are damaged contact your sales representative.
operate, or maintain your cast lip.
Verify the cast lip part number matches the machine you
Before installing, inspect the shippers/deliverers bill are attempting to install the cast lip on.
of lading/invoice and the cast lip component list on
page 8, to ensure you received all items ordered. If Familiarise yourself with the cast lip components before
items are missing, contact your dealer. installing, operating, or maintaining your cast lip
Inspect all items for damage due to transit or handling. If
Other Recommendations
Always wear protective equipment during installation, Make sure retainers are secure before operation.
inspection, and maintenance procedures.
Ensure dust plugs are installed before operation.
Ensure all components are clean and clear before
installation.

General Information
Warranty
CQMS Razer provides the following warranty overview for all new lips and GET

TWELVE MONTHS OR 6,000 HOURS

WHICHEVER SHALL OCCUR FIRST.
This warranty is offered on new products sold to the initial user provided the product is maintained correctly and operated within its design parameters
WARRANTY SCOPE
• CQMS Razer will provide the cost of parts and labour free of charge subject to compliance with the terms and conditions overleaf.
• All Freight, Cranage and transport costs are specifically excluded from this warranty.
• Please refer Warranty Certificate for complete details.
1) CQMS Razer (“the Company”) hereby warrants to the Customer subject to the terms and conditions hereinafter set forth that all new Lips and GET (“Products”),
sold to the Customer by the Company pursuant to this warranty will be free from defects in materials and workmanship. In the event that any Product is
found to be defective in either materials or workmanship at any time prior to termination of this Warranty, as determined by paragraph 2
hereof, the Company shall, at the Company’s option, either repair or replace at no cost to the Customer the defective Product, as the case may be. Any Product that
is replaced shall become the property of the Company.
(b) For the purposes of this Warranty, Products, means Products, manufactured by CQMS Razer or on behalf of the Company. Customer means only the
initial purchaser of Products.
(c) Any claim together with any associated enquiries by the Customer under this Warranty must be addressed to the Company’s servicing establishment in the
Customer’s locality. Any Products or services to which the Customer is entitled under this Warranty shall be provided to the Customer by the
Company’s nominated servicing establishment during normal working hours. The Customer shall pay any costs for transportation of Products, to any location
to or from the Company’s servicing establishment, cranes and handling equipment (if so required) for installation of that Product,
2) This Warranty shall terminate:
(a) for all Products upon the expiration of:
i) a period of twelve (12) months after the date of commissioning of each Product but no longer than 24 months after date of purchase or
ii) a period of six thousand (6,000) hours of use of each Product as shown on the service meter attached to such equipment to which Product is
installed
whichever of the foregoing shall occur first;
(b) For all replacements furnished pursuant to this Warranty, upon the expiration of the remainder of the warranty period applicable to the Products in which
such Parts are installed.
3) Subject to the Customer’s rights under the Trade Practices Act 1974, this Warranty is not assignable by the Customer.
4) The Company shall have no obligation under this Warranty:
(a) For malfunctions caused by misuse, negligence, accident, or failure to maintain or use Products, in accordance with the most current, applicable
instructions issued by the Company.
(b) For alterations or modifications to Products, including welding which is not carried out as per the Company’s instructions as set down in the Product
Manual, which are unauthorized by the Company and which in the sole judgment of the Company adversely affect the performance or safety of such Products,
;
(c) Unless the Company is notified of the claimed defect within 14 days after its occurrence and is provided with all details requested by the Company in
respect of the claimed defect;
(d) If the Customer fails to adhere to any recommendation from the Company in relation to any Product.
(e) To repair or replace GET that has been replaced pursuant to normal maintenance as a result of wear. The GET is designed to be sacrificial and therefore is
subject to wear and should be replaced at regular intervals.
5) To the extent permitted by law (see clause 6):
(a) This warranty is exclusive and in lieu of all other express or implied warranties, conditions and representations applicable to the Products, including,
without limitation, any express or implied warranties or conditions of merchantability or fitness for any particular purpose, whether statutory or otherwise.
(b) The sole and exclusive remedy of the Customer against the Company and the sole liability of the Company to the Customer for loss arising out of the
supply, performance or use of the Products, or arising out of services performed by the Company, or for breach of this Warranty shall be the Company’s
obligation to repair or, at the Company’s option, to replace any Product, which the Company determines, in its sole discretion, is or has become defective
within the terms and duration of this Warranty. In no event shall the Company be liable to the Customer or any other party for any form of damages,
whether in the form of general, incidental, special or consequential damages or otherwise (including without limitation, loss of profit or revenue, loss of use
of the Products, or any associated equipment, cost of capital, cost of substituted equipment facilities or services, down-time costs, labour costs or claims of
customers of the Customer for such damages) in connection with or arising out of the supply, performance or use of the Products, or any services performed
by the Company in connection therewith or resulting directly or indirectly from any breach, default, fault or negligence of the Company.
6) Nothing herein shall limit those provisions of the Trade Practices Act, 1974 and other statutes, rules or regulations from time to time in force in Australia which
imply certain conditions or warranties or impose obligations on the Company which conditions, warranties and obligations cannot, or cannot except to a limited extent
be excluded, restricted or modified by the provisions contained in this Warranty. If any such statutory provisions apply, then to the extent to which the Company is
entitled to do so, its liability under those statutory provisions shall be limited at its option to:
(a) In the case of goods:
i) The replacement of the goods or the supply of equivalent goods, or
ii) The payment of the cost of replacing the goods or of acquiring equivalent goods; or
iii) The payment of the cost of having the goods repaired; or
iv) The repair of the goods.
(b) In the case of services supplied hereunder:
i) The supply of the services again, or
ii) The payment of the cost of having the services supplied again.
Except as expressly set forth herein, the Company has no contract, arrangement or understanding with the Customer relating in whole or in part to any Products.
Warranty acceptance is issued when purchased.

General Information
Parts Identification
The following diagram allows identification of the components included in the N6944C standard cast lip package.

N6944 Cast Lip
NOTE
N6944C TDH50X6C4300
T-BOLT WING SHROUDS
CAST LIP
• HEAVY DUTY CAST LIP
• WEDGELOCK LOCKING SYSTEM

PRODUCT DATA SHEET
PDM NO: PC-0027-1 REV NO: - SHEET: 1 OF 1
Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

Fax: +61 7 3902 3891 Web: www.cqmsrazer.com
10̊
4300mm
TOP VIEW
PART No. TYPE NOSE SIZE # OF STATIONS QTY MASS (KG)

N6944C CQMS HD TDH50 6 1 6424
CQMS RAZER PTY LTD
8
L6459 Wing Shroud
NOTE
L6459 WING SHROUD
UPPER WING SHROUD USES T-BOLT M7002

PRODUCT DATA SHEET
DRAWING NO: PC-0031-1 REV NO: B

SIDE VIEW
TOP VIEW
FRONT VIEW
MASS (KG)
PART No. TYPE QTY
EACH EXT.
L6459W120-820T UPPER WING SHROUD 2 (4) 136 272 (544)
10/12/2013 CQMS RAZER PTY LTD
9
L6402 & L6401 Wing Shrouds
NOTE
L6402 & L6401
WING SHROUDS
• LOWER WING SHROUDS USE T-BOLT
M7020
PRODUCT DATA SHEET

DRAWING NO: PC-0046-1 REV NO: A

SIDE VIEW
TOP VIEW
L6402
FRONT VIEW
L6401 IS A MIRROR TO L6402
MASS (KG)
PART No. TYPE QTY
EACH EXT.
L6402RW120-685T LOWER RIGHT WING SHROUD 1 157 157
L6401LW120-685T LOWER LEFT WING SHROUD 1 157 157
10
GWSK-0007 Shear Block Kit
NOTE
GWSK-0007
SHEAR BLOCK KIT
USED FOR UPPER WING SHROUDS L6459 &

PRODUCT DATA SHEET L6890

SIDE VIEW FRONT VIEW
MASS (KG)
PART No. DESCRIPTION QTY
EACH EXT.
GWSK-0007 SHEAR BLOCK KIT 2 30 60
CQMS RAZER PTY LTD
11
GWSK-0011 Shear Block Kit
NOTE
GWSK-0011
SHEAR BLOCK KIT
USED FOR LOWER WING SHROUDS L6401 &

PRODUCT DATA SHEET L6402

MASS (KG)
EACH EXT.
GWSK-0011 SHEAR BLOCK KIT 2 29 58
CQMS RAZER PTY LTD
12
P3901TB130 Weldment
NOTE
P3901TB130 WELDMENT
T-BOSSES/WELDMENTS FIT UPPER WING

PRODUCT DATA SHEET SHROUDS
DRAWING NO: PC-0035-1 REV NO: -
Phone: +61 7 3902 3800 E-mail: me.qld@cqmsrazer.com

MASS (KG)
EACH EXT.
P3901TB130 T-BOSS 130 2 4 8
CQMS RAZER PTY LTD
13
P6148TB214 & P6410TB210 Weldments
NOTE
P6148TB214 & P6410TB210
WELDMENTS
T-BOSSES/WELDMENTS FIT UPPER & LOWER

PRODUCT DATA SHEET WING SHROUDS & LIP SHROUDS

P6148TB214 P6410TB210
SIDE VIEW SIDE VIEW
FRONT VIEW FRONT VIEW
QTY MASS (KG)

PART No. DESCRIPTION
6 STATION 5 STATION EACH EXT.
P6148TB214 T-BOSS 214 5 (4) 5 25 (20)
P6410TB210 T-BOSS 210 2 N/A 9 18
CQMS RAZER PTY LTD
14
M7002 T-Bolt Kit
NOTE
M7002 T-BOLT KIT
RETAINS UPPER WING SHROUDS

PRODUCT DATA SHEET
DRAWING NO: PL-0005-1 REV NO: A

FRONT VIEW
TOP VIEW
MASS (KG)
EACH EXT.
M7002 T-BOLT KIT 2 2 4
15
M7020 T-Bolt Kit
NOTE
M7020 T-BOLT KIT
RETAINS LOWER WING SHROUDS & LIP

PRODUCT DATA SHEET SHROUDS

FRONT VIEW
TOP VIEW
QTY MASS (KG)

PART No. DESCRIPTION
6 STATION 5 STATION EACH EXT.
M7020 T-BOLT KIT 7 (6) 3 21 (18)
16
L6501, L6500 & L6499 Lip Shrouds
NOTE
L6501, L6500 & L6499
LIP SHROUDS
• USES T-BOLT LOCKING SYSTEM
• VALUE ADDED PACKAGES AVAILABLE

PRODUCT DATA SHEET

RIGHT HAND CENTRE LEFT HAND

LIP SHROUD LIP SHROUD LIP SHROUD
MASS (KG)
EACH EXT.
L6501C-503T CENTRE LIP SHROUD 1 256 256
L6500RC-503T RIGHT LIP SHROUD 2 255 510
L6499LC-503T LEFT LIP SHROUD 2 255 510
CQMS RAZER PTY LTD
17
TDS50W-2 Wedgelock™ Kit
NOTE
TDS50W-2
WEDGELOCK KIT
RETAINS INTERMEDIATE ADAPTORS

PRODUCT DATA SHEET AND BOX POINTS

SIDE VIEW
TOP VIEW
MASS (KG)
PART No. DESCRIPTION NOSE FIT QTY
EACH EXT.
TDS55
TDS50W-2 WEDGELOCK KIT TDS50 6 7 42
TDH50
18
TDH5030-500 Adaptor
NOTE
T-BOLT
TDH5030-500
WINGADAPTOR
SHROUDS
• SUITS ALL 500 SERIES TUFFLOCK TEETH
• USES TUFFLOCK® & WEDGELOCK™

PRODUCT DATA SHEET LOCKING SYSTEMS

SECTION VIEWS
MASS (KG)
PART No. SERIES LOCKING KIT QTY
EACH EXT.
TDH5030-500 500 TDH50W-2 6 166 996
CQMS RAZER PTY LTD
19
M500 Tufflock®
NOTE
M500 TUFFLOCK
SUITS ALL SERIES 500 TUFFLOCK TEETH

PRODUCT DATA SHEET
DRAWING NO: PL-0004-1 REV NO: -
Phone: +61 07 3902 3800 E-mail: me.qld@cqmsrazer.com

TOP VIEW
SIDE VIEW
MASS (KG)
PART No. DESCRIPTION SERIES QTY
EACH EXT.
500 SERIES LOCK PIN
M500 500 6 2 12
ASSEMBLY
20
T9008-500 Tiger Point Tooth
NOTE
T9008-500 TIGER POINT
T-BOLT WING SHROUDS
TOOTH
• DESIGNED FOR ALL APPLICATIONS
• DESIGNED FOR PENETRATION

PRODUCT DATA SHEET
• TUFFLOCK LOCKING SYSTEM

SECTION VIEW
MASS (KG)
PART No. TYPE SERIES LOCKING KIT QTY
EACH EXT.
T9008-500 TIGER POINT TOOTH 500 M500 6 64 384
CQMS RAZER PTY LTD
21
L6611 Ramp Up Plate Kit
NOTE
L6611
RAMP-UP PLATE KIT
USED ON LIPS N6821, N6944 & N6341

PRODUCT DATA SHEET

MASS (KG)
EACH EXT.
L6611 RAMP-UP PLATE KIT 4 5 20
CQMS RAZER PTY LTD
22
Instructions
Fitting Instructions
CQMS Razer Lip Manual

TOOLING
TORQUE WRENCH APPROPRIATE SOCKET
T-BOLT LIP SHROUD
CAST LIP FIT T-BOLT TO SHROUD RECESS & SECURE ALIGN SHROUD WITH T-BOSS. FULLY
1 2 ENGAGE SHROUD TO CAST LIP SURFACES
INTO POSITION WITH RETAINING CLIP.
ENSURING BOLT ALIGNS WITH T-BOSS
FITTING INSTRUCTIONS - INSTALLATION GROOVE.
PDM NO: FL-0001-1 REV NO: B SHEET: 1 OF 2

WARNING
TO GUARD AGAINST DEATH OR INJURY, MINE SITE SAFETY
PRECAUTIONS SHOULD BE OBSERVED BEFORE ATTEMPTING TO
INSTALL OR REMOVE THIS ASSEMBLY.
COMPONENTS
1. LIP SHROUD
2. T-BOLT
3. CAST LIP
4. WELDMENT 3 FIT WASHER, NORDLOCK WASHER & NYLOCK NUT T-BOLT, TENSION NUT TO SPECIFICATION
5. END CAP (REFER TO TABLE ON PG 2)
Lip Shroud T-Bolt
IMPORTANT:
REFER TO TABLES
FOR INTERVALS &
TORQUE REQUIREMENTS.
24
5 INSERT END CAP BOLT WITH SPRING WASHER & TENSION TO
SPECIFICATION (REFER TO TABLE). RE-TENSIONING
INTERVALS
T-BOLT LIP SHROUD
CAST LIP
INITIAL/FIRST FIT (DELIVERY)
FITTING INSTRUCTIONS - INSTALLATION

24 HOURS
PDM NO: FL-0001-1 REV NO: B SHEET: 2 OF 2

Fax: +61 7 3902 3891 Web: www.cqmsrazer.com 48 HOURS
NEXT SCHEDULED SERVICE

OPERATION
TORQUE
LIP SHROUD TYPE T-BOSS END CAP T-BOLT KIT SOCKET SIZE
(WITH LIGHT OIL LUBE)
4 ALIGN END CAP (WHEN APPLICABLE) & FULLY ENGAGE INTO L6000C536T CENTRE 1000Nm (740ft. lb) -
REAR OF SHROUD. L6001LC356T LEFT N/A M7004 2 1/4” AF PLAIN - DRY
L6002RC536T RIGHT
P362TB140
L6170C490T CENTRE M7004 (NO END ^ 2 1/4” AF 750Nm (550ft. lb) -
L6171LC490T LEFT P483EC140 CAP) PLAIN - OILED/
L6172RC490T RIGHT M7016 *15/16” AF GREASED
L6549C-619T CENTRE
L6551LC-619T LEFT P388TB166 N/A M7012 ^2 1/4” AF 600Nm (440ft. lb) -
L6550RC-619T RIGHT ANTI-SEIZE
L6616LC575T LEFT ^1 7/8” AF
P6148TB214 P481EC241 M7014
L6617RC575T RIGHT *1 1/8” AF
L6449LC715T LEFT
L6450RC715T RIGHT
L6398C460T CENTRE
L6399LC460T LEFT
P6148TB214 - M7020 ^1 7/8” AF
L6400RC460T RIGHT
L6501C503T CENTRE
L6499LC503T LEFT 800Nm (590ft. lb) -
L6500RC503T RIGHT PLAIN - DRY
L6811C490T CENTRE
L6812LC490T LEFT 600Nm (440ft. lb) -
L6813RC490T RIGHT PLAIN - OILED/
L6523C396T CENTRE GREASED
L6525LC392T LEFT
L6524RC392T RIGHT 480Nm (355ft. lb) -
P6148TB214
L6566 CENTRE M7011 (NO END ^1 7/8” AF ANTI-SEIZE
L6568 LEFT L6889EC140 CAP)
L6567 RIGHT M7019 *1 1/8” AF
L6509C473T CENTRE
L6511LC473T LEFT
L6510RC473T RIGHT
L6630C-330T CENTRE
L6629LC-330T LEFT P6814TB140
L6628RC-330T RIGHT
NOTE: ^NUT & *END CAP BOLT
25
TOOLING
TORQUE WRENCH (150~700 N.m) SOFT FACED HAMMER
EXTRA LONG SERIES 17mm OR 14mm inhex SOCKET SUITABLE PRY BAR
CAST LIP WEDGELOCKS™ NEEDLE GUN 25-28 X 300mm BRASS ROUND BAR
1/2” DRIVE16mm OR 1/2” DRIVE 13mm AF SOCKET MAGNALUBE - G™ TEFLON (PTFE) GREASE
INSERT WEDGELOCK™ BODY INTO

FITTING INSTRUCTIONS - INSTALLATION 1 2 FIT ADAPTOR, ENSURING IT IS FIRMLY
NOSE CAVITY. (IF REFITTING ENSURE
ENGAGED WITH THE NOSE.
PDM NO: FA-0003-1 REV NO: B SHEET: 1 OF 3 ‘O’ RINGS ARE INTACT & UNDAMAGED.
THE WEDGELOCK™ BODY MUST BE
Phone: +61 07 3902 3800 CLEAR & FREE OF FINES.) LUBRICATE
Web: www.cqmsrazer.com
Fax: +61 07 3902 3891 ‘O’ RINGS WITH TEFLON GREASE.
WARNING
IMPORTANT: ENSURE ADAPTORS ARE SUFFICIENTLY SUPPORTED

COMPONENTS & STABLE AT ALL TIMES DURING THE INSTALLATION & REMOVAL OF
WEDGELOCK™ COMPONENTS
1. ADAPTOR
2. WEDGELOCK™ WEDGE (THREADED END)
3. LIP INSERT WEDGES INTO THE LOCK BODY TIGHTEN THE CAPTURED BOLT TO
3 4 SPECIFIED TORQUE (PAGE 2) USING A
4. WEDGELOCK™ BODY ENDS, ALIGN BOLT THREAD TO OPPOSING
5. WEDGELOCK™ WEDGE (CAPTURED BOLT END) WEDGE END & ENGAGE THREADS. HAND HELD WRENCH.
6. WEDGELOCK™ BOLT RETAINER LUBRICATE WEDGES WITH TEFLON IMPORTANT:
7. WEDGELOCK™ POLY PLUG GREASE. REFER TO
TABLES FOR
Wedgelock™
INTERVALS & TORQUE

REQUIREMENTS.
SECTION VIEW
26
6 PRESS IN POLY CAP TO COMPLETE INSTALLATION.
RE-TENSIONING INTERVALS
(AS PER RETENSIONING NOTE IN
CAST LIP WEDGELOCKS™ STEP 4 & REMOVAL REPLACEMENT
OF BOLT RETAINER & POLY PLUG IN
STEP 5)

PDM NO: FA-0003-1 REV NO:B SHEET: 2 OF 3 INITIAL/FIRST FIT (DELIVERY)
Phone: +61 07 3902 3800

Fax: +61 07 3902 3891
24 HOURS
48 HOURS
5 INSERT BOLT RETAINER PLUG TO ENGAGE WITH THE MAIN

BOLT, TIGHTEN TO COMPRESS RUBBER. NEXT SCHEDULED SERVICE
OPERATION
CAPTURED BOLT BOLT RETAINING PLUG

WEDGELOCK™ MASS
SUITS NOSE TORQUE SOCKET SIZE
KIT TORQUE SOCKET SIZE (KG)
(WITH LIGHT OIL LUBE) (IN HEX)
TDS40W-1 TDS40 SERIES 200Nm (150ft. lb) 14mm AF N/A 13mm AF 6
TDS50-TDH50/
TDS50W-2 300Nm (220ft. lb) 17mm AF N/A 16mm AF 7
TDS55 SERIES
TDS60W-1/ TDS60/TDH70
300Nm (220ft. lb) 17mm AF N/A 16mm AF 10
SECTION VIEWS TDH70W-1 SERIES
TDS70W-1 TDS70 SERIES 600Nm (440ft. lb) 17mm AF N/A 16mm AF 12
PART SUITS DESCRIPTION MASS (KG)

IMPORTANT: POLY TDS40WR-1 TDS40W-1 REBUILD KIT 6
PLUG & BOLT
RETAINER WILL TDS50WR-2 TDS50W-2 REBUILD KIT 7
NEED TO BE REMOVED &
REFITTED TO FACILITATE TDS60WR-1/TDH70WR-1 TDS60W-1/ TDH70W-1 REBUILD KIT 10
RETENTIONING OF WEDGE
CAPTURED BOLT TDS70WR-1 TDS70W-1 REBUILD KIT 12
27
UNSCREW THE BOLT RETAINER END UNFASTEN THE CAPTURED BOLT &
2 PLUG SO THE BOLT HEAD IS EXPOSED 3 CONTINUE TO “JACK” THE BOLT END
& WITHDRAW THE RETAINER FROM THE WEDGE FROM THE WEDGELOCK™ BODY
CAST LIP WEDGELOCKS™ WEDGELOCK™ ASSEMBLY. UNTIL NO LONGER PROGRESSING. (HAMMER
THE THREADED END WEDGE IF NECESSARY TO
ENSURE JACKING OF THE BOLT END WEDGE ONLY.)
FITTING INSTRUCTIONS - REMOVAL

PDM NO: FA-0003-1 REV NO: B SHEET: 3 OF 3
Phone: +61 07 3902 3800

Fax: +61 07 3902 3891
SECTION VIEWS
SECTION VIEWS
REMOVE THE REMAINS OF THE POLY PLUG WITH A SUITABLE NOTE: FOR DIFFICULT WEDGES A
1 PRY BAR & CLEAR FINES FROM AROUND RETAINER BOLT PRY BAR CAN BE USED TO LEVER
WEDGES FROM CAVITY USING
HEAD. THE GROOVES PROVIDED.
INSERT 25-28mm BAR INTO THE REMOVE ADAPTOR FROM NOSE &
4 WEDGELOCK™ BODY & TAKE CARE NOT 5 REMOVE WEDGELOCK™ BODY FROM
TO DISLODGE ‘O’ RINGS. PROCEED TO TAP NOSE. IF USING A REBUILD KIT, INSPECT
WEDGE FROM BODY. WEDGELOCK™ BODY & ENSURE ‘O’
RINGS ARE INTACT & UNDAMAGED. THE
WEDGELOCK™ BODY MUST BE CLEAR &
FREE OF FINES.
SECTION VIEW
28
TOOLING
3/4” DRIVE - 600mm WRENCH SUITABLE PRY BAR (IF NEEDED)
® 3/4” DRIVE WRENCH EXTENSION NO IMPACT DRIVERS TO BE USED
TUFFLOCK
MAKE SURE POCKET AND ADAPTOR NOSE INSERT LOCKING PIN AND ENSURE
1 2 CONTACT WITH INTERNAL PUK AS SHOWN.
ARE CLEAN OF FINES & FIT TOOTH.
FITTING INSTRUCTIONS - INSTALLATION (DAMAGE WILL OCCUR IF DOWEL PIN IS
NOT IN CORRECT POSITION)
PDM NO: FT-0001-1 REV NO: C SHEET: 1 OF 2
Phone: +61 07 3902 3800

Fax: +61 07 3902 3891
SECTION VIEW
WARNING
COMPONENTS
1. TOOTH
INSERT SQUARE DRIVE (SEE BELOW IMAGE FOR INSERT DUST PLUG USING
2. ADAPTOR 3 4
CORRECT PIN PLACEMENT) & TURN PIN CLOCKWISE SQUARE DRIVE AND LINING
3. LOCKING PIN
PAST POINT OF RESISTANCE. DO NOT TURN COUNTER UP THE RAMPS ON THE DUST
4. DUST PLUG
CLOCKWISE TO CHECK ENGAGEMENT. (THE PIN WILL PLUG WITH THE RAMPS ON
NOT BE ABLE TO TURN ANY FURTHER). THE TOOTH AND THE SQUARE
Tufflock®
HOLE ON THE PIN.
LOCK IS SINGLE
USE ONLY
VERIFY CORRECT PIN

PLACEMENT AS SHOWN
ABOVE
29
INSERT SQUARE DRIVE INTO LOCKING PIN
2 3 SLIDE PIN OUT (SQUARE DRIVE SIDE).
AND TURN ANTI-CLOCKWISE FOR PIN TO
RELEASE AND EJECT.
TUFFLOCK® DO NOT RE-USE
LOCK
FITTING INSTRUCTIONS - REMOVAL

PDM NO: FT-0001-1 REV NO: C SHEET: 2 OF 2
Phone: +61 07 3902 3800

Fax: +61 07 3902 3891
1 REMOVE ALL FINES AND TWIST OUT DUST PLUG WITH SQUARE
DRIVE.
4 REMOVE TOOTH.
(CLEAN NOSES OF ALL FINES BEFORE APPLYING NEW TOOTH)
NOTE: FOR DIFFICULT DUST PLUGS
USE SUITABLE PRY BAR TO ASSIST IN
LEVERING DUST PLUG OUT
30
SLIDE LEFT SIDE RAMP-UP PLATE ONTO NOSE BASE UNTIL BREAK AWAY LUG BUTTS UP AGAINST
1
THE CUT-OUT BEHIND THE NOSE & THE SIDE WING BUTTS ONTO THE SIDE OF THE NOSE.
NOSE BASE
RAMP-UP PLATE

PDM NO: FN-0001-1 REV NO: A SHEET: 1 OF 2

WARNING
COMPONENTS SPOT WELD IN POSITION TO ENSURE APPLY LATERAL WELD ALONG YELLOW
2 CONTACT PRIOR AND POST LATERAL 3
LINE SHOWN. (BOTH SIDES)
1. RIGHT SIDE RAMP-UP PLATE WELDING. REPEAT FOR RIGHT SIDE RAMP-
2. LEFT SIDE RAMP-UP PLATE UP PLATE
3. CAST LIP
4. ADAPTOR
NOTE: ALL WELDS MUST BE ACCORDING TO

CQMS RAZER WELDING PROCEDURE - GENERAL
GUIDELINES W-0001-1
Ramp Up Plates
31
5 APPLY WELDS ALONG YELLOW LINES IN THIS ORDER:
a) FILLET - 10mm
NOSE BASE b) BUTT
RAMP-UP PLATE

PDM NO: FN-0001-1 REV NO: A SHEET: 2 OF 2 NOTE: ALL WELDS
FILLET ARE TO BE BLENDED
Phone: +61 7 3902 3800 E-mail: sales@cqmsrazer.com SMOOTH AND
FINISHED SMOOTHLY
4 REMOVE BREAK AWAY LUGS BUTT
6 DO NOT WELD IN AREAS MARKED IN RED.
32
COMPONENTS
WING SHROUD 1. UPPER WING SHROUD
T-BOSS/WELDMENT 2. LOWER WING SHROUD
POSITIONING CAST LIP 3. INTERMEDIATE ADAPTOR
4. T-BOLT KITS
5. CHEEK PLATE
FITTING INSTRUCTIONS - INSTALLATION 6. T-BOSS (UPPER)
7. T-BOSS (LOWER)
PDM NO: FW-0002-1 REV NO: A SHEET: 1 OF 3 8. CAST LIP
WARNING
SLIDE LOWER WING SHROUD INTO POSITION
2 FIT T-BOLT TO SHROUD. 3 ENSURING GAP BETWEEN LOWER WING
1 SHROUD AND ADAPTOR MEASURES APPROX
FIT ADAPTOR TO CAST LIP
10-15mm.
LOWER WING SRHOUD

MUST HAVE SOUND
CONTACT TO BOTH THE
CHEEK PLATE EDGE AND
CAST LIP TO ENSURE
CORRECT POSITIONING
APPROX. 10-15mm
CLEARANCE TO
INTERMADIATE
ADAPTOR
Wing Shroud Weldment Positioning
UPPER WING SHROUD LOWER WING SHROUD
33
5 SLIDE UPPER WING SHROUD INTO POSITION ENSUREING THERE IS 10mm CLEARANCE
WING SHROUD BETWEEN LOWER AND UPPER WING SHROUDS.
T-BOSS/WELDMENT
POSITIONING CAST LIP
10mm CLEARANCE
BETWEEN UPPER AND
LOWER WING SHROUDS
PDM NO: FW-0002-1 REV NO: A SHEET: 2 OF 3

SLIDE LOWER WING SHROUD T-BOSS/WELDMENT INTO

4 LOWER WING SHROUD. MEASURE FROM END OF T-BOLT TO 10mm
BACK OF T-BOSS/WELDMENT FOR CORRECT POSITIONING.
TACK WELD IN PLACE. REFER TO TABLE FOR SPECIFIED
MEASUREMENTS.
SLIDE UPPER WING SHROUD T-BOSS/WELDMENT INTO

6 UPPER WING SHROUD. MEASURE FROM END OF T-BOLT TO 7 REMOVE WING SHROUDS.
BACK OF T-BOSS/WELDMENT FOR CORRECT POSITIONING.
TACK WELD IN PLACE. REFER TO TABLE FOR SPECIFIED
MEASUREMENTS.
NOTE: FOR INSTALLATION OF SHEAR
BLOCKS REFER TO FS-0003-1 FITTING
INSTRUCTIONS
SEE TABLE FOR MEASUREMENT SEE TABLE FOR

FROM END OF T-BOLT TO BACK MEASUREMENT FROM
OF T-BOSS/WELDMENT END OF T-BOLT TO BACK
OF T-BOSS/WELDMENT
A
34
A (mm)
WING SHROUD T-BOSS BOLT KIT
(MINIMUM)
WING SHROUD
T-BOSS/WELDMENT L6166LW120-715
P362TB140 M7004 64
L6167RW120-715T
POSITIONING CAST LIP
L6197LW120-715T
P6775TB140 M7004 64
L6201RW120-715T
PDM NO: FW-0002-1 REV NO: A SHEET: 3 OF 3 M7004 64
L6433LW140-658T P362TB140
L6434RW140-658T P3901TB130
M7004 64
L6459W120-820T P3901TB130 M7002 49
L6890W140-820T P362TB140 M7004 64
WELD T-BOSS/WELDMENT TO CHEEK PLATE. REFER L6401LW120-685T

8 P6410TB210 M7020 55
TO CQMS RAZER WELDING PROCEDURES GENERAL L6402RW120-685T
GUIDELINES W-0001-1.
L6816LW120-677T
M7011 50
L6817RW150-677T
P265TB140
L6818LW120-677T
M7011 50
L6819RW120-677T
L6558W70-840T M7005 50
P3908TB115
L6618W80-840T M7005 50
L6588
P204TB115 M7005 50
L6589
L6556W90-840T P3908TB115 M7005 50
L6557W90-260T N/A M6500 N/A
WELD NOT EXCEED

INDICATED AREAS.
35
TOOLING
T-BOLT WING SHROUD
CAST LIP COMPONENTS
1. UPPER WING SHROUD

FITTING INSTRUCTIONS - INSTALLATION 2. LOWER WING SHROUD
3. INTERMEDIATE ADAPTOR
PDM NO: FS-0002-1 REV NO: C SHEET: 1 OF 3 4. T-BOLT KITS
5. CHEEK PLATE
Phone: +61 07 3902 3800 6. SHEAR BLOCKS
Fax: +61 07 3902 3891 7. T-BOSS (UPPER)
8. T-BOSS (LOWER)
9. CAST LIP
WARNING
T-BOLT KIT FIT T-BOLT TO SHROUD RECESS ALIGN LOWER WING SHROUD WITH T-BOSS, FULLY
1 2 ENGAGE TO CHEEK PLATE & CAST LIP SURFACES
& SECURE INTO POSITION WITH
COMPONENTS RETAINING CLIP. ENSURING BOLT ALIGNS WITH T-BOSS GROOVE.
REPEAT FOR UPPER WING SHROUD ENSURING FULL
1. BOLT ENGAGEMENT TO CHEEK PLATE.
2. RETAINING CLIP
3. WASHER
4. NORDLOCK WASHER
5. NYLOCK NUT
Wing Shroud T-Bolt
36
TORQUE
WING SHROUD SHEAR BLOCK KIT T-BOSS BOLT KIT SOCKET SIZE
(WITH LIGHT OIL LUBE)
T-BOLT WING SHROUD L6166LW120-715

P362TB140
CAST LIP L6167RW120-715T
GWSK-0008 1000Nm (740ft. lb) -
L6197LW120-715T PLAIN - DRY
P6775TB140
L6201RW120-715T
FITTING INSTRUCTIONS - INSTALLATION 750Nm (550ft. lb) -
M7004 2 1/4” AF
PLAIN - OILED/GREASED
GWSK-0007
PDM NO: FS-0002-1 REV NO: C SHEET: 2 OF 3 GWSK-0012 600Nm (440ft. lb) -
L6433LW140-658T P362TB140
ANTI-SEIZE
Phone: +61 07 3902 3800 L6434RW140-658T P3901TB130
Web: www.cqmsrazer.com GWSK-0024
Fax: +61 07 3902 3891
L6459W120-820T GWSK-0007 P3901TB130 M7002

550Nm (400ft. lb) - DRY
1 11/16” AF 410Nm (300ft. lb) - OILED
GWSK-0007 330Nm (240ft. lb) - ANTI-SEIZE
L6890W140-820T P362TB140 M7004
GWSK-0024
FIT WASHER, NORDLOCK WASHER AND NYLOCK NUT TO BOLT

3 L6401LW120-685T 1 7/8” AF
800Nm (590ft. lb) -
AND TENSION TO SPECIFICATION SHOWN IN TABLE. GWSK-0011 P6410TB210 M7020
L6402RW120-685T
PLAIN - DRY
L6816LW120-677T 600Nm (440ft. lb) -

GWSK-0009
L6817RW150-677T PLAIN - OILED/GREASED
1 7/8” AF
P265TB140 M7011
480Nm (355ft. lb) -
L6818LW120-677T
GWSK-0010 ANTI-SEIZE
L6819RW120-677T
L6558W70-840T GWSK-0014
P3908TB115
L6618W80-840T GWSK-0018
400Nm (290ft. lb) - DRY
M7005 1 1/2” AF 300Nm (220ft. lb) - OILED
L6588 240Nm (180ft. lb) - ANTI-SEIZE
GWSK-0019 P204TB115
L6589
L6556W90-840T GWSK-0018 P3908TB115
380Nm (280ft. lb) - DRY

L6557W90-260T N/A N/A M6500 17mm AF 280Nm (200ft. lb) - OILED
220Nm (160ft. lb) - ANTI-SEIZE
RE-TENSIONING INTERVALS
INITIAL/FIRST FIT (DELIVERY)
24 HOURS
IMPORTANT: REFER TO TABLES FOR 48 HOURS
INTERVALS & TORQUE REQUIREMENTS. NEXT SCHEDULED SERVICE OPERATION
37
5 WHERE LIEBHERR LOWER WING SHROUD IS REQUIRED, PLACE SHROUD NUT IN POSITION.
T-BOLT WING SHROUD

CAST LIP

PDM NO: FS-0002-1 REV NO: C SHEET: 3 OF 3
Phone: +61 07 3902 3800

Fax: +61 07 3902 3891
WHERE L6557W90-260T LOWER WING SHROUD IS REQUIRED,

4 SEE SOCKET HEAD CAP SCREW COMPONENTS:
SOCKET HEAD CAP SCREW COMPONENTS
1. CAP SCREW
2. SPRING WASHER FIT FLAT WASHER, SPRING WASHER AND CAP SCREW TO LOWER WING SHROUD. TENSION CAP
6
3. FLAT WASHER SCREW TO SPECIFICATION.
4. NUT
IMPORTANT: REFER TO
TABLES FOR INTERVALS &
TORQUE REQUIREMENTS.
38
TOOLING
SHEAR BLOCKS
COMPONENTS
1. UPPER WING SHROUD

FITTING INSTRUCTIONS - INSTALLATION 2. LOWER WING SHROUD
3. INTERMEDIATE ADAPTOR
PDM NO: FS-0003-1 REV NO: B SHEET: 1 OF 2 4. T-BOLT KITS
5. CHEEK PLATE
Phone: +61 7 3902 3800 E-mail: sales@cqmsrazer.com 6. SHEAR BLOCKS
Fax: +61 7 3902 3891 Web: www.cqmsrazer.com 7. T-BOSS (UPPER)
8. T-BOSS (LOWER)
9. CAST LIP
WARNING
BEND AND SHAPE LOWER WING SHROUD POSITION SHEAR BLOCKS FIRMLY AGAINST INSTALLED WING
1 SHEAR BLOCKS TO CONTOUR WITH CAST 2 INSTALL WING SHROUDS 3 SHROUD LEG ENSURING ALL SHEAR BLOCKS ARE 4mm +/- 1mm
LIP PROFILES. CLEAN AND PREPARE WELD (BETWEEN 3-5mm) BACK FROM LEADING EDGE ON CHEEK PLATE
AREAS. OR BACK FROM WING SHROUD (SEE IMAGE). THIS PREVENTS
NOTE: THE SHEAR BLOCK INSTALLATION STEPS SHOWN HERE SHROUD FROM DIRECTLY IMPACTING SHEAR BLOCKS WHEN
(STEPS 1 THROUGH 5) ARE USED FOR BOTH OUTSIDE AND
INSIDE SHEAR BLOCKS. DIGGING. TACK WELD SHEAR BLOCKS IN PLACE.
IMPORTANT:TACK WELDS ARE

TO BE A MINIMUM DISTANCE
Shear Blocks
OF 80mm FROM FRONT EDGE

& LIP TO BUCKET JOIN.
80
SHROUD
LEG NO TACK WELDS IN
80
HATCHED ZONE
80
80
4mm +/- 1mm (BETWEEN 3-5mm)

ENSURE ALL SHEAR BLOCKS ARE BACK
FROM LEADING EDGE OR BACK FROM
SHROUD.
39
PERFORM A CONTINUOUS FILLET WELD
5
IN THE INTERNAL SLOT OF EACH SHEAR
BLOCK. GRIND OFF ALL TACK WELDS. REFER TO WELDING
SHEAR BLOCKS RE-INSTALL WING SHROUDS & GRIND PROCEDURE FOR;
BACK SHEAR BLOCKS AS NECESSARY. • BIS80 TO BIS80
IMPORTANT:DO NOT WELD EXTERNAL
AREAS OF SHEAR BLOCKS
FITTING INSTRUCTIONS - INSTALLATION REFER TO WELDING
PDM NO: FS-0003-1 REV NO: A SHEET: 2 OF 2 PROCEDURE FOR;
• BIS80 TO F20
Phone: +61 7 3902 3800 E-mail: sales@cqmsrazer.com FILLET WELD
TORQUE
WING SHROUD SHEAR BLOCK KIT T-BOSS T-BOLT KIT SOCKET SIZE
4 REMOVE WING SHROUDS (WITH LIGHT OIL LUBE)
PERFORM PREHEATS AS REQUIRED BY WELDING L6166LW120-715
P362TB140 1000Nm (740ft. lb) -
PROCEDURES; L6167RW120-715T
• BIS80 TO BIS80 GWSK-0008 PLAIN - DRY
L6197LW120-715T
• BIS80 TO F20 P6775TB140 750Nm (550ft. lb) -
L6201RW120-715T M7004 2 1/4” AF
PLAIN - OILED/GREASED
GWSK-0007
L6433LW140-658T GWSK-0012 P362TB140 600Nm (440ft. lb) -
L6434RW140-658T P3901TB130 ANTI-SEIZE
GWSK-0024
L6459W120-820T GWSK-0007 P3901TB130 M7002 550Nm (400ft. lb) - DRY

1 3/4” AF 410Nm (300ft. lb) - OILED
GWSK-0007
L6890W140-820T P362TB140 M7004 330Nm (240ft. lb) - ANTI-SEIZE
GWSK-0024
L6401LW120-685T 1 7/8” AF 800Nm (590ft. lb) -

GWSK-0011 P6410TB210 M7020
L6402RW120-685T PLAIN - DRY
L6816LW120-677T 600Nm (440ft. lb) -

GWSK-0009
L6817RW150-677T PLAIN - OILED/GREASED
1 7/8” AF
P265TB140 M7011
L6818LW120-677T 480Nm (355ft. lb) -
GWSK-0010
L6819RW120-677T ANTI-SEIZE
L6558W70-840T GWSK-0014
P3908TB115
L6618W80-840T GWSK-0018
400Nm (290ft. lb) - DRY
M7005 1 1/2” AF 300Nm (220ft. lb) - OILED
L6588 240Nm (180ft. lb) - ANTI-SEIZE
GWSK-0019 P204TB115
L6589
L6556W90-840T GWSK-0018 P3908TB115
40
GENERAL WELDING INSTRUCTIONS
SHALL BE FOLLOWED WHEN WELDING ALL CQMS CAST PRODUCTS
WELDING PROCEDURES • ENSURE CORRECT FIT / SPACING OF PARTS TO BE • PREHEAT BOTH PARTS TO THE RECOMMENDED
WELDED. TEMPERATURE IN TABLE 1. THIS CAN BE DONE
GENERAL GUIDELINES WITH A HEATING TORCH, USING TEMPERATURE-
• CLEAN ALL AREAS TO BE WELDED. PAINT SHOULD INDICATING CRAYONS TO CHECK MAXIMUM AND
BE REMOVED BY GRINDING OR SANDING. MINIMUM TEMPERATURES. HEATING SHOULD
FITTING INSTRUCTIONS BE DONE EVENLY, MOVING THE TORCH OVER
• OIL AND GREASE SHOULD BE REMOVED WITH A THE ENTIRE AREA. THE HEATED ZONE SHOULD
PDM NO: W-0001-1 REV NO: C SHEET: 1 OF 2 SAFE SOLVENT. RUST AND OTHER DIRT SHOULD INCLUDE AN EXTENSIVE AREA AROUND THE WELD,
BE REMOVED BY WIRE BRUSHING (DRY, FRESHLY AT LEAST 75mm.
Phone: +61 07 3902 3800 GROUND OR BUFFED SURFACES PROVIDE THE
Web: www.cqmsrazer.com BEST PREPARATION FOR WELDING). • JOINTS AND LARGE, THICK SECTIONS SHOULD BE
Fax: +61 07 3902 3891
HEATED OVER A LARGER AREA THAN SMALL, THIN
• RECOMMENDED CONSUMABLES: PARTS.
FCAW • MINIMIZE WELDING TIME AND HEAT INPUT.

VERTI-COR 81 Ni1 H4
CLASSIFICATION (OLD) CLASSIFICATION (NEW) • LIMIT WELD BEAD WIDTH TO 16mm EXCEPT IN THE
AS/NZS 2203.1: ETD-GMp-W554A AS/NZS 2203.1: B T 55 5 T1 1C VERTICAL UP POSITION WHERE WEAVING TO 25mm
WARNING Ni1 H5 A N2 U H5
IS ACCEPTABLE.
AS/NZS 2203.1: ETP-GCp-W554A AS/NZS 2203.1: B T 55 5 T1 1 M
TO GUARD AGAINST DEATH OR INJURY, MINE SITE SAFETY Ni1 H5 A N2 U H5
PRECAUTIONS SHOULD BE OBSERVED BEFORE ATTEMPTING THIS AWS A5.29: E81T1-Ni1 H4: E81T1-NiM H4 • REMOVE SLAG COMPLETELY AFTER EACH PASS.
PROCEDURE.
MMAW • PEEN EACH BEAD TO REDUCE RESIDUAL
FERROCRAFT 61 H4 STRESSES.
CQMS RAZER REQUIRES THE REPAIR/INSTALLATION CONTRACTOR CLASSIFICATION (OLD) CLASSIFICATION (NEW)
AS/NZS 1553.1: E4818-5 H5R AS/NZS 4855: B E4918-1 A U H5 • INTERPASS TEMPERATURE SHALL NOT EXCEED
TO SUPPLY PRE-HEAT LOG SHEETS SHOWING CORRECT PRE-HEAT AWS A5.1: E7018-1 H4R
TEMPERATURES WERE PERFORMED DURING INSTALLATION AND 320˚C.
OR EQUIVALENT LOW HYDROGEN ELECTRODES.
REPAIR. THESE MUST BE FREE OF MOISTURE.
RECORD BATCH IDENTIFICATION. • COOL SLOWLY. DO NOT ALLOW DRAFTS OR COLD
AMBIENT TEMPERATURES TO COOL THE PARTS
TABLE 1: WELDING SPECIFICATIONS OR ASSEMBLY (WHEN PARTS OR ASSEMBLY ARE
GMAW AT RECOMMENDED POST HEAT TEMPERATURES,
PREHEAT POSTHEAT WELDABILITY AUTOCRAFT LW1-6
CQMS ALLOY CLASSIFICATION (OLD) CLASSIFICATION (NEW)
COVER WITH AN INSULATING BLANKET).
TEMPERATURE TEMPERATURE RATING AS/NZS 2717.1: ES6-GC/M-W503AH N/A
AWS A5.18: ER70S-6 • MAXIMUM HEATING AND COOLING RATE OF 100°C/
E28 DIFFICULT Hr APPLIES
THE APPLICATION MAY DICTATE THAT HIGHER
F20 280̊ FAIR - STRENGTH CONSUMABLES BE USED WHERE • POST HEAT SOAK FOR 1 HOUR PER 25mm
Min 280̊ APPLICABLE (ie. FIT PAD BUILDUP USING AWS/
E20 DIFFICULT THICKNESS AT 250°C MIN.
ASME E110T5 K4M H4: E110T5 K4 H4, E11018M H4R
OR ER110S-G). CONSULT A CR REPRESENTATIVE
C30 NOT REQUIRED GOOD FOR FURTHER RECOMMENDATION.
General Welding Procedures
WELD PROCEDURES:
• TD-0002-1 WELD REPAIR F20, E20, E28, E28T

• TDA-0030 E20 CASTING WELD CRACK REPAIR (3G/1G)
• TDA-0031 E20 CASTING WELD CRACK REPAIR (2G)
41
WELDING CASTINGS TO Q&T PLATE
WELDING PROCEDURES WHEN WELDING Q&T PLATE TO CASTINGS PRECAUTIONS ARE REQUIRED TO ENSURE FREEDOM FROM HYDROGEN
ASSISTED COLD CRACKING (HACC) AND TEMPER BRITTLENESS.
GENERAL GUIDELINES
THESE ARE:
• PREHEAT AND MAXIMUM INTERPASS TEMPERATURES MUST BE ADHERED TO IN ORDER TO PROVIDE A DUCTILE
FITTING INSTRUCTIONS HAZ MICROSTRUCTURE IN THE PARENT MATERIAL.
PDM NO: W-0001-1 REV NO: C SHEET: 2 OF 2 • THE USE OF LOW HYDROGEN WELDING CONSUMABLES (PREFERABLY H4 OR H5) WILL MINIMIZE WELD ZONE
HYDROGEN LEVELS.
Phone: +61 07 3902 3800
Web: www.cqmsrazer.com • HIGH TOUGHNESS, UNDERMATCHING STRENGTH WELDING CONSUMABLES (EG E55, W55) WILL PROVIDE
Fax: +61 07 3902 3891
DUCTILE WELD METAL WHICH WILL REDUCE RESIDUAL STRESSES IN THE JOINT AND WILL RESIST BRITTLE
FRACTURE.
• USE THE PREHEAT AND MAXIMUM INTERPASS TEMPERATURES RECOMMENDED BY THE PLATE
MANUFACTURER. WHERE THESE ARE INCOMPATIBLE WITH THE TEMPERATURES REQUIRED FOR THE CASTING,
IT IS ADVISABLE TO USE BUTTERING LAYERS ON THE SURFACE OF THE CASTING WELD PREPARATION. IN THIS
TABLE 2: WELDING SPECIFICATIONS CASE, THE CASTING IS PREHEATED TO THE RECOMMENDED TEMPERATURE EG. 280̊ C AND TWO LAYERS OF
WELD METAL ARE DEPOSITED.
MINIMUM MAXIMUM PREHEAT THERMAL
ITEM THICKNESS PREHEAT INTERPASS CUTTING/GOUGING • THE CASTING IS THEN ALLOWED TO COOL TO THE PREHEAT TEMPERATURE RECOMMENDED BY THE
(°C) (°C) (°C) PLATE MANUFACTURER (EG. 150̊ C). MEANWHILE THE PLATE IS HEATED TO 150̊ C, THE COMPONENTS ARE
ASSEMBLED AND THEN WELDED OUT, OBSERVING THE MAXIMUM INTERPASS TEMPERATURE OF 220̊ C (IN THIS
EXAMPLE) AS RECOMMENDED BY THE PLATE MANUFACTURER. AT THESE TEMPERATURES IT IS ESSENTIAL
Bisalloy 80 13-25 50 175 20
THAT WELD METAL IS DEPOSITED ONLY ONTO THE BUTTERING LAYERS AND NOT ON THE CASTING TO
PREVENT HACC CRACKING IN THE CASTING HAZ.
Bisalloy 80 25-50 100 200 50
Bisalloy 80 >50 150 220 50

CQMS RAZER REQUIRES THE REPAIR/INSTALLATION CONTRACTOR TO SUPPLY PRE-HEAT LOG SHEETS SHOWING
CORRECT PRE-HEAT TEMPERATURES WERE ACHIEVED DURING INSTALLATION AND REPAIR
CQMS
All 280 320 280
Casting
GENERAL PRECAUTIONS
• CRACKS ARE CAUSED BY A) SHRINKAGE STRESS, B) HYDROGEN EMBRITTLEMENT, C)
• DO NOT OVER WELD. EXCESS WELD METAL CAUSES GREATER SHRINKAGE STRESSES. RAPID COOLING AFTER WELDING (ALLOWING UNTEMPERED BRITTLE CONSTITUENTS TO
FORM IN THE HEAT AFFECTED ZONE), OR A COMBINATION OF THE ABOVE.
• ALWAYS USE LOW HYDROGEN ELECTRODES. IRON-POWDER ELECTRODES CAN HELP
REDUCE WELDING TIME AND THE AMOUNT OF METAL AFFECTED BY HEAT, THEREBY • PRE-HEATING, INTERPASS TEMPERATURE, AND POST HEATING AND COOLING RATES ARE
REDUCING STRESSES. VERY IMPORTANT.
• FLAT OR SLIGHTLY CONVEX BEADS TEND TO GIVE MAXIMUM STRENGTH WITH MINIMUM • PREDOMINANTLY CRACKS PROPAGATE FROM ABRUPT GEOMETRIC CHANGES AND
SHRINKAGE STRESSES. SURFACE IMPERFECTIONS. GRIND ALL BLENDS SMOOTH TO A SURFACE FINISH SPECIFIED
ON THE DRAWING
• IF HIGHER STRENGTH IS DESIRED IN THE JOINT, FIRST PASSES SHOULD BE WITH 500MPa
OR 70ksi MINIMUM TENSILE STRENGTH CONSUMABLES. WARNING: ALL PERSONS WELDING AND PERFORMING OTHER MAINTENANCE WORK
SHOULD WEAR OH&S APPROVED SAFETY EQUIPMENT, SUCH AS HARD HATS, SAFETY
SHOES AND GLASSES, WORK GLOVES AND THE PROPER LENSES IN WELDING GEAR.
42
Instructions
G.E.T. Map
CQMS Razer Lip Manual

ES6697-5APX
(TYPICALLY x12)
PC54 & 55 - N6944
TDH50X6C4300 GET MAP
BMA - SARAJI EXD32 CAT 6060

PDM NO: LPC55-0001-1 REV NO: C PAGE:1
Contact Details - SCOTT BRAND
Phone: +61 0408 209 225 E-mail: Scott.Brand@cqmsrazer.com
BUCKET T-BOLT Fax: +61 07 4952 4446 Web: www.cqmsrazer.com
T-BOLT
PROTECTION UPPER WING SHROUDS LOWER WING SHROUDS
BILL OF MATERIALS
STOCK MASS
ITEM QTY DESCRIPTION CQMS PART NO.
CODE (KG)
N6944TD-
1 1 CAST LIP N/A 6432
H50X6C4300
2 2 120mm UPPER WING SHROUD L6459W120-820T 10354931 136
3 1 RIGHT 120mm WING SHROUD L6402RW120-685T 10329473 161
4 1 LEFT 120mm WING SHROUD L6401LW120-685T 10329472 161
5 2 SHEAR BLOCK KIT GWSK-0007 N/A 30
6 2 SHEAR BLOCK KIT, SUITS GW-0011/12 GWSK-0011 N/A 29
7 2 1 1/8” T BOSS 130 P3901TB130 10354936 4
8 2 T-BOSS 210 WELDMENT 1-1/4” P6410TB210 10329490 9
9 5 T-BOSS 214 WELDMENT 1-1/4” P6148TB214 10329486 5
1-1/8” x 9” NYLOC T-BOLT KIT (EQUIV.
10 2 M7002 10354935 1.9
M6063)
11 7 1-1/4” x 11” T-BOLT KIT (EQUIV. M1207) M7020 10315425 2.6
12 1 CENTRE LIP SHROUD L6501C-503T 10362742 256
13 2 LEFT LIP SHROUD L6499LC-503T 10354938 253
14 2 RIGHT LIP SHROUD L6500RC-503T 10354937 253
15 4 RAMP-UP PLATE KIT L6611 N/A 5.2
- 6 HEEL SHROUD ES6697-5APX 10362741 40
TDS50W-2 WEDGELOCK KIT - MACHINED
16 6 TDS50W-2 10367335 7
WEDGES AND CAST CRADLE
17 6 ADAPTOR TDH5030-500 10367334 166
18 6 500 SERIES LOCK PIN ASSEMBLY M500 10363227 2
T9008-500 TIGER POINT TOOTH AS-
19 6 T9008-500 10363237 65
SEMBLY
T9008-500 TIGER POINT TOOTH
- 6 T9008-500TCO 10501639 65
ASSEMBLY TCO
T9008-500 TIGER POINT TOOTH
- 6 T9008-500CPT2 N/A 65
ASSEMBLY PTAW
FITTING INSTRUCTIONS
DESCRIPTION PRODUCT MANUAL REFERENCE
TUFFLOCK® FT-0001-1
WEDGELOCK™ FA-0003-1
T-BOLT WEDGELOCK™ & T-BOLT LIP SHROUD FL-0001-1
LIP SHROUDS TUFFLOCK® RAMP-UP PLATE T-BOLT WING SHROUD FS-0002-1
RAMP-UP PLATE FN-0001-1
10/12/2013
44
Cast Lip Preventative Maintenance Interval Schedule
NOTE
All safety information, warnings, and instructions
CAST LIP PREVENTATIVE must be read and understood before any maintenance
MAINTENANCE INTERVAL operation or procedure is undertaken. For associated
SCHEDULE check list refer to document M-0001-2.
Before performing maintenance activities for any

service interval listed in this schedule, all of the
GUIDE maintenance activities listed from the previous service
interval must also be performed.
DRAWING NO: M-0001-1 REV NO: B
• For all required GET Tooling refer to RG-0001-1
Phone: +61 07 3902 3800 • Refer to GET Map provided by your CQMS Razer
Fax: +61 07 3902 3891 representative to confirm correct parts are fitted.
When Required
Fitting New GET............................................................ New GET components must be fitted in accordance with the
appropriate CQMS Razer fitting instructions and all locks
installed to the correct torque as specified on the fitting
instruction (see re-tensioning note).
Commissioning/First Fit (Delivery)
GET Lock Installation
T-bolt Torque (Lip Shroud) – Check.............. Refer to FL-0001-1 Fitting Instructions (see re-tensioning note)
T-bolt Torque (Wing Shroud) – Check........... Refer to FS-0002-1 Fitting Instructions (see re-tensioning note)
Wedgelock Torque – Check.......................... Refer to FA-0003-1 Fitting Instructions (see re-tensioning note)
Wedgelock Wedge Direction – Check........... Refer to FA-0003-1 Fitting Instructions (see re-tensioning note)
Wedgetail Torque – Check............................ Refer to FA-0004-1 Fitting Instructions
Tufflock – Check............................................ Refer to FT-0001-1/FT-0002-1(CPX) Fitting Instructions (see
re-tensioning note)
Tension Limiting Lock – Check...................... Refer to FS-0001-1 Fitting Instructions (see re-tensioning note)
Every 250~500 Service Hours or Monthly Maintenance Day
Lip shrouds
Wear Indicators – Check............................... Visual Check
Tunnel break through – Check...................... Refer to PMS-0001-2 GET Wear Indicator Chart
Bottom leg thickness – Check....................... Visual Check
Fitment – Check............................................ Visual Check
T-Bolt Torque – Check/Adjust........................ Refer to FL-0001-1 Fitting Instructions
Wing Shrouds
Shear block cracking – Check....................... Visual Check/Dye Pen./MPI
Inside leg thickness – Check......................... Visual Check
Tunnel thickness & Breakthrough -
Check............................................................. Visual Check
T-Bolt Torque – Check/Adjust........................ Refer to FS-0002-1 Fitting Instructions
Tension Limiting Lock – Check /Adjust.......... Refer to FS-0001-1 Fitting Instructions (see re-tensioning note)
Teeth
Ear condition – Check................................... Visual Check
Top thickness – Check.................................. Visual Check
Bottom thickness – Check............................. Visual Check
Wear - Check................................................. See your CR Rep. for Wear Profile Indicator & Instruction
Tufflock/Dust Cap – Check/Adjust................. Refer to FT-0001-1/FT-0002-1(CPX) Fitting Instructions
Adaptor/Box Point
Lock Direction – Check................................. Refer to FA-0003-1 Fitting Instructions
Wear – Check.............................................. See your CR Rep. for Wear Profile Indicator & Instruction
45
NOTE
All safety information, warnings, and instructions
CAST LIP PREVENTATIVE must be read and understood before any maintenance
MAINTENANCE INTERVAL operation or procedure is undertaken. For associated
SCHEDULE check list refer to document M-0001-2.
Before performing maintenance activities for any

service interval listed in this schedule, all of the
GUIDE maintenance activities listed from the previous service
interval must also be performed.
DRAWING NO: M-0001-1 REV NO: B
• For all required GET Tooling refer to RG-0001-1
Phone: +61 07 3902 3800 • Refer to GET Map provided by your CQMS Razer
Fax: +61 07 3902 3891 representative to confirm correct parts are fitted.

Wedgelock Torque – Check/Adjust............... Refer to FA-0003-1 Fitting Instructions
Wedgelock Wedge Direction – Check/
Adjust............................................................ Refer to FA-0003-1 Fitting Instructions (see re-tensioning note)
Every 2500 Service Hours
Remove all GET
Inspect noses – Clean................................... Visual Check
Inspect Lip Shrouds – Clean......................... Visual Check
Inspect Wing Shrouds – Clean...................... Visual Check
Inspect Adaptor/Box Point – Clean................ Visual Check
Inspect Tooth – Clean.................................... Visual Check
Perform Full Dye Penetration and/or Magnetic Particle Test
Weldments –Test........................................... Refer to site procedures or contact your CR Representative
Shear Blocks – Test...................................... Refer to site procedures or contact your CR Representative
Corners – Test............................................... Refer to site procedures or contact your CR Representative
Nose Stations – Test..................................... Refer to site procedures or contact your CR Representative
Lip Shroud –Test........................................... Refer to site procedures or contact your CR Representative
Wing Shroud – Test....................................... Refer to site procedures or contact your CR Representative
Sweep Gauge
Nose Stations – Test..................................... Contact your CR Representative for specific drawings
Record Problem Areas
Inspect GET – Repair.................................... Refer to PMS-0001-2 Checklist
Re-fit Usable GET
T-Bolt Torque (Lip Shroud) – Check.............. Refer to FL-0001-1 Fitting Instructions (see re-tensioning note)
T-Bolt Torque (Wing Shrouds) – Check......... Refer to FS-0002-1 Fitting Instructions (see re-tensioning note)
Wedgelock Torque – Check.......................... Refer to FA-0003-1 Fitting Instructions (see re-tensioning note)
Wedgelock Wedge Direction – Check........... Refer to FA-0003-1 Fitting Instructions (see re-tensioning note)
Tufflock – Check............................................ Refer to FT-0001-1/FT-0002-1 (CPX) Fitting Instructions (see
re-tensioning note)
Tension Limiting Lock – Check...................... Refer to FS-0001-1 Fitting Instructions (see re-tensioning note)
46
Cast Lip Preventative Maintenance Interval Schedule Checklist
NOTE
CAST LIP PREVENTATIVE
MAINTENANCE
INTERVAL SCHEDULE • For all required GET Tooling refer to RG-0001-1
GET Tool Kit
CHECK LIST • Confirm correct parts are fitted using GET Map
provided by your CQMS Razer Representative.
PDM NO: M-0001-2 REV NO: B SHEET: 1 OF 4
• Attach additional information eg. inspection
For Contact Details of your nearest global support, visit www.cqmsrazer.com report, images, as required.
Note: All safety information, warnings, and instructions must be read and understood before any maintenance operation
or procedure is undertaken. For specific maintenance instructions refer to document M-0001-1.
Before performing maintenance activities for any service interval listed in this schedule, all of the maintenance activities
listed from the previous service interval must also be performed.
Inspector Name: ________________________________________ Date: ___________________________ Pre-Commissioning Inspection
Site: ________________________________ Machine no. :____________ PC/CC/CQ no. :__________ Commissioning Inspection
Operating Environment: ________________________________________ HRS/BCM: _______________ Maintenance Inspection
For more information, please refer to your Lip Manual or contact your CQMS Razer Site Representative.
POSITION
INSPECTION LOOKING FOR
POS 1/LH POS 2 POS 3 POS 4 POS 5 POS 6/RH
When Required See Retension Note at Next Service Interval

Fitting New GET Correct Torque/Re-tensioning _____
Commissioning/First Fit (Delivery) - GET Lock Installation See Retension Note at Next Service Interval
T-Bolt Torque (Lip Shroud) Fitting, Torque Requirements
T-Bolt Torque (Wing Shroud) Fitting, Torque Requirements
Wedgelock Torque Fitting, Torque Requirements
Wedgelock Wedge Direction Correct Direction
Wedgetail Torque Fitting, Torque Requirements
Tufflock Fitting, Dust Cap
Tension Limiting Lock Fitting, Torque Requirements
Every 250~500 Service Hours or Monthly Maintenance Day
% Worn
Lip Shrouds
(see note on pg 4 for GET replacement guidelines) Lost
Part No. : Damaged
Lip Shroud Wear Indicators Bottom Leg Wear Breakthrough

Lip Shroud Tunnel T-Bolt Tunnel Wear Breakthrough
Lip Shroud Bottom Leg Thickness Bottom Leg Surface Wear
Lip Shroud Fitment Fitting
Lip Shroud T-Bolt Torque Adjustment, Re-tensioning Requirements
% Worn
Upper Wing Shroud
Part No. : Damaged
% Worn
Lower Wing Shroud
Part No. : Damaged
Wing Shroud Shear Block Cracking, Wear

Wing Shroud Inside Leg Thickness Inside Leg Wear
T-Bolt Tunnel Wear Breakthrough,
Wing Shroud Tunnel
Thickness
Wing Shroud Fitment Fitting
47
NOTE
MAINTENCANCE
GET Tool Kit
• Attach additional information eg. inspection
report, images, as required.
For Contact Details of your nearest global support, visit www.cqmsrazer.com
POSITION
Wing Shroud T-Bolt Torque Adjustment, Re-tensioning Requirements

Wing Shroud Tension Limiting Lock Adjustment, Re-tensioning Requirements
Tooth % Worn
Part No. : Damaged
Tooth Ear Condition Wear

Tooth Top Thickness Surface Wear
Tooth Bottom Thickness Surface Wear
Tooth Fitment Fitting
Tooth Tufflock/Dust Cap Adjustment, Re-tensioning Requirements
Adaptor % Worn
Part No. : Damaged
Box Point Tooth % Worn

Part No. : Damaged
Adaptor/Box Point Lock Direction Correct Direction, Adjustment

Adaptor/Box Point Wear Surface Wear, Cracks
Adaptor/Box Point Fitment Fitting
Adaptor/Box Point Wedgelock Torque Adjustment, Re-tensioning Requirements
Adaptor/Box Point Wedgelock Wedge
Correct Direction
Direction
Adaptor/Box Point Wedgetail Torque Adjustment, Re-tensioning Requiements
Lip Shroud Retaining System % Worn
(T-Bolt)
Part No. : Damaged

Upper Wing Shroud Retaining System % Worn
System (T-bolt/Tensions Limiting Lock)
Part No. : Damaged

Lower Wing Shroud Retaining System % Worn
System (T-Bolt/Tension Limiting Lock)
Part No. : Damaged

Adaptor/Box Point Locking System % Worn
(Wedgelock/Wedgetail)
Part No. : Damaged
48
NOTE
MAINTENCANCE
GET Tool Kit
• Attach additional information eg. images, as
required.
POSITION
Upper Shear Blocks % Worn

Part No. : Damaged
Lower Shear Blocks % Worn

Part No. : Damaged
Tooth Lock (Tufflock) % Worn

Part No. : Damaged
Every 2500 Service Hours

Remove All GET
Inspect Noses/Lock Cavity Cleanliness/Condition
Inspect Lip Shrouds/Pocket/Lock Cavity Cleanliness/Condition
Inspect Wing Shrouds/Pocket/Lock Cavity Cleanliness/Condition
Inspect Adaptor/Box Point/Pocket/Lock Cavity Cleanliness/Condition
Inspect Tooth/Pocket/Lock Cavity Cleanliness/Condition
Perform Full Dye Penetration and/or Magnetic Particle Test (DyePen/MPI)
Lip Weldments - DyePen/MPI Cracking
Wing Weldments - DyePen/MPI Cracking
Shear Blocks -DyePen/MPI Cracking
Corners - DyePen/MPI Cracking
Nose Stations -DyePen/MPI Cracking
Lip Shrouds -DyePen/MPI Cracking
Wing Shrouds -DyePen/MPI Cracking
Sweep Gauge noses Surface Wear
Refit Usable GET
T-Bolt Torque (Lip Shroud) Fitting, Torque Requirements
T-Bolt Torque (Wing Shroud) Fitting, Torque Requirements
Wedgelock Torque Fitting, Torque Requirements
Wedgelock Wedge Direction Correct Direction
Wedgetail Torque Fitting, Torque Requirements
Tufflock Fitting, Dust Cap
Tension Limiting Lock Fitting, Torque Requriement
Inspector Signiture: _________________________________________ Date: ___________________________

Supervisor Signiture: ________________________________________ Date: ___________________________
49
The following methods can be employed to
determine replacement of G.E.T.
GET WEAR INDICATOR
GUIDLINES • When GET profile shape impacts negatively on
the operational performance.
LIP & WING SHROUDS • Evidence of wear or tunnel breakthrough at

wear indicator.
• Profile Wear Indicator and associated
instruction.
LIP SHROUD WING SHROUD
WING SHROUD
A
SECTION A-A
TUNNEL BREAKTHROUGH REVEALS
T-BOLT & INSIDE CAVITIES.
WEAR INDICATOR
IF BOTTOM OF INDICATOR IS VISIBLE
FROM UNDER SIDE OF SHROUD, LIP
SHROUD SHOULD BE REPLACED
A
LIP SHROUD
50

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PDM NO: LPC55-0001-2 REV NO: C

Cast Lip User Manual

Cast Lip Preventative Maintenance Interval Schedule........................................ 45

Cast Lip Preventative Maintenance Interval Schedule Checklist.......................... 47

CQMS Razer Lip Manual 2

CQMS Razer Lip Manual 3

Congratulations on your purchase of a CQMS Razer Stingray™ cast lip package.

Phone: 07 3902 3800

CQMS Razer Lip Manual 4

Recommendations (Before you begin)

Inspect all items for damage due to transit or handling. If

CQMS Razer Lip Manual 5

TWELVE MONTHS OR 6,000 HOURS

Warranty acceptance is issued when purchased.

CQMS Razer Lip Manual 6

CQMS Razer Lip Manual 7

• WEDGELOCK LOCKING SYSTEM

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

PART No. TYPE NOSE SIZE # OF STATIONS QTY MASS (KG)

CQMS RAZER PTY LTD

L6459 WING SHROUD

UPPER WING SHROUD USES T-BOLT M7002

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

10/12/2013 CQMS RAZER PTY LTD

PRODUCT DATA SHEET

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

10/12/2013 CQMS RAZER PTY LTD

USED FOR UPPER WING SHROUDS L6459 &

DRAWING NO: PC-0037-1 REV NO: A

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

SIDE VIEW FRONT VIEW

CQMS RAZER PTY LTD

USED FOR LOWER WING SHROUDS L6401 &

DRAWING NO: PC-0038-1 REV NO: A

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

SIDE VIEW FRONT VIEW

CQMS RAZER PTY LTD

T-BOSSES/WELDMENTS FIT UPPER WING

DRAWING NO: PC-0035-1 REV NO: -

Phone: +61 7 3902 3800 E-mail: me.qld@cqmsrazer.com

SIDE VIEW FRONT VIEW

CQMS RAZER PTY LTD

T-BOSSES/WELDMENTS FIT UPPER & LOWER

DRAWING NO: PC-0036-1 REV NO: A

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

SIDE VIEW SIDE VIEW

FRONT VIEW FRONT VIEW

QTY MASS (KG)

CQMS RAZER PTY LTD

M7002 T-BOLT KIT

RETAINS UPPER WING SHROUDS

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

10/12/2013 CQMS RAZER PTY LTD

M7020 T-BOLT KIT

RETAINS LOWER WING SHROUDS & LIP

DRAWING NO: PL-0006-1 REV NO: A

Phone: +61 7 3902 1175 E-mail: sales@cqmsrazer.com

QTY MASS (KG)