JACK Control Box JK EC3-25A

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JK-EC3-25A 包缝一体控制器使用说明书

JK-EC3-25A INTEGRATED CONTROL BOX


INSTRUCTION BOOK

目录
CONTENT

1. 显示及按键介绍 Display and operation menu.................................................................1

2. 待机界面 Standby interface...............................................................................................2

3. 参数设置 Parameters............................................................................................................3

3.1 用户参数设置 Customer parameter settings............................................................. 3


3.2 技术员参数设置 Technician parameter settings........................................................ 3
3.3 快捷参数设置 Fast key.....................................................................................................4
3.3.1 运行模式设置 Operation mode........................................................................4

3.3.2 速度快速设置 Speed control..............................................................................5

3.3.3 恢复出厂设置 Factory reset................................................................................5

3.3.4 剪线模式和长度快速调节 Trimmer mode and length..................................5

3.3.5 抬压脚模式快速调节 Presser foot mode......................................................... 7

3.3.6 LED 灯快速调节 LED light...................................................................................7

3.3.7 厚料和薄料选择 Fabric thickness choice........................................................ 8

3.3.8 按键锁定和解锁 Lock and unlock key.............................................................. 8


3.4 用户自定义参数设置 Users parameter........................................................................ 9

4. 参数一览表 Parameters........................................................................................................9

4.1 用户参数 Users parameter...........................................................................................9


4.2 技术员参数 Technician parameter............................................................................10

5. 数码管显示说明 Diode display......................................................................................... 13

6. 错误码说明表 Error code....................................................................................................14

7. 调速器 Speed controller.................................................................................................... 15


1. 显示及按键介绍

Display and operation menu

序号 图标 具体说明
No. Icon Description
(1) 长按 P 键 进入用户参数设置模式;

Long press and machine will enter the user parameter adjustment

1 mode
(2) 短按 P 键 参数确认或退出待机界面;

Short Press to confirm or return to standby interface.

(3) 短按“+”键 ,快速进入最大速度增加设定;


(4) 短按/长按“+”键 ,参数数值增加;
2
Short Press( ), fast key to add the speed
Short/ Long Press( )increase the value of the parameter
短按“-”键 ,快速进入最大速度减小的设定;
短按/长按“-”键 ,参数数值减小;
3
Short Press( ), fast key to lower speed
Short/ Long Press( )decrease the value of the parameter

长按复位键 恢复出厂设置;
4
Long press reset button ,restoring factory setting
(1) 短按抬压脚键 ,关闭、前抬、后抬、前后抬压脚进行循环修改;
5
Press presser foot function button( )sewing mode will be cycled as
1
following modes: Front lifter, Back lifter, Front and back lifter, Closed.
(2) 短按/长按抬压脚键 参数号减小方向翻页功能;
Short(Long)Presser foot lifter function button to turning the page
(3) 长按抬压脚键 ,面料识别功能;
Long Presser foot lifter function button ,Fabric recognition function

(1) 短按剪线键 ,无剪线、前剪线、后剪线、前后剪线、前剪线长度、


后剪线长度进行循环修改;

Short press button, sewing mode will be cycled as followings:


trimmer before sewing on、trimmer after sewing on、trimmer both before
and after sewing on、length trimmer before sewing on, length trimmer
6 after sewing on,

(2) 长按剪线键 ,面板解锁。

Long press button, Panel unlocked

(3) 短按剪线键 ,参数号增大方向翻页功能;

Short press button to turn the page


(1) 短按 LED 键 ,LED 亮度快速调节;
short press the LED button , LED brightness quickly adjust
7 (2) 长按 LED 键 ,厚料和薄/网孔面料选择;
Long press the LED button , Thick fabrics, thin fabrics, mesh fabric
selection;

2 待机界面 Standby interface


待机界面时,第 1 位数码管指示缝纫模式“B”、
“BS”或“C”,第 4 位数码管以
跑马灯形式显示;
Standby interface, the first digital tube indicates the sewing mode "B", "BS" or "C",
the 4th digit tube is displayed in the form of a marquee;

跑马灯形式显示

前后抬压脚指示

工作模式(B/C)

备注:B 为半智能模式,BS 为薄料模式,C 为全电脑模式。

Note : B(Semi‐automatic mode),BS(Thin fabric mode),C(Full manual

mode)

2
2. 参数设置 parameter settings

3.1 用户参数设置

user parameter adjustment

在待机界面下长按 P 键 ,进入用户参数号界面;进入用户参数号界面后,

短按/长按抬压脚键 键或剪线 键进行参数号翻页;短按/长按“+”键 进行参

数增加,短按/长按“‐”键 进行参数减小;再短按 P 键 进行参数保存,最后


显示“OK”并回到参数号界面;如果超过 5S 没有按键动作则退回待机界面,在用
户参数设置界面内电机运行系统立即退出到待机界面

Long press ( )and machine will enter the user parameter

adjustment mode. Long or short Press or to change the page. Press

or to modify the value of the corresponding parameter then press

enter button to confirm and save. The final display "OK" and return to

the parameter number interface; if more than 5S no button action is

returned to the standby interface.

3.2 技术员参数设置

Change technician parameter

在待机界面下长按 P 键 +抬压脚键 ,进入技术员参数号界面;进入技术

员参数号界面后,短按/长按抬压脚键 或剪线 键进行参数号翻页;短按/长

按“+”键 进行参数增加,短按/长按“‐”键 进行参数减小;再短按 P 键 进行


参数保存,最后显示“OK”并回到参数号界面;如果超过 5S 没有按键动作则退回
待机界面,在技术员参数设置界面内电机运行立即退出到待机界面
3
Press button( ) and enter button( )together,the machine

will enter the technician parameter adjustment mode. Short press / long

press or to change the page . Press up button( )and down

button( )to modify the value of corresponding parameter. Press

enter button ( ) to confirm and save, Finally display "OK" and return to

the parameter number interface. No Pressing for 5 seconds back to

standby interface if user doesn’t want to save.

3.3 快捷参数设置

Shortcut parameter settings

3.3.1 运行模式设置 Running mode setting

在待机界面下,短按剪线键 ,进行剪线模式调节,当剪线模式为 0 时,
运行模式自动关联为全电脑 C 模式,剪线模式灯全灭;当剪线模式为 1/2/3 时,
运行模式自动关联为半智能 B 模式,剪线模式灯亮。

In the standby interface, short press the button , enter the


trimming line mode adjustment, when the trimming line mode is 0, the

operating mode is automatically associated with the whole computer C

mode, trimming line mode lights off; when the trimming line mode is

1/2 / 3, the operating mode is automatically associated with the

semi‐intelligent B mode, and the trimming mode lights.

4
3.3.2 速度快速设置 Modify speed

在待机界面下,短按/长按加键 ,进行最大转速 P01 参数增加的快速调节,

并自动保存参数,调节同时显示速度值(单位 rpm);短按/长按减键 ,进行

最大转速 P01 参数减小的快速调节,并自动保存参数,调节同时显示速度值(单


位 rpm)。

Press the up button( )and down button( )in standby

interface can rapidly adjust the highest speed value. And automatically

save the parameters .Press up button( )increases 100 RPM while

press down button( )decreases 100 RPM. After finishing settings,

press enter button( ) to save the parameter.

3.3.3 恢复出厂设置

Restore factory setting

在待机界面下,长按复位键 2s 以上,所有的参数恢复为用户自定义参数,

恢复过程数码管显示“数码管全亮”,恢复成功数码管显示“OK”。

Press for 2 seconds under standby interface. Parameters will

restore users parameters only. The diode will be on during recovery

process and it will show “OK” if succeed.

3.3.4 剪线模式和长度快速调节

Trimmer parameter setting

在待机界面下,短按剪线键 ,进行剪线模式和剪线长度快速循环查询。

5
剪线模式数码管显示 0‐1‐2‐3 分别对应无剪线、前剪线开、后剪线开、前后剪线
开,同时指示灯也进行指示,短按 P 键保存;剪线长度显示 P27 对应前剪线延迟
针数,P50/P28 对应后剪线延时针数,前后剪线针数修改后系统自动保存

Press shortly during interface mode. It’s the fast key to check

trimmer mode and trimmer length. Diode will show 0‐1‐2‐3 as well as

the corresponding instruction light, which means no trimming function,

front trimming function on, back trimming function on, front and back

trimming on. Then press P key to save. P27 means delaying stitches

before front trimming function. P50/P28 means delaying stitches before

front trimming function. System will save those parameters

automatically.

备注:
(1)当 P8 防切布感应器开关=1 时,剪线循环调节显示 0→1→2→3→P27→P50
→0;当 P8 防切布感应器开关=0 时 0→1→2→3→P27→P28→0。
(2)退出模式:①5s 内无按键操作自动退回待机界面;②短按 P 键自动退回待
机界面

Note:

(1)when P8 sensor for anti‐cutting the cloth switch=1, cycling trimmer

adjustment will show 0→1→2→3→P27→P50→0;when P8 sensor for

anti‐cutting the cloth switch=0, 0→1→2→3→P27→P28→0.

(2)No Pressing for 5 seconds back to standby interface, short press

button P automatically back to the standby interface

6
3.3.5 抬压脚模式快速调节

在待机界面下,短按抬压脚键 ,进行抬压脚模式快速循环调节。抬压脚模

式数码管显示 0→1→2→3 分别对应无抬压脚、前抬压脚开、后抬压脚开、前抬


压脚开,短按 P 键保存;第 2 和第 3 个小数点,分别指示前和后抬压脚状态。

Press to modify presser foot mode. Continuous press down,


sewing mode will be cycled as following modes: Front lifter, Back lifter,

Front and back lifter, Closed. finish setting, Press to save and
confirm after finishing setting. The first and third dot indicates front and
back presser foot status.

退出模式:①5s 内无按键操作自动退回待机界面;
No Pressing for 5 seconds return to standby interface if user doesn’t
want to save.
②短按 P 键自动退回待机界面
Short press P button to automatically return to the standby interface
(1) P10=1 或 P10=2 或 P10=3 时,P17 参数自动调整为 1;
(2) P10=0 时,P17 参数自动调整为 2;
(1) When P10 = 1 or P10 = 2 or P10 = 3, P17 will change to 1 automatically;
(2) When P10 = 0, P17 will change to 1 automatically;

3.3.6 LED 灯快速调节

LED lights quickly adjust

在待机界面下,短按 LED 键 ,界面循环显示 L0→L1→L2→L3,分别对应 LED


关闭、显示 1 档、显示 2 档、显示 3 档,系统自动保存。

Press under standby interface, which will show L0 → L1 → L2

→ L3. It means LED off, one level, 2 level, 3 level correspondingly.

System will save it automatically.


7
3.3.7 厚料和薄料选择

Selection of thick and thin fabric

待机界面下,长按 LED 键 2s 以上,进入厚料和薄料选择设置,并显示当

前布料类型(厚料显示为 H,薄料显示为 S),短按 LED 键 进行 H 和 S 切换,


短按 P 键进行保存,显示 OK 表示选择成功。

Press over 2s to enter fabric thickness choice under standby

interface, which will show fabric type during sewing (heavy:H; Light:S).

Users can change between H and S by pressing shortly. Then press P

to successfully save if shows OK.

3.3.8 按键锁定和解锁 Button lock and unlock

(1)将 P62 设定为 1,除开剪线按键 外,其他按键被锁定;长按剪线按

键 2s 以上,所有按键被解锁,P62 自动清 0,显示“UL”

When modifying parameter P62 to 1,expect button Other

button are locked. Long Press trimmer parameter( )for 2 seconds will

cancel the lock setting. press restore used. P62 is automatically cleared,

Display "UL"

(3) 面板未锁定情况下,长按剪线按键 2s 以上,布料计件制强制清零,显

示“CLC”;

Press over 2 seconds if the panel is unlocked, it will show “CLC”

which means recover the piece calculation.

8
3.4 用户自定义参数设置 User parameter adjustment mode

将需要设定为用户自定义的参数修改完毕后,将 P21 参数设置 1,系统自动


将修改的参数定义为用户自定义参数,成功设置后将显示“OK”并退出待机界面。

Change P21 value to 1 after setting users parameters, and system will

save users parameter only. It will show “OK” then exit the standby

interface.

3. 参数一览表 parameters list


4.1 用户参数 User parameters
序号 参数定义 默认值 单位 范围 备注
No Function parameter Default Unit Range Description
RPM,L 为 P77 参数设定的值,下同
最高转速
P-01 5000 rpm 500 - L L is the value set for the P77
Max rotate speed
parameter
0:关闭 no needle position
停针定位选择
P-02 1 - 0-2 1:上定位 up needle position
Max rotate speed
2:下定针 down needle position
起缝速度
P-03 4000 rpm 500 - L RPM
Start sewing speed
模式选择 0:全电脑 manual
P-05 1 - 0-1
Sewing mode selection 1:半智能 semi‐automatic
0:关闭 off
1:前剪 trimmer before sewing
自动剪线
P-07 3 - 0-3 2:后剪 trimmer after sewing
Auto trimming
3:前后剪 trimmer both before
and after sewing
反踏剪线开关
P-09 1 - 0-1 0:关闭 off 1:开启 on
Counter pedal trimmer
0:关闭 off
1:前抬 lifter before sewing
自动抬压脚
P-10 0 - 0-3 2:后抬 lifter after sewing
Auto press foot lifter
3:前后抬 lifter both before and
after sewing
车缝中途停止时抬压脚
0:关闭 off
P-11 Press foot lifter when 0 - 0-1
1:抬压脚 presser foot lifter
sewing stops

9
剪完线停止时抬压脚
0:关闭 off
P-12 Press foot lifter after 0 - 0-1
1:抬压脚 presser foot lifter
trimming
半反踏抬压脚 0:关闭 off
P-13 Semi‐counter presser foot 1 - 0-1 1:半反抬或反踏抬压脚
lifter Semi‐counter presser foot lifter
机头灯开关
P-15 1 - 0-3 0:关闭 off 1-3:开启 on
Head lamp switch
休眠功能开关
P-16 1 - 0-1 0:关闭 off 1:开启 on
Dormancy function
0:关闭 off
1:前踏可连续缝制 Front step
半智能连续缝制
continuous sewing
P-17 Semi‐automatic constant 2 - 0-2
2:连续缝纫,忽略前传感器使能开关
rate trimming
Constant sewing and ignore
the front sensor switch
0:关闭 off
半智能恒速剪线
1:固定前后剪线速度
P-18 Semi‐automatic constant 1 - 0-1
fix the machine speed when
rate trimming
front thread trimmer
0:无操作 no operation
用户常用参数 1:保存参数为用户常用参数
P-21 0 - 0-1
User common parameters saving parameters into user
common parameters
前传感器开关
P-22 1 - 0-1 0:关闭 off 1:开启 on
Front sensor switch
后传感器开关
P-25 1 - 0-1 0:关闭 off 1:开启 on
Back sensor switch

4.2 技术员参数

Member of the system parameters


序号 参数定义 默认值 单位 范围 备注
No Function parameter Default Unit Range Description
前后传感器间针数
The stitch number
P-26 100 needle 1 - 250
between front sensor and
back sensor
针数越大,线头越短
前剪线延迟针数
The bigger of the value, the
P-27 The delay stitches number 2 needle 0 - 10
shorter of the thread length will
of trimmer before sewing
be after cut
P-28 后剪线延迟针数 8 needle 0 - 50 针数越小,线头越短 P32=0 时起作用

10
Delay stitches number of The smaller of the value, the
anti‐cutting the cloth shorter of the thread length on
the cloth will be
防切布传感器开关
P-32 sensor for anti‐cutting the 1 - 0-1 0:关闭 off 1:开启 on
cloth switch
防切布传感器灵敏度
P-33 Sensitivity of sensor for - 0.1V 200 - 400
anti‐cutting the cloth
后传感器与防切布传感器间
针数越小,线头越短
针数
The smaller of the value, the
P-34 Stitch number between 99 needle 1 - 200
shorter of the thread length will
back sensor and sensor for
be after cut
anti‐cutting the cloth
停车延迟针数
P-35 Delay stitch number when 1 needle 1 - 90
stop sewing
前传感器灵敏度
P-37 - 0.1V 200 - 400
Sensitivity of front sensor
后传感器灵敏度
P-38 - 0.1V 200 - 400
Sensitivity of back sensor
前抬压脚延迟时间
P-39 Delay time before presser 2 100ms 1 - 50 (*100ms)
foot lifter
后抬压脚启动时间
P-40 Start time after presser 0 100ms 0 - 20 (*100ms)
foot lifter
压脚全出力时间
P-41 Full output time of presser 10 10ms 1 - 50 (*10ms)
foot
压脚出力周期信号
(/10 ms)开通时间,总周期 5MS
P-42 Periodic signal of presser 15 0.1ms 0 - 50
Turn-on time, total cycles 5MS
foot output
压脚下放时间
P-43 Time of presser foot put 10 10ms 1 - 99 (*10ms)
down
压脚保护时间
P-44 Time of presser foot 5 1000ms 1 - 20 S
protection
剪线时间
P-45 40 ms 1 - 100
Time of trimmer
手动剪线动作开关
P-47 1 - 0-1 0:关闭 off 1:开启 on
Manual trimmer switch

11
开机自动找上定位
P-48 Automatically find up 0 - 0-1 0:关闭 off 1:开启 on
positioning
压脚关闭周期信号 (/10 ms)关闭时间,总周期 5MS
P-49 Periodic signal of 35 0.1ms 0 - 50 Turn‐off time, total cycles
presser foot closed 5MS
防切布传感器针数
The delay stitches
P-50 0 needle 0 - 50
number of trimmer
after sewing
点针参数 10
P-51 3 0-9 暂无 no
Point needle parameter needle
测试速度
P-52 5000 rpm 500 - 5800 RPM
Speed testing
测试工作时间
P-53 3 1000ms 1 - 60 S
Work time testing
测试停止时间
P-54 3 1000ms 1 - 60 S
Stop time testing
A 项测试 0:关闭 off 1:开启 on
P-55 0 - 0-2
Testing parameter A 2: 休眠 dormancy
B 项测试
P-56 0 - 0-1 0:关闭 off 1:开启 on
Testing parameter B
压脚保护开关
P-57 Presser foot safety 1 - 0-1 0:关闭 off 1:开启 on
switch
休眠时间
P-61 30 minute 1 - 250 minute
Sleeping time
面板按键锁定 0:不锁定 unlock 1:锁定
P-62 0 - 0-1
Panel button lock lock
降速开关
P-63 Slow down speed 0 - 0-1
button
降速针数
P-64 Stitch number of slow 1 - 1- 200
down speed
降速速度
P-65 The speed of slowing 3500 rpm 500 - 5800 RPM
down
前传感器档位调节
This parameter does not
P-66 Adjusting gear of front - - 10 - 90
restore factory settings
sensor
后传感器档位调节 This parameter does not
P-67 - - 10 - 90
Adjusting gear of back restore factory settings
12
sensor
防切布传感器档位调节
Adjusting gear of This parameter does not
P-68 - - 10 - 90
sensor for anti‐cutting restore factory settings
the cloth
执行设置剪线次数,计件数加 1
计件数计数单位
P-69 10 - 1 - 50 Setting per unit trimmer
Unit number counting
number
计件数总数设定
P-70 100 - 1 - 9999
Total counting setting
0:关闭;off
1:升序循环计数;ascending
cycle count
2:降序循环计数;descending
cycle count
计件数计数模式
P-71 0 - 0-5 3:升序计满报警;ascending
Counting mode
full alarm
4:降序计满报警;descending
full alarm
5:清除计满报警;remove full
alarm
布料前剪线后离开前、后感应器且未
遮住第三感应器经过设定针数后执行
后剪线
强制后剪线延迟针数
Adjust the back trimmer
The stitches number of
P-72 9 - 0 - 20 function even the fabric does
constraint back
not cover the anti‐cutting
trimmer
sensor, can adjust the stitches
number before the trimmer
function active

4. 数码管显示说明
(1)数字部分:Digital part
实际数值
0 1 2 3 4 5 6 7 8 9
Actual value

数码管显示
Digital display

(2)英文字母部分:English alphabet part


英文字母
A B C D E F G H I J
English alphabet

数码管显示
Digital display

13
英文字母
K L M N O P Q R S T
English alphabet

数码管显示
Digital display

英文字母
U V W X Y Z
English alphabet

数码管显示
Digital display

5. 错误码说明表 Error code


序号 内容 对策
NO problem Solution
请检查机头是否卡住或者干涩转动困难;
Check whether the motor is stuck or not
请检查加工物是否过厚,电机因扭力不足而无法贯穿;
电机堵转
E‐01 Check the fabric thickness. If too heavy, the motor can’t work through it.
Motor stuck
请检查电机本身与电机插头配线等信号是否正常。
Check the motor itself and the connection wires
此问题不可手动清除。
请检查供电电压是否正常;
Check voltage status
软件过流
E‐02 请等待电源重新开启/复位(请仔细检查电源板各项机能)。
Software over current
Wait to restart (check power board functions carefully)
此问题不可手动清除。
请检查电机及其配线信号是否正常;
Check motor and and connection wires
E‐04 电机霍尔信号异常
请检查霍尔信号是否正常。
Check hall signal
请检查定位器是否连接电控;
定位器信号异常
Check whether position part connect control box or not
E‐05 Abnormal positioning
请检查上下定位信号是否正常。
function
Check top and down signal
压脚保护功能开启
请检查压脚是否推回到正确位置;
E‐06 Presser foot safety function
Check whether presser foot can return to original place or not
on
脚踏板没有插好 请检查脚踏板及其配线信号是否正常,插头是否连接电控。
E‐09 Pedal plug is not Check pedal and connection wires, and whether plugs connect with control
well‐connected box or not
硬件过流 请检查供电电压是否正常;
E‐10
Hard ware over current Check voltage
14
请等待电源重新开启/复位(请仔细检查电源板各项机能)。
Wait to restart (check power board functions carefully)
此问题不可手动清除。
请检查供电电压是否正常;
Check voltage
系统过电压(静止)
E‐11 请等待电源重新开启/复位(请仔细检查电源板各项机能)。
System over‐voltage
Wait to restart (check power board functions carefully)
此问题不可手动清除。
请检查供电电压是否正常;
系统欠电压 Check voltage
E‐12
System low voltage 请等待电源重新开启/复位(请仔细检查电源板各项机能)。
Wait to restart (check power board functions carefully)
驱动回路硬件错误
Hard ware problem of drive 检测电机线是否插好,IGBT 是否有损坏
E‐15 circuit Check motor plug wires whether well‐connected or not and IGBT
电流检测回路故障 检测电流传感器是否损坏
E‐19 Current circuit problem Check current sensor whether broke or not
转接板通信错误
Transition board 检测转接板与主板间电路
E‐26 communication problem Check circuit between transition board and main board
剪线电磁铁控制异常 检测电磁铁是否损坏
E‐28 Abnormal trimming magnet Check magnet
抬压脚电磁铁控制异常
Abnormal presser foot 检测电磁铁是否损坏
E‐29 magnet Check magnet
向上计件已满警告
按 P 键清除警告
E‐A1 Alarm: Up pcs calculation is
Press P to clear data
full
向下计件已满警告
按 P 键清除警告
E‐A2 Alarm: Up pcs calculation is
Press P to clear data
full
备注 1:当系统报错后显示报警号,短按 P 键清除错误,并重新检测错误是否存在。如果不
存在则解除错误报警,存在则继续报警(此功能只限于 E4、E5、E6 和 E9) ,E9 脚踏正常后
自动恢复;
Note1: Press P to clear errors when system shows errors and check again if it shows error or not.
If not, problem is solved. If yes, it will alarm again (for E4、E5、E6 and E9 only). it will recover
automatically when the pedal is normal if shows E9.

6. 调速器 Speed controller


将调速器(件 1)按下图所示的方向,使用 4 颗 ST4.8 自攻螺钉(件 2)将调速器安装到台
板下方合适的位置。
Use four pieces ST4.8 tapping screw (Part No.2) to install the above speed controller under the
stand & table to the right position.

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序号 NO. 名称 Parts description 数量 pcs
1 调速器 Speed Controller 1
十字槽盘头自攻螺钉 ST4.8×22
2 4
Tapping Screw ST4.8×22

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