Drive System Application: Manual/automatic Operation With Ramp Changeover With One Data Set

Drive System Application
Manual/automatic operation with ramp

changeover with one data set
Application description
for SINAMICS G120 and MICROMASTER 440
Warranty, liability and support
Manual/automatic operation with ramp changeover with one data set ID-No: 22079007
Note The Application Examples are not binding and do not claim to be
complete regarding the circuits shown, equipping and any eventuality.
The Application Examples do not represent customer-specific solutions.
They are only intended to pro-vide support for typical applications. You
are responsible in ensuring that the de-scribed products are correctly
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Application Examples at any time without prior notice. If there are any
deviations between the recommendations provided in these Application
Examples and other Siemens publications - e.g. Catalogs - then the
contents of the other documents have priority.
Warranty, liability and support

PDF_Manual_automatic_with_one_data_set_V2_0_en.doc
Copyright © Siemens AG 2008 All rights reserved
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Copyright© 2008 Siemens A&D. It is not permissible to transfer or
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Version V2.0 Issue October 2008 2/15

Preposition
Preposition
Aim of the application
This application was generated in order to show users the possibility of the
bumpless changeover between manual and automatic operating modes
using one data set.
This application shows how this task can be solved using free function
blocks. Further, the use of scripts is briefly described.
Scope
The following core issues are discussed in this application:
• Description of the example
• Parameterization of the drive inverter
• Executing scripts in STARTER
Exclusion
This application does not include any description of the following

• STARTER commissioning tool
• Basic commissioning of the frequency inverter
• Commissioning higher-level controls
It is assumed that readers have basic knowledge about these subjects.
Reference to the Automation and Drives Service & Support

This article is from the Internet Application Portal of the Automation and
Drives Service & Support. You can go directly to the download page of this
document using this link.
http://support.automation.siemens.com/WW/view/en/22079007

Table of Contents
Table of Contents
Table of Contents ......................................................................................................... 4
Application description................................................................................................ 5
1 Description ...................................................................................................... 5
2 Parameter settings ......................................................................................... 7
3 Function charts............................................................................................. 10
4 Additional information ................................................................................. 12
5 Executing scripts in STARTER.................................................................... 13
6 Further references ........................................................................................ 14
Appendix and references........................................................................................... 15
7 References .................................................................................................... 15
7.1 Internet link data ............................................................................................. 15

7.2 History............................................................................................................. 15

Description
This application shows how a changeover between manual and automatic
operating modes can be executed on the drive MICROMASTER 440 /
SINAMICS G120 using one data set.
1 Description
This example can be used to operate slave drives (e.g. conveyor belts).
Two operating modes – "manual" and "automatic" – are required to operate
a conveyor belt as slave drive. In the "manual" mode, the drive is operated
using the motorized potentiometer and two digital inputs. This means, that
for example, the drive can be almost adapted to the process speed. In the
automatic mode, the drive should automatically track the master or process
speed entered as analog signal. The changeover between the two
operating modes should be bumpless.
This task was implemented using a MICROMASTER 440 / SINAMICS

G120 and the free function blocks without data set changeover. The
motorized potentiometer is parameterized as main setpoint. This is the
reason that it is necessary that the MOP setpoint continually tracks the
analog setpoint. When powering-down, the last setpoint is saved in P1040
as new starting value. The JOG ramp times are used when powering-up
and powering-down. After the setpoint has been reached, the normal ramp-
up and ramp-down times are re-selected. This means that for the running
process dedicated ramp-up and ramp-down times can be set which are
generally relatively slow.
The inputs are assigned the following signals:
DI0/1 * = ON/OFF1
DI1/2* = Manual/automatic changeover
DI2/3* = Increase MOP setpoint (only in the manual mode)
DI3/4* = Reduce MOP setpoint (only in the manual mode)
AI0/1* = Automatic setpoint
All of the digital inputs that are used are enabled for BiCo parameterization.
In addition to the ON/OFF1 command DI0/1* is used to change over the
ramps. To do this, when the setpoint is reached for the first time, an RS flip-
flop is set. The flip-flop is reset when the drive is powered-down (refer to
function chart fig. 3-1).
*
Please carefully note that for MICROMASTER 4 frequency inverters, the numbering of the
digital and analog inputs and outputs starts with 1 and for SINAMICS G frequency inverters, the
numbering starts with 0.

Description
In the manual mode, digital inputs DI2/3 and DI3/4 are directly used to
increase or decrease the MOP setpoint. A setpoint present at the analog
input is inhibited using AND logic blocks 2 and 3.
In the automatic mode, analog input value AI0/1 is compared with the
actual MOP setpoint and, depending on the result of the comparison, the
MOP setpoint is adapted to the analog value. In order to avoid that the
output frequency oscillates, the ramp time setting must be optimized in
conjunction with a switching hysteresis (this can be set using P2889). We
recommend the following: the longer the ramp-up/ramp-down time (P1120/
P1121), then the hysteresis can be that much smaller (P2889) (refer to
function chart fig. 3-2).
ON / OFF1
1
0
Manual /
Automatic
1
0
MOP up
1
0
MOP down
1
0
Auto. setpoint
fset
50%
Actual value
fact
50%
Figure 1-1 Sequence

Parameter settings
2 Parameter settings
Table 2-1 Parameter settings

Parameter Designation Parameter Note / comments
No. value
P0003 Access level 3 3: Expert
P0700[0] Selection of command 2 2: Terminals
source
P0701[0] Digital input 0/1 99 99: Enable BICO
(DI0/DI1) parameterization



P0840[0] BI: ON/OFF1 722.0 Enable ON/OFF1 = Digital input

0/1
P1000[0] Selection of frequency 1 1: MOP setpoint
setpoint
P1031[0] Setpoint memory of the 1 1: MOP setpoint will be stored
MOP (P1040 is updated)
P1035[0] BI: Enable MOP (UP- 2817.0 MOP UP = Output of the OR1
command)
P1036[0] BI: Enable MOP 2819.0 MOP DOWN = Output of the
(DOWN-command) OR2
P1040[0] Setpoint of the MOP 25.00 MOP setpoint = 25.00 Hz
*
P1047[0] MOP ramp-up time of 50.00 MOP ramp-up time = ramp-up
the RFG time in P1120[0] (only for G120)
= 50.00 s
P1048[0]* MOP ramp-down time of 50.00 MOP ramp-down time = ramp-
the RFG down time in P1121[0] (only for
G120) = 50.00 s
P1060[0] JOG ramp-up time 2.00 JOG ramp-up time = 2.00 s
P1061[0] JOG ramp-down time 2.00 JOG ramp-down time = 2.00 s
P1120[0] Ramp-up time 50.00 Ramp-up time = 50.00 s
P1121[0] Ramp-down time 50.00 Ramp-down time = 50.00 s
*
Set only for SINAMICS G120

Parameter settings

No. value
P1124[0] BI: Enable JOG ramp 2842.0 Enable JOG ramp times = NOT-
times Q RS-FF 1
P2800 Enable FFBs 1 1: Enable
P2801[0] Activate FFBs 1 Enable AND1
P2801[3] Activate FFBs 1 Enable OR1
P2801[4] Activate FFBs 1 Enable OR2
P2801[9] Activate FFBs 1 Enable NOT1
P2801[14] Activate FFBs 1 Enable RS-FF1
P2802[4] Activate FFBs 2 Enable ADD1
P2802[6] Activate FFBs 2 Enable SUB1
P2802[12] Activate FFBs 2 Enable CMP1

P2802[13] Activate FFBs 2 Enable CMP2

P2810[0] BI: AND 1 722.0 1. input of the AND1 = Digital
input 0/1
P2810[1] BI: AND 1 53.6 2. input of the AND1 = f_act >=
setpoint (f_set)
input 1/2
P2812[1] BI: AND 2 2886.0 2. input of the AND2 = Output of
the CMP1
input 1/2
P2814[1] BI: AND 3 2888.0 2. input of the AND3 = Output of
the CMP2
P2816[0] BI: OR 1 2813.0 1. input of the OR1 = Output of
the AND2
P2816[1] BI: OR 1 722.2 2. input of the OR1 = Digital
input 2/3
P2818[0] BI: OR 2 2815.0 1. input of the OR2 = Output of
the AND3
P2818[1] BI: OR 2 722.3 2. input of the OR2 = Digital
input 3/4
P2828 BI: NOT 1 722.0 Input of the NOT1 = Digital input
0/1
P2840[0] BI: RS-FF 1 2811.0 1. input of the RS-FF1 = Output
of the AND1
P2840[1] BI: RS-FF 1 2829.0 2. input of the RS-FF1 = Output
of the NOT1

Parameter settings

No. value
P2869[0] CI: ADD 1 755.0 1. input of the ADD1 = Analog
input 0/1
P2869[1] CI: ADD 1 2889.0 2. input of the ADD1 = Fixed
setpoint 1
P2873[0] CI: SUB 1 755.0 1. input of the SUB1 = Analog
input 0/1
P2873[1] CI: SUB 1 2889.0 2. input of the SUB1 = Fixed
setpoint 1
P2885[0] CI: CMP 1 2870.0 1. input of the CMP1 = Output of
the ADD1
P2885[1] CI: CMP 1 1050.0 2. input of the CMP1 = Act.
Output freq. of the MOP
P2887[0] CI: CMP 2 1050.0 1. input of the CMP2 = Act.
Output freq. of the MOP
P2887[1] CI: CMP 2 2874.0 2. input of the CMP2 = Output of

the SUB1
P2889 CO: Fixed setpoint 1 in 1.50 Fixed setpoint 1 = 1.50%
[%]

Function charts
3 Function charts
Figure 3-1

Function charts
Figure 3-2

Additional information
4 Additional information
This example neither describes how the motor data is set nor how the
frequency converter is configured (closed-loop control type, etc.).

Executing scripts in STARTER
5 Executing scripts in STARTER

For fast parameter changes, you can use the attached script files.
Note:
Before you execute a script on the drive, please set your drive inverter to
the factory settings (P0010 = 30, P0970 = 1) and carry-out a quick
commissioning (P0010 = 1) of the drive.
The procedure in detail:

1. Save the attached script file in a folder on your computer hard drive.
2. Set-up a script folder for the drive in your STARTER project by clicking
with the righthand mouse key on the drive; then click on “Expert”
(lefthand mouse key) and on “Insert script folder”.

A new folder appears “SCRIPTS” at the lower end of the tree.
3. Import the script from your folder into STARTER as described below:
– Using the righthand mouse key click on the tab "SCRIPTS";
– Click on "ASCII import..." and open the required script file;
– Assign a name to the opened file and acknowledge with “OK”.
4. Go Online with the drive.
5. Execute the script by clicking with the righthand mouse key on the script
and clicking “Accept and execute”;
or open the script by double clicking on it and then pressing the button
“Accept and execute”.

Further references
6 Further references
Also refer to:
1. Application "STARTER: Generating application macros" (Chapter 1.5
„Save Expert List and User-defined Lists as Script”, section “Series
commissioning of a number of drives using scripts“), Entry ID:
22078810.
2. Application „Tracking the MOP setpoint to another setpoint source to
bumplessly changeover the setpoint, for MM4 and G120“, Entry ID:
25441475.

Appendix and references
References
Appendix and references
7 References
7.1 Internet link data
This list is in no way complete and only reflects a selection of suitable

references.
Table 7-1
Subject area Title
\1\ Application STARTER: Generating application macros
\2\ Application Tracking the MOP setpoint to another setpoint
source to bumplessly changeover the setpoint,
for MM4 and G120
\3\ Manuals MICROMASTER 4

\4\ Manual MICROMASTER PROFIBUS Optional Board

\5\ Manuals SINAMICS G120
7.2 History
Table 7-2 History

Version Datum Change
V1.0 September 2005 First edition
V2.0 October 2008 Second edition

Drive System Application: Manual/automatic Operation With Ramp Changeover With One Data Set

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Drive System Application

Manual/automatic operation with ramp

Warranty, liability and support

We do not accept any liability for the information contained in this

Version V2.0 Issue October 2008 2/15

This application does not include any description of the following

Reference to the Automation and Drives Service & Support

Version V2.0 Issue October 2008 3/15

7.1 Internet link data ............................................................................................. 15

Version V2.0 Issue October 2008 4/15

This task was implemented using a MICROMASTER 440 / SINAMICS

Version V2.0 Issue October 2008 5/15

Figure 1-1 Sequence

Version V2.0 Issue October 2008 6/15

Table 2-1 Parameter settings

P0702[0] Digital input 1/2 99 99: Enable BICO

P0703[0] Digital input 2/3 99 99: Enable BICO

P0704[0] Digital input 3/4 99 99: Enable BICO

P0840[0] BI: ON/OFF1 722.0 Enable ON/OFF1 = Digital input

Version V2.0 Issue October 2008 7/15

Parameter Designation Parameter Note / comments

P2802[12] Activate FFBs 2 Enable CMP1

P2802[13] Activate FFBs 2 Enable CMP2

Version V2.0 Issue October 2008 8/15

Parameter Designation Parameter Note / comments

P2887[1] CI: CMP 2 2874.0 2. input of the CMP2 = Output of

Version V2.0 Issue October 2008 9/15

Version V2.0 Issue October 2008 10/15

Version V2.0 Issue October 2008 11/15

Version V2.0 Issue October 2008 12/15

5 Executing scripts in STARTER

The procedure in detail:

(lefthand mouse key) and on “Insert script folder”.

A new folder appears “SCRIPTS” at the lower end of the tree.

4. Go Online with the drive.

Version V2.0 Issue October 2008 13/15

Version V2.0 Issue October 2008 14/15

Appendix and references

This list is in no way complete and only reflects a selection of suitable

\3\ Manuals MICROMASTER 4

\4\ Manual MICROMASTER PROFIBUS Optional Board

Table 7-2 History

Version V2.0 Issue October 2008 15/15

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