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SECTION 15783 - COMPUTER-ROOM AIR-CONDITIONING UNITS

PART 1 - GENERAL

0.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.

0.2 SUMMARY

A. This Section includes air-conditioning units and their accessories intended specifically for
computer-room applications, in the following arrangements:

1. Floor-mounted unitary units.

2. Ceiling-mounted unitary units.

0.3 SUBMITTALS

A. Product Data: Include rated capacities; shipping, installed, and operating weights; furnished
specialties; and accessories for each model indicated.

1. Sample Warranty: Copy of manufacturer's proposed warranty, stating obligations,

remedies, limitations, and exclusions.

B. Shop Drawings: Detail equipment assemblies and indicate dimensions, weights, loadings,
required clearances, method of field assembly, components, and location and size of each
field connection.

1. Wiring Diagrams: Detail wiring for power, signal, and control systems and
differentiate between manufacturer-installed and field-installed wiring.

C. Commissioning Reports: As specified in "Commissioning" Article in Part 3 of this Section.

Indicate and interpret results of startup and commissioning requirements. Submit copies of
checklists.

D. Maintenance Data: For equipment to include in the maintenance manuals specified in

Division 1.

E. Warranties: Warranties specified in this Section.

0.4 QUALITY ASSURANCE

A. Fabricate and label refrigeration system to comply with ASHRAE 15, "Safety Code for
Mechanical Refrigeration."

B. Energy Efficiency Ratio: Equal to or greater than prescribed by ASHRAE 90.1, "Energy

Efficient Design of New Buildings except Low-Rise Residential Buildings."

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C. Coefficient of Performance: Equal to or greater than prescribed by ASHRAE 90.1, "Energy

Efficient Design of New Buildings except Low-Rise Residential Buildings."

D. Listing and Labeling: Provide electrically operated components specified in this Section
that are listed and labeled.

E. ASME Compliance: Fabricate and label water-cooled condenser shells to comply with
ASME Boiler and Pressure Vessel Code, Section VIII, Division 1.

F. Comply with listed and labeled as defined in latest and relevant IEC standard, by a testing
agency acceptable to the Engineer.

0.5 COORDINATION

A. Coordinate layout and installation of units and suspension components with other
construction that penetrates ceilings or is supported by them, including light fixtures, HVAC
equipment, fire-suppression-system components, and partition assemblies.

B. Coordinate installation of roof curbs, equipment supports, and roof penetrations with roof
construction.

C. Coordinate installation of computer-room air-conditioning units with computer-room raised

floor installation.

0.6 WARRANTY

A. Manufacturer's Warranty: Provide written warranty, signed by the manufacturer and

countersigned by the Contractor, agreeing to replace components that fail in materials or
workmanship within the specified warranty period, provided manufacturer's written
instructions for installation, operation, and maintenance have been followed.

1. Warranty Period, Compressors: 5 years after date of Substantial Completion.

0.7 EXTRA MATERIALS

A. Furnish extra materials described below that match products installed, are packaged with
protective covering for storage, and are identified with labels describing contents.

1. Fan Belts: One set for each belt-drive fan.

2. Filters: One set of filters for each unit.

PART 2 - PRODUCTS

0.1 STANDARD COMMERCIAL PRODUCTS

A. Materials and equipment shall be standard products of a manufacturer regularly engaged in

the manufacturing of such products, which are of a similar material, design and
workmanship. The standard products shall have been in satisfactory commercial or
industrial use for 5 years prior to bid opening. The 5 year use shall include applications of
equipment and materials under similar circumstances and of similar size. The 5 years

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experience shall be satisfactorily completed by a product that has been sold or is offered for
sale on the commercial market through advertisements, manufacturer's catalogs, or
brochures. Products having less than a 5 year field service record shall not be acceptable.
Products shall be supported by a service organization. System components shall be
environmentally suitable for the indicated locations.

0.2 GENERAL

A. Furnish a computer room process cooling self-contained units complete, including all
temperature controls, filters, fans and other system components as specified, all assembled
and tested at the factory prior to shipment in accordance with ASHRAE 51 or AMCA 210.
Ratings shall comply with Section 7 of ARI 430. Total static pressure and coil face area
classification shall conform to AMCA 99.

B. The system shall include an automatic temperature control panel and electric panel with
main disconnect operable from the exterior of the room unit. Cooling capacity of unit shall
meet the sensible heat requirements and total heat requirements shown. In selecting unit
size, make true allowance for "sensible to total heat ratio" to satisfy required sensible
cooling capacity.

C. Design the separate assemblies to be used together and base ratings on the use of the
matched assemblies:

1. Self-contained direct expansion cooling units.

2. Water Cooling Coil.
3. Infrared humidifier.
4. Electric reheat coil.
5. Factory fabricated floor stand.
6. All units shall have automatic controls and shall be a complete factory assembled,
piped and wired package.

D. Corrosion Prevention: All equipment fabricated from ferrous metals shall be coated with
epoxy finish or a zinc coating or a duplex coating of zinc and paint. If accepted by the
Engineer, equipment fabricated from ferrous metals that do not have a zinc coating or a
duplex coating of zinc and paint shall be treated for prevention of rust with a factory coating
or paint system that will withstand 125 hours in a salt-spray fog test, except that equipment
located outdoors shall be tested for 500 hours. The salt-spray fog test shall be in accordance
with ASTM B117 using a 20 percent sodium chloride solution. Immediately after
completion of the test, the coating shall show no signs of blistering, wrinkling or cracking,
no loss of adhesion, and the specimen shall show no signs of rust creepage beyond 3 mm
(1/8-inch) on either side of the scratch mark.

E. Unit Cabinet:

1. Unit frame shall be minimum 14 gage (2.0 millimeter) welded steel tubes or steel
angles and shall be mill-galvanized or coated with an epoxy finish, or as specified
above.
2. Exterior panels shall be furniture grade steel sheet, minimum of 20 gage (1.0 mm),
mill-galvanized or coated with a corrosion-inhibiting epoxy finish, or an approved
equivalent finish. Mill galvanized sheet metal shall be coated with not less than 1.25
ounces of zinc per square foot (380 gram of zinc per square meter) of two-sided
surface. Mill rolled structural steel shall be hot-dip galvanized or primed and painted.
Cut edges, burns and scratches in hot-dip galvanized surfaces shall be coated with
galvanizing repair coating.
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3. Provide removable panel for access to controls without interrupting airflow. Panels
shall be gasketed to prevent air leakage under system operating pressure and shall be
removable for service access without the use of special tools. Condensate pans shall
be minimum 22 gage (1.0 millimeter) Type 316 stainless steel and shall be piped to
drain.
4. Exterior surfaces of cabinets constructed of mill-galvanized steel shall be finished by
the manufacturer's standard enamel finish in the required color as directed by the
Engineer.
5. Unit manufacturer's standard cabinet materials and finishes will be acceptable if
considered equivalent to the above requirements by the Engineer.

F. Cabinet Interiors Sound Attenuation:

1. Provide a factory-installed sound attenuation system in the interior of the unit cabinet.
2. Unit cabinet panels interior shall be provided with 25 millimeters of 24 kilogram per
cubic meter (one inch of 1 1/2 pound per cubic foot) neoprene-coated fiberglass
insulation on interior of cabinet panels. Insulation shall be applied to the cabinet
panels with 100 percent adhesive coverage and both the insulation and the adhesive
shall conform to NFPA 90A.
3. Fans and compressors located in the unit interior cabinet shall be provided with
vibration isolators between their respective support frames and the cabinet framing.

G. Each unit shall be provided complete with the following:

1. Heating Coil Interlock: An interlock shall be provided to de-energize the electric

heating coil in the event of airflow failure.
2. Air Sensor: Air sensing devices shall be installed to indicate clogged filters and loss
of airflow.
3. Water Sensor: A water sensor shall be mounted on the main floor directly below the
unit and shall activate the alarm system if it detects the presence of moisture.
4. Smoke Detector: Smoke detector shall be located in the return air stream and shall
shut down the air-handling unit and activate the alarm when smoke is detected. Alarm
shall be connected to building alarm system.
5. Thermostat: Thermostat shall be an electronic solid state device with its element
located in the filtered return air stream. Thermostat shall have a minimum range of
16 to 27 deg. C (60 to 80 deg. F) and shall be accurate to within 0.5 (1.0) degrees at
the set point.
6. Humidistat: Humidistat shall be an electronic solid state device with its element
located in the filtered return air stream entering the unit's coils. Humidistat shall have
an accuracy of plus or minus 5 percent in reading relative humidity and shall have a
minimum adjustable dead band of plus or minus 5 percent. Humidistat shall have a
minimum operating range of 35 to 65 percent relative humidity and shall be
adjustable over the full range.

0.3 MANUFACTURER'S FACTORY TEST PLANS

A. For each unit, submit a factory test plan which when followed during factory testing shall
verify that the performance scheduled on the drawings is met by the produced unit models.

B. The manufacturer shall perform factory tests on the actual units produced for this project.
The test reports shall document the performance tests conducted on the factory assembled
computer-room air-conditioning units. Performance testing on the individual computer-
room air-conditioning unit components, not factory assembled, is not acceptable.

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C. Submit the required test plans for review and approval to the Engineer at least 30 calendar
days before scheduled factory test date.

D. Test Procedure: Indicate in each test plan the factory acceptance test procedures.
Procedures shall be structured to test all modes of operation to confirm that the controls
through all modes of control to confirm that the controls are performing in accordance with
the intended sequence of control. Controllers shall be verified to be properly calibrated and
have the proper set point to provide stable control of their respective equipment. Include in
each test plan a detailed step-by-step procedure for testing automatic controls provided by
the manufacturer.

0.4 MODULAR UNITS

A. Description and Assembly: Packaged, factory assembled, prewired, and prepiped;

consisting of cabinet, fans, filters, humidifier, and controls.

1. Assembly: Downflow air delivery, in draw-through configuration.

2. Assembly: Downflow air delivery, in blow-through configuration.

B. Cabinet and Frame: Welded steel suitably braced for rigidity, supporting compressors and
other mechanical equipment and fittings with floor stand with adjustable legs and vibration
isolation pads.

1. Doors and Access Panels: Galvanized steel with polyurethane gaskets, hinges, and
concealed fastening devices.
2. Insulation: Thermally and acoustically insulate cabinet interior with 25 mm thick
duct liner.
3. Finish of Exterior Surfaces: Baked-on, textured vinyl enamel.

a. Color: As selected by the Engineer from manufacturer's standard colors.

C. Evaporator Fans: Double inlet, forward curved, centrifugal, statically and dynamically
balanced.

1. Drive: Steel shaft with self-aligning ball bearings; and V-belt drive with cast-iron or
steel sheaves, variable- and adjustable-pitch motor sheave, minimum of 2 matched
belts, with drive rated at a minimum of 2.0 times the nameplate rating of motor.
2. Motor: Dripproof, permanently lubricated ball-bearing motor with built-in current
and overload protection.

D. Compressors: Hermetic with resilient suspension system, oil strainer, crankcase sight glass,
internal motor protection, low-pressure switch, and manual-reset high-pressure switch.

1. Refrigeration Circuits: 2, each with hot-gas mufflers, thermal-expansion valve with

external equalizer, liquid-line solenoid valve, liquid-line filter-dryer, refrigerant sight
glass with moisture indicator, service shutoff valves, charging valves, and
accumulator sized for liquid seal under light load.

E. Evaporator Coil: Alternate-row or split-face circuits, direct-expansion cooling coil of

seamless copper tubes expanded into aluminum fins, mounted over stainless-steel drain pan.

F. Air-Cooled Condenser: Corrosion-resistant cabinet, copper-tube aluminum-fin coils

arranged for 2 circuits, multiple direct-drive propeller fans with permanently lubricated ball

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bearings, and single-phase motors with internal overload protection. Provide capacity
control by cycling fans.

G. Chilled Water Coil: Seamless copper tubes expanded into aluminum fins with modulating
control valve.

H. Filters: Pleated, lofted, nonwoven, reinforced cotton fabric; supported and bonded to
welded-wire grid; enclosed in cardboard frame.

1. Nominal Thickness: 100 mm.

2. Dust-Spot Efficiency: 25 to 30 percent.
3. Weight Arrestance: 90 to 92 percent.
4. Initial Resistance at 2.54 m/s Face Velocity: 75 Pa.
5. Recommended Final Resistance: 250 Pa.

I. Refrigerant Reheat Coil: Hot-gas refrigerant coil of seamless copper tubes expanded into
aluminum fins with 3-way solenoid valve on first-stage refrigerant circuit.

J. Electric-Resistance Heating Coil: Enclosed-fin electric elements arranged for minimum of

3 stages, with primary and secondary thermal switches, manual-reset overload protection,
and branch-circuit overcurrent protection.

K. Infrared Humidifier: High-intensity quartz lamps mounted above stainless-steel evaporator

pan, serviceable without disconnecting water, drain, or electrical connections; prepiped and
using condensate water from cooling coils with stainless-steel or brass float-valve
mechanism; located in bypass airstream; with flush-cycle timer and solenoid drain valve.

L. Electrical Panel: IP54 to IEC 60529 enclosure, with piano-hinged door, grounding lug,
combination magnetic starters with overload relays, circuit breakers and cover interlock, and
fusible control-circuit transformer.

1. Disconnect Switch: Nonautomatic, molded-case circuit breaker with handle

accessible with panel closed and capable of preventing access until switched to off
position.

M. Microprocessor-Control System: Continuously monitors operation of process cooling

system; continuously displays room temperature and room relative humidity; sounds alarm
on system malfunction and simultaneously displays problem. If more than one malfunction
occurs, system displays fault in sequence with room temperature and continues to display
fault when malfunction is cleared until system is reset.

1. Malfunctions: Power Loss, Loss of Airflow, Clogged Air Filter, High Room
Temperature, Low Room Temperature, High Humidity, Low Humidity, Smoke/Fire,
Water-under-Floor, Supply Fan Overload, Compressor No. 1--Overload, Compressor
No. 1--Low Pressure, Compressor No. 1--High Pressure, Compressor No. 2--
Overload, Compressor No. 2--Low Pressure, and Compressor No. 2--High Pressure.
2. LED Display: Control Power On, System On, Humidification, Dehumidification
Taking Place, Compressor No. 1 Operating, Compressor No. 2 Operating, Heat or
Reheat Operating, Economy Cooling.
3. Push Buttons: Provide to stop process cooling system, start process cooling system,
silence audible alarm, push-to-test LED indicators, and display room relative
humidity.
4. Remote Signaling: Provide termination for remote signaling of system status and
alarms.

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0.5 CEILING-MOUNTED UNITS

A. Description: Self-contained, factory assembled, prewired, and prepiped; consisting of

cabinet, fan, filters, controls; for horizontal ceiling mounting to fit 600-by-1200 mm T-bar
ceiling opening.

B. Cabinet: Welded steel with baked-enamel finish and insulated with 15-mm thick, acoustic
duct liner.

C. Evaporator Fan: Forward curved, centrifugal, directly driven by 2-speed motor.

D. Compressor: Hermetic with resilient suspension system, oil strainer, internal motor
overload protection, low-pressure switch, and manual-reset high-pressure switch.

E. Evaporator Coil: Direct-expansion cooling coil of seamless copper tubes expanded into
aluminum fins, with thermal-expansion valve with external equalizer, liquid-line filter-
dryer, service shutoff valves, and charging valves. Mount coil assembly over stainless-steel
drain pan.

F. Chilled Water Coil: Seamless copper tubes expanded into aluminum fins with modulating
control valve.

G. Air-Cooled Condenser: Integral copper-tube aluminum-fin coil with fan driven by double-
shafted evaporator fan motor.

1. Split System: Provide suction- and liquid-line compatible fittings and refrigerant
piping for field interconnection.

H. Filter: 25 mm thick, permanent, cleanable, washable type, glass-fiber media.

I. Electric-Resistance Heating Coil: Finned-tube electric elements with contactor,

dehumidification relay, and high-temperature-limit switch.

J. Infrared Humidifier: High-intensity quartz lamps mounted above stainless-steel evaporator

pan, serviceable without disconnecting water, drain, or electrical connections; prepiped and
located in bypass air stream; with flush-cycle timer and solenoid drain valve.

K. Control System: Unit-mounted panel with main fan contactor, compressor contactor,
compressor start capacitor, control transformer with circuit breaker, solid-state temperature-
and humidity-control modules, humidity contactor, time-delay relay, reheat contactor, and
high-temperature thermostat. Provide solid-state, wall-mounted control panel with start-
stop switch, adjustable humidity set point, and adjustable temperature set point.

0.6 SMALL-CAPACITY UPRIGHT UNITS

A. Description: Self-contained, factory assembled, prewired, and prepiped; consisting of

cabinet, fan, filters, controls; for vertical floor mounting in upflow or downflow
configuration.

B. Cabinet: Welded tubular-steel frame with removable steel panels with baked-enamel finish
and insulated with 25 mm thick, acoustic duct liner.

C. Evaporator Fan: Forward curved, centrifugal, with adjustable V-belt drive, 1400-rpm
motor.

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D. Compressor: Hermetic with resilient suspension system, oil strainer, internal motor
overload protection, low-pressure switch, and manual-reset high-pressure switch.

E. Evaporator Coil: Direct-expansion cooling coil of seamless copper tubes expanded into
aluminum fins, with thermal-expansion valve with external equalizer, liquid-line filter-
dryer, service shutoff valves, and charging valves. Mount coil assembly over stainless-steel
drain pan.

F. Chilled Water Coil: Seamless copper tubes expanded into aluminum fins with modulating
control valve.

G. Air-Cooled Condenser: Integral copper-tube aluminum-fin coil with fan driven by double-
shafted evaporator fan motor.

H. Filter: 100 mm thick, permanent, cleanable, washable type, glass-fiber media with 20
percent dust-spot efficiency.

I. Electric-Resistance Heating Coil: Finned-tube electric elements with contactor and

temperature-limit switches.

J. Infrared Humidifier: High-intensity quartz lamps mounted above stainless-steel evaporator

pan, serviceable without disconnecting water, drain, or electrical connections; prepiped and
located in bypass airstream; with flush-cycle timer and solenoid drain valve.

K. Air-Cooled Condenser: Corrosion-resistant cabinet, copper-tube aluminum-fin coils, direct-

drive centrifugal fans with motors with internal overload protection; capacity control to
minus 29 deg. C.

L. Air-Cooled Condenser: Corrosion-resistant cabinet, copper-tube aluminum-fin coils, direct-

drive propeller fans with motors with internal overload protection; capacity control to minus
34 deg. C.

1. Split System: Provide suction- and liquid-line compatible fittings and refrigerant
piping for field interconnection.

M. Control System: Unit-mounted panel with main fan contactor, compressor contactor,
compressor start capacitor, control transformer with circuit breaker, solid-state temperature-
and humidity-control modules, humidity contactor, time-delay relay, reheat contactor, and
high-temperature thermostat. Provide solid-state, wall-mounted control panel with start-
stop switch, adjustable humidity set point, and adjustable temperature set point.

0.7 CONSOLE UNITS

A. Description: Split system consisting of evaporator section for floor or wall mounting and
remote condensing section.

B. Evaporator Cabinet: Furniture-grade steel with baked-enamel finish, front access, with
direct-drive centrifugal fans, 2-speed motor, cleanable foam filter.

C. Evaporator Coil: Direct-expansion cooling coil of seamless copper tubes expanded into
aluminum fins, with thermal-expansion valve with external equalizer.

D. Chilled Water Coil: Seamless copper tubes expanded into aluminum fins with modulating
control valve.

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E. Electric-Resistance Heating Coil: Finned-tube electric elements with contactor and high-
temperature-limit switch.

F. Air-Cooled Condenser: Corrosion-resistant cabinet containing compressor, copper-tube

aluminum-fin coils, direct-drive centrifugal fans with motors with internal overload
protection; capacity control to minus 29 deg. C.

G. Air-Cooled Condenser: Corrosion-resistant cabinet containing compressor, copper-tube

aluminum-fin coils, direct-drive propeller fans with motors with internal overload
protection; capacity control to minus 34 deg. C.

0.8 FLOOR STANDS

A. For computer-room raised access flooring applications, provide floor mounted computer-
room air-conditioning units with factory matched, seismic floor stands. Coordinate size and
height of floor stands with computer-room raised access flooring installation.

PART 3 - EXECUTION

0.1 EXAMINATION

A. Examine area for compliance with requirements for installation tolerances and other
conditions affecting performance of units. Do not proceed with installation until
unsatisfactory conditions have been corrected.

B. Verify that flooring system is ready to receive work and opening dimensions are as
indicated on Shop Drawings.

C. Verify that ceiling system is ready to receive work and opening dimensions are as indicated
on Shop Drawings.

D. Verify that power supply is available and of the correct characteristics.

0.2 INSTALLATION

A. Install units according to manufacturer's written instructions.

B. Install units level and plumb.

C. Install air-cooled condenser on vibration isolation.

0.3 CONNECTIONS

A. Piping installation requirements are specified in other Division 15 Sections. Drawings

indicate the general arrangement of piping, fittings, and specialties. The following are
specific connection requirements:

1. Install piping to allow service and maintenance.

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2. Water and Drainage Connections: Conform to applicable requirements of

Division 15 Sections. Provide adequate connections for water-cooled units,
condensate, and humidifier flushing system.
3. Condenser Water Piping: Conform to applicable requirements of Division 15 Section
"Hydronic Piping." Provide shutoff valves in water inlet and outlet piping on water-
cooled units.
4. Refrigerant Piping: Conform to applicable requirements of Division 15 Section
"Refrigerant Piping." Provide shutoff valves and piping.

B. Electrical: Conform to applicable requirements in Division 16 Sections.

C. Ground equipment.

1. Tighten electrical connectors and terminals according to manufacturer's published

torque-tightening values. Where manufacturer's torque values are not indicated, use
those specified in UL 486A and UL 486B.

0.4 ADJUSTING

A. Set initial temperature and humidity set points.

0.5 CLEANING

A. After completing system installation, including outlet fittings and devices, inspect exposed
finish. Remove burrs, dirt, and construction debris, and repair damaged finishes including
chips, scratches, and abrasions.

0.6 COMMISSIONING

A. Engage a factory-authorized service representative to perform startup service and report

results in writing:

B. After installation, check the following:

1. Components are not damaged.

2. Unit is level.
3. Drain pan and drain line are installed correctly.
4. Vibration isolation and flexible connections are installed correctly.
5. Makeup water is connected.
6. Humidifier water piping is connected.
7. Ductwork is connected.
8. Bearings are lubricated.
9. Filters are installed and clean.

C. Start unit according to manufacturer's written instructions.

1. Complete manufacturer's startup checks.

D. After starting and performance test, replace filters with new, clean filters and flush
humidifier.

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0.7 DEMONSTRATION

A. Engage a factory-authorized service representative to train the Employer's maintenance

personnel to adjust, operate, and maintain computer-room air-conditioning units. Refer to
Division 1 Section "[Demonstration and Training] [Closeout Procedures]."

1. Schedule at least four (4) hours of training.

END OF SECTION 15783

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