Parametric Study On Cement Treated Aggregate Panel Under Impact Load

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archives of civil and mechanical engineering 18 (2018) 622–629

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Original Research Article

Parametric study on cement treated aggregate panel


under impact load

Saima Ali a, Xuemei Liu a,*, David Thambiratnam a, Sabrina Fawzia a,


Yuantong Gu b, Jun Wu c, Alex Remennikov d
a
School of Civil Engineering & Built Environment, Queensland University of Technology, Brisbane, QLD 4001
Australia
b
School of Chemistry, Physics & Mechanical Engineering in Queensland University of Technology, Brisbane, QLD 4001
Australia
c
College of Urban Railway Transportation, Shanghai University of Engineering Science, Shanghai 200336, China
d
School of Civil, Mining & Environmental Engineering, Wollongong, NSW 2522 Australia

article info abstract

Article history: The cement treated aggregate (CTA) is increasingly used as base or sub-base layer for pavement
Received 15 June 2017 to withstand various traffic and dynamic loads. Under extreme events, the CTA layer of the
Accepted 3 October 2017 pavement is expected to absorb significant amount of impact energies subjected to different
Available online loading conditions including accidents, mobile vehicles, heavy aircrafts, machinery, or even
terrorist attack. However, no research has been found on the resistance of CTA under drop
Keywords: weight impact load. To fill up this gap, a detailed study was carried out to investigate the impact
Cement treated aggregate resistance of CTA under impact loading through both experimental and finite element analysis
Deflection (FEA). Moreover, detailed parametric studies were carried out based on the validated model to
Drop weight determine the significance of selected key parameters on the impact resistance of CTA.
Impact © 2017 Politechnika Wrocławska. Published by Elsevier Sp. z o.o. All rights reserved.
Finite element analysis

It is used as the stabilized base over the sub-base layer or


1. Introduction
directly the subgrade layer of roadway and runway pavement
[1]. One of the main reasons of preparing bound or treated base
Cement treated material such as like cement treated aggregate layer is to reduce the thickness of the base layer in pavement
(CTA) has been extensively used for infrastructure construc- [2]. However, the increase in thickness of CTA layer is effective
tions such as road, pavement and runway. Generally, 6–12% in reducing the surface deflection of pavement [3]. Numerous
cement of the total mix is added in the mix of cement treated research investigations were carried out to explore the
aggregate. Crushed gravel is usually used and sufficient water properties and behaviour of such introduced treated material.
(water cement ratio around 0.5) is used during the mixing of For example, Lim and Zollinger [4] conducted unconfined
cement treated aggregate. The recommended ranges of uniaxial compression tests on cement treated base material
aggregate sizes of CTA mix and proportion is given in Fig. 1. and measured compressive strength and modulus of elasticity

* Corresponding author.
E-mail address: x51.liu@qut.edu.au (X. Liu).
https://doi.org/10.1016/j.acme.2017.10.002
1644-9665/© 2017 Politechnika Wrocławska. Published by Elsevier Sp. z o.o. All rights reserved.
archives of civil and mechanical engineering 18 (2018) 622–629 623

impact energies under different impact loading conditions like


accidents, vehicles, heavy aircrafts, machinery, or even
terrorist attack. The general performance of the pavement
under impact load depends not only on its individual layer but
also the composite actions.
Therefore, this study aims to investigate the performance
of CTA under impact loading and to find out the key
parameters to affect its impact resistance. The research
outcome can provide knowledge on the dynamic behaviour
of infrastructures using cement treated aggregate, on further
improvement of the safety and service life of the infrastruc-
tures, and also facilitate future research by using accurate
finite element model.
Fig. 1 – Gradation curve of aggregates.

2. Experimental investigation
of few mixtures. Furthermore, Lim and Zollinger [4] developed
a single equation to establish a relationship between the 2.1. Materials and specimens
compressive strength and modulus of elasticity of the mixture
which was not dependent on the aggregate types or sizes. Experimental investigation was carried out on a CTA panels
Furthermore, field investigation using several devices was with a dimension of 490 mm  490 mm  300 mm. The panel
carried out by Guthrie [5] to measure the early-age strength of was prepared with crushed aggregates by adding 9% cement of
cement stabilized material. the total mix and cured for 28 days before testing. The
Again, Davis et al. [6] identified the significance of maximum aggregate size used in the mix was 20 mm. The
components of CTA in varying its compressive strength. Davis different aggregates used in the mix of CTA with maximum
et al. [6] found the effect of mineralogy and pH of the aggregate size is given in Table 1. In addition, Fig. 1 shows the gradation
and also the fine content as significant in increasing the curve of the aggregates which remains in the standard
compressive strength of CTA mixture. Xuan et al. [7] reviewed gradation range [10] for CTA material. Gradation curve was
the influence of components of CTA on tensile strength of CTA used to assess the particle distribution size of the CTA mix. The
where the tensile strength was in correlation with compres- upper limit and lower limit implies the maximum and
sive strength. Few research works were also conducted to minimum percent passing at corresponding sieve size as
study the influence of the cement content and coarse per [10] and test curve is the gradation curve of the aggregates
aggregate content in the CTA mix to improve the properties used in the CTA mix.
of CTA base layer. For instances, Wang et al. [8] found the Before conducting impact test at 28 days, the compressive
minimum shrinkage when 3–4% cement was used in the CTA and flexural tensile strengths of the CTA were tested
mix. Shrinkage of CTA was found to increase with the increase accordingly. Fig. 2(a) and (b) show the test set-up of uniaxial
of cement content and consequently the probability of the compression test and third point bending test respectively.
cracking increases [8–10]. Li-qun and Ai-min [11] also inferred Uniaxial compression tests were conducted on five CTA
that large amount of coarse aggregate in the CTA mix is cylinders at 100 mm in diameter and 200 mm in height as
favourable in reducing the shrinkage. However, excessive per AS1012.2:2014. The cylinders were tested using hydraulic
coarse aggregate content reduces the optimum moisture compressive machine at a loading rate of 1 mm/min (Fig. 2(a)).
content and thereby reduce the compressive strength of Two linear variable differential transformers (LVDT's) were
cement treated aggregate. Moreover, studies [12,13] were also use at the opposite two sides of the cylinder to measure the
carried out to understand the effect of using recycled aggregate average displacement under the applied compressive loads.
in CTA mix and effectiveness was found in enhancing the Digital data acquisition system was used to record load and
mechanical properties of CTA by introducing recycled aggre- displacement data. The stress strain curve (Fig. 3(a)) was
gate. On the other hand, the use of crushed clay brick as plotted based on the measurement. The average scattering or
aggregate in the CTA mix was found to reduce the compressive deviation of result was found around 2%.
strength and tensile strength of the mix [14,15]. In addition, the
introduction of steel fibre (maximum 1.5%) was found effective
in reducing the crack and increasing the fatigue life of CTA [16].
As mentioned above, the studies were conducted on CTA to Table 1 – Aggregates in the mix of cement treated
aggregate.
explore its mechanical properties and to find the influence of
aggregate type, aggregate content and cement content in Aggregate Amount Maximum aggregate size
varying the mechanical properties. The information helps to (kg/m3) (mm)
understand the behaviour of CTA under static load condition. W3 gravel 1.65 20
However, the main use of CTA is in the pavement structure 10 mm gravel 1.25 10
which frequently subjects to dynamic loading like from the W6 gravel 0.5 2.36
traffic. To serve as the base layer of road or runway pavement, W6.5 sand 0.5 1.18
W9 sand 1 0.425
CTA layer is expected to be able to absorb significant amount of
624 archives of civil and mechanical engineering 18 (2018) 622–629

Fig. 4 – Schematic diagram of drop weight impact test on


CTA panel.

Third point bending tests were conducted on three CTA


beams with cross-sectional dimension of 100 mm  100 mm
and at a length of 350 mm as per ASTM C78/C78M-16 (Fig. 2
(b)). The loading rate was 1 mm/min. The load and
Fig. 2 – Tests on cement treated aggregate (CTA) for displacement results were recorded by the digital acquisi-
mechanical properties, (a) uniaxial compression test and tion system. The tensile stress strain curve (Fig. 3(b)) was
(b) third point bending test. obtained and the average scattering or deviation of result
was at about 5%.
With the properties of materials obtained from the above
tests, the panel specimens were tested under drop weight
impact load after cured for 28 days. Fig. 4 illustrates the set-up
of the drop weight impact test. It can be seen a rectangular
drop mass of 590 kg with an indenter at the bottom was used to
exert the impact. The dimension of the drop mass was 1 m by
0.9 m and the diameter of the indenter was 100 mm. The drop
height of the mass was fixed at 1.5 m and the impact velocity
was 5.42 m/s.

2.2. Test results

The obtained average compressive strength and tensile


strength was 19 MPa and 0.82 MPa, respectively. The average
scattering or deviation for the compressive strength and
tensile strength was at around 2% and 5%, respectively.
After the drop weight impact load, the panel specimen was
crushed instantly after the impact and divided into several
pieces when the drop mass hit the top surface of the specimen.
The obtained maximum deflection of CTA panel before failure
from the experiment was found to be 13 mm under the impact
load with an impact velocity at 5.42 m/s. The crushed core
resembled the shape of cone and panel was broken into pieces
after the formation of major cracks throughout the specimen.
Fig. 5 illustrates the failed CTA panel after the drop weight
impact test.

3. Finite element model

Fig. 3 – Stress–strain curve of cement treated aggregate, (a) Finite element model was established for the CTA panel using
compression and (b) tension. ABAQUS to simulate its dynamic behaviour under impact load.
archives of civil and mechanical engineering 18 (2018) 622–629 625

The CTA was modelled with 8-node linear brick elements


(C3D8R) with reduced integration and hourglass control.
Concrete damage plasticity model available in ABAQUS/
Explicit was used to simulate the elasto-plastic behaviour of
the specimen. The stress strain curves (Fig. 3) of the material
were used as the constitutive model of the material. Dynamic
impact load usually imposes high strain on materials and so
strain rate effect was considered in the simulation steps.
Table 2 shows the mechanical properties of the CTA which was
used in the FE model.
The overall mesh size of CTA was selected as 10 mm. The
steel impactor was also modelled as solid body and was
Fig. 5 – Failure of cement treated aggregate panel after composed of 8-node linear brick elements (C3D8R) with
impact test. reduced integration and hourglass control. Standard elastic
and plastic properties of steel was provided and overall mesh
size was selected as 5 mm. The total number of finite elements
Table 2 – Mechanical properties of cement treated and nodes were 204,756 and 226,886 respectively. Fig. 6(a) and
aggregate.
(b) shows the symmetric three-dimensional finite element
Parameters Value model of the CTA panel.
Young's modulus, E (Gpa) 1.2 The mesh size at impact region of CTA (Fig. 6(c)) had
Poisson's ratio, [ 0.24 significant effect in predicting the accurate deflection. There-
Density, r (Kg/m3) 2400 fore, grids were used to make partition and to separate the
Compressive strength, fc (Mpa) 20 loading zone. Mesh convergence study was also conducted
Tensile strength, ft (Mpa) 0.85 and 5 mm mesh size with 8-node linear brick elements
Dilation angle 36
(C3D8R) was found to be appropriate for the impact region
Eccentricity 0.1
of the specimen.

Fig. 6 – Finite element model of CTA panel with impactor (a) three-dimensional model, (b) FE meshing, (c) FE meshing at
impact region.
626 archives of civil and mechanical engineering 18 (2018) 622–629

General contact algorithm was used to define the interac-


tion of impactor and the CTA panel. Pinned support condition 4. Parametric study
was applied at the bottom of the model. Symmetric support
condition was provided on two sides of the panel model and Parametric studies were conducted using the above validated
the other two sides were not restrained. Two vertical faces of model to evaluate the effects of different parameters on the
the quarter of drop mass or impactor was also provided response of CTA model under impact loading. More impor-
symmetric boundary condition. The total surface of the tantly, the parametric studies were conducted to understand
impactor was assigned an impact velocity of 5.42 m/s to the significance of different parameters in influencing the
simulate the real test condition. The impact velocity was maximum deflection of layers composed of light cementitious
applied by using predefined velocity option which is available material. The selected parameters include impact drop height
in ABAQUS/Explicit. (h), width to thickness ratio (b/t) of CTA panel (dcta), percentage
The maximum top surface deflection obtained from the FE of cement in the CTA (r), boundary condition (b/c) of the
analysis using the model established above was found to be specimen.
14.4 mm, which is slightly higher than the experimental
results. With the difference at 10.8%, it can be concluded that 4.1. Effect of drop height (h)
the finite element model can accurately predict the deflection
performance of the CTA panel under impact load. In addition, The drop height (h) of the impactor as shown in Fig. 2 was
the failure mode of CTA panel from FE analysis at 0.01 s shows selected as 1 m, 1.5 m and 2 m for the 3D model of CTA with
the crushing of the panel at the impact zone. And dispersion of constant impact mass (M) of 590 kg to investigate the influence
the stress in diagonal direction was found from the centre of h on the deflection of CTA under impact load. Fig. 8
throughout the panel (Fig. 7(b)). compares the deflection time histories of the CTA panel under
The failure mode obtained from FE analysis (Fig. 7(b)) was impact load from the impactor falling down from different
found similar with the test result obtained from high-speed drop heights (h).
video camera footage (Fig. 7(a)). The stress dispersed in the Fig. 8 shows that deflection of CTA panel increases with the
drop-weight impact test in diagonal direction from centre and increase of h varying from 1 m to 2 m. The maximum
similar trends were found from the FE analysis. Therefore, it is deflection also occurred earlier with minimum h due to short
confirmed that the FE model developed in this study was in travel time of impactor. The maximum deflections were
good agreement with the test results and such validated model 10 mm, 16 mm and 22 mm for drop height of impactor 1 m,
was then used to conduct intensive parametric studies. 1.5 m and 2 m respectively. The maximum deflection was
increased by 37% when h was varied from 1 m to 1.5 m whereas
an increase of 27% was found when h was increase from 1.5 m
to 2 m. Therefore, the effect h in accelerating deflection can be
considered as significant.

4.2. Effect of width to thickness ratio (b/t)

Different width to thickness ratios (b/t) of the CTA panel


dimension was selected to study the significance of geometry
on the performance of CTA under drop weight impact load.
The thickness of CTA panel was fixed at 300 mm following the
standard base thickness of pavement and the area of the
square panel was varied. The width to thickness ratio (b/t) for this
study was selected as 1.63, 3.33 and 6.67. The compressive

Fig. 7 – Failure modes of CTA obtained by (a) experiment, Fig. 8 – Effect of drop height (h) of impactor on the deflection
and (b) FE analysis. of CTA under impact load.
archives of civil and mechanical engineering 18 (2018) 622–629 627

Fig. 9 – Effect of b/t of CTA on the deflection of CTA under


impact load.

Fig. 10 – Effect of cement content (r) on the deflection of CTA


under impact load.

strength of CTA was 20 MPa and modulus of elasticity was


1.2 GPa. The mass density (Md) of the impactor was 7650 kg/m3
and the applied impact velocity was 5.42 m/s as obtained in the when r was varied from 6% to 9%, and it was further reduced by
experimental study. Fig. 9 shows the variation of the deflection 25% when r was further increased from 9% to 12%. With high r
time history of different panel with different width to at 12%, the panel can soon achieve its peak deflection and then
thickness ratio (b/t). the deflection starts to drop down. This could be due to the
From Fig. 9, it was found that the effect of width to increased impact resistance of the specimen because of the
thickness ratio of the panel was found significant in influenc- high r which could improve the mechanical properties of the
ing the deflection of the panel. With b/t at 1.63, much higher CTA including the energy absorption capacity, by providing
deflection was found on the panel and the deflection increase the stronger bonds in-between the aggregates acting more like
rate was also higher than other specimens. Similar trend in to concrete.
displacement history was found for the b/t of 3.33 and 6.67. The
graph shows that the rise and then drop down of the deflection 4.4. Effect of boundary condition (K)
happened quickly with these two b/t of the modelled panel due
to more surface area and better resisting capability of the panel Different boundary conditions (K) of the CTA panel were also
compared with the one with low b/t at 1.63. However, it needs considered to understand their influence on the deflection
to be noted that with b/t increased from 3.33 to 6.67, a slight time history of the panel under impact load to provide design
increase in deflection was obtained. The maximum deflections guidance in this regards. Three different boundary conditions
were found as 16 mm, 9 mm and 10 mm for b/t of 1.63, 3.33 and (K) were considered here including pin support at the bottom
6.67 respectively. The maximum deflection was reduced by (K1), pin support at bottom and four sides of the panel (K2), and
44% when the b/t was varied from 1.63 to 3.33 whereas an fixed support at bottom and four sides of the panel (K3) as
increase of 10% was found when the b/t was increased from given in Table 3.
3.33 to 6.67. The results indicate that there could be an Fig. 11 presents the deflection time history of the CTA panel
optimum b/t ratio for the CTA to resist impact loads, and the b/t with different boundary conditions (K) under drop weight
could be around 3. impact load. The curves in Fig. 11 indicate that the highest
deflection occurred to the CTA panels where only the bottom
4.3. Effect of cement content (r) was pinned (K1). A significantly fall down in deflection (about
43%) was found when the boundary condition was changed
Cement was added in CTA in three different percentages (6%, from free sides support (K1) to pin (K2) and fixed sides (K3)
9% and 12%) and mechanical properties were measured to support. It is also found that the deflection time history profile
understand the influence of cement percentage on the impact for the panel with the other two boundary conditions (K2 & K3)
resistance of CTA under drop weight impact load. The was very similar to each other, regardless pin support or fixed
thickness of CTA was 300 mm for all models. Fig. 10 presents support around the panel.
deflection time histories of CTA panels with using different The obtained maximum deflection was found to be
cement content ranging from 6% to 12%. 16.5 mm, 10 mm and 9.5 mm for free side support (K1), pin
Fig. 10 shows that the cement content incorporated into
CTA significantly affect the deflection of CTA panel. A sharp
increase in deflection with time was found when 6% cement
was added into cement treated aggregate. With further Table 3 – Type of selected boundary condition.
increase the usage of cement content (r) to 9%, or even 12% Type of boundary condition Sign
the increase of deflection with time became smoother or even
Bottom pinned K1
reduced. The maximum deflection was found to be 33 mm,
Bottom and side pinned K2
16 mm and 12 mm corresponding to 6%, 9% and 12% for r,
Bottom and side fixed K3
respectively. The maximum deflection was reduced by 52%
628 archives of civil and mechanical engineering 18 (2018) 622–629

condition (K). Based on the analysis, design guidelines were


provided for consideration and the below conclusions can be
drawn:

 The drop height (h) of the CTA panel can be considered as


significant within the selected ranges.
 The increase in the width to thickness ratio (b/t) of CTA
model was found effective to reduce the deflection up to
certain ratio (b/t = 3.33), above which with the further
increase of b/t ratio the deflection would increase.
 The increase in cement content (r) for proportioning CTA
was found to be effective in reducing the deflection of the
panel under impact load and could significantly improve the
impact resistance of the material.
 Providing certain restraints either pin (K2) or fixed support
(K3) around the specimen could improve the impact
Fig. 11 – Effect of boundary conditions (K) on the deflection resistance and decrease the deflection considerably under
of CTA under impact load. impact load.

Ethical statement
side support (K2) and fixed side (K3) support, condition
respectively. The graph also shows that restraining the panel
specimen could quickly lead to the occurrence of peak Authors state that the research was conducted according to
deflection and then gradually decrease the deflection on the ethical standards.
surface.

Funding
4.5. Summary

Based on the above analysis, the following considerations may School of Civil Engineering and Built Environment of Queens-
be taken to effectively employ CTA into infrastructures which land University of Technology and National Natural Science
may be subjected to impact load. The potential impact load Foundation of China.
needs to be carefully considered as this will significantly
influence the behaviour of the material under impact load. The
increase in drop height can increase the deflection of CTA Acknowledgments
exponentially. The increase in the mass or falling object could
induce linear increase in deflection of cement treated aggre- The authors would like to thank School of Civil Engineering
gate. The width to thickness ratio of CTA panel at around 3.33 and Built Environment of Queensland University of Technolo-
could be considered to be the optimum dimension to achieve gy (QUT) for providing scholarship for the first author. The
the best performance to resist impact load. To design protective authors would also like to thank University of Wollongong and
infrastructures using cement treated aggregates, higher dosage National Natural Science Foundation of China (No. 51508294)
of cement content such as 12% of cement may be considered for for providing support to carry out this work.
proportioning to achieve the higher resistance to impact load.
Appropriate construction methods could be considered in
order to obtain the optimum performance of the cement references
treated aggregates in resisting impact load by providing
restraints on the sides and bottom of the CTA panel.
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