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Kemsa Rubber Fender
Kemsa Rubber Fender
THE COMPANY
PT KEMENANGAN was established in 1954 in Jakarta, as a national trading company specializing
in the marine – related products and equipments. Since then the company has grown and occupies
20,000 square metres workshop with complete production facilities in Cileungsi, a suburb of Jakarta.
At this moment, besides the steel fabrication etc., we are producing rubber product for marine and
other industries such as rubber fender, warehouse bumper, expansion joint, etc.
A good fender has the high capability to store and absorb energy, as nature of such fender is viscous.
Outside pressures to the fender generally can cause the rubber fender strained. However, in the case
of high quality fender, because of its viscosity the possibility of being strained will be delayed.
Design of our fender is directed to the ability of energy absorption and against high impact of
collision, as the fender has the reaction in the relatively low and it is designed with a careful thought
on the type, weight, speed and the mooring angle of the boat ship.
With the sufficient support of Research & Development and based on JIS, ASTM and ISO Standard,
also of the machinery and complete equipment, PT KEMENANGAN develops marine fenders,
which have the quality, economics, durability and can be utilized in general application. To name but
few, the type of fender we produce as following :
In this brochure you can find some information needed in selection fender, in order that your choice
is the best one to have a fender that is efficacious, and able to stand exposure to the weather and sea
environment. Further, it is easy to be installed.
OTHER PRODUCT
Expansion joint for pipe, Expansion joint for bridge/building, Bearing pad, Warehouse bumper, Speed
bump, Corner protector, Anti vibration mounting, Rubber mat, etc.
Tensile strength
91%
of original value JIS K6301 ISO 188
After Elongation Aging test through air heating ASTM D573
Aging 70°C, 96 hours BS903 A19
+4
Hardness
from original value
JIS K6251
ASTM D1149
Ozone Resistance No Crack 40°C, 50 pphm
BS903 A43
20% strain, 48 hours
S
I
J
D
E
K N
C B C
M
A H
P
W View “A”
Q
Standard Dimension of V Fender Unit : mm
SIZE No.of
A B C D E F G S I J K H M N P Q W
HEIGHT LENGTH Bolt
22
1,000 1,100 860 120 400 320 105 58 75 29 130 60 200 30 128 19 12 1 4
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 1,600 680 6
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
200H 2,000 2,100 620 8
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 2,600 785 122. 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,100 715 120 10
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 3,600 672 12
5 5 22
1,000 1,125 865 130 500 410 125 64 90 32 165 75 250 37. 160 20. 15 11/8 4
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 1,625 680 132. 6
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
250H 2,000 2,125 620 8
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 2,625 790 127. 8
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,125 715 132. 10
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 3,625 673 130 12
22
1,000 1,150 870 140 600 490 140 72 105 36 195 90 300 45 192 23 15 11/4 4
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 1,650 685 6
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
300H 2,000 2,150 625 137. 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 2,650 790 140 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,150 715 145 10
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 3,650 674 140 12
22
1,000 1,200 900 150 800 670 165 84 120 42 260 120 400 60 256 31 19 11/2 4
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 1,700 700 6
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
400H 2,000 2,200 635 147. 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 2,700 800 150 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,200 725 10
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 3,700 680 12
22
1,000 1,250 930 160 1,000 840 180 98 140 49 330 150 500 75 320 34 25 13/4 4
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 1,750 715 6
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
500H 2,000 2,250 645 157. 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 2,750 810 160 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,250 730 165 10
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 3,700 685 162. 12
22
1,000 1,300 960 170 1,200 1,010 195 108 160 54 395 180 600 90 384 37 32 2 4
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 1,800 730 6
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
600H 2,000 2,300 655 167. 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 2,800 820 170 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,300 740 10
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 3,800 690 175 12
22
1,000 1,400 1,040 180 1,600 1,340 270 140 260 70 525 240 800 120 501 45 35 21/2 4
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 1,900 770 6
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
800H 2,000 2,400 680 8
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 2,900 845 182. 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,400 760 180 10
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 3,900 705 187 12
22
1,000 1,500 1,100 200 2,000 1,680 290 140 300 70 655 300 1,000 150 626 49 35 21/2 4
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1,500 2,000 800 6
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
1000H 2,000 2,500 700 8
5 22 22 22 22 22 22 22 22 22 22 22 22 22 22
2,500 3,000 865 202. 8
22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,000 3,500 775 200 10
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
3,500 4,000 900 10
Rate Performance
Rate
30 CA
Energy Absorption
CB
Reaction Force
20
5.0
CA 4.0
CB
10 3.0
2.0
1.0
0 5 10 15 20 25 30 35 40 45 50 0
Deflection %
40
CA
Energy Absorption
Reaction Force
30 CB
CA
6.0
20
CB
4.0
10
2.0
0 5 10 15 20 25 30 35 40 45 50 0
Deflection %
H
E G
W
B
C
A
I J K K J I
M
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22 22
22 22 22 22 22 22 22 22 22 22
1,500 950 - 2,200
22 22 22 22 22 22 22 22 22 22
1000 H 2,000 600 1,200 2,700
22 22 22 22 22 22 22 22 22 22 22
2,500 850 3,200
22 22 22 22 22 22 22 22 22 22 22
3,000 500 3,700
22 22 22 22 22 22 22 22 22 22 22
3,500 " 750 4,200
Rate Performance
30 CA
Energy Absorption
CB
Reaction Force
20
5.0
CA 4.0
CB
10 3.0
2.0
1.0
0 5 10 15 20 25 30 35 40 45 50 0
Deflection %
(Ton-M)
(Tons)
Reaction Forc
150 e 150
Energy Absorption
Reaction Force
100 100
tion
50 orp 50
Abs
r gy
Ene
0
0 10 20 30 40 50 52.5 55
LENGTH AS REQUIRED
KDF TYPE
ØD
ØC
H
ØE
ØF
I JXN J I
K8F Fender
A C
bar
C
A
2500
B
ØD
A
ØC F E GxN G G F
b
Ab
A
p
A p
A Ap p
A
q
A
L
A
SIZE ØD Ø D1 a b P q
Method of Installation
A-A SECTION
Groove
Inside Covered with
rubber hose
Chain
Shackle
Shackle
Chain Turn buckle
CHAIN
SIZE OF FENDER SHACKLE TURNBUCKLE
FOR INSIDE FOR GROOVE
Less than Ø 600 Ø 16 Ø 16 SC – 16 Ø 19
Including and over Ø 600 Ø 19 Ø 19 SC – 20 Ø 22
p p p p p q “D2
“D1
L1 “D
850
650 200 150 300
GUIDE RAIL
300
100
150
Ø34
RUBBER LADDER
2120
Detail "A"
200H Rubber Ladder and Joint Ladder
( C type Bolt )
200
BOLT W1"
H.W.L "A"
BOLT W5/8"
JOINT LADDER
1200
L.W.L
50
Ø70
Ø70
Anchor Bolt for New Installations Anchor Bolt for Existing Installations
50
30
90
180
185
270
150 150
150
Ø34
RUBBER LADDER
2100
Detail "B"
150H Rubber Ladder and Joint Ladder
( TS type Bolt )
150
H.W.L "B"
BOLT W7/8"
BOLT W5/8"
JOINT LADDER
1200
L.W.L
50
Ø70
Ø70
Anchor Bolt for New Installations Anchor Bolt for Existing Installations
50
25
85 180
175 235
NEW CONCRETE
P(Hex) R
¨D
¨Q
S"
S"
K
M
E
I A C
H
N
G
J O B
SIZE A B C ØD E F G H I J K L M N O P ØQ S"
KVF 200 H 65 105 40 36 50 185 18 65 50 74 80 33 42 5 14 41 29 1
KVF 250 H 70 110 40 38 75 210 20 75 60 88 95 42 48 5 16 46 34 1-1/8
KVF 300 H 80 125 45 42 85 230 22 85 70 100 110 47 58 5 19 50 37 1-1/4
KVF 400 H 80 130 50 50 100 255 27 95 75 119 126 52 68 6 22 58 43 1-1/2
KVF 500 H 90 140 50 60 100 290 32 110 85 127 145 56 83 6 25 67 49 1-3/4
KVF 600 H 100 165 65 65 120 325 34 130 105 139 165 61 98 6 28 71 52 2
KVF 800 H 105 190 85 80 160 375 45 140 110 195 266 124 134 8 32 95 70 2-1/2
KVF 1000 H 105 190 85 80 160 375 45 140 110 215 306 134 164 8 36 95 70 2-1/2
EXISTING CONCRETE
C
A B
SIZE A B C ØD S"
KVF 200 H 50 210 260 30 1
KVF 250 H 55 245 300 35 1-1/8
KVF 300 H 60 270 330 40 1-1/4
KVF 400 H 75 305 380 45 1-1/2
S"
NEW CONCRETE
P(Hex) R
¨D
¨Q
S"
S"
K
M
E
I A C
H
N
G
J O B
SIZE A B C D E F G H I J K L M N O P Q R S"
KCEF 400 70 95 25 32 50 175 15 65 55 50 81 24 52 5 22 35 25 15 7/8
KCEF 500 75 100 25 36 60 185 18 70 55 60 83 25 53 5 22 41 28 15 1
KCEF 630 75 105 30 38 75 210 20 75 60 65 110 33 72 5 20 46 34 15 1-1/8
KCEF 800 85 120 35 42 80 230 22 85 70 70 117 35 77 5 25 50 36 15 1-1/4
KCEF 1000 85 125 40 50 85 255 27 95 75 80 148 40 102 6 26 58 43 15 1-1/2
KCEF 1150 85 125 40 55 90 290 30 100 80 85 151 43 102 6 28 63 46 25 1-5/8
KCEF 1250 95 140 45 60 110 290 32 110 90 90 153 45 102 6 31 67 49 25 1-3/4
KCEF 1450 100 150 50 70 120 350 36 120 95 100 158 50 102 6 31 77 56 30 2
KCEF 1600 100 150 50 70 120 350 36 120 95 100 158 50 102 6 34 77 56 30 2
KCEF 1700 105 165 60 75 125 375 40 135 110 110 165 55 102 8 40 85 63 30 2-1/4
KCEF 2000 125 190 65 80 130 430 45 150 125 116 165 58 102 8 40 95 70 40 2-1/2
KCEF 2250 125 190 65 80 130 430 45 150 125 120 195 60 127 8 43 95 70 40 2-1/2
KCEF 2500 125 190 65 80 130 430 45 170 125 125 202 65 127 10 50 95 70 50 2-1/2
KCEF 3000 135 210 75 95 135 510 55 190 145 140 207 70 127 10 55 110 84 50 3
EXISTING CONCRETE
C
A B SIZE A B C ØD S"
KCEF 400 50 200 250 25 7/8
KCEF 500 60 215 275 30 1
KCEF 630 60 250 310 35 1-1/8
KCEF 800 70 270 340 40 1-1/4
S"
D (Hex) L
G
W"
W"
¨Q
¨K
S
M
F
H
C
R
A B
N P U
I
E J
O
W” A B C D E F G H I J K L M N O P Q R S T U V
7/8 15 65 55 35 50 80.5 24 52 4.5 21.5 25 15 76 70 95 25 32 6 65 50 6 175
1 18 70 55 41 60 82.5 25 53 4.5 21.5 28 15 78 75 100 25 36 6 70 55 6 185
1 1/8 20 75 60 46 65 109.5 33 72 4.5 19.5 34 15 105 75 105 30 38 6 75 60 9 210
1 1/4 22 85 70 50 70 116.5 35 77 4.5 24.5 36 15 112 85 120 35 42 6 80 65 9 230
1 1/2 27 95 75 58 80 148 40 102 6 26 43 25 142 85 125 40 50 6 85 70 9 255
1 5/8 30 100 80 63 85 151 43 102 6 28 46 25 145 85 125 40 55 6 90 75 12 290
1 3/4 32 110 90 67 90 153 45 102 6 31 49 30 147 95 140 45 60 8 110 85 12 290
2 36 120 95 77 100 158 50 102 6 31 56 30 152 100 150 50 70 8 120 95 12 350
2 36 120 95 77 100 158 50 102 6 34 56 30 152 100 150 50 70 8 120 95 12 350
2 1/4 40 135 110 85 110 165 55 102 8 40 63 30 157 105 165 60 75 8 125 100 16 375
2 1/2 45 150 125 95 116 165 58 102 8 40 70 40 160 125 190 65 80 8 130 105 16 430
2 1/2 45 150 125 95 120 195 60 127 8 43 70 40 187 125 190 65 80 8 130 105 16 430
2 1/2 45 170 125 95 125 202 65 127 10 50 70 50 192 125 190 65 80 8 130 105 16 430
3 55 190 145 110 140 207 70 127 10 55 84 50 197 125 210 75 95 8 155 120 19 510
TENSION CHAIN
CELL FENDER
KCEF TYPE
WEIGHT CHAIN
CHAIN BRACKET
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“J” ANCHOR BOLT
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WASHER
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CHAIN ADJUSTER
“U” ANCHOR
SHEAR CHAIN
FRONTAL FRAME