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re our success. Our customers are our success.
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 A D

B C

DI

EGL
F

STANDARD SIZE AND DIMENSIONS *

DIMENSION DRIVE SUPPORT ** GRINDING WEIGHT WEIGHT WEIGHT OF MILL DIMENSIONS ACC. TO SKETCH
Di x EGL POWER MEDIA WEIGHT RUBBER LINING STEEL LINING without lining
{m} {kW} {kg} {kg} {kg} {kg} A {mm} B {mm} C {mm} D {mm} E {mm} F {mm} G {mm}

1,80 x 2,75 90 RB 10.000,00 3.670,00 8.230,00 16.770,00 3.835 340 530 1.360 1.320 3.565 5.230

2,00 x 3,00 132 RB 14.800,00 4.785,00 10.735,00 19.265,00 4.120 355 555 1.710 1.426 3.740 6.187

2,20 x 3,25 160 RB 19.500,00 5.670,00 12.780,00 25.220,00 4.660 370 585 1.700 1.538 4.150 6.730

2,40 x 3,50 250 RB 23.500,00 6.300,00 14.125,00 30.875,00 4.764 400 650 2.050 1.705 4.645 7.250

2,60 x 4,00 355 RB 31.780,00 7.760,00 17.410,00 46.950,00 5.265 410 650 2.190 1.781 4.880 7.860

2,80 x 4,25 450 RB 38.970,00 8.830,00 19.800,00 57.700,00 5.505 400 670 2.295 1.838 5.075 8.190

3,00 x 4,50 630 RB 48.220,00 10.120,00 22.700,00 71.300,00 6.020 630 780 2.440 2.029 5.655 9.220

3,20 x 4,75 710 RB 58.200,00 11.440,00 25.650,00 74.350,00 6.270 735 785 2.188 5.985 5.985 9.690

3,40 x 5,25 900 RB 72.970,00 13.380,00 30.015,00 84.985,00 6.970 740 900 2.790 2.298 6.350 10.520

3,60 x 5,50 1.120 RB 86.050,00 14.890,00 33.395,00 91.605,00 7.240 735 900 2.880 2.342 6.455 10.860

3,80 x 5,75 1.400 RB 100.600,00 16.475,00 36.950,00 95.050,00 7.470 735 910 3.005 2.496 6.925 11.235

4,00 x 6,00 1.600 RB 116.700,00 18.100,00 40.600,00 114.400,00 7.760 875 920 3.130 2.661 7.050 11.765

4,20 x 6,25 1.890 RB 134.400,00 19.850,00 44.512,00 150.490,00 8.110 860 980 4.050 2.727 7.195 13.020

4,40 x 6,50 2.200 RB 153.800,00 21.670,00 48.600,00 156.400,00 8.560 780 1.080 3.380 2.805 7.385 12.720

4,60 x 6,75 2.580 RB 175.030,00 23.570,00 52.870,00 177.130,00 8.810 880 1.080 3.600 3.112 8.025 13.290

4,80 x 7,25 3.050 SB 205.156,00 26.234,00 58.840,00 213.900,00 10.070 1.200 1.460 3.950 3.029 8.090 15.220

5,00 x 7,50 3.815 SB 230.757,00 28.300,00 63.490,00 292.400,00 10.370 1.175 1.495 4.155 3.104 8.445 15.700

5,20 x 7,75 4.000 SB 258.395,00 30.390,00 68.170,00 316.900,00 10.620 1.175 1.495 4.245 3.205 9.110 16.040

5,40 x 8,00 4.500 SB 288.145,00 32.650,00 73.220,00 364.950,00 11.270 1.075 1.705 4.300 3.280 9.270 16.645

5,60 x 8,50 5.300 SB 329.788,00 35.870,00 80.450,00 410.280,00 11.770 1.175 1.715 4.450 3.581 10.060 17.395

5,80 x 8,75 5.970 SB 364.720,00 38.310,00 85.930,00 460.900,00 12.020 1.155 1.745 4.657 3.658 9.718 17.870

6,00 x 9,00 6.800 SB 402.025,00 40.550,00 91.000,00 533.050,00 12.270 1.325 1.725 4.800 3.808 6.243 18.395
* Other Ball Mill Dimensions on request!
** RB ... Roller Bearing / SB ... Sliding Bearing
 GRINDABILITY – HOW TO DETERMINE AND USE IT MILL POWER CAN BE ESTIMATED FROM THE
The Bond formular permits rapid, accurate power calculation and selection FOLLOWING BASIC INFORMATION:
of the most economically sized machines. The theory was based upon
factual data compiled and correlated from several thousand laboratory
tests and was confirmed in the field from actual operating data.
1. Material Name.
THE QUANTITY OF SIZE REDUCTION IS PROPORTIONAL TO THE 2. Work Index (kWh/t).
WORK REQUIRED TO ACCOMPLISH THAT REDUCTION.
3. Feed size (microns).
EACH MATERIAL HAS A DIFINITE WORK INDEX (Wi). 4. Product size (microns).
EACH MILL SIZE HAS A DEFINITE RATED POWER. 5. Capacity (tons/hour).
6. Is mill feed crushed in open or closed circuit.
The Bond formular yields the work required to reduce a material, of known
Wi, from an infinitely large size to the desired product size, 7. Is mill feed prescreened or classified to remove
less the work required to reduce the same material to its present feed product size material.
size from an infinite size. The result work (W), measured in kWh/t,
indicates the overall energy requirement to reduce the material, of known 8. Type of Mill and type of circuit desired.
Wi, from present feed size to the desired product size.

WORK INDEX CURVES (FEED OR PRODUCT) 80% PASSING EXAMPLE

1,0 100,0 10.000,0 Feed Material: Iron Ore

100,0 Feed Quantity: 50 t/h
Work Index acc. to Bond: 14,02 kWh/t
Feed Size F80: 3.000 µm
Product Size P80: 60 µm

Dry grinding in closed circuit

Values from table:

WF = 2,8 kWh/t
WP = 19,0 kWh/t
WP = 19,0 W = WP – WF = 19,0 – 2,8 = 16,2 kWh/t

Ball Mill Power requirement

kWh/t

10,0 P = W x Q xEFT
P = 16,2 x 50 x 1,3 = 1053 kW

Therefore a ball mill ø 3,6 x 5,5 m can be

selected.

Wi = 15 Wi = 100
Wi = 90
WF = 2,8 Wi = 80
Wi = 10 Wi = 70
Wi = 60
Wi = 3 Wi = 25
Wi = 50
Wi = 20
Wi = 40
Wi = 5 Wi = 35

1,0
1,0 60 100,0 3.000 10.000,0
Wi = 30

Material size in microns

WORK INDEX FOR VARIOUS MATERIALS (AVERAGE) DIAMETER EF3

W = WP – WF
MATERIAL „Wi” {kWh/t} MATERIAL „Wi” 0,8 1,250
W = Work in kWh/t 0,9 1,221
Bauxite 13,88 Limonite 10,07
Wi = Work index of material as derived from laboratory Cement clinker 14,77 Magnetite 13,78
1,0 1,195
tests or empirical data Cement raw material 11,78 Taconite 18,31 1,1 1,173
P = 80% passing point of product screen analysis in microns Chrome Ore 10,58 Lead Ore 12,71 1,2 1,153
F = 80% passing point of feed screen analysis in microns Clay 7,83 Lead-Zinc Ore 13,73 1,3 1,134
Coal 14,45 Limestone 12,27 1,4 1,118
Coke 23,66 Manganese Ore 14,21
P = W x Q x EFT Coke, Petroleum 58,38 Magnesite 16,28
1,5 1,102
1,6 1,088
Copper Ore 14,70 Molybdenum Ore 12,86
P = Actual Grinding Power in kW Diorite 21,38 Nickel Ore 14,66 1,7 1,075
W = Work in kWh/t Dolomite 15,56 Oil Shale 37,92 1,8 1,063
Q = Quantity in metric tons per hour Feldspar 12,48 Phosphate Rock 14,89 1,9 1,051
EFT = Efficiency Factor Total (acc. EF factors below) Ferroalloys 16,49 Quarz 15,82 2,0 1,041
Fluorspar 13,45 Shale 12,01 2,1 1,030
Gold Ore 16,20 Silicia Sand 23,42
EFFICIENCY CORRECTION FACTORS (EF) Granite 14,84 Silver Ore 18,88
2,2 1,021
Gravel 17,45 Slag 18,25 2,3 1,012
EF1 – Dry Grinding .................................... 1,3 Gypsum Rock 8,99 Tin Ore 13,61 2,4 1,003
EF2 – Open Cercuit ................................... 1, 04 to 1,07 (ø1,2) Iron Ore 14,02 Titanium Ore 12,46 2,5 0,995
EF3 – Diameter Factor ...............................acc. Table Hematite 12,82 Uranium Ore 15,44 2,6 0,987
EF4 – Oversize Feed .................................. 1,0 except when Wi Zink Ore 12,87 2,7 0,980
exceeds 14,0 and/or F exceeds 16 mm (rod) or 4 mm (ball) * 2,8 0,973
PRODUCT GRIND EQUIPMENT (TYPICAL MILL SELECTIONS)
2,9 0,966
EF6 – Reduction Ratio (rod mill) ................1,0 when 20 > Rr < 10 * TYPE OF GRIND PRODUCT TYPE OF MILL 3,0 0,960
EF7 – Reduction Ratio (ball mill) ...............1,0 when Rr > 5,0 * 3,2 0,947
EF8 – Feed Preparation MESH MICRONS 3,4 0,936
Open Cercuit crusher (rod mill only) .............. 1,4 3,6 0,925
Open Cercuit crusher (rod/ball circuit) .......... 1,2
Closed Cercuit crusher (rod mill only) ........... 1,2
Very Coarse 4 - 8 4.750 - 2.360 Peripheral Disch. Rod 3,8 0,914
Coarse 10 - 20 1.700 - 850 Overflow Rod (wet) 4,0 0,9 14
Closed Cercuit crusher (rod/ball circuit) ........1,0
Medium 35 - 200 425 - 75 Diaphragm Ball
4,2 0,9 14
Fine 100 - 325 150 - 45 Overflow Ball
(Diaphr. Ball for Single-
4,4 0,9 14
* Note: if outside above limitations or if rod mill (only) feed is scalped, consult
Stage or Dry Grind) 4,6 0,9 14
Cemtec GmbH.
Very Fine -325 -45 See „fine” above 4,8 0,9 14
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AND
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CEMTEC Cement and Mining Technology GmbH

Stadlgasse 8a, A-4470 Enns, Austria
Tel: +43/7223/83620, Fax: +43/7223/85083
email: info@cemtec.at, http://www.cemtec.at