COM-EF-844-1: Coatings Inspection Report Form

COM-EF-844-1
Coatings Inspection Report Form
Rev. Date Description Author Technology Leader

 09/86   R.A. Doyle (Sponsor)
 09/07   P. Hunter (Sponsor)
 05/09  M. Melancon B. Griffin (Sponsor)
1 07/16 General revision. M. Melancon B. Chaloner-Gill
July 2016 © 19832016 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access
Coatings Inspection Report Form COM-EF-844-1
COATINGS/LININGS INSPECTION REPORT FORM DAILY REPORT

Contractor: Date: Attachments
Project/EWO No.: Chevron Coating/Lining System: DFT Sheet NCR
Location: Company Rep.: Soluble Salts Test
Description: Project Engineer: Anchor Profile Report
Specification/COM Number: Days on Job:
Description of Work Area & Activities Ambient Conditions
Time of Day
Relative Humidity (%)
o o
Dry Bulb Temp.: F C
o o
Wet Bulb Temp.: F C
o o
Surface Temp., Min/Max F C / / /
o o
Dew Point: F C
Wind Direction / Speed / / /
Weather Conditions:
1. Existing Conditions Inspections and Approvals Performed
Steel Concrete Pitting 1. Existing Conditions Inspections Approved Not Approved
New Maintenance Primed 2. Surface Preparation Monitoring Approved Not Approved
Crevices Sharp Edges Welds 3. Surface Cleanliness / Profile Approved Not Approved
Mill Scale Rust Scale 4. Approved to Paint Approved Not Approved
Existing Coating/ Lining 5. Application Monitoring / WFT Approved Not Approved
6. Paint Inspection / DFT Approved Not Approved
Degree of Contamination 7. Final Inspection Approved Not Approved
Chlorides Sulfates Nitrates Non-Conformance Report #
pH Grease Oil Equipment per Application Data Sheet Approved Not Approved
2. Surface Preparation Monitoring 5. Application Monitoring and WFT Measurements

Start: Finish: ft2 m2 Start: Finish: ft2 m2
Solvent Clean Hand Tool Power Wash Primer Intermediate Finish Touch-up
HP Wash psi bar Wet Abrasive Blast Manufacturer: Quantity Mixed:
Abrasive Blast Blast Media Product: Mix Ratio:
o o
Air Supply cfm cmh Blotter Test OK Color: Material Temp.: F C
Nozzle psi bar Abrasive Analysis OK Reducer: Induction Time:
Moisture/Oil Traps OK Equipment Check OK Reducer Batch #: Pot Life:
3. Surface Cleanliness and Profile SSPC/ISO Batch Numbers Application Method
SSPC SP- Surface Preparation Approved A: B: Airless Conventional
SSPC VIS-1 SSPC VIS-3 SSPC VIS-4 A: B: Brush/Roll Plural
ISO 8501 Visual Standard Specified WFT: mils Achieved WFT mils
SA ST Blotter Test OK Continuous Agitation
Other: Coverage: ft2/gallon m2/gallon Reducer Added
Profile Check 6. Paint Inspection / DFT Measurements
Specified mils Achieved mils Coating Inspected:
Magnetic Base mils Press-O-Film Test OK Visual Inspection Pass Fail
4. Approved to Paint DFT Gage Calibrated Yes No Shims NIST Tiles
Surface Clean DFT Measurements High Low
Painted Surfaces Defects Detected Yes No
Minimum Recoat Maximum Recoat Overspray Runs/Sags Pinholes Cracking
Overspray Runs/Sags Pinholes Holidays Damage Other:
Holidays Damage Mileage OK 7. Final Inspection
Other: Coating System Inspected:
Final Inspection Pass Fail
QC Inspector Signature: Date:
July 2016 © 19832016 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 1 of 10
PRESS-O-FILM REPORT
Contractor: Date:
Project/EWO No.: Chevron Coating/Lining System:
Location: Company Rep.:
Description: Specified Anchor Profile:
Inspector: Specification Number:
Location: Location:
Place Tape Here Place Tape Here
Location: Location:
Location: Location:
Location: Location:
Location: Location:
Location: Location:
Location: Location:
Location: Location:
Minimum 3 readings for first 100 ft2 (9.3 m2) and 3 readings for
each additional 1000 ft2 (93 m2).
QC Inspector Signature
Note: All readings must be recorded regardless of results. Date:
SOLUABLE SALTS TEST REPORT

Contractor: Date:
Chloride Nitrate Sulfate Date Location

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Notes:
Maximum Salt Levels

Immersion Service Non-Immersion Service
Chloride (3 μg/cm2) (5 μg/cm2)
2
Nitrate (5 μg/cm ) (10 μg/cm2)
2
Sulfate (10 μg/cm ) (15 μg/cm2)
QC Inspector Signature
Minimum 3 tests per first 1000 ft2 (93 m2), then 1 reading per Date:
each additional 3000 ft2 (279 m2).
DRY FILM THICKNESS MEASUREMENTS REPORT

Contractor: Date:
Dry Film Thickness Gage Calibration Record

Manufacturer: Model: Calibration Standard: Calibration Shims NIST Tiles
Type: Serial #: DFT of Tile/Shim: Gage DFT:
WSE Number: Condition: Gage Adjustment: Calibrated:
Test Location: Average Test Location: Average

Test Spot A 0.00 Test Spot A 0.00 0.00
Test Spot B 0.00 Test Spot B 0.00 0.00
Test Spot C 0.00 Test Spot C 0.00 0.00
Test Spot D 0.00 Test Spot D 0.00 0.00
Test Spot E 0.00 Test Spot E 0.00 0.00
Number Spot Tests: Total Average DFT: 0.00 Number Spot Tests: Total Average DFT: 0.00




Inspector Signature
Date:
HOLIDAY TEST REPORT

Contractor: Date:
Holiday Test
Accept Reject Notes:
Holiday Tester
Manufacturer:
Model:
Calibrated: Yes No
Voltage:
DFT Testing Standard: SP0188 RP0274
100% holiday testing shall be conducted on all internal lined vessels

and pipe, coatings under insulation, and external coatings in immersion
service.
Contract Q/C Signature Date:
NON-CONFORMANCE REPORT
Verbal Notification Date:
Contractor: Date:
Failed Inspection Description Corrective Action Description

Classification of Non-Conformance: Approval Based on Classification: Initials Date

Does not affect the performance of the system. Use As Is Approved:
Can be reworked or repaired to an acceptable condition. Rework/Repair Approved:
Can't be reworked or repaired to an acceptable condition. Reject Approved:
Final Disposition and Approval: Copy Distribution:

Comments:

QC Inspector Signature Date: Chevron Representative Signature Date:

COM-EF-844-1: Coatings Inspection Report Form

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COM-EF-844-1

Coatings Inspection Report Form

Rev. Date Description Author Technology Leader

COATINGS/LININGS INSPECTION REPORT FORM DAILY REPORT

QC Inspector Signature: Date:

Location: Location:

Place Tape Here Place Tape Here

Location: Location:

Place Tape Here Place Tape Here

Location: Location:

Place Tape Here Place Tape Here

Location: Location:

Place Tape Here Place Tape Here

Location: Location:

Place Tape Here Place Tape Here

Location: Location:

Place Tape Here Place Tape Here

Location: Location:

Place Tape Here Place Tape Here

Location: Location:

Place Tape Here Place Tape Here

SOLUABLE SALTS TEST REPORT

Chloride Nitrate Sulfate Date Location

Maximum Salt Levels

DRY FILM THICKNESS MEASUREMENTS REPORT

Dry Film Thickness Gage Calibration Record

Test Location: Average Test Location: Average

Test Location: Average Test Location: Average

Test Location: Average Test Location: Average

Test Location: Average Test Location: Average

Test Location: Average Test Location: Average

HOLIDAY TEST REPORT

100% holiday testing shall be conducted on all internal lined vessels

Failed Inspection Description Corrective Action Description

Classification of Non-Conformance: Approval Based on Classification: Initials Date

Final Disposition and Approval: Copy Distribution:

QC Inspector Signature Date: Chevron Representative Signature Date:

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