ENI - IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT

PIPING
BASIS OF DESIGN

Issue for
CD-FE 02 21-09-10 Tender
Cracco Ditommaso Ditommaso Chiorrini
CD-FE 01 29-06-10 Final Issue Cracco Ditommaso Ditommaso Chiorrini
Issue for
CD-FE 00 26-05-10 Cracco Ditommaso Ditommaso Chiorrini
approval
Validity Rev.
Prepared Checked Approved Contractor Company
Status number Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name Company Document ID
ZUBAIR OIL FIELD 00250600BTSG67000
DEVELOPMENT
exploration & Pproduction PROJECT Job N.
division
Contractor logo and business name Contractor Document ID
022026-2506-GA-E- 67000

Contract N.
Vendor logo and business name Vendor Document ID

Order N.
Facility Name Location Scale Sheet of Sheets
ONSHORE n.a. 1 of 19

Document Title Supersedes N.

PIPING Superseded by N.
BASIS OF DESIGN Plant Area Plant Unit

Software: Microsoft Word 97-2003 File No. 00250600BTSG67000_CDFE02_19

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REVISION HISTORY

Rev. Date Nr. of Description

sheets
CD-FE 00 28/05/2010 18 Issue for approval
CD-FE 01 29/06/2010 19 Final Issue
CD-FE 02 21/09/2010 19 Issue for Tender

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INDEX

1 General ........................................................................................................................4
1.1 Scope......................................................................................................................4
1.2 Definition.................................................................................................................4
1.3 Project Description..................................................................................................4
2 Codes and Standards ................................................................................................4
2.1 General ...................................................................................................................4
2.2 Order of precedence...............................................................................................5
2.3 Iraqi Codes and Standards .....................................................................................5
2.4 Company Authority Standards ................................................................................5
2.5 International Codes, Standards and Regulations ...................................................5
3 Site Information ..........................................................................................................7
3.1 Site Location ...........................................................................................................7
3.2 Site & Climatic Conditions ......................................................................................7
3.3 Soil Conditions ........................................................................................................8
4 Design..........................................................................................................................8
4.1 Piping Components ................................................................................................8
5 PLANT LAYOUT AND PIPING DESIGN ...................................................................10
5.1 Plant Layout ..........................................................................................................10
5.2 Underground Piping Systems ...............................................................................15
5.3 Lines and Piping Components..............................................................................16
5.4 Piping stress analysis ...........................................................................................18
5.5 Insulation and Painting..........................................................................................18
5.6 Welding.................................................................................................................19

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1 General

1.1 Scope

This document summarise the basic design data and requirements

limited to Piping for Front End Phase of Zubair Oil Field Development
Project. This document shall be read in conjunction with document
00250600BGSG09000 “Basic Engineering Design Data” that gives
cross-reference to other Design Data for each discipline.

1.2 Definition

COMPANY Eni Iraq B.V.

PLANT LOCATION IRAQ - ZUBAIR

PROJECT ZUBAIR OIL FIELD DEVELOPMENT
PROJECT

SUPPLIER or Provider of project GOODS

VENDOR
GOODS or SUPPLY All the equipment and material that a
SUPPLIER is required to provide to provide to
COMPANY under the term of Purchase Order
CONTRACTOR Company who is awarded the contract,
responsible for carrying out the whole activities
described in the SOW

1.3 Project Description

For Zubair Oil Field Development Project description see document

00250600BGSG09000 “Basic Engineering Design Data”, section 6.

2 Codes and Standards

2.1 General

The Piping design shall be in accordance with the latest revisions of

the following specifications, codes and standards.

Where national Iraqi regulations, codes and standards exist, their

recommendations shall always apply. Such national regulations shall
therefore supplement or amend the provisions of this document.

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2.2 Order of precedence

In the event of any conflict between this specification and the

documents listed herein, the decreasing order of precedence shall
be:

1. Rules and Regulations (local and applicable international)

2. COMPANY’s project technical specifications
3. COMPANY’s general/functional specifications
4. Codes and Standards.

CONTRACTOR shall strictly comply with the more stringent

applicable Rules and Regulations (local and applicable international)
even though this is not clearly specified in COMPANY’s documents.
Any conflict shall always be duly reported to the COMPANY who will
have the right to clear the conflict case by case without any obligation
toward any CONTRACTOR, SUBCONTRACTOR of VENDOR.

2.3 Iraqi Codes and Standards

Document number Description

HOLD HOLD

2.4 Company Authority Standards

Company Piping Standards applicable for Zubair Project shall be as

per document No.00250600CGED00006 “Standard and Best
Practice”, section 3.2

2.5 International Codes, Standards and Regulations

As a minimum, the piping design shall be in accordance with the

relevant sections of the latest editions of the International Codes and
Standards.
Codes and Standards used for this project shall be the latest
revisions including all addenda available at the time of Contract
Award.

Standard code Description

ASME B1.1 Unified screw threads
ASME B2.1 Pipe threads (except dry
seal)
ANSI B16.1 CI pipe flanges and
flanged fittings, class 25,
125, 250 and 800

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ANSI B16.3B CI threaded fittings, 125

and 280 Ib)
ASME B16.5 Steel pipe flanges and
flanged fittings
ASME B16.9 Factory made wrought
steel buttwelding fittings
ASME B16.10 Face to face and end to
end dimensions of ferrous
valves
ASME B16.11 Forged steel fitting, socket
welding and threaded
ASME B16.20 Ring – joint gaskets and
grooves for steel pipe
flanges.
ASME B16.21 Non metallic gaskets for
pipe flanges
ASME B16.25 Buttewelding ends.
ASME B16.34 Steel valves, flanged and
butt welding ends
ASME B18.2 Square and hex bolts &
nuts
ASME B31.1 Power piping
ASME B31.3 Chemical plant and
petroleum refinery piping
ASME B31.4 Pipeline Transportation
system for Liquid
Hydrocarbons and other
Liquids
ASME B31.8 Gas Transmission and
Distribution piping system
ASME B36.10 Welded and seamless
wrought steel pipe
ASME B36.19 Stainless steel pipe.
ASME Sect. V Boiler and pressure vessel
code non destructive
testing
ASME Sect. IX Welding and brazing
qualifications.
ASME Sect. VIII Div. 1. Pressure vessels.
ASTM A53 Welded and seamless
steel pipe
ASTM A105 Standard Specification for
Carbon Steel Forgings for
piping applications
ASTM A106 Seamless carbon steel
pipe for high temperature
services temperature.
ASTM A312 Seamless and welded
austeratic stainless steel
pipe.
ASTM A 193 Alloy-Steel and Stainless
steel bolting materials for
high-temperature service.
ASTM A 194 Carbon and alloy steel nuts

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of bolts for high-pressure

and high-temperature
service.
ASTM A. 307 Standard specification for
carbon steel bolts and
studs 60.000 psi tensile
strength.
ASTM A 453 Bolting materials with
(High-Temperature), yield
strength and expansion
coefficients to austenitic
steels.
API 5L Line pipe
API 1104 Welding of pipelines and
related facilities.
API 1110 Pressure testing of liquid
petroleum pipelines.
API-RP-520 Recommended practice for
the design and installation
of pressure – relieving
systems in refineries part II
– Installation.
API – RP-521 Guide for pressure
relieving depressuring
systems
API 6D Specification of pipeline
valve, and closure,
connectors and swivels.
NACE 169 Control of external
corrosion on Underground
or Submerged Metallic
Piping System
MSS-SP-44 Steel pipe line flanges
MSS-SP-75 Specification for high test
wrought butt welding
fittings
PFI Std. ES-3 Institute standards
PFI Std. ES-24 Pipe blending tolerates

3 Site Information

3.1 Site Location

For site location refer to doc. No.00250600BGSG09000 on section 6

and 7.

3.2 Site & Climatic Conditions

For site and climatic conditions refer to doc.

No.00250600BGSG09005.

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3.3 Soil Conditions

For soil conditions refer to doc. HOLD

4 Design

4.1 Piping Components

4.1.1 Design, fabrication, installation and testing of piping will be according

to:

X ANSI/ASME B31.3, for piping belonging to units:

General Purpose

X ANSI/ASME B31.4, for piping belonging to units:

Oil pipelines

X ANSI/ASME B31.8, for piping belonging to units:

Gas pipelines

X NACE Sulfide Stress Cracking Resistant

Metallic Material and Laboratory
Testing

X ENI Standards :
05892.PIP.MEC.SDS Pipes and piping components for
plant design requirements

X ENI Standards :
05894.PIP.MEC.SDS Piping ang piping components of line
for plant - assembling and inspection

X ENI Standards :
05908.PIP.MEC.SDS Pipes and components for plants –
installation requirements

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X ENI Standards:
06732.PIP.MEC.SDS Pipes and Piping components for
Plant Project Specifications”

NOTE: the latest edition shall be followed

4.1.2 Rating, for flanged components, will be according to:

X ANSI/ASME B16.5

X Other: ASME B16.47 SERIE A

4.1.3 Dimensions and materials for piping components will be taken from
the standardization falling under the jurisdiction of:

a. Pipes: X API X AWWA X ASTM X ANSI/ASME

X ISO

b. Flanges: X ANSI/ASME DIN BSI X ASTM

X ENI STD

c. Fittings: X ANSI/ASME DIN BSI X ASTM

X ENI STD X ENI STD

d. Valves: X API X ANSI/ASME DIN X BSI

X ASTM AWWA X UNI X ENI STD

X ISO

4.1.4 Lining / Coating / Painting / Insulation:

X ENI Standard 20000.VAR.PAI.FUN “ Protective Coating and Hot Dip

Galvanising”
X ENI Standard 20550.PIP.COR.FUN “ External Coatings for corrosion
protection of steel pipes and components”
X ENI Standard 03652.PIP.COR.FUN “ Thermal insulation for Cold Service”

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X ENI Standard 03653.PIP.COR.FUN “ Thermal insulation for Hot temperature

service ”

4.1.5 Sandblasting:

BS 7079 PART. A1.96

X SSPC

X Other: ENI STD

4.1.6 Erosion Resistant Cement Lining: (HOLD)

ASTM

Other:_____________________ _

4.1.6.1 Refractory Lining: (HOLD)

ASTM

Other:_____________________

5 PLANT LAYOUT AND PIPING DESIGN

5.1 Plant Layout

5.1.1 General Arrangement

5.1.2 Functional blocks have to be arranged keeping into account the

following constraints (i.e.: minimum and maximum lengths of
connections, difference in elevations, plant elevations, location of the
equipment, functionality sequences, etc.):

Refer to ENI STD 20243.VON.SAF.SDS “Design Layout and Safety Spacing

5.1.3 On plot piping shall be above ground except where dictated by

process/ layout requirements.
The following operability requirements are to be taken into account:

05908.PIP.MEC.SDS “Pipes and components for plants – Installation

Requirements”

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5.1.4 The design of on plot piping will be developed using a CAD 3D Model.

5.1.5 For maintenance, passages are to be provided in order to permit the

transit of:

a. Cranes: 17 m length

3m_ width

5m_ height

b. Fork lift: _____ NA length

______________ 3,1 width

______________ 3,1 height

c. Personal Passage ways: N.A_ Length

______________

______________ 0,9 width

______________

______________ 2,2 height

_____________

5.1.6 The following construction constraints will be taken into account:

a. clearance and access for transport:

3.1 m from pavement for secondary roadways

4.9 m from pavement for main roadways

without crane access

5.5 m from pavement for main roadways and if

necessary other access-ways for heavy
equipment

b. wells heads:

50 m wellhead from fence

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5.1.7 Piperacks and/or pipeways will be designed according to:

X ENI STD 06594.VAR.GEN.PRG

X ENI STD 06596.VAR.GEN.PRG

5.1.8 Unit Arrangement

5.1.8.1 Components will observe (for safety, access, passage and

maintenance) the minimum distances given in:

X ENI STD 20243.VON.SAF.SAS

Other: Project specification or Saipem standard

5.1.8.2 Heaters, Relevant Accessories and Stacks

a. Heaters and relevant accessories have to be installed:

Inside the relevant unit battery limit

Grouped in a separated area for all the units

X To be defined during engineering activities

b. Stacks

Each heater will have its own stack.

All the stacks will be conveyed in a common stack

which is located at: _____________________

X To be defined during engineering activities

5.1.8.3 Equipment

a. Equipment will be located at elevated position by:

X Structures

X Extended foundations

Structures for equipment mass up to _____ kg, then by extended foundations

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b. Air coolers will be located above:

X Pipe-rack.

X Separated structure

c. Handling areas around equipment will be heavy-load paved

when:

Always

X For loads above 3000 kg

Never

d. Replacement of parts (i.e. cartridges) and catalyst

loading/unloading will require:

Baseplate

Removable structure

Fixed structure

X To be defined during engineering activities

e. Davits will be provided on:

X Columns

Vertical vessels

Horizontal vessels

X Scraper Traps

Other: ____________________

5.1.8.4 Pumps

Minimum distances and location constraints due to safety reasons have to

be considered for pumps, as:

a. Location under pipe rack:

X Any case

Never

With a minimum distance of __________ m

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Only for
b. Location under air coolers

X Any case

Never

With a minimum distance of __________ m

Only for
c. Location near equipment containing flammable liquids or fuels

X Any case

Never

With a minimum distance of __________ m

Only for

5.1.8.5 Valves installation

Type of installation shall be according to the following criteria

a. Generic on/off Valve manual or actuated of oil and gas system

:

X Underground for pipeline

X Above ground

X Underground installed in pits

To be evaluated in engineering phase

X Specific installation to be considered

b. Valves on Pumps Suction and discharges lines :

Under ground

X Above ground

X Underground installed in pits

To be evaluated in engineering phase

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c. Valves in tank bund :

Under ground

X Above ground

X Underground installed in pits

To be evaluated in engineering phase

d. Control, Surge, Safety and Check Valves :

Under ground

X Above ground

X Underground installed in pits

To be evaluated in engineering phase

5.1.9 The design of on plot piping will be developed using a CAD 3D Model.
The following standard will be applied:

X 20205.CAE.GEN.PRG – General procedure for preparation of 3d cad

models and deliverables production

5.2 Underground Piping Systems

5.2.1 Together with sewer, the following piping systems will be buried:

Drinkable Water (if any)

Cooling Water (if any)

Fire Water

Closed Drains

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Inside the plants area some underground systems are already

present:

X Yes

No

For relevant layout see Dwg.: HOLD

5.2.2 Sewer System

Sewer system is subdivided in:

Oily (including accidentally oily)

Clean Water
Storm Water *

Chemical contaminated Hold
Sanitary *

Other:

* Design by Civil Department.

5.2.3 Oily and Chemical contaminated sewer will be designed in accordance

to:

X ENI Standard : 06589.PIP.GEN.PRG - Atmospheric sewer sloping system for oily and
chemical drainage onshore

5.3 Lines and Piping Components

5.3.1 Lines Identification

5.3.2 Lines will be identified according to:

ENI spec 20198.COD.GEN.SDS

5.3.3 Symbology for lines mechanization will be according to:

ENI spec 21000.COD.GEN.SDS Rev 0

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5.3.4 Line list will be prepared according to:

X ENI spec 06223.DOC.PRC.PRG Rev 3

5.3.5 Piping Classes

Piping classes will be selected from:

X Project specifications, see: 00250600BTST60110 “Piping Classes

Specification”

The project piping classes will be strictly referred to ENI standard

06732.PIP.MEC.SDS – PIPES AND PIPING COMPONENTS FOR PLANTS –
PIPING PROJECT SPECIFICATION

5.3.6 Valves selection criteria

a: manual and actuated valves installed underground:

X Butt welded

Flanged

threaded

Other: ____________________

b: manual and actuated valves installed in pit:

Butt welded

X Flanged

X Threaded

X Socketweld

b: manual and actuated valves installed above ground:

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Butt welded

X Flanged

X Threaded

X Socketweld

5.4 Piping stress analysis

The stress analysis criteria that will be applied at the project are
contained on the following project specifications :

X 00250600BTSG61010 – Pipeline stress analysis criteria

X 00250600BTSG61011 – Piping stress analysis criteria

5.5 Insulation and Painting

The following will be required if applicable :

X Underground coating

X Painting

X Hot insulation

X Cold insulation

Erosion resistant cement lining

X Personal Protection

X Fireproofing (other than concrete)

X Fireproofing (concrete)

Acidproof tiles lining

Refractory lining

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5.6 Welding
The following general welding specification containing the welding
requirements will be issued on the project :

X 00250600BTSG60900 - Piping general welding specification

X 00250600BLSG60910 – Pipeline general welding specification

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