188
3–103. A circular rod with a diameter of 10.0 mm has a
groove cut to a diameter of 8.0 mm. A full radius of
1.20 mm is produced at the bottom of the groove.
Compute the maximum stress in the rod when an
axial tensile force of 5500 N is applied.
3–104. A flat plate has a width of 64 mm and a thickness
of 10 mm. Part of the plate is machined to a width
of 56 mm using a milling cutter having a diameter of
6.0 mm. Compute the maximum stress in the plate
when an axial tensile force of 78 kN is applied.
3–105. A flat plate has a width of 60.0 mm and a thick-
ness of 10.0 mm. Part of the plate is machined to
a width of 55 mm using a milling cutter having
a diameter of 6.00 mm. Compute the maximum
stress in the plate when an axial tensile force of
75 kN is applied.
3–106. A flat plate has a width of 25.0 mm and a thickness
of 3.0 mm. Part of the plate is machined to a width
of 22 mm using a milling cutter having a diameter of
5.00 mm. Compute the maximum stress in the plate
when an axial tensile force of 6800 N is applied.
3–107. A flat plate has a width of 20.0 mm and a thick-
ness of 3.0 mm. Part of the plate is machined to a
width of 13.0 mm using a milling cutter having a
diameter of 5.0 mm. Compute the maximum stress
in the plate when an axial tensile force of 8000 N is
applied.
3–108. A circular rod with a diameter of 50.0 mm is cut
down to a diameter of 40 mm with a cutter hav-
ing a nose radius of 6.0 mm. Compute the maxi-
mum stress in the rod when an axial tensile force of
230 kN is applied.
3–109. A circular rod with a diameter of 64 mm is cut down
to a diameter of 45 mm with a cutter having a nose
radius of 6.0 mm. Compute the maximum stress
in the rod when an axial tensile force of 215 kN is
applied.
3–110. A circular rod with a diameter of 10.0 mm is cut
down to a diameter of 8.5 mm with a cutter hav-
ing a nose radius of 0.5 mm. Compute the maxi-
mum stress in the rod when an axial tensile force of
2000 N is applied.
3–111. A circular rod with a diameter of 10.0 mm is cut
down to a diameter of 8.00 mm with a cutter hav-
ing a nose radius of 0.50 mm. Compute the maxi-
mum stress in the rod when an axial tensile force of
1600 N is applied.
3–112. A flat plate has a width of 64 mm and a thickness
of 10.0 mm. A hole with a diameter of 45.0 mm is
bored through the plate on its centerline. Compute
the maximum stress in the plate when an axial ten-
sile force of 63 kN is applied.
Chapter 3  ■  Direct Stress, Deformation, and Design
3–113. A flat plate has a width of 60 mm and a thickness
of 8.00 mm. A hole with a diameter of 40.0 mm is
bored through the plate on its centerline. Compute
the maximum stress in the plate when an axial ten-
sile force of 65.0 kN is applied.
3–114. A flat plate has a width of 18.0 mm and a thickness
of 2.50 mm. A hole with a diameter of 8.00 mm is
bored through the plate on its centerline. Compute
the maximum stress in the plate when an axial ten-
sile force of 2250 N is applied.
3–115. A flat plate has a width of 15.0 mm and a thickness
of 2.2 mm. A hole with a diameter of 6.0 mm is
bored through the plate on its centerline. Compute
the maximum stress in the plate when an axial ten-
sile force of 1800 N is applied.
3–116. A circular rod with a diameter of 50.0 mm has a
20 mm diameter hole cut transversely through it.
Compute the maximum stress in the rod when an
axial tensile force of 120 kN is applied.
3–117. A circular rod with a diameter of 60.0 mm has a
22.5 mm diameter hole cut transversely through
it. Compute the maximum stress in the rod when a
100 kN axial tensile force is applied.
3–118. A circular rod with a diameter of 16.0 mm has a
9.0 mm diameter hole cut transversely through it.
Compute the maximum stress in the rod when a
12.5 kN axial tensile force is applied.
3–119. A circular rod with a diameter of 12.0 mm has a
7.25 mm diameter hole cut transversely through it.
Compute the maximum stress in the rod when an
axial tensile force of 7500 N is applied.
3–120. Figure P3–120 shows a circular shaft subjected to
a repeated axial tensile load of 25 kN. The shaft is
made from SAE 4140 OQT 1100 steel. Determine
the design factor at the hole and at the fillet.
3–121. A valve stem in an automotive engine is subjected
to an axial tensile load of 900 N due to the valve
spring, as shown in Figure P3–121. Compute the
maximum stress in the stem at the place where the
spring force acts against the shoulder.
10 mm dia.
r = 2.0 mm
F 25 mm 20 mm F
FIGURE P3–120  Shaft for Problem 3–120.
Problems 189

Gear
r = 3.0 mm

d = 85 mm

900 N axial
load 9 mm

Fillet F d g = 75 mm F
radius = 0.5 mm
6 mm

FIGURE P3–121  Valve stem for Problem 3–121.

FIGURE P3–123  Shaft for Problem 3–123.

4.0 mm radius a = 13.0 mm

r=? d=?

F = 8.25 kN 30 mm dia. F
D = 26.0 mm

Rod subjected to direct tensile load

FIGURE P3–122  Part of a tie-rod for Problem 3–122. FIGURE P3–124  Tensile rod for Problem 3–124.

16 mm
3–122. A part of a tie-rod in a steering linkage has the shape 10 mm 6 mm dia.
r = 1.5 mm
shown in Figure P3–122. As the machine cycles, it
exerts a repeated direct tensile load of 8.25 kN on F F
the tie-rod. Compute the expected maximum tensile
stress on the rod, and specify a suitable material
Flat plate: 6.0 mm thick
from which to make it.
3–123. A round shaft has two grooves in which rings are
FIGURE P3–125  Machine member for Problem 3–125.
placed to retain a gear in position, as shown in
Figure P3–123. If the shaft is subjected to an axial
tensile force of 36 kN, compute the maximum ten- d = 12 mm dia.
sile stress in the shaft. r = 1.2 mm

3–124. Figure P3–124 shows the proposed design for a ten- F F

sile rod. The larger diameter is known, D = 2.6 cm,
along with the hole diameter, a = 13.0 mm. It has
also been decided that the stress concentration fac- 30 mm dia. 18 mm dia.
tor at the fillet is to be 1.7. The smaller diameter, d,
and the fillet radius, r, are to be specified such that
FIGURE P3–126  Bar for Problem 3–126.
the stress at the fillet is the same as that at the hole.
3–125. A machine member shown in Figure P3–125 is
Bearing Stress
made from SAE 1141 OQT 1100 steel. Determine
the allowable repeated axial tensile force that can 3–127. Compute the bearing stresses at the mating surfaces
be applied. The force is applied through a pin in the A, B, C, and D, in Figure P3–127.
end holes. 3–128. A DN50 steel pipe is used as a leg for a machine.
3–126. Refer to Figure P3–126. Specify a suitable material The load carried by the leg is 10.5 kN.
for the bar shown if the applied force F is 12.6 kN. a. Compute the bearing stress on the floor if the
Mild shock is expected. pipe is left open at its end.