Professional Documents
Culture Documents
Subsea 101: Find More Subsea 101 Case Studies Online
Subsea 101: Find More Subsea 101 Case Studies Online
Subsea 101: Find More Subsea 101 Case Studies Online
SUBSEA 101
The purpose of this document is to help define some of the
rationale behind the selection of a subsea tree configuration in a
theoretical field for a project we are calling Project X. This section
provides an example of the approach that our teams use to tailor
our recommendations to the unique requirements of every project.
The criteria in this document are specific to the deepwater high
current environment in the UK North Sea. For other basins in
the world, some of these criteria may or may not be valid.
Approach
Option Identification
The water depth on Project X, circa 3,280 ft
(1,000 m), requires the use of BHGE’s
deepwater tree family – our established DHXT
deepwater horizontal tree, DVXT deepwater
vertical tree, or our Aptara™ Lightweight
Compact Tree, the newest variant of the
vertical configuration, which has also been
assessed due to its 10,000 ft (3,048 m) water
depth rating.
Subsea production trees can be segmented
into two main types: horizontal and vertical.
Horizontal trees are so called because the
primary valves are arranged in a horizontal
configuration (allowing easier access to the
wellbore), and conversely Vertical Trees have
the primary valves arranged in a vertical
configuration (above the wellbore). Refer
to the figures below.
The original designs of subsea vertical trees
and tubing hangers were of a dual bore
configuration. Prior to removal of the blowout
preventer (BOP), it was necessary to set plugs
in both the production and annulus bores using
complex dual bore risers. The current BHGE
DVXT systems provide access to the “A”
annulus through the tree design. This access to
the “A” annulus is controlled by gate valves for
vertical tree (VXT) on Tubing Head Spool (THS)
and annulus isolation devices for VXT on
Wellhead, rather than plugs. This enables
operations with a monobore, less complex riser,
or landing string with BOP on tree, delivering
significant advantages in deepwater.
3,280 ft
3,280ft (1,000m) water depth for Project X
Subsea 101
BHGE’s latest tree design, the Aptara™ VXT (dual bore) on wellhead HXT on wellhead
Lightweight Compact Tree is a vertical tree
(VXT) configuration but with a new innovative
flow path that reduces the effective height of
Master Valve
the tree while providing footprint and weight Production Wing Master Valve Production Master Block (MVB)
benefits as well as improving life of field Valve (PWV) Block (MVB) Valve (PMV)
functionality and affording the same installation
benefits of a traditional vertical tree. Refer Crown Plugs
to page 28 in section 2.
Deepwater Vertical Trees (DVXT) Production Master
The DVXT or Aptara™ systems can be provided Valve (PMV) Production
Wing Valve Tubing Hanger
in two configurations: tree on Wellhead or (PWV)
tree on THS:
Connector Connector
• Aptara™ & DVXT on THS. The THS is landed HP Wellhead
on the wellhead prior to running the Tubing Hanger
HP Wellhead
completion and TH into the well. “A” – Annulus
isolation is achieved by a valve in the THS. The Casing Hangers Casing Hangers
TH is passively orientated by the THS. The THS LP Wellhead
permits the flowline connection to be moved LP Wellhead
off the tree onto the THS.
• Aptara™ & DVXT on Wellhead. The
completion and TH can be installed after
drilling the well, with the TH landing in the
upper casing hanger. “A” – Annulus isolation
is achieved by a hydraulically operated
Annulus Isolation Device (AID) in the TH.
TH orientation is actively achieved with a Tree Selection
hydraulically actuated BOP pin that engages
DHXT DVXT
with a helix and slot in the Tubing Hanger
• Passive TH orientation • Active/passive TH orientation
Running and Orientation Tool (THROT)
• Most mature solution • Mast maturity solution
within the landing string.
• Requires multiple BOP trips • Can minimize BOP trips
Deepwater Horizontal Trees (DHXT) • Crown plug barriers • Gate valve barriers
• The DHXT is installed on the wellhead prior • Least flexible weather window installation • Flexible weather window installation
to running the completion and TH into the • Must pull completion to pull XT • Can pull XT without touching completion
well. TH lands in the DHXT internal profile. • Average weight • Average weight
“A” – Annulus isolation is achieved by a valve • Maximizes WH fatigue • Maximizes WH fatigue
in the DHXT. The TH is passively orientated • Lowest CAPEX potentially higher OPEX
by the DHXT.
Drill-through DHXT has not been considered as On THS On Wellhead
existing infrastructure prevents its deployment, • Higher stack-up so worse for • Lower stack-up so better for
and Casing hanger arrangement is required to wellhead fatigue wellhead fatigue
land the Production casing string through the • Passive TH alignment • Active TH alignment (BOP Mod required)
tree head and into the wellhead. This system • 1 more BOP trip • One less BOP trip
would not be compatible with the existing • Reduced installation flexibility as THS • Greater installation flexibility (if all ball
Appraisal Wellhead System. on critical path valves used) as THS not on critical path
• Highest CAPEX, lower OPEX • Medium CAPEX, lower OPEX, lowest
TOTEX
Subsea 101
Functional assessments Drilling and Completion Schedule Alignment and the Emergency Disconnect Package (EDP). barriers. This is particularly advantageous for
The intent of the project is to run the In a similar fashion to the subsea test tree, the VXT on Wellhead, as actuation of the
Design and Manufacture completions within eight months and for the this system enables the drilling rig or vessel to barrier valves is faster than the deployment of
Wellhead Fatigue Impact first tree to be installed in 18 months, with safely disconnect from the well in the event of wireline plugs (reducing online rig time) and
Due to the harsh environmental conditions in subsequent trees delivered monthly thereafter. an emergency. WCP/EDP packages and this also permits the rig to depart the well after
the UK North Sea, the potential for wellhead associated open water riser systems the completion installation. All the XT
Both the HXT and THS need to be installed
fatigue is high and, where practicable, the represent considerable capital investments, installation activities can therefore be
on the wellhead prior to running the upper
selected subsea solutions should minimize this typically in the order of tens of millions of conducted off-line from the rig scopes of work
completion and TH putting the THS or HXT on
risk. Fatigue damage accumulated in the well dollars. By comparison, SSTT can be rented on by a lower cost installation vessel.
the critical path. The VXT on Wellhead option
will be cumulative across all BOP operations the open market on a per day or per well Verdict – Installation – equipment required
facilitates the installation of the upper
conducted upon it. Therefore, fatigue damage basis. As a result, they have a much lower
completion and TH in the wellhead, thereby HXT VXT (WH) VXT (THS) Aptara™ (WH)
accumulated during drilling and completion capital impact, and this was one of the key
decoupling the XT or THS delivery from offshore
detracts from the available fatigue capacity for drivers for developing a similar approach for 2nd 1st 1st 1st
completion schedules and de-risking the overall
future workovers and plug and abandonment monobore VXT systems to eliminate the need
project schedule.
operations. This is a key driver for other for the costly dedicated test package and
operators to move away from HXTs in the UK Verdict – Drilling Schedule Alignment (lead time) open water riser. VXT (WH) and (THS) score the highest as the use
North Sea to VXTs on wellhead. HXT VXT (WH) VXT (THS) Aptara™ (WH) of actuated completion barrier valves reduce the
Using hydraulically actuated suspension amount of wireline activities and reduce on-line
Having the BOP connected directly onto the 3rd 1st 2nd 1st barrier ball valves that can be closed and rig time required offshore.
wellhead (rather than onto either a DHXT or THS tested during the completion installation, and
located between the wellhead and BOP) ensures then opened after VXT installation, eliminates
that the lowest possible bending moment is VXT (WH) scores the highest as neither the tree the need for the LRP/EDP packages, as wireline
applied to the wellhead, reducing the level of or THS is required prior to offshore installation intervention is not required to remove these
applied fatigue damage. Having a tree or THS of the completion.
between the wellhead and BOP can typically
Installation
reduce the fatigue life of a wellhead system
Equipment Required
by as much as 25%.
Both DHXT and DVXT systems require the use of
Verdict – Wellhead Fatigue a specific suite of rental tooling. The DVXT
HXT VXT (WH) VXT (THS) Aptara™ (WH) tooling package requires more tooling than the
HXT system and is therefore slightly more
3rd 1st 2nd 1st
expensive. Both systems use a casing or
“landing string” to run the completion through
VXT (WH) scores the highest by having the BOP the BOP.
connected directly to the wellhead.
• DHXT – The completion is normally run on
a Subsea Test Tree (SSTT) within the marine
riser and the tubing hanger is landed within
the horizontal tree. Once the TH is landed in
the tree, and the completion set, tested and
the well cleaned up, wireline deployed crown
plugs are located and tested in the TH.
• DVXT – Well clean up, well testing and
removal of wireline deployed barriers on a
Key well that is intended for a vertical tree has
traditionally only been carried out after the
1st Product ranked first
well has been suspended, the BOP removed,
and the tree installed. Well access is achieved
2nd Product ranked second via a dedicated test package and open water
riser. This test system comprises two main
3rd Product ranked third assemblies, the Well Control Package (WCP)
Subsea 101
Note: All pressures to be defined during well design. SPS hardware rated to 10ksi.
Subsea 101
A typical well suspension diagram with Typical subsea production well with horizontal production tree DVXT systems
a DHXT and Crown Plugs. The BOP will be installed on the DHXT prior to
Primary barrier elements running the completion. The Tubing Hanger and
Well barrier elements Comments completion will be landed, suspended, locked
Production packer 7 and sealed within the HXT internal profile. Main
Completion string 25 Production tubing between barriers to the well bore are by wireline installed
production packer and SCSSV Crown Plugs. The Crown Plugs are landed, locked
SCSSV 8 SCSSV 1 or SCSSV 2 and sealed in profiles in the TH bore.
Secondary barrier elements Verdict – Barrier Philosophy
Well barrier elements HXT VXT (WH) VXT (THS) Aptara™ (WH)
Casing cement 22
2nd 1st 1st 1st
Casing 2
Wellhead 5 Including casing hanger
Tubing hanger 10 VXT (WH) and (THS) score the highest by using
remotely operated ball valve barriers in the
Tubing hanger plug 11
completion, thereby eliminating the requirement
Subsea production tree 31 w/AMV and PMV to run and recover wireline plugs.
Subsea 101
Sequencing and Durations 12. Upper Completion with TH installed, landed, 6. Lower completion installed and tested.
The high-level operational activities and a review locked in DHXT, packer set and completion Lower completion CBV barrier closed and
of the additional number of BOP trips required for (including TH) pressure tested. tested.
each system are as follows:
13. Wireline crown plugs run, landed and locked 7. Upper Completion with TH installed, landed,
DHXT System or VXT with THS System in TH. locked in wellhead, packer set and
The following sequence would be typically completion (including TH) pressure tested.
14. BOP unlatched and recovered to surface.
required for the initial drilling and completion of
8. Upper completion Orbit barrier valve closed
each well, for a non-drill through DHXT or DVXT 15. External tree cap installed on DHXT mandrel
and tested.
with THS: profile, or suspension cap installed on THS.
9. BOP unlatched and recovered to surface.
1. 36-inch Conductor Housing and extension This sequence (assuming vessel and HXT or THS
installed by vessel. availability) has the following number of BOP 10. Suspension cap installed on TH and wellhead.
trips (with the associated on-line rig time):
2. Top hole activities drilled by the selected This sequence has the following number of BOP
Dynamic Positioning (DP) rig. 18-3/4-inch HP • 1 BOP trip and 1 BOP unlatch/relatch/ trips (with the associated on-line rig time):
Wellhead Housing c/w 20-inch extension and pressure test: 4.5 days to run and test the
• 1 BOP trip and 1 BOP unlatch/relatch/
13-3/8-inch casing string run open water and BOP, 3.0 days to recover the BOP, 1.75 days to
pressure test: 4.5 days to run and test the
installed in the well and landed, locked and hop the BOP, 1.5 days to drill cement plugs.
BOP, 3 days to recover the BOP.
cemented. Total = 10.75 days.
Total = 7.5 days
3. BOP installed on the wellhead. VXT on Wellhead
Verdict – Sequencing & Durations
The following sequence would be typically
4. Well drilled and 10-3/4-inch Casing Hanger c/w HXT VXT (WH) VXT (THS) Aptara™ (WH)
required for the drilling and completion of
10-3/4-inch – 9-5/8-inch casing string run
each well:
through the marine riser and BOP. Installed in 2nd 1st 2nd 1st
the wellhead and landed, locked, cemented 1. 36-inch Conductor Housing and extension
and pressure tested. installed by vessel. VXT (WH) scores the highest by reducing the
5. Well suspended. 2. Top hole activities drilled by the selected number of BOP trips/hops on the well.
Dynamic Positioning (DP) rig. 18-3/4-inch HP
6. BOP unlatched from the wellhead – best case,
Wellhead Housing c/w 20-inch extension
it is ‘bunny hopped’” onto another wellhead.
and 13-3/8-inch casing string run open water
7. DHXT or THS landed, locked and tested on the and installed in the well and landed, locked
wellhead. and cemented.
8. BOP landed, locked on the DHXT and tested on 3. BOP installed on the wellhead.
the well.
4. Well drilled and 10-3/4-inch Casing Hanger
9. Well suspension plugs/barriers drilled/ c/w 10-3/4-inch – 9-5/8-inch casing string run
removed from well. through the marine riser and BOP. Installed in
the wellhead and landed, locked, cemented
10. Well drilled to TD.
and pressure tested.
11. Lower completion installed and tested.
5. Well drilled to TD.
Subsea 101
tree shows a clear VXT. However, well access through a DHXT can
only be achieved once the Upper and Lower
Crown Plugs have been recovered from the TH
life of the field. Removing the tree recovery from
the assessment reduces this value to circa $5
million but the costs of HXTs will likely increase
Lead Time
Summary of Findings 3rd 1st 2nd 1st
Summary of all findings linked to each of the
Installation – Equipment Required
assessment criteria is shown below. The collated 2nd 1st 1st 1st
verdict tables confirm that Aptara™ on Wellhead
is the recommended tree option for use on Installation – Flexibility
3rd 1st 2nd 1st
Project X, with the highest number of top ratings
from each category. Barrier Philosophy
2nd 1st 1st 1st
Aptara™ (WH) – 16 top ratings
Sequencing and Durations
2nd 1st 2nd 1st
DVXT (WH) – 15 top ratings
Reliability
DVXT (THS) – 11 top ratings 1st 1st 1st 1st
Tree Repair
2nd 1st 1st 1st
Well Kill
2nd 1st 1st 1st
Tree Retrieval
1st 1st 1st 1st
CAPEX – Equipment
1st 2nd 3rd 1st
CAPEX – Installation
2nd 1st 2nd 1st
Recommendation – Tree Type for Project X Furthermore, by using a vertical tree, it is • Flexibility. With Aptara™ you can have the
By considering the project specific requirements possible to decouple the tree delivery from the same part number for the production and
against the tree configurations available from drilling program. This opens up the potential water injection trees to facilitate installation
BHGE, the Aptara™ lightweight compact tree on benefits of the Aptara™ system. The downward flexibility and potential future reconfiguration
wellhead configuration is recommended for the interface with the tubing hanger system and the through long-term re-profiling of the reservoir.
Project X development. upward interface with riser systems, as well as
• Simpler. There is the potential to eliminate
the running tools, are all designed to be identical
Historically, with the Project X field having the tree flow meter and use the distributed
between the Aptara™ tree and the existing DVXT.
greater than 2,460 ft (750 m) water depths, if a flow meter within the LWCT tree solution.
vertical tree was required, then only a traditional An overview of the key benefits supporting the
The Aptara™ vertical tree on wellhead has
DVXT would be available. However, BHGE has Aptara™ Lightweight Compact tree on Wellhead
been recommended as it provides improved
recently introduced an optimized version of the solution for Project X are summarized below:
performance at the lowest cost over the life
DVXT designed specifically to take cost, weight
• CAPEX equipment. Aptara™ total hardware of field.
and time out of subsea developments, while
price is 15% lower cost than the DVXT on
optimizing use through the life of the field. The
Wellhead.
system uses virtually all the same constituent
parts as the DVXT but packages them in a more • Lighter. The Aptara™ is 50% lighter than a
efficient manner to save approximately 50% of conventional VXT. This reduces the Aptara™
the size and weight. Central to this saving is a tree weight c/w cap to circa 40 tons against
unique flow path that enables the choke (and, 75 tons for a DVXT. This reduction in weight
if required, the multi-phase flow meter) to be may facilitate the use of lighter installation
housed in an easily recoverable life-of-field cap. vessels and reduce installation costs.
Not only does this make recovery easier, it also
• Easier use of life-of-field (LOF) cap vs flow
makes the tree simpler and lighter, as the
control module. The LOF modular cap is
equipment is positioned centrally through the
more easily installed and recovered as it is
axis of the body rather than being offset. Initial
located on the XT upper mandrel, clear of any
assessments of the anticipated cost of the
adjacent hardware. The LOF cap is also
comparable Aptara™ Lightweight Compact
configured to permit the introduction of other
Vertical Tree on Wellhead across the nine-well
technologies in later field life, such as subsea
development is 15% lower than the DVXT on
pumping to increase overall field production.
Wellhead option (with installation and