864 WIRING SCHEMATIC

WITH ADVANCED HAND CONTROL OPTION WIRES CONNECT BY LETTER

S/N 518912164-12999 ACROSS CONNECTORS
A B
S/N 516811142-11999 B A
S/N 517511124-11999 SOME CONNECTOR
(PRINTED MARCH 2001) BODIES NOT SHOWN
FOR DRAWING CLARITY
V-0046
FUEL SENDER
20-270 ohm

A B
TAILGATE/ 2650
2640
C442
2630 2600 A B
WORK LIGHTS 2620
2610 FUEL SEN
HARNESS 6716419 HARNES

3100
3110
671942
RIGHT
TAILLIGHT 2610 6320

A B C
LEFT
TAILLIGHT
2640 6330 C406
A B C
RIGHT
WORK 2620 6200

3100
3110
LIGHT 6210

LEFT WORK
2630 6210
LIGHT

7100
BACKUP
ALARM 2650
TO
2600

7100
6200
6310

OPTIONS
(BACKUP
ALARM
SWITCH)
B F G D E C H A
C404
C103 B A
B F G D E C H A

7100
ENGINE
2600

6600
6500
6400
7100
6200
6310

HARNESS 6719082
6310 N
+
A
6200 S
3500
ENG OIL PRESSURE C 7100 R
3520 R 7100
SENDER 0.5-7.5 V - 6400 W
B 3510
6500 P
6600 V
ENGINE COOLANT t
SENDER 3200
500-3000 ± 30 ohm
3210 3020 H
H 3020

3610
SPEED SENSOR (VR)
3600

F
F
GLOW PLUGS 3500 K 3500
K
0.4 ohm
C403

3520 L
L 3520
HR 8560 3200 C
C 3200
3600 M
0.4 ohm M 3600
X
HR 8570 X
2300 B
B 2300
0.4 ohm J
J
HR 8580 8500 8500 G
W 6400

0.4 ohm P 6500

HR 8590 V 6600
T
T
 2
06

0 ohm
SENDER
C

FUEL SENDER
HARNESS
6719422

COMMUNICATION 9000-9999 PUR

ENGINE 8000-8999 TAN
ACCESSORIES 7000-7999 WHT
LIGHTS 6000-6999 PNK
ATTACHMENT CONTROLS 5000-5999 YEL
HYDRAULIC 4000-4999 LGN
MONITORING 3000-3999 LBL
GROUND 2000-2999 BLK
BATTERY FEED 1000-1999 RED, RED/WHT, RNG
3710
3700
3310
3430
3410
3420
3400

3300
3710
3410
3310
3110
3020

B
A

FUSE 6

FUSE 5
FUSE 8

FUSE 7
B

D
C
F

FUEL PULL
E
A

TRACTION
30A

30A
C405
C102

B
A

MAIN FRAME
B
F
E
A
D
C

FUSE 4

FUSE 3

FUSE 2

FUSE 1
COMPUTER

FR & MK LT
REAR LT

HEATER
15A
25A

15A

25A
3010

HARNESS 6727131
3600
3200
3520
3500

3100

3700
3300
3400
3420
3430
3010

HYD FILTER
3430
3410
3420
3400
3310
3300

HARNESS 6717247

GLOW
PLUG
t
J1
A2
D3

A3
A1
C3

B2
D2
D1

B3
C1
C2
E1

E2

E3
F1

F3

F2
B1

C
A
B

SWITCH
AIR FILTER
-

+
ENG SPEED ENG SPEED ENG OIL HYD CHARGE FUEL SENDER SPARE ANALOG
SIGNAL (hall) SIGNAL (vr) PRESSURE + PRESSURE + SIGNAL IN 1

538-1824 ±30 ohm

HYD TEMP SENDER
PRESSURE SWITCH
HYD OIL FILTER

SENDER 0.5-7.5 V
HYD CHARGE PRESS

FRONT &
MARKER
F1 E1 D1 C1 B1 A1

LIGHT
FUEL
PULL
3600 3500 3400 3100
ENG OIL HYD CHARGE
SENSOR AIR FILTER ENG COOLANT SPARE ANALOG
PRESSURE PRESSURE
GROUNDS SIGNAL TEMP SENDER IN 2
SIGNAL SIGNAL

J1
J1
F2 E2 D2 C2 B2 A2
BLACK
3010 3700 3520 3420 3200

GRY = GRAY
PUR = PURPLE
TAN = TAN
BRN = BROWN
WHT = WHITE
PNK = PINK
YEL = YELLOW
GREEN
DGN = DARK
GREEN
LGN = LIGHT
DBL = DARK BLUE
LBL = LIGHT BLUE
BLK = BLACK
RNG = ORANGE
RED = RED
HYD CHARGE ENG SPEED + SPARE HYD TEMP SPARE DIGITIAL
OPEN
FILTER SIGNAL (hall) DIGITAL IN 2 SENDER IN 1

F3 E3 D3 C3 B3 A3

TRACTION
3430 3300

LIGHT
REAR
PULL
J2

UNSWITCHED
OPEN STARTER FEEDBACK
STARTER RELAY FUEL HOLD OPEN
BATTERY IN (1) E3 9340
F1 E1 D1 C1 B1 A1
D2 9200
8250 8210 8800 1110

STARTER
D1 9100

SWITCH
POWER
REAR WKLT BRAKE PULL BRAKE PULL UNSWITCHED
FUEL PULL RELAY GROUND
RELAY FEEDBACK RELAY BATTERY IN (2)

J3
F3 2900
J3

F2 E2 D2 C2 B2 A2
BLACK
6210
MARKER LT
4150
GLOW PLUG
4110
GLOW PLUG
8110
FUEL PULL
2110 1120
UNSWITCHED E1 1900
GROUND
RELAY FEEDBACK RELAY FEEDBACK BATTERY IN (3)
F1 1200
F3 E3 D3 C3 B3 A3

6320 8550 8510 8150 2100 1130

E2 9350

FUSE 12

FUSE 11

FUSE 10

FUSE 9
UNSWITCHED
ACC PLUGS

ATTCHMNT
ALT & KITS
A1 3900

25A
25A

25A

25A
A2 3920
PROTECTED COMPUTER SEATBAR SENSOR
POWER POWER
SYSTEM Tx OPEN OPEN
SUPPLY A3 3910
F1 E1 D1 C1 B1 A1
F2
1200 1900 9100 3900

OPEN
KEY/ENTER
SWITCH
SYSTEM Rx OPEN OPEN
SEATBAR
SENSOR SIGNAL
D3
J2

F2 E2 D2
J2
WHITE
C2 B2 A2 C3
9350 9200 3910

GROUND
HEADLIGHT
OPEN OPEN OPEN
SEATBAR SENSOR
C2
SWITCH GROUND

F3 E3 D3 C3 B3 A3
C1
2900 9340 3920 B3
B2
B1

CONNECTS TO
ON THIS PAGE
C407
RH FRONT
E FRONT BASE PWM + RH SKI UP RH SKI DOWN RH TWO SPEED
DETENT

C407
A
F1 E1 D1 C1 B1 A1

4340 4300 4940 4930 4920 4910

FRONT ROD PWM - LH SKI UP LH SKI DOWN LH AUX LEFT LH AUX RIGHT
2900
3910
3920
3900
9350
1200
1900

9100
9200
9340
6100
2740

J4
F2 E2 D2 C2 B2 A2
J4

WHITE
4330 4310 4840 4830 4820 4810
BRAKE SW BRAKE SW
OLD SPOOL LOCK PWM SIGNAL EHC OUTPUT EHC INPUT
OUT IN

F3 E3 D3 C3 B3 A3

4360 4320 9410 9400 1400 4500

12

10
11
5

4
3
6

8
7

C408
G1
G2

J4
A2
B2
C2
D2

K1
A3

B3
D1
C1
K2
B1

A1

K3

C3
D3
E2
E3
E1

HARNESS 671
12

11
10
3
6
7

9
5

CAB
2740
3910
3920
3900
9350
1200
1900
2900
9100
9200
9340
6100
4810
4820
4830
4840

4500

1400

4940
4930

4920

4910

4310
4320
4300
9400
9410
4440
4430

FRAM
MAIN
CAB FRONT LIGHT
2750
NESS 6718870 ACCESSORY
CONNECTORS
2740
2760 M M
FRONT WORKLIGHTS
2750 B B 2750
6110 A A 6110

DGN

DGN
RED

RED

RED

RED
BLK

BLK
BLK

BLK
6120 A A 6120
2760 B B 2760

LEFT PANEL 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
TILT ACTUATOR LIFT ACTUATOR

C428 C429
9340 D HEADLIGHTS
TILT ACTUATOR LIFT ACTUATOR
2910 G GROUND
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
1210 E PROTECTED POWER
1910 F COMPUTER POWER
9210 K SYSTEM Rx
9110 H SYSTEM Tx
9300 A CLOCK/LATCH
9310 B DATA ADVANCED HAND CONTROL MODULE
9330 J START
9320 C BUZZER

9320 + K H J B C D E A G F
BUZZER B A
2930 - C430 C431
RIGHT PANEL
6100 B A K H J B C D E A G F
9340
J

2240
1740
9200 9330 START

4580
9410
9400
4640
4720
4700
4710
4620
4600
4610
9100 9310 B DATA
2900 9300 A CLOCK/LATCH
1900 9120 H SYSTEM Tx
1200 9220 K SYSTEM Rx
1730
9350 1920 F COMPUTER POWER
3900 1220 E PROTECTED POWER POWER FROM
FUSE 12
3920 2920 G GROUND
THIS PAGE
3910 9350 D KEY/ENTER SWITCH

4720
4700
4710

4620
4600
4610
2740 C OPEN

2910
2900 2920 C A B C A B
2930
R HANDLE L HANDLE
C
3900 C432 C433
SEAT
3920 B CONNECTS TO CONNECTS TO
BAR
A C432 C433
3910 ON THIS PAGE ON THIS PAGE
MAIN
FRAME
2000 CAB
RIGHT HANDLE
C432

A PNK/RED
AHC CONNECTOR TILT
C PNK/DGN
CONTROL
CONNECTS TO
9410 C432 B PNKBLK
ON THIS PAGE
9400
4300 4300 B B WHT

4320 4320 D D WHT/RED

PWM
4310 4310 C C WHT/BLK
C409

RIGHT
ROCKER
4910 4910 F F WHT/LGN UP

G G
DETENT
4920 4920 E E DGN

K K
4930 4930 J J YEL
SKI
4940 4940 H H LGN CONTROL
1400 1490 A A RNG

4500 1450 4640 D D PUR FLOAT

SIGNAL
BRAKE SWITCH J J
1480 A A RNG

4840 4840 C C WHT SKI

C410

4830 4830 B B DBL CONTROL

4820 4820 G G PNK

PADDLE
4810 4810 F F TAN MOMENTARY
4430 K K
4440 E E
 0.4 ohm P 6500

HR 8590 V 6600
T
T
U 8250

FUEL SHUT OFF G 8500

D 8200
2800 8100 8100 E
S 6200
1800 A N 6310
RED TO BLK=
8200 D
3.2 ohm ALTERNATOR E 8100
8250 U
S
A 1800

1020 EXC
1010 1800
BAT

STARTER 2600
2300
S CONNECTS TO
1010 8200 2800 C407
ON THIS PAGE
R
8250
C407
A

6000
GROUNDS
2480
TO OPTIONS TO OPTIONS
2460 (ACCESSORY (ACCESSORY
2450 CONNECTOR) CONNECTOR)

2440 2400 C401 C402

2430
B A D C B A
2340
2330

2730
1140
1700

1150
2100

2720
1720
2420
2410
2360
2350 2390
2240
2200
2000

1800
2300 FUSE 11
2740 1720 25A
2730 1700 1055

8000
2120
2720 FUSE 12
GOES TO

8100
8150
8110
25A
ADVANCED HAND AHC POWER
1140

2710 1730
2110 CONTROL MODULE SWITCHED
THIS PAGE FUSE 10 POWER FUEL PULL
ATTACHMENT 25A
1710
87A 87 86 87A 87

HEATER
25A 30 85 30 8
FUSE 1

1050
2000
2010

1350
2040
2050
RELAY GROUNDS 2000-2060
ARE CONNECTED IN SERIES
30A
BATTERY FUSE 6
1050
- 1300
+ 1030
100A
1010 1060
1310
1040

Printed in U.S.A.
 FUSE 6

07

TS TO
PAGE
ULL
30A

87A 87 86
30
8100
1350 8150
2040
2050 8110

85

R LIGHT
MARKE
FUSE 2
15A
6310

87A 87 86
30
6000
1330 6300 6400

E F H G C B A D
2020
2030 6320 6500

85

CONNECTOR)

TO TOPTIONS
(ACCESSORY
C427
6600
6300

LIGHT 87A 87 86
REAR
FUSE 3
15A

A2
D3
F1
4730

30
1320 6200
2010
6210

J3
2020

85
4730 H3
C1

STARTER
8250 E1
8000 H1

87A 87 86
30
8150 C3
1030 8200
8110 C2
2060 8210 6320 F3

85
RESERVED ACCESSORY RESERVED
CAN HIGH OPEN
6210 F2 (ATT ACC) RELAY OUTPUT (HORN)

K1 J1 H1 G1 F1
8210 D1
9500 8000

GLOW
PLUG
ATTACHMENT RESERVED
G3 CAN LOW SPARE OUTPUT 1
KEY INPUT (L TURN)
REAR WKLT
RELAY

2100 B3 K2 J2 H2 G2 F2
J
BLA

87A 87 86
G1 9600 9800 6210

30
8500 TRAVEL RESERVED MARKER LT
CAN SHIELD SPARE OUTPUT 2
CONTROL (R TURN) RELAY
1060 8550 8550 E3 K3 J3 H3 G3 F3
2030
2040 8510 8510 D3 9700 4730 6320
85

B1
TRACTION 2110 B2
LOCK

800 SERIES
J1
J2
86 87 87A
85

2050
2060 4110 4110 D2
1360 4150 4150 E2
FUSE 5

30

NOT USED
F1
30A

4100
2360

B A
C458
4390 J3
G2
1110 1110 A1
1120 1120 A2
FUTURE
1130 1130 A3 (SERIAL LEFT)
HIGH FLOW BICS LOCK REAR BASE FRONT BASE
FUSE 4
25A

9500 K1 K1 J1 H1 G1 F1

4460 4410 4440 4340

9600 K2 FUTURE
DIVERTER
BUCKET
REAR ROD FRONT ROD
(SERIAL RIGHT) POSITION
9700 K3 K2 J2 H2 G2 F2
W
9800 H2 4450 4420 4430 4330

OPEN REAR BLEED TWO SPEED TRACTION HOLD SPOOL LOCK

K3 J3 H3 G3 F3

4470 4350 4200 4360

D C B A G F E
9800

D C B A G F E
9700
C426

120 ohm

G3

G1
G2
H2

H1

H3

A2
F3

F1
F2

J3
J2
J1
9600 2090
POWER
UNSW

9500 2090
1070 1150 2710

ACD & REMOTE S

LOCATED AT REA
1160 1160

4200
4420

4410
4340

4350
4480
4450

4810
CONNECTOR

4330

4460
4440
4430
1710
MACHINE
FUSE 9
25A
 PADDLE

C
4810 4810 F F TAN MOMENTARY
4430 K K
4440 E E
4460 H H
4450
B BRN
4480

C433 C412 C411

TURN
TO OPTIONS
D YEL
SIGNAL
4350
(ACCESSORY A DGN
4330 CONNECTOR)
C
4340
E
4410
TO OPTIONS A BLK
(ACCESSORY
4420 CONNECTOR) B RED HORN
4200

AHC CONNECTOR
A RED/WHT
LIFT
CONNECTS TO C PUR/WHT
C433 CONTROL
ON THIS PAGE
B BLK/WHT

LEFT HANDLE

D & REMOTE START

CONNECTOR REAR ROD
CATED AT REAR OF
MACHINE 4430 A A

C413
7.5 ohm nominal
BROWN TIE STRAP 2430 B B at 12 VDC
F E REAR BASE
4440 A A

C414
7.5 ohm nominal
WHITE TIE STRAP 2440 B B at 12 VDC
F E
HIGH FLOW
4460 A A

C415
7.5 ohm nominal
1160
1710

BLUE TIE STRAP 2460 B B at 12 VDC

DIVERTER
4450 A A

C416
7.5 ohm nominal
YELLOW TIE STRAP 2450 B B at 12 VDC

REAR AUX RELIEF

9.8 ohm nominal

C417
4480 A A at 12 VDC
GREEN TIE STRAP 2480 B B

C441
4350 A
NOT USED
2350 B
FRONT ROD
4330 A A 3.3 ohm nominal

C419 C418
2330 B B at 10 VDC

FRONT BASE
4340 A A 3.3 ohm nominal
1160

2340 B B at 10 VDC

HYD LOCK VALVE

C420

4410 A A 9.8 ohm nominal

2410 B B at 12 VDC

BUCKET POSITION
25A
C423

FUSE 9 4420 A A 6.7 ohm nominal

2420 B B at 12 VDC

TRACTION LOCK
C436

4200 A A RED A A
C425

2200 C C BLK B B
4100 B B
BRAKE ADAPTER
HARNESS
6716789 V-0046 (3-21-01)