FURNACE Rev.

0
JOB METHOD SHEET
CRU Shutdown 2013 Page 1 of 1

Work ID WR 010/011 Unit CRU Area CRU Plant KR-1 P&ID PPTSB-11-A-005 TECHNICAL DATA
Tag No F-1101 Service Hydrocarbon MWO APPL. CODE (RAD/CONV) API RP 530
Job Desc Open, remove burner, service stack damper, box-up TYPE Cylinder heater with vertical coil
Eqp. Name Pretreater Heater HEAT ABS’D-RAD/CONV (MW)
No Activity Description HTA-RAD/CONV (M2)
1 Erect external scaffolding at isolation point as per EIS TUBE-RAD/CONV A 335 P9
2 Erect / install portable platform underneath furnace to remove burners
MATERIAL
3 Install equipment isolation as per EIS
4 Open all access door for ventilation
5 Install ventilators at radiant section access door and provide lighting. BURNER TYPE GBP-125 & ACP-150
6 Remove all main burner, pilot burner and stack damper BURNER QTY 3.0
7 Cleaning and service all main burner, pilot burner and stack damper DSGN PRESS-RAD/CONV (KG/CM2) 25.4
8 Functional test for stack damper by operation DSGN TEMP-RAD/CONV (DEG C) 415
9 Refit all removes burner OPER PRESS-RAD/CONV (KG/CM2) Inlet : 23.0 Outlet : 21.5
10 Alignment check of burner by PPTSB OPER TEMP-RAD/CONV (DEG C) Inlet : 297 Outlet : 370
11 Final check by operation before box up
12 Remove lighting and ventilator
13 Close all access door
14 Remove equipment isolation
15 Refit insulation at pilot & burner gas and isolation points
16 Remove external scaffolding
17 Housekeeping.

REMARK

WORKING DATA
EXT. SCAFF. VOL (M3) Y VENTILATOR Y
INT. SCAFF. VOL (M3) Y LIGHTING Y
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) Y CLEANING MTD Power tool,Wire brush
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N INSPECTION MTD VI & NDT
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N
Adli Azami OPEN/CLO ACSS DOOR(# X SIZE)
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
 FURNACE Rev. 0
JOB METHOD SHEET
CRU Shutdown 2013 Page 1 of 1

Work ID WR 012 Unit CRU Area CRU Plant KR-1 P&ID PPTSB-11-A-005 TECHNICAL DATA
Tag No F-1102 Service Hydrocarbon MWO APPL. CODE (RAD/CONV) API RP 530
Job Desc Open, remove burner, service stack damper, box-up TYPE Cylinder heater with vertical coil
Eqp. Name Pretreater Heater HEAT ABS’D-RAD/CONV (MW)
No Activity Description HTA-RAD/CONV (M2)
1 Erect external scaffolding at isolation point as per EIS TUBE-RAD/CONV A 335 P9
2 Erect / install portable platform underneath furnace to remove burners
MATERIAL
3 Install equipment isolation as per EIS
4 Open all access door for ventilation
5 Install ventilators at radiant section access door and provide lighting. BURNER TYPE GBP-125 & ACP-150
6 Gas test by PPTSB & obtain safe entry permit BURNER QTY 3.0
7 Install internal lighting DSGN PRESS-RAD/CONV (KG/CM2) 25.4
8 Remove all main burner and pilot burner. DSGN TEMP-RAD/CONV (DEG C) 415
9 Cleaning and service all main burner and pilot burner OPER PRESS-RAD/CONV (KG/CM2) Inlet : 23.0 Outlet : 21.5
10 Erect internal scaffolding for stack damper servicing OPER TEMP-RAD/CONV (DEG C) Inlet : 297 Outlet : 370
11 Service and exercise stack damper
12 Functional test for stack damper by operation
13 Refit all removes burner
14 Alignment check of burner by PPTSB
15 Final check by operation before box up
16 Remove lighting and ventilator
17 Close all access door
18 Remove equipment isolation
19 Refit insulation at pilot & burner gas and isolation points
20 Remove external scaffolding
21 Housekeeping.

REMARK

WORKING DATA
EXT. SCAFF. VOL (M3) Y VENTILATOR Y
INT. SCAFF. VOL (M3) Y LIGHTING Y
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) Y CLEANING MTD Power tool,Wire brush
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N INSPECTION MTD VI & NDT
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N
Adli Azami OPEN/CLO ACSS DOOR(# X SIZE)
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
 FURNACE Rev. 0
JOB METHOD SHEET
CRU Shutdown 2013 Page 1 of 1

Work ID WR 014/015/016/019 Unit CRU Area CRU Plant KR-1 P&ID PPTSB-11-A-007 TECHNICAL DATA
Tag No F-1103/1104/1105 Service Hydrocarbon MWO APPL. CODE (RAD/CONV) API RP 530
Job Desc Open, remove burner, service stack damper, box-up TYPE Box Wicket Tubes W/WHB
Eqp. Name Reforming Heater HEAT ABS’D-RAD/CONV (MW)
No Activity Description HTA-RAD/CONV (M2)
1 Erect external scaffolding at isolation point as per EIS TUBE-RAD/CONV A 335 P22 / A 106 Gr. B
2 Erect / install portable platform underneath furnace to remove burners
MATERIAL
3 Install equipment isolation as per EIS
4 Open all access door for ventilation
5 Install ventilators at radiant section access door and provide lighting. BURNER TYPE GBP-160 & ACP-160
6 Remove all main burner, pilot burner and stack damper BURNER QTY 6
7 Cleaning and service all main burner, pilot burner and stack damper DSGN PRESS-RAD/CONV (KG/CM2) 17.9
8 Functional test for stack damper by operation DSGN TEMP-RAD/CONV (DEG C) 600
9 Refit all removes burner OPER PRESS-RAD/CONV (KG/CM2) Inlet : 15.0 Outlet : 14.7
10 Alignment check of burner by PPTSB OPER TEMP-RAD/CONV (DEG C) Inlet : 430 Outlet : 530
11 Final check by operation before box up
12 Remove lighting and ventilator
13 Close all access door
14 Remove equipment isolation
15 Refit insulation at pilot & burner gas and isolation points
16 Remove external scaffolding
17 Housekeeping.

REMARK

WORKING DATA
EXT. SCAFF. VOL (M3) Y VENTILATOR Y
INT. SCAFF. VOL (M3) Y LIGHTING Y
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) Y CLEANING MTD Power tool,Wire brush
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N INSPECTION MTD VI & NDT
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N
Adli Azami OPEN/CLO ACSS DOOR(# X SIZE)
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
 Level Gauge Rev. 0
CRU Shutdown 2013
JOB METHOD SHEET Page 1 of 1

Work ID WR 025 Unit CRU Area CRU Plant KR1 P&ID PPTSB-40-A-006 TECHNICAL DATA
Tag No C 4003 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end flange. (LG 4002) MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected by end flange INTERNAL TYPE
Dismantle the level gauge, servicing and replace the sight glass if required by inspection . (sight glass provided
4 by PPTSB/ Vendor) DESIGN PRESS (KG/CM2)
5 Transport level gauge to site. Level gauge flange face to be protected by end flange DESIGN TEMP (DEG C)
6 Remove piping end blind OPER. PRESS (KGICM2)
7 Reinstall the level gauge OPER. TEMP (DEG C)
8 Housekeeping. MEDIUM
9 Remove scaffolding. ELEMENT TYPE
ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
 Valve Rev 0
CFU SHUTDOWN 2012
JOB METHOD SHEET Page 1 of 1

Work ID F-1102 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-010 TECHNICAL DATA
DEF No WR 050 Service MWO APPL. CODE
Job Desc Blinding, rethread , install valve handle, deblinding PIPING
Ref: Eqpt./Line No F-1102 MATERIAL VALVE
No Activity Description Resources Duration (HRS)
A). PRE TA ACTIVITY
- N/A DESIGN PRESS (KG/CM2)
DESIGN TEMP (DEG C)
OPER. PRESS (KG/CM2)
OPER. TEMP (DEG C)
PAINTING
DPT
B). TA EXECUTION ACTIVITY RT
1 Install equipment isolation point as per EIS
2 Remove existing broken studbolt at internal valve DIMENSION, ELEVATION AND WEIGHT
3 Rethread and install valve handle MAIN DIMENSION (ID X TL)(M)
4 Final inspection by inspection and operation ELEVATION FROM PLATFORM
5 Remove equipment isolation (TL/CL) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

C). POST TA ACTIVITY

1 Housekeeping

TESTING DATA
MEDIUM
HT TEST PRESSURE

WORKING DATA
EXT. SCAFF. VOL (M3) BOLT TENSIONING
0
INT. SCAFF. VOL (M3) HOT BOLTING
JOB METHOD SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) VENTILATOR
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) LIGHTING
REMOVAL/
Mohd Faizul REFIT NOZZLE (Dia-inch) CLEANING MTD
Prepared by
Adli Azami OPEN / MANHOLE INSPECTION MTD
CLOSE HANDHOLE
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
 Valve Rev 0
CFU SHUTDOWN 2012
JOB METHOD SHEET Page 1 of 1

Work ID Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-010 TECHNICAL DATA
DEF No WR059 Service MWO APPL. CODE
Job Desc Blinding, scaffolding, remove valve,service, reinstall. PIPING
Ref: Eqpt./Line No RV-1110 MATERIAL VALVE
No Activity Description Resources Duration (HRS)
A). PRE TA ACTIVITY
1 Erect scaffolding DESIGN PRESS (KG/CM2)
DESIGN TEMP (DEG C)
OPER. PRESS (KG/CM2)
OPER. TEMP (DEG C)
PAINTING
DPT
B). TA EXECUTION ACTIVITY RT
1 Unbolt all valve bolt and nuts. Cover piping flange face with end blind ( 3" x 300# & 6" x 150#)
2 Transport Valve to workshop. Valve flange face to be protected. (6"x 150#) only. DIMENSION, ELEVATION AND WEIGHT
3 Dismantle the valve, servicing and testing by another contractor. MAIN DIMENSION (ID X TL)(M)
4 perform maintenance painting at valve body. ELEVATION FROM PLATFORM
5 Transport Valve to site. Valve flange face to be protected (TL/CL) FROM GROUND
6 Remove piping end blind TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
7 Reinstall both valve including RV with new gasket. - 3" x 300# install with new valve.
(valve supply by PPTSB) POSITION
8 Deblinding

C). POST TA ACTIVITY

1 Remove scaffolding
2 Housekeeping

TESTING DATA
MEDIUM
HT TEST PRESSURE

WORKING DATA
EXT. SCAFF. VOL (M3) BOLT TENSIONING
0
INT. SCAFF. VOL (M3) HOT BOLTING
JOB METHOD SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) VENTILATOR
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) LIGHTING
REMOVAL/
Mohd Faizul REFIT NOZZLE (Dia-inch) CLEANING MTD
Prepared by
Adli Azami OPEN / MANHOLE INSPECTION MTD
CLOSE HANDHOLE
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
 Boiler REV. 0
JOB METHOD SHEET
CRU Shutdown 2013 Page 1 of 2

Work ID WR 084 Unit CRU Area CRU Plant KR-1 P&ID TECHNICAL DATA
Tag No F-4001 Service MWO APPL. CODE (RAD/CONV) ASME SEC .1
Job Desc Open manhole, internal cleaning, inspection & NDT, DOSH insp,box up. TYPE NHA- 10000S
Eqp. Name Aux. boiler HEAT ABS’D-RAD/CONV (MW) -
No Activity Description HTA-RAD/CONV (M2) -
1 Remove insulation at manholes/ isolation points TUBE-RAD/CONV JIS STB 35E
2 Install equipment isolation as per EIS
MATERIAL
3 Remove instrument cable by PPTSB instrument
4 Open manhole of steam drum and mud drum
5 Open hand hole header both side.10 nos BURNER TYPE RING
6 Open Header flange 10"(2nos) BURNER QTY
7 Remove 5 no's of PSV for servicing. (RV4004,RV4005,RV4006,RV4101,&RV4102) DSGN PRESS-RAD/CONV (KG/CM2) 22.0
8 Open economiser insp. hole for cleaning DSGN TEMP-RAD/CONV (DEG C) 350.00
9 Open manhole of fire heater side. OPER PRESS-RAD/CONV (KG/CM2) 16.3
10 Install air eductor OPER TEMP-RAD/CONV (DEG C) 270
11 Gas test by PPTSB & obtain safe entry permit
12 Install internal lighting
13 Pre inspection by PPTSB
14 Remove all internal attachment at internal steam and mud drum
15 Clean internal air and gas duct for inspection
16 Water flushing steam and mud drum for inspection
17 Mechanical cleaning & air blow the burners for inspection
18 Mechanical cleaning of water, superheater & economiser tubes external for inspection
19 HPWJ at internal tube and air blow for inspection.
20 Perform all NDT requirement as per SERP
21 Erect internal scaffolding in fire box
22 Replica and hardness test at radiant tubes (10 locations) by PPTSB
23 Remove insulation cladding at water tube.
24 Hacking refractory at affected tubes
25 Marking tubes replacement by PPTSB
26 Cut and remove existing water tubes
27 Pre fabricate new tube at workshop REMARK
28 Transport new tubes to PPTSB
29 Install new water tubes as per PPTSB requirement
30 Final inspection by PPTSB. WORKING DATA
31 Reinstall all refractory as per PPTSB requirement EXT. SCAFF. VOL (M3) Y VENTILATOR Y
INT. SCAFF. VOL (M3) Y LIGHTING Y
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) Y CLEANING MTD Mech
Action Name Signature Date INSUL'N REMOVAL/ MANHOLE (# X SIZE) N INSPECTION MTD VI+NDT
REFIT
Prepared by Mohd Faizul NOZZLE (Dia-inch) N
Adli Azami OPEN/CLO ACSS DOOR(# X SIZE) Y
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
 Boiler REV. 0
JOB METHOD SHEET
CRU Shutdown 2013 Page 2 of 2

Work ID WR 084 Unit CRU Area CRU Plant KR-1 P&ID TECHNICAL DATA
Tag No F-4001 Service MWO APPL. CODE (RAD/CONV) ASME SEC .1
Job Desc Open manhole, internal cleaning, inspection & NDT, DOSH insp,box up. TYPE NHA- 10000S
Eqp. Name Aux. boiler HEAT ABS’D-RAD/CONV (MW) -
No Activity Description HTA-RAD/CONV (M2) -
32 Close manhole for steam and mud drum TUBE-RAD/CONV JIS STB 35E
33 Hydrotest preparation and pre test
MATERIAL
34 Hydrotest tube boiler @ 33.0 Kg/cm², witness by DOSH.
35 Drain water and open-up steam & mud drum for DOSH inspection
36 Open manhole of steam and mud drum BURNER TYPE RING
37 Prepare for DOSH CF renewal BURNER QTY
38 Install internal fitting DSGN PRESS-RAD/CONV (KG/CM2) 22.0
39 ReInstall all PSV DSGN TEMP-RAD/CONV (DEG C) 350.00
40 Reinstall instrument cable by instrument OPER PRESS-RAD/CONV (KG/CM2) 16.3
41 Reinstall header flange 10". (2 no's) OPER TEMP-RAD/CONV (DEG C) 270
42 Reinstall hand hole header both side. ( 10 no's)
43 Final check by operation before box-up
44 Remove air eductor and lighting
45 Box-up
46 Deblinding
47 Housekeeping

REMARK

WORKING DATA
EXT. SCAFF. VOL (M3) Y VENTILATOR Y
INT. SCAFF. VOL (M3) Y LIGHTING Y
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) Y CLEANING MTD Mech
Action Name Signature Date INSUL'N REMOVAL/ MANHOLE (# X SIZE) N INSPECTION MTD VI+NDT
REFIT
Prepared by Mohd Faizul NOZZLE (Dia-inch) N
Adli Azami OPEN/CLO ACSS DOOR(# X SIZE) Y
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
 Sampling Valve Rev. 0
CRU Shutdown 2013
JOB METHOD SHEET Page 1 of 1

Work ID WR 094 Unit CRU Area CRU Plant KR1 P&ID TECHNICAL DATA
Tag No C1106 & C1108 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove and install new sampling valve, remove scaffolding
MATERIAL
Eqp. Name Sampling valve SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
INJECTION PIPE
A). PRE TA ACTIVITY MIXING ELEMENT
1 Erect scaffolding INTERNAL TYPE
DESIGN PRESS (KG/CM2)
DESIGN TEMP (DEG C)
B). TA EXECUTION ACTIVITY OPER. PRESS (KGICM2)
1 Remove existing valves. OPER. TEMP (DEG C)
2 Install end flange at equipment nozzle MEDIUM
3 Carry out lapping of RTJ gasket in the new valves. ELEMENT TYPE
4 Open end flange ELEMENT QTY
5 Install new sampling valve DIMENSION, ELEVATION AND WEIGHT
6 Final check by operation MAIN DIMENSION (ID X TL)(M)
7 Remove equipment isoaltion CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
C). POST TA ACTIVITY APPROXIMATE WEIGHT (TON)
1 Remove scaffolding POSITION
2 Housekeeping

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
 HEAT EXCHANGER Rev. 0
JOB METHOD SHEET
CRU Shutdown 2013 Page 1 of 1

Work ID WR 044 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-008 TECHNICAL DATA
Tag No E1111 Service H2+HC (EFFLUENT) MWO APPL. CODE ASME VIII DIV I
Job Desc Blinding, remove shell cover, cleaning, box up. TYPE AES HTA (M2) 99.0
Eqp. Name REFORMER EFFL. TRIM COOLER SHELL A516 GR.60 SHELL -
No Activity Description CHANNEL A516 GR.60 INSUL'N CHANNEL -
MATERIAL
TUBE SHEET A105
1 Install equipment isolation as per EIS TUBE A 179 DESIGN PRESS 7.00
2 Remove channel head/cover, shell cover and floating head DESIGN PRESS 13.3 DESIGN TEMP 60.0
3 Remove railing and reinstall after bundle has been pulled DESIGN TEMP 114.0 TUBE OPER. PRESS 3.8
4 Pull tube bundle using bundle puller. SHELL SIDE OPER. PRESS 11.8 SIDE OPER. TEMP 38.0
5 Pre-cleaning inspection and deposit sampling by PPTSB. OPER. TEMP 56.0 SERVICE COOLING WATER
6 Transport tube bundle to washing bay. SERVICE H2+HC (EFFLUENT)
7 Hydrojet int & ext tube bundle & air blow dry after cleaning REMARK
8 Transfer tube bundle to retubing contractor workshop.
9 Retubing 100% tubes as per approved procedure by PPTSB. DIMENSION, ELEVATION AND WEIGHT
10 Transport tube bundle to site SHELL FLANGE OD 958 (fltg head side)/851 (channel head side)
11 Clean shell internal & all removed covers. Air blow dry after cleaning BODY OD 720
12 Post cleaning inspection by PPTSB: Visual & NDT as per SERP WALL THICKNESS 10
13 Final check by operation for box up TUBE TYPE STRAIGHT
14 Remove railing and reinstall after bundle has been fitted BUNDLE LENGTH (MM) 6096 MM
15 Install tube bundle using bundle puller WEIGHT (KG) 2130
16 Install test ring for shell test at the floating head side TUBE OD (MM) 19.05MM
17 Install channel and leave the channel cover end opened TB WALL THK (MM) 2.11MM
18 Hydrotest shell side: 13.3Kg/cm2G (witness by inspection) TUBE QTY. 276
19 Remove test ring after shell test completed GENERAL LENGTH (MM) 7322
20 Install floating head & channel cover WEIGHT (KG) 4710
21 Hydrotest tube side: 7.0Kg/cm2G (witness by inspection) POSITION HORIZONTAL
22 Install shell cover after obtaining work permit ELEVATION FROM PLATFORM N/A
23 Remove equipment isolations (TL/CL) FROM GROUND N/A
24 Housekeeping the area
TESTING DATA
Note: Existing tube sheet to be used. TESTING SHELL (KG/CM2) 17.3
TUBE (KG/CM2) 9.0
MEDIUM WATER

WORKING DATA
SCAFF. VOL (M3) N BUNDLE EXTRACTOR Y
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) N BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) N HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N TUBE INT HYDROJET Y
Adli Azami FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET Y
Reviewed by CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran
 COOLING TOWER Rev. 0
JOB METHOD SHEET
CRU Shutdown 2013 Page 1 of 1

Work ID WR 045 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-008 TECHNICAL DATA
Tag No E-4007 Service H2+HC (EFFLUENT) MWO APPL. CODE
Job Desc Blinding, drain water internal basin, pre inspection, cleaning, repair structure, final inspection, deblinding TYPE HTA (M2)
Eqp. Name Cooling Tower SHELL SHELL
No Activity Description CHANNEL INSUL'N CHANNEL
MATERIAL
TUBE SHEET
1 Erect external scaffolding at surrounding equipment TUBE DESIGN PRESS
2 Install equipment isolation as per EIS DESIGN PRESS DESIGN TEMP
3 Motor fan isolation and uncouple motor from fan gear box by electrical. DESIGN TEMP TUBE OPER. PRESS
4 Drain water internal basin by OPN SHELL SIDE OPER. PRESS SIDE OPER. TEMP
5 Pre inspection by PPTSB OPER. TEMP SERVICE COOLING WATER
6 Repair wooden structure cooling tower as per inspection report. SERVICE
7 Basin internal cleaning REMARK
8 Final inspection by PPTSB
9 Deisolation motor fan by electrical DIMENSION, ELEVATION AND WEIGHT
10 Remove equipment isolation. SHELL FLANGE OD
11 Housekeeping BODY OD
WALL THICKNESS
TUBE TYPE
BUNDLE LENGTH (MM)
WEIGHT (KG)
TUBE OD (MM)
TB WALL THK (MM)
TUBE QTY.
GENERAL LENGTH (MM)
WEIGHT (KG)
POSITION
ELEVATION FROM PLATFORM
(TL/CL) FROM GROUND

TESTING DATA
TESTING SHELL (KG/CM2)
TUBE (KG/CM2)
MEDIUM

WORKING DATA
SCAFF. VOL (M3) N BUNDLE EXTRACTOR N
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) N BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) N HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N TUBE INT HYDROJET N
Adli Azami FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET N
Reviewed by CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran
 Level Gauge Rev.0
CRU Shutdown 2013
JOB METHOD SHEET Page 1 of 1

Work ID WR 099 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A009 TECHNICAL DATA
Tag No C 1113 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end blind.(LG 1113A/B) MIXING ELEMENT
3 Transport level gauge to workshop. Level gauge flange face to be protected by end flange. INTERNAL TYPE
Dismantle the level gauge, servicing and replace the sight glass if required by inspection dept. (All
4 material provided by servicing contractor appointed by PPTSB) DESIGN PRESS (KG/CM2)

5 Replace all valve connection to level gauge. DESIGN TEMP (DEG C)

6 Transport level gauge to site. Level gauge flange face to be protected by end flange OPER. PRESS (KGICM2)
7 Remove piping end blind OPER. TEMP (DEG C)
8 Reinstall the level gauge MEDIUM
9 Housekeeping. ELEMENT TYPE
10 Remove scaffolding. ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
 Valve Rev. 0
CRU Shutdown 2013
JOB METHOD SHEET Page 1 of 1

Work ID WR 104 Unit CRU Area CRU Plant KR1 P&ID TECHNICAL DATA
Tag No E-1109 Service MWO APPL. CODE
TYPE
Job Desc Valves passing to be replaced
MATERIAL
Eqp. Name E-1109 SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
a) Pre Shutdown Activity INJECTION PIPE
1 Erect scaffolding MIXING ELEMENT
INTERNAL TYPE
DESIGN PRESS (KG/CM2)
DESIGN TEMP (DEG C)
b) Shutdown Activity OPER. PRESS (KGICM2)
1 Cut & replace defective valves as per inspection report OPER. TEMP (DEG C)
2 Fit up new valves as per PPTSB requirements MEDIUM
3 Fit up inspection by PPTSB ELEMENT TYPE
4 Welding as per PPTSB requirements ELEMENT QTY
5 Visual inspection by PPTSB DIMENSION, ELEVATION AND WEIGHT
6 Perform NDT after weld MAIN DIMENSION (ID X TL)(M)
7 Proceed with surface preparation and apply painting on weldment area. CL ELEV. FROM PLATFORM
8 Final inspection by PPTSB (MM) FROM GROUND
TL ELEV. FRM GROUND (M)
c) Post Shutdown Activity APPROXIMATE WEIGHT (TON)
1 Housekeeping POSITION
2 Remove scaffolding

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 106 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A006 TECHNICAL DATA
Tag No C 1104 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end blind.(LG 1104 A~F) MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected INTERNAL TYPE
Dismantle the level gauge, servicing and replace the sight glass if required by inspection. (All material provided
4 by servicing contractor appointed by PPTSB) DESIGN PRESS (KG/CM2)

5 Replace all valve connection to level gauge. DESIGN TEMP (DEG C)

6 Transport level gauge to site. Level gauge flange face to be protected by end flange OPER. PRESS (KGICM2)
7 Remove piping end blind OPER. TEMP (DEG C)
8 Reinstall the level gauge MEDIUM
9 Housekeeping. ELEMENT TYPE
10 Remove scaffolding. ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
(Work scope same as WR 118
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 111 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A009 TECHNICAL DATA
Tag No C1112 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end flange. (LG 1112 A,B&C) MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected by end flange INTERNAL TYPE
4 Dismantle the level gauge. DESIGN PRESS (KG/CM2)
5 Replace all valve connection to level gauge. DESIGN TEMP (DEG C)
6 Transport level gauge to site. Level gauge flange face to be protected by end flange OPER. PRESS (KGICM2)
7 Remove piping end blind OPER. TEMP (DEG C)
8 Reinstall the level gauge MEDIUM
9 Housekeeping. ELEMENT TYPE
10 Remove scaffolding. ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 112 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A008 TECHNICAL DATA
Tag No C 1109 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end flange. (LG 1108 A & B) MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected by end flange INTERNAL TYPE
Dismantle the level gauge, servicing and replace the sight glass if required by inspection. (All material provided
4 by servicing contractor appointed by PPTSB) DESIGN PRESS (KG/CM2)

5 Replace all valve connection to level gauge. DESIGN TEMP (DEG C)

6 Transport level gauge to site. Level gauge flange face to be protected by end flange OPER. PRESS (KGICM2)
7 Remove piping end blind OPER. TEMP (DEG C)
8 Reinstall the level gauge MEDIUM
9 Housekeeping. ELEMENT TYPE
10 Remove scaffolding. ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 113 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A005 TECHNICAL DATA
Tag No C 1102 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end flange. (LG 1101 A ~G) MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected by end flange INTERNAL TYPE
Dismantle the level gauge, servicing and replace the sight glass if required by inspection. (All material provided
4 by servicing contractor appointed by PPTSB) DESIGN PRESS (KG/CM2)

5 Replace all valve connection to level gauge. DESIGN TEMP (DEG C)

6 Transport level gauge to site. Level gauge flange face to be protected by end flange OPER. PRESS (KGICM2)
7 Remove piping end blind OPER. TEMP (DEG C)
8 Reinstall the level gauge MEDIUM
9 Housekeeping. ELEMENT TYPE
10 Remove scaffolding. ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 116 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A005 TECHNICAL DATA
Tag No C 1103 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end flange.(LG 1101 & 1103) MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected by end flange INTERNAL TYPE
Dismantle the level gauge, servicing and replace the sight glass if required by inspection. (All material provided
4 by servicing contractor appointed by PPTSB) DESIGN PRESS (KG/CM2)

5 Replace all valve and repair internal thread drain valve connection to level gauge. DESIGN TEMP (DEG C)
6 Transport level gauge to site. Level gauge flange face to be protected by end flange OPER. PRESS (KGICM2)
7 Remove piping end blind OPER. TEMP (DEG C)
8 Reinstall the level gauge MEDIUM
9 Housekeeping. ELEMENT TYPE
10 Remove scaffolding. ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 118 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A006 TECHNICAL DATA
Tag No C 1104 Service MWO APPL. CODE
TYPE
Job Desc Scaffolding, remove level gauge, servicing, reinstall level gauge, housekeeping.
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end flange. (LG 1104 A~F) MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected by end flange INTERNAL TYPE
Dismantle the level gauge, servicing and replace the sight glass if required by inspection. (All material provided
4 by servicing contractor appointed by PPTSB) DESIGN PRESS (KG/CM2)

5 Replace all valve connection to level gauge. DESIGN TEMP (DEG C)

6 Transport level gauge to site. Level gauge flange face to be protected by end flange OPER. PRESS (KGICM2)
7 Remove piping end blind OPER. TEMP (DEG C)
8 Reinstall the level gauge MEDIUM
9 Housekeeping. ELEMENT TYPE
10 Remove scaffolding. ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 126 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-005 TECHNICAL DATA
Tag No E 1101A Service H2+H2S+HC (EFFLUENT) MWO APPL. CODE ASME VIII DIV I
Job Desc Scaffolding, blinding, open cover, preinspection, cleaning, post inspection, box-up, hydrotest, housekeeping TYPE BEU HTA (M2) 119.0
Eqp. Name PRETREATER FEED/EFFL. EXCH. SHELL A.387 GR11 CL2 SHELL 113
No Activity Description CHANNEL A.263 INSUL'N CHANNEL 126
MATERIAL
TUBE SHEET A182-F11
1 Erect external scaff. at bonnet area, isolation locations and inspection windows (Pre TA) TUBE A.268 TP410 DESIGN PRESS 22.10
2 Remove steam ring at shell outlet nozzle DESIGN PRESS 27.3 DESIGN TEMP 339.0
3 Remove insulation at channel head/ bonnet,isolation points & inspection windows DESIGN TEMP 277.0 TUBE OPER. PRESS 20.0
4 Install equipment isolations as per EIS SHELL SIDE OPER. PRESS 24.7 SIDE OPER. TEMP 370.0
5 Remove bonnet OPER. TEMP 309.0 SERVICE H2+H2S+HC(EFFELUENT)

6 Pull tube bundle using bundle puller. SERVICE H2+HC (FEED)

7 Pre-cleaning inspection and deposit sampling by PPTSB. REMARK
8 Transport tube bundle to washing bay.
9 Hydrojet int & ext tube bundle & air blow dry after cleaning DIMENSION, ELEVATION AND WEIGHT
10 Post cleaning inspection by PPTSB: Visual & NDT as per SERP SHELL FLANGE OD 857
11 RFET 10% of total tubes (21 nos), IRIS min 5 tubes (by PPTSB). BODY OD 724
12 Transport tube bundle to site WALL THICKNESS 12
13 Clean shell internal & bonnet. Air blow dry after cleaning. TUBE TYPE U-TUBE PLAIN
14 Post cleaning inspection by PPTSB: Visual & NDT as per SERP BUNDLE LENGTH (MM) 4877 MM
15 Final check by operation for box up WEIGHT (KG) 2102
16 Install tube bundle using bundle puller TUBE OD (MM) 19.05MM
17 Install test ring for shell test TB WALL THK (MM) 2.11 MM
18 Hydrotest shell side: 27.3 kg/cm2G (witness by inspection) TUBE QTY. 207 U
19 Remove test ring GENERAL LENGTH (MM) 6689
20 Install bonnet after obtaining box-up permit WEIGHT (KG) 4549
21 Hydrotest tube side: 22.1 kg/cm2G (witness by inspection) POSITION HORIZONTAL
22 Reinstate steam ring at shell outlet nozzle ELEVATION FROM PLATFORM N/A
23 Remove equipment isolations (TL/CL) FROM GROUND N/A
24 Reinstall insulation
25 Housekeeping the area TESTING DATA
26 Dismantle external scaffolding (Post TA) TESTING SHELL (KG/CM2) 27.3
TUBE (KG/CM2) 22.1
MEDIUM WATER

WORKING DATA
SCAFF. VOL (M3) Y BUNDLE EXTRACTOR Y
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) Y BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) Y HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) Y TUBE INT HYDROJET Y
FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET Y
Reviewed by Adli Azami CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran
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Work ID WR 126 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-005 TECHNICAL DATA
Tag No E 1101B Service H2+H2S+HC (EFFLUENT) MWO APPL. CODE ASME VIII DIV I
Job Desc Scaffolding, blinding, open cover, preinspection, cleaning, post inspection, box-up, hydrotest, housekeeping TYPE BEU HTA (M2) 119.0
Eqp. Name PRETREATER FEED/EFFL. EXCH. SHELL A.387 GR11 CL2 SHELL 113
No Activity Description CHANNEL A.263 INSUL'N CHANNEL 126
MATERIAL
TUBE SHEET A182-F11
1 Erect external scaff. at bonnet area, isolation locations and inspection windows (Pre TA) TUBE A.268 TP410 DESIGN PRESS 22.10
2 Remove steam ring at shell outlet nozzle DESIGN PRESS 27.3 DESIGN TEMP 385.0
3 Remove insulation at channel head / bonnet, isolation points & inspection windows DESIGN TEMP 324.0 TUBE OPER. PRESS 20.0
4 Install equipment isolations as per EIS SHELL SIDE OPER. PRESS 24.7 SIDE OPER. TEMP 370.0
5 Remove bonnet OPER. TEMP 309.0 SERVICE H2+H2S+HC(EFFELUENT)

6 Pull tube bundle using bundle puller. SERVICE H2+HC (FEED)

7 Pre-cleaning inspection and deposit sampling by PPTSB. REMARK
8 Transport tube bundle to washing bay.
9 Hydrojet int & ext tube bundle & air blow dry after cleaning DIMENSION, ELEVATION AND WEIGHT
10 Post cleaning inspection by PPTSB: Visual & NDT as per SERP SHELL FLANGE OD 859
11 RFET 10% of total tubes (21 nos), IRIS min 5 tubes (by PPTSB). BODY OD 726
12 Transport tube bundle to site WALL THICKNESS 13
13 Clean shell internal & bonnet. Air blow dry after cleaning. TUBE TYPE U-TUBE PLAIN
14 Post cleaning inspection by PPTSB: Visual & NDT as per SERP BUNDLE LENGTH (MM) 4877 MM
15 Final check by operation for box-up WEIGHT (KG) 2499
16 Install tube bundle using bundle puller TUBE OD (MM) 19.05MM
17 Install test ring for shell test TB WALL THK (MM) 2.11 MM
18 Hydrotest shell side: 27.3 kg/cm2G (witness by inspection) TUBE QTY. 207 U
19 Remove test ring GENERAL LENGTH (MM) 6689
20 Install bonnet after obtaining box-up permit WEIGHT (KG) 4037
21 Install tube side blinds for Hydrotest POSITION HORIZONTAL
22 Hydrotest tube side: 22.1 kg/cm2G (witness by inspection) ELEVATION FROM PLATFORM N/A
23 Remove equipment isolations (TL/CL) FROM GROUND N/A
24 Reinstall insulation
25 Housekeeping the area TESTING DATA
Dismantle external scaffolding (Post TA) TESTING SHELL (KG/CM2) 27.3
TUBE (KG/CM2) 22.1
MEDIUM WATER

WORKING DATA
SCAFF. VOL (M3) Y BUNDLE EXTRACTOR Y
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) Y BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) Y HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) Y TUBE INT HYDROJET Y
Adli Azami FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET Y
Reviewed by CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran
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Work ID WR 126 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-005 TECHNICAL DATA
E 1101C
Tag No Service H2+H2S+HC (EFFLUENT) MWO APPL. CODE ASME VIII DIV I
Job Desc Scaffolding, blinding, open cover, preinspection, cleaning, post inspection, box-up, hydrotest, housekeeping TYPE BEU HTA (M2) 119.0
Eqp. Name PRETREATER FEED/EFFL. EXCH. SHELL A516 GR.60 SHELL 88.0
No Activity Description CHANNEL A516 GR.60 INSUL'N CHANNEL 88.0
MATERIAL
TUBE SHEET A105
1 Erect external scaff. at bonnet area, isolation locations and inspection windows (Pre TA) TUBE A 179 DESIGN PRESS 22.1
2 Remove insulation at channel head / bonnet, isolation points & inspection windows DESIGN PRESS 27.3 DESIGN TEMP 277.0
3 Install equipment isolations as per EIS DESIGN TEMP 235.0 TUBE OPER. PRESS 20.0
4 Remove spool piece connecting E-1101B tube outlet to E-1101C tube inlet SHELL SIDE OPER. PRESS 24.7 SIDE OPER. TEMP 262.0
5 Remove bonnet OPER. TEMP 220.0 SERVICE H2+H2S+HC(EFFELUENT)

6 Pull tube bundle using bundle puller. SERVICE H2+HC (FEED)

7 Pre-cleaning inspection and deposit sampling by PPTSB. REMARK
8 Transport tube bundle to washing bay.
9 Hydrojet int & ext tube bundle & air blow dry after cleaning DIMENSION, ELEVATION AND WEIGHT
10 Post cleaning inspection by PPTSB: Visual & NDT as per SERP SHELL FLANGE OD 859
11 RFET 10% of total tubes (21 nos), IRIS min 5 tubes (by PPTSB). BODY OD 726
12 Transport tube bundle to site WALL THICKNESS 13
13 Clean shell internal & bonnet. Air blow dry after cleaning. TUBE TYPE U-TUBE PLAIN
14 Post cleaning inspection by PPTSB: Visual & NDT as per SERP BUNDLE LENGTH (MM) 4877 MM
15 Final check by operation for box up WEIGHT (KG) 2499
16 Install tube bundle using bundle puller TUBE OD (MM) 19.05MM
17 Install test ring for shell test TB WALL THK (MM) 2.11 MM
18 Hydrotest shell side: 27.3 kg/cm2G (witness by inspection) TUBE QTY. 207 U
19 Remove test ring GENERAL LENGTH (MM) 6690
20 Install bonnet after obtaining box-up permit WEIGHT (KG) 4544
21 Reinstall spool piece connecting E-1101B tube outlet to E-1101C tube inlet POSITION HORIZONTAL
22 Install tube side blinds for Hydrotest ELEVATION FROM PLATFORM N/A
23 Hydrotest tube side: 22.1 kg/cm2G (witness by inspection) (TL/CL) FROM GROUND N/A
24 Remove equipment isolations
25 Reinstall insulation TESTING DATA
26 Housekeeping the area TESTING SHELL (KG/CM2) 27.3
27 Dismantle external scaffolding (Post TA) TUBE (KG/CM2) 22.1
MEDIUM WATER

WORKING DATA
SCAFF. VOL (M3) Y BUNDLE EXTRACTOR Y
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) Y BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) Y HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) Y TUBE INT HYDROJET Y
Adli Azami FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET Y
Reviewed by CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran

* check if T/S is cladded

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Work ID WR 126 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-005 TECHNICAL DATA
E 1101D
Tag No Service H2+H2S+HC (EFFLUENT) MWO APPL. CODE ASME VIII DIV I
Job Desc Scaffolding, blinding, open cover, preinspection, cleaning, post inspection, box-up, hydrotest, housekeeping TYPE BEU HTA (M2) 119.0
Eqp. Name PRETREATER FEED/EFFL. EXCH. SHELL A516 GR.60 SHELL 75.0
No Activity Description CHANNEL A516 GR.60 INSUL'N CHANNEL 88.0
MATERIAL
TUBE SHEET A105
1 Erect external scaff. at bonnet area, isolation locations and inspection windows (Pre TA) TUBE A 179 DESIGN PRESS 22.1
2 Remove insulation at channel head / bonnet, isolation points & inspection windows DESIGN PRESS 27.3 DESIGN TEMP 277.0
3 Install equipment isolations as per EIS DESIGN TEMP 235.0 TUBE OPER. PRESS 20.0
4 Remove spool piece connecting E-1101D tube outlet to E-1102A tube inlet SHELL SIDE OPER. PRESS 24.7 SIDE OPER. TEMP 220.0
5 Remove bonnet OPER. TEMP 185.0 SERVICE H2+H2S+HC(EFFELUENT)

6 Pull tube bundle using bundle puller. SERVICE H2+HC (FEED)

7 Pre-cleaning inspection and deposit sampling by PPTSB. REMARK
8 Transport tube bundle to washing bay.
9 Hydrojet int & ext tube bundle & air blow dry after cleaning DIMENSION, ELEVATION AND WEIGHT
10 Post cleaning inspection by PPTSB: Visual & NDT as per SERP SHELL FLANGE OD 859
11 RFET 10% of total tubes (21 nos), IRIS min 5 tubes (by PPTSB). BODY OD 726
12 Transport tube bundle to site WALL THICKNESS 13
13 Clean shell internal & bonnet. Air blow dry after cleaning. TUBE TYPE U-TUBE PLAIN
14 Post cleaning inspection by PPTSB: Visual & NDT as per SERP BUNDLE LENGTH (MM) 4877 MM
15 Final check by operation for box up WEIGHT (KG) 2499
16 Install tube bundle using bundle puller TUBE OD (MM) 19.05MM
17 Install test ring for shell test TB WALL THK (MM) 2.11 MM
18 Hydrotest shell side: 27.3 kg/cm2G (witness by inspection) TUBE QTY. 207 U
19 Remove test ring GENERAL LENGTH (MM) 6690
20 Install bonnet after obtaining box-up permit WEIGHT (KG) 4544
21 Reinstall spool piece connecting E-1101D tube outlet to E-1102A tube inlet POSITION HORIZONTAL
22 Install tube side blinds for Hydrotest ELEVATION FROM PLATFORM N/A
23 Hydrotest tube side: 22.1 kg/cm2G (witness by inspection) (TL/CL) FROM GROUND N/A
24 Remove equipment isolations
25 Reinstall insulation TESTING DATA
26 Housekeeping the area TESTING SHELL (KG/CM2) 27.3
27 Dismantle external scaffolding (Post TA) TUBE (KG/CM2) 22.1
28 MEDIUM WATER
29
WORKING DATA
SCAFF. VOL (M3) Y BUNDLE EXTRACTOR Y
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) Y BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) Y HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) Y TUBE INT HYDROJET Y
Adli Azami FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET Y
Reviewed by CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran

* check if T/S is cladded

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Work ID WR 127 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-005 TECHNICAL DATA
E1102A
Tag No Service H2+H2S+HC (EFFLUENT) MWO APPL. CODE ASME VIII DIV I
Job Desc Scaffolding, blinding, open cover, preinspection, cleaning, post inspection, box-up, hydrotest, housekeeping TYPE BEU HTA (M2) 120.0
Eqp. Name STRIPPER FEED/REACTOR EFF.EXCH SHELL A516 GR.60 SHELL 63
No Activity Description CHANNEL A516 GR.60 INSUL'N CHANNEL 75
MATERIAL
TUBE SHEET A 105
1 Erect external scaff. at bonnet area, isolation locations and inspection windows (Pre TA) TUBE A 179 DESIGN PRESS 21.3
2 Remove insulation at channel head / bonnet, isolation points & inspection windows DESIGN PRESS 16.2 DESIGN TEMP 190.0
3 Install equipment isolations as per EIS DESIGN TEMP 160.0 TUBE OPER. PRESS 19.2
4 Remove bonnet SHELL SIDE OPER. PRESS 14.6 SIDE OPER. TEMP 175.0
5 Pull tube bundle using bundle puller. OPER. TEMP 153.0 SERVICE H2+H2S+HC(EFFELUENT)

6 Pre-cleaning inspection and deposit sampling by PPTSB. SERVICE H2+H2S+HC(STR.FEED)

7 Transport tube bundle to washing bay. REMARK

8 Hydrojet int & ext tube bundle & air blow dry after cleaning
9 Post cleaning inspection by PPTSB: Visual & NDT as per SERP DIMENSION, ELEVATION AND WEIGHT
10 RFET 10% of total tubes (21 nos), IRIS min 5 tubes (by PPTSB). SHELL FLANGE OD (MM) 858
11 Transport tube bundle to site BODY OD (MM) 720
12 Clean shell internal & bonnet. Air blow dry after cleaning. WALL THICKNESS 10
13 Post cleaning inspection by PPTSB: Visual & NDT as per SERP TUBE TYPE U-TUBE PLAIN
14 Final check by operation for box up BUNDLE LENGTH (MM) 6096 MM
15 Install tube bundle using bundle puller WEIGHT (KG) 3223
16 Install test ring for shell test TUBE OD (MM) 25.4 MM
17 Hydrotest shell side: 16.2 kg/cm2G (witness by inspection) TB WALL THK (MM) 2.77 MM
18 Remove test ring TUBE QTY. 125U
19 Install bonnet after obtaining box-up permit GENERAL LENGTH (MM) 7688
20 Install tube side blinds for Hydrotest WEIGHT (KG) 5113
21 Hydrotest tube side: 21.3 kg/cm2G (witness by inspection) POSITION HORIZONTAL
22 Remove equipment isolations ELEVATION FROM PLATFORM N/A
23 Reinstall insulation (TL/CL) FROM GROUND N/A
24 Housekeeping the area
25 Dismantle external scaffolding (Post TA) TESTING DATA
26 TESTING SHELL (KG/CM2) 16.2
27 TUBE (KG/CM2) 21.3
MEDIUM WATER

WORKING DATA
SCAFF. VOL (M3) Y BUNDLE EXTRACTOR Y
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) Y BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) Y HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) Y TUBE INT HYDROJET Y
Adli Azami FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET Y
Reviewed by CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran
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Work ID WR 127 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-005 TECHNICAL DATA
Tag No E1102-B Service H2+H2S+HC (EFFLUENT) MWO APPL. CODE ASME VIII DIV I
Job Desc Scaffolding, blinding, open cover, preinspection, cleaning, post inspection, box-up, hydrotest, housekeeping TYPE BEU HTA (M2) 120.0
Eqp. Name STRIPPER FEED/REACTOR EFF.EXCH SHELL A516 GR.60 SHELL 63
No Activity Description CHANNEL A516 GR.60 INSUL'N CHANNEL 75
MATERIAL
TUBE SHEET A 105
1 Erect external scaff. at bonnet area, isolation locations and inspection windows (Pre TA) TUBE A 179 DESIGN PRESS 21.3
2 Remove insulation at channel head / bonnet, isolation points & inspection windows DESIGN PRESS 16.2 DESIGN TEMP 190.0
3 Install equipment isolations as per EIS DESIGN TEMP 160.0 TUBE OPER. PRESS 19.2
4 Remove bonnet SHELL SIDE OPER. PRESS 14.6 SIDE OPER. TEMP 175.0
5 Pull tube bundle using bundle puller. OPER. TEMP 153.0 SERVICE H2+H2S+HC(EFFELUENT)
6 Pre-cleaning inspection and deposit sampling by PPTSB. SERVICE H2+H2S+HC(STR.FEED)
7 Transport tube bundle to washing bay. REMARK
8 Hydrojet int & ext tube bundle & air blow dry after cleaning
9 Post cleaning inspection by PPTSB: Visual & NDT as per SERP DIMENSION, ELEVATION AND WEIGHT
10 RFET 10% of total tubes (21 nos), IRIS min 5 tubes (by PPTSB). SHELL FLANGE OD 858
11 Transport tube bundle to site BODY OD 720
12 Clean shell internal & bonnet. Air blow dry after cleaning. WALL THICKNESS 10
13 Post cleaning inspection by PPTSB: Visual & NDT as per SERP TUBE TYPE U-TUBE PLAIN
14 Final check by operation for box up BUNDLE LENGTH (MM) 6096 MM
15 Install tube bundle using bundle puller WEIGHT (KG) 3223
16 Install test ring for shell test TUBE OD (MM) 25.4 MM
17 Hydrotest shell side: 16.2 kg/cm2G (witness by inspection) TB WALL THK (MM) 2.77 MM
18 Remove test ring TUBE QTY. 125U
19 Install bonnet after obtaining box-up permit GENERAL LENGTH (MM) 7688
20 Install tube side blinds for Hydrotest WEIGHT (KG) 5113
21 Hydrotest tube side: 21.3 kg/cm2G (witness by inspection) POSITION HORIZONTAL
22 Remove equipment isolations ELEVATION FROM PLATFORM N/A
23 Reinstall insulation (TL/CL) FROM GROUND N/A
24 Housekeeping the area
Dismantle external scaffolding (Post TA) TESTING DATA
TESTING SHELL (KG/CM2) 16.2
TUBE (KG/CM2) 21.3
MEDIUM WATER

WORKING DATA
SCAFF. VOL (M3) Y BUNDLE EXTRACTOR Y
JOB METHOD SHEET SHEET (JMS) INSUL'N CHN CVER (mm Dia) Y BOLT TENSIONING N
Action Name Signature Date REMOVAL/ SHELL FLG.(mm Dia) Y HOT BOLTING N
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) Y TUBE INT HYDROJET Y
Adli Azami FIT/REMOVE BLINDS (Dia-inch) Y TUBE EXT HYDROJET Y
Reviewed by CHEMICAL SOAK N
Safety Requirement
Approved by M. Imran
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Work ID WR 128 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A-008 TECHNICAL DATA
Tag No E1110A & B Service MWO BUNDLE NO NA
Job Desc Scaffolding, blinding, open all tube plugs, cleaning, inspection, reinstall plugs, deblind, housekeeping BUNDLE DIMENSION (MM) NA
Eqp. Name REFORMER EFFLUENT COOLER FINNED TUBE HTA (M2) NA
No Activity Description DUTY (KW) NA
TUBE A 179
1 Erecf external scaffolding for isolation (Pre-T/A) PLUG SA 105
MATERIAL
2 Erect external scaffolding for electrical isolation PLUG GASKET SOFT STEEL
3 Install cover/shield around the hand rail and working platform with tarpaulin HEADER
4 Install equipment isolation as per EIS DRIVER NO -
5 AFC motor electrical isolation (by electrical PPTSB) DRIVER HORSEPOWER (KW) -
6 Remove 100 % tube plugs (440 plugs x 2 banks) TUBE DSGN PRESS (KG/CM2) 13.6
7 Wire brush all removed tube plugs and apply molycote TUBE THICKNESS (MM) 2.4
8 Pre-cleaning inspection and sampling by PPTSB TUBE LENGTH (MM) 9144
9 Hydrojet cleaning & air blow to dry tube internal TUBE DIAMETER (MM) 19.01
10 Post cleaning inspection by PPTSB : visual and NDT as per SERP TUBE QUANTITY 220
11 Final check by Operations for box-up END PLUG QTY 440
12 Reinstall tube plugs PLUG T/SHEET THICKNESS (MM) NA
13 Prepare and hydrotest tubes at 13.6 kg/cm2 - witness by PPTSB
14 Check and retighten foundation bolts and nuts
15 Reinstall fan guard
16 Remove equipment isolation blinds
17 Housekeeping
18 Dismantle external scaffolding REMARK

DIMENSION, ELEVATION AND WEIGHT

ELEVATION FROM PLATFORM (MM)
ELEVATION FROM GROUND (MM)

TESTING DATA
TUBE (KG/CM2) 13.6
TESTING MEDIUM Water

WORKING DATA
SCAFF.VOL (M3) Y INT. INSPECTION Y
INSULATION (Dia-Inch) N EXT. INSPECTION Y
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (DIa-inch) Y INT. TUBE CLEANING Y
Action Name Signature Date REM TUBE PLUGS (NO) 44 EXT. TUBE CLEANING Y
Prepared by Mohd Faizul
Adli Azami
Reviewed by
Safety Requirement Entry BA Set
Approved by M. Imran
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Work ID WR 169 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-008 TECHNICAL DATA
Tag No C-1109 Service MWO APPL. CODE ASME Section VIII Div. I
Job Desc Erect scaffolding, open manhole, pre inspection, internal cleaning, final inspection, boxup TYPE
Eqp. Name Reformer Separator SHELL A516 Gr. 70
No Activity Description MATERIAL INTERNAL ­
INSULATION ­
DESIGN PRESS (KG/CM2) F.V + 13
1 Erect external scaffolding for blinding point as per EIS. DESIGN TEMP (DEG C) 100
2 Install equipment isolation ar per EIS OPER. PRESS (KGICM2) 11.2
3 Open 18" manhole and vent point for ventilation. OPER. TEMP (DEG C) 55
4 Gas test by PPTSB.
5 Fit ventilator and provide internal lighting
6 Pre cleaning inspection by PPTSB
7 Erect internal scaffolding.
8 Remove demister pad and clean DIMENSION, ELEVATION AND WEIGHT
9 Clean vessel internal - wire brush and cotton rag to remove all loose scale and deposit MAIN DIMENSION (ID X TL)(M) 1.6 x 4.4
10 Post cleaning inspection and NDT as per SERP by PPTSB ELEVATION FROM PLATFORM ­
11 Reinstall demister pad (TL/CL) FROM GROUND ­
12 Dismantle internal scaffolding TL ELEV. FRM GROUND (M) 5.0
13 Final check by operation for box up APPROXIMATE WEIGHT (TON) 6.05
14 Remove ventilator and internal lighting. POSITION Vertical
15 Close manhole and top vent after obtaining box up permit
16 Remove equipment isolation blinds
17 Dismantle external scaffolding.
18 Housekeeping.

TESTING DATA
MEDIUM ­
TRAY TEST MAX DROP RATE ­

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) Y HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) Y VENTILATOR Y
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING Y
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD Wire brush / cotton rag

Adli Azami OPEN / MANHOLE (# X SIZE) Y INSPECTION MTD VI & NDT

Reviewed by CLOSE HANDHOLE (# X SIZE) N
Safety Requirement Entry Y BA Set
Approved by M. Imran
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Work ID WR 173 Unit CRU Area CRU Plant KR1 P&ID PPTSB-11-A004 TECHNICAL DATA
Tag No F-1102/2/3/4/5 Service MWO APPL. CODE
TYPE
Job Desc Blinding, remove existing teflon gasket, inspection, install new teflon gasket
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Install equipment isolation as per EIS INJECTION PIPE
2 Break flange hammer blind and remove existing teflon gasket MIXING ELEMENT
3 Inspection on gasket seat by PPTSB INTERNAL TYPE
4 Install new teflon gasket at all hammer blind DESIGN PRESS (KG/CM2)
5 Retighten all stud bolt DESIGN TEMP (DEG C)
6 Remove equipment isolation OPER. PRESS (KGICM2)
7 Housekeeping. OPER. TEMP (DEG C)
MEDIUM
ELEMENT TYPE
ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set
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Work ID WR 025 Unit CRU Area CRU Plant KR1 P&ID TECHNICAL DATA
Tag No C 4003 Service MWO APPL. CODE
TYPE
Job Desc Contoh sight glass
MATERIAL
Eqp. Name Level Gauge SHELL
No Activity Description INTERNAL
MATERIAL INSULATION
1 Erect scaffolding . (where required) INJECTION PIPE
2 Unbolt all level gauge bolt and nuts. Cover piping flange face with end blind MIXING ELEMENT
3 Transport lavel gauge to workshop. Level gauge flange face to be protected INTERNAL TYPE
4 Dismantle the level gauge, servicing and replace the sight glass if required. (sight glass provided by PPTSB) DESIGN PRESS (KG/CM2)
5 Transport level gauge to site. Level gauge flange face to be protected DESIGN TEMP (DEG C)
6 Remove piping end blind OPER. PRESS (KGICM2)
7 Reinstall the level gauge OPER. TEMP (DEG C)
8 Housekeeping. MEDIUM
9 Remove scaffolding. ELEMENT TYPE
ELEMENT QTY
DIMENSION, ELEVATION AND WEIGHT
MAIN DIMENSION (ID X TL)(M)
CL ELEV. FROM PLATFORM
(MM) FROM GROUND
TL ELEV. FRM GROUND (M)
APPROXIMATE WEIGHT (TON)
POSITION

WORKING DATA
EXT. SCAFF. VOL (M3) Y BOLT TENSIONING N
INT. SCAFF. VOL (M3) N HOT BOLTING N
JOB METHOD SHEET SHEET (JMS) FIT/REMOVE BLINDS (Dia-inch) N VENTILATOR N
Action Name Signature Date INSUL'N MANHOLE (# X SIZE) N LIGHTING N
REMOVAL/
Prepared by Mohd Faizul REFIT NOZZLE (Dia-inch) N CLEANING MTD N
Adli Azami OPEN / MANHOLE (# X SIZE) N INSPECTION MTD N
Reviewed by CLOSE HANDHOLE (# X SIZE) N
REMOVE/REFIT WIREMESH SCR. N Safety Requirement
Approved by M. Imran UNLOAD/LOAD CATLST/PACKING N Entry BA Set