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3000 Series Electronic Quick Install Guide: Important Safety Instructions
3000 Series Electronic Quick Install Guide: Important Safety Instructions
3000 Series Electronic Quick Install Guide: Important Safety Instructions
This quick install guide covers the Bennett 3000 series dispenser specifications, identification, piping and wiring installation, programming modes,
diagnostic modes, error codes, and spare parts information needed for a 3000 dispenser built and/or retrofitted with 719 electronics. Please refer
to your technical manuals located on the USB provided for detailed information.
Orange and Black “WARNING” means: If you do not follow the instructions, severe injury or death can occur.
Yellow and Black “CAUTION” means: If you do not follow the instructions, damage can occur to the dispenser.
Blue and White “IMPORTANT” means: Helpful tips and other recommendations on equipment installation, usage, and maintenance should
be observed.
PRODUCT OVERVIEW
STANDARD
Products .................................................................................................................................................................................................. Up to 2 Products
Hoses .............................................................................................................................................................................................. Up to 2 Hoses Per Side
Unit Type ............................................................................................................................................................................................. Straight Grade Only
Hydraulics ............................................................................................................................................................................................. Suction or Remote
Flow Rate ....................................................................................................................................................................................... 18-23 gpm/ 68-87 lpm
Inlet / Outlet ............................................................................................................................................ 1-1/2” (3.2 cm) dia NPT / 1” (2.54 cm) dia NPT
Protocol ........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485
BIG FUELER
Products .................................................................................................................................................................................................. Up to 2 Products
Hoses .............................................................................................................................................................................................. Up to 2 Hoses Per Side
Unit Type ............................................................................................................................................................................................. Straight Grade Only
Hydraulics ............................................................................................................................................................................................. Suction or Remote
Flow Rate .................................................................................................................................................................................40 gpm/ 150 lpm (Suction)
60 gpm / 230 lpm (Remote)
Inlet / Outlet ................................................................................................................................................. 2” (5 cm) dia NPT / 1-1/4” (4.4 cm) dia NPT
Protocol ........................................................................................................................................ Bennett Current Loop / Generic Current Loop / RS485
SPECIFICATIONS
DIMENSIONS
Low Hose Dimensions (height x width x depth) ...................................................................................... 60" x 30” x 20” (152.4 cm x 76.2 cm x 50.8 cm)
High Hose Dimensions (height x width x depth) ..................................................................................... 88” x 30” x 20” (223.5 cm x 76.2 cm x 50.8 cm)
POWER REQUIREMENTS
Suction dispenser 1HP motors are set at the factory for 120V. 2-HP motors can only be used at 240V and are not interchangeable. (Big Fueler
Models are 240V)
AC Power Input, Electronic ............................................................................................................................ Universal Input 85-270 Volts A.C. 50/60 Hz
DC Power Supply Outputs............................................................................................................................... +5VDC 100mA Max, +12 VDC 100mA Max
DC Power Supply Outputs............................................................................................................... +24 VDC 1.0 Amps Max., +5VDC Isolated 50mA Max
Nickel-Cadmium Battery Output ........................................................................................................................................ +10.8VDC, 40 Milliamp Hours
Voltage .............................................................................................................................................................................................120/240VAC 50/60Hz
3 X X X S N R – X X X X 2
Suction Pumps
M = Master
L = Master with In Use Light
Field 7 Hydraulics R = Remote (60 gpm) R
S = Suction (40 gpm)
Field 12 Fueling Position 1 = 1 Side 4
2 = 2 Sides
1. Connect the White (Neutral) 14ga. wire in 120V circuits or the Red 14ga. wire in 240V circuits to terminal 2 of TS1 on the CPU board. The CPU
board is located on the upper electronics deck.
2. Connect the Black (Hot) 14ga. wire to terminal 3 of TS1 on the CPU board.
3. Electronic power must be connected to a dedicated 15-amp neutral breaking circuit breaker. Electronic power for all dispensers at an
installation must be wired to the same AC line phase or damage from cross phasing will result in the remote sub-pump relay control circuits.
CONSOLE COMMUNICATIO N
A specific Personality Module is needed for the Current Loop Communication, Generic Current Loop Communication, RS-485 Communication, and
Pulse Output for Fleet Management. The dispenser MUST have the correct module for the dispenser to communicate properly. Refer to the
sections below for detailed instructions.
PERSONALITY MODULES PART #
Generic Current Loop and Bennett Current Loop 121982
RS-485 121992
Pulse Output Board 131480
2-SIDED DISPENSER COMMUNICATION = 2 FIELD WIRES, 1 FIELD JUMPER, AND 2 SHUNTS (REQUIRED)
Qty Description To Board To Connector
1 Orange #18 Wire – Generic Current Loop Communication (+ positive) Current Loop Personality Module TS1, Terminal 1
1 Field Jumper Wire Current Loop Personality Module TS1, Terminal 2 to TS2,
Terminal 1
1 Yellow #18 Wire - Generic Current Loop Communication (- negative) Current Loop Personality Module TS2, Terminal 2
2 Shunt (All POS systems except Excentus) Current Loop Personality Module Top 2 Pins at JP1 and JP2
2 Shunt (Use only if an Excentus POS system is used) Current Loop Personality Module Bottom 2 pins at JP1 and
JP2
BIG FUELER SINGLE PHASE (240VAC) MOTOR A RELAY CONNECTION – PRODUCT A (135085)
Qty Description From To To Connector
1 Blue #14 – Product “A” Motor Control Circuit Breaker #2 – L1 Motor A Relay TS2, L1
1 White #14 – Product “A” Motor Control Circuit Breaker #2 – L2 Motor A Relay TS2, L2
The Local Preset option can be ordered with any 3000 Series electronic dispenser. The attendant can select volume or currency and preset the
amount of fuel for the customer. Note: The Mode, Enter, +/- (plus minus) buttons are not shown on the overlay, but you will be able to feel them.
The +/- (plus minus) button is located to the right of the 9 key.
+/-
MODE ENTER
The Manager’s Keypad can be used to program the 3000 series dispenser. Prior to programming, the keypad must be plugged into the 719 CPU,
connector J11.
+/- (Plus Minus) Button – Used to cycle through selections within a mode.
Cancel – Used to exit a mode or selection.
Enter – Used to execute a command or to cycle through a selection within a mode.
Mode – Used to enter a managers mode.
2. Press the Enter and +/- button simultaneously. After a few seconds, press the Enter button. The display will show “Enter Side 1”.
3. Press 1 to program Side 1 or Press 2 to program Side 2 (if applicable) and press Enter. Once the Enter button is pressed the display will show
“Code 00”.
4. Once you are in the Manager’s Mode, you can program the dispenser as normal or run diagnostics.
5. To exit a Manager’s Mode press the Cancel button until the display returns to the normal sales display.
DEFAULT SETTINGS
The software program for each new dispenser shipped from the factory is pre-programmed with the default settings in some of the Menu Codes.
Some menu codes must be changed immediately to make the dispenser operational. Refer to the Initial Setup table. The default settings are noted
below:
Menu Code Description Default Settings
3 Managers Access 2218
4 Prices 0000
7 Pump Type Sides = 2, Grades = 1, Hoses = 1, Tier = 1
8 Decimal Location 0 = U.S.A.
9 No Flow Time Out --- = Infinite Time
10 Slow Flow Amount 0.100 Volume Unit
11 Volume Allocation 0999 Volume Units
12 Submerged Pump, Last Sale, Idle, and Handle State Timer Pre-Charge = 2 seconds, Last Sale = 30, Idle = 15, Handle State = 0
14 Price Display 0 = Flashing, 0 = Dash, Flip = 0
15 Fleet Option 0 = No Fleet Interface
16 Battery Timeout 30 Seconds
17 Local Preset 0 = No Preset
18 Motor Delay 0 = No Delay
20 Masked Volume .010 gallons or .10 liters
21 Communication Type 0 = Console Mode
22 Dispenser Address 0 = Only one dispenser on the communications loop
24 Solenoid Valve Type 2 = Proportional Valve
27 Meter Calibration 0.00
28 Rounding or Truncating Sale Amount 1 = Rounding the Sale Amount
31 Total Access 1 = Access allowed without manager password
37 ATC Measurement 0 = Long
Continued on next page …
CAUTION: MAKE SURE THAT THE JUMPER BETWEEN J1-J3 (FOR PRODUCT A) AND THE JUMPER BETWEEN J2-J4 (FOR PRODUCT B)
ON THE CPU BOARD ARE PRESENT!
1. Lift Product A's lever. The dispenser's display will reset. Use a voltmeter to verify 120VAC on Terminal 2 of TS2 on the CPU Board and use
Terminal 2 of TS1 on the neutral.
2. Lower Product A's lever.
3. Repeat this process for the remaining levers. Product B can be measured on Terminal 4 of TS2 on the CPU Board.
4. To ensure that all dispensers are on the same phase, lift the lever for the same product on all dispensers at the same time. If any of the
dispensers are on a separate phase then the F6 Fuse (on the CPU Board) will blow. If this happens, resolve the issue by getting all dispensers
on the same phase and replace the fuse with another fuse that has the same ratings (1 Amp, Fast Acting 5mm x 20mm).
SUCTION PUMP
WARNING: IF THE LOWER DOOR ON THE PULLEY SIDE OF THE UNIT IS OFF, REPLACE THE DOOR, AND LOCK IT TO PREVENT INJURY.
CAUTION: MAKE SURE THAT THE JUMPER BETWEEN J1-J3 (FOR PRODUCT A) AND THE JUMPER BETWEEN J2-J4 (FOR PRODUCT B)
ON THE CPU BOARD ARE PRESENT!
CAUTION: MAKE SURE THAT THE SWITCH ON THE PUMP MOTOR IS SWITCHED ACCORDING TO THE VOLTAGE USED TO OPERATE IT.
LOW = 120VAC OR HIGH = 240VAC!
CAUTION: THE AIR ELIMINATOR (COPPER) TUBE MUST REMAIN OPEN TO THE ATMOSPHERE FOR PROPER VENTILATION.
The basic calibration procedure assumes that the test can sight glass is graduated in units of cubic inches or cubic centimeters (milliliters). If the
sight glass is in test can percentage units, refer to The Optional Calibration Procedure.
Prior to performing any E-Cal procedure, you must go to Mode 6 and make sure the dispenser configuration is correct. An incorrect configuration
will prevent the use of un-configured meters. You also must make sure that every product has a price other than zero. A zero price will prevent the
use of any configured meter.
1. Press the number 2 and 7, then the Mode button on the keypad. The first display shows the current electronic calibration correction constant
of the first configured meter. Use the ↑ button to view the current electronic calibration correction constant for each configured meter. Once
you are viewing the desired meter, press Enter.
2. The main display shows the test can size entry prompt. Enter the test can size and press the Enter button. Once the test can size has been
entered, the main display for the select dispenser side will show READY and the test can size will appear in the first PPV display. The second
PPV display if applicable will show the volume unit of measure (USG for United States Gallon or LIT for Liter).
3. At this point, you are ready to run a test can sale. Turn on the pump handle. Once the product is selected, the main volume display will reset.
The main money display will show the current electronic calibration correction constant for the selected meter. The volume display will show
the current sale volume.
4. Run a sale as close as possible to the test can size entered in step 2 and turn off the pump handle. The display will change to the error entry
display.
5. Depending on the volume unit of measure, the error display will either show In Err for cubic inches or cc Err for cubic centimeters (milliliters).
Enter the amount of the error (positive or negative) and press the Enter button. You can only change the amount to a negative value after the
entered amount is other than zero. Once the Enter key is pressed, the main display will show READY. Go to step 3 to run another test can until
all meters are calibrated or press Cancel to exit.
6. If calibration is complete, move the calibration switch back to the operate position and seal it.
The direct percentage entry procedure provides a way of zeroing or overwriting the electronic calibration correction constant. This procedure
requires no test can.
1. Press the number 2 and 7, then the Mode button on the keypad. The first display shows the current electronic calibration correction constant
of the first configured meter. Use the ↑ button to view the current electronic calibration correction constant for each configured meter. Once
you are viewing the desired meter, press Enter.
2. Record the E-Cal value from Menu Code 99.
3. The main display now shows the test can size entry prompt. Press the ↑ button to bypass the test can prompt and access the direct
percentage entry menu.
4. The ↑ button is used to select the meter. Note: Only the top PPV display will display the selected meter as you press the up and down arrows.
5. As the new electronic calibration correction constant is entered, it will show up in the main volume display. When the Enter button is pressed,
the entered electronic calibration correction constant is loaded into the current meter and appears in the second PPV display (if applicable).
Go to step 3 to update another meter or press the Cancel button to exit this menu code.
30
25
Flow Rate (GPM)
20
15
10
0
0 5 10 15 20 25 30
Inlet Pressure (PSI)
30
25
Flow Rate (GPM)
20
15
10
0
0 2 4 6 8 10 12 14 16 18
Pressure Drop (PSI)