Plant Operation,

Service Manual, and Parts Book

7203LPPM
S/N P111659
86470 Franklin Blvd, Eugene, OR 97405 • 800-314-4656 • 541-736-1400 • Fax 541-988-9401
24/7 Parts Number 888-474-0115
 JCI Wheel Plant

7203LPPM
Parts Book
Serial Number: P111659

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 JCI Wheel Plant
JCI Parts Ordering Information
The JCI Parts Department is open from 7 AM to 5 PM Pacific Time. You can contact us in the following
ways:
•*24/7 Phone (24 Hours- 7 Days a week): 1-888-474-0115 (Even holidays!)
•Fax: 541-988-9487
•E-mail: parts@jcieug.com

Model No.

Serial No.

The Serial Number Plate for your plant is usually located on the right-hand side
near the king pin.
1.Follow the steps to safely lock out/tag out the power source to your crusher. (Lockout/
Tagout Kit # 090011)
2.Find the model number and serial number of your plant from the Serial Number Plate
located on the right-hand side near the king pin of the plant trailer frame.
3.Locate the parts to be replaced by using the parts lists and drawings in this catalog.
4.Call your JCI dealer or use the JCI Parts contact information provided to order your
parts. Be sure to include model number and serial number when ordering.
Information Needed To Order Parts
1.**Serial number of the equipment. (ex. C020182 for a crusher or P021088 for a plant)
2.Model of the equipment. (ex. 1400LS, 6203LPPM)
3.Part number(s) and quantity.
4.Shipping information.
5.Priority. (Next day air, ground, truck, etc…)
6.Purchase order number. JCI also accepts Visa and MasterCard. Orders may also be
sent COD.Número de orden de compra. JCI también acepta visa y Mastercard.
*There is a $100 call in charge for emergency orders shipped outside of normal business hours.
**JCI can also supply you with parts for your Cedarapids/ElJay® Rollercone™ Crusher and 3-shaft
screens.

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 JCI Wheel Plant
Important Safety Precautions

WARNING: Failure to adhere to the following safety precautions may result in serious injury
or death.

Lockout/Tagout
•Always lockout/tagout any machinery before performing any adjustment, inspection,
lubrication, maintenance or repair procedures. Failure to observe this precaution may
result in serious personal injury or death.
•Your company’s lockout/tagout program may be somewhat different than described in
this manual. If so, be sure to completely follow your company’s official policies and pro-
cedures when lockout/tagout is necessary. Consult your company’s safety officer if you
have any questions.
•A lock must have only one user and one key. Anyone who installs a lock must keep the
key in their possession at all times. Except in an emergency situation, only the person
that installs a lock is authorized to remove it.
•To prevent accidental start-up, never give your lock or its key to another employee.
•Your key must open your lock only. Your key should not be capable of opening any
other locks. Keys for other locks should not be capable of opening your lock.
•Except in an emergency situation, never attempt to remove anyone else’s lock. Do not
allow others to remove your lock.
•When disconnecting power, be sure that the circuit breaker handle (or other isolating
device) is in the OFF position. Accidentally locking a control in the ON position could
result in serious personal injury or death.
•If two or more people are working on a machine, a multiple lockout device must be
used to prevent accidental start-up in the event that one person finishes working before
another.
•Each lock must have a tag. If two or more people are working on a machine, each per-
son must attach a separate tag to their lock. Never attach a lock without a tag.
•Never use tags alone. A tag should always be accompanied by a lock which prevents
the isolating device from becoming energized.
•Be sure that the power is COMPLETELY turned off. A motor may be stopped and
locked out. However, interlocks, starters, and other supplemental electrical compo-
nents may still be energized. Use a voltmeter and/or ammeter to verify that all electri-
cal circuits are completely dead.
•Always be sure that all peripheral equipment, such as feed conveyors, grizzly feeders

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 JCI Wheel Plant
and discharge conveyors, is also tagged and locked out. Serious personal injury or death
can result if any of these items starts unexpectedly while the crusher is being serviced.
•Although lockout/tagout procedures are most commonly associated with electrical sys-
tems, be aware that hydraulic, pneumatic and mechanical systems must also be tagged
and locked out before servicing. This may involve the lockout/tagout of valves, levers
and other non-electrical devices.
•For machinery powered by internal combustion engines (diesel, gas, etc.), always dis-
connect batteries and shut-off fuel supply before servicing the machinery. Lockout/
tagout engine controls to ensure that engine is not accidentally started while the
machinery is being serviced.
•Always be sure that all hydraulic or air pressure is completely relieved before working
on hydraulic or pneumatic systems. Dangerous pressures can be present, even when
equipment is turned off and locked out.
•After maintenance or repairs are completed, always warn all employees that the
machinery is about to be restarted. Be sure no one is on or near the equipment before a
lock and tag is removed.
•As a precaution, always activate a warning horn or light before restarting the machin-
ery. This will provide additional warning for personnel to stay clear of machinery that
is about to be started.
Know Your Machinery
•Read the manufacturer’s operation and maintenance manuals for all machinery and
equipment that you operate. Be sure that all hazard statements contained within the
manuals are completely understood.
•Become familiar with the controls, functions and settings of each machine. Fully
understand all phases of each machine’s operation.
•Be sure that you completely understand and follow all
•start-up and shut-down procedures as described in the manufacturer’s manuals.
•Be familiar with the safety signs on your equipment, and the hazards against which
they warn.
•Check the legibility of all safety signs every day. Order new signs from the machinery
manufacturer if they become illegible or worn.
Be Prepared for Emergencies
•Know the proper emergency shut-down procedures for the equipment you operate.
•Know where fire extinguishers are kept and how to use them. Be sure that fire extin-
guishers are properly rated, and that they remain fully charged and ready for use at all
times.
•Know the procedure for contacting emergency medical personnel. Keep a list of emer-

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 JCI Wheel Plant
gency phone numbers handy at all times.
•Know where first-aid kit, stretcher and other emergency supplies are kept. Be sure
that first aid supplies are properly maintained and ready for use.
•Make sure that a clear path to emergency equipment and exits is always maintained.
Do not allow equipment, spilled materials or other obstructions to get in the way.
•Know how to report accidents. Always report all accidents immediately to the appro-
priate supervisor.
Wear Personal Protective Equipment
•Wear safety glasses or goggles whenever outside of an approved operator’s enclosure.
Failure to wear appropriate eye protection can result in permanent eye injuries and
loss of sight.
•Wear appropriate ear protection when working within 50 feet of any operating quarry
machinery, and in other areas where noise levels are high. Prolonged exposure to high
noise levels can cause permanent hearing loss.
•Wear steel-toe safety boots, heavy-duty gloves and a hard hat. This equipment is man-
datory in most areas of the quarry.
•Use respirators in dusty locations and when working with hazardous substances. Pro-
longed exposure to rock dust or chemical fumes can cause permanent respiratory ill-
ness.
•Other personal protective equipment may be necessary for your specific job assign-
ment, such as a full face shield and safety harness. Wear or use these items when nec-
essary and as required by applicable federal state and local regulations.
Observe Personal Safety Precautions
•Never wear loose or ragged clothing when working on or around rotating power equip-
ment. Avoid wearing necklaces, rings or other jewelry. These items can become caught
or tangled in the machinery, resulting in severe personal injury or death.
•Keep hair short, if possible. Keep long hair securely tied-up to prevent it from becom-
ing caught in the machinery.
•Be especially careful whenever using wet walkways, platforms, or ramps. The combi-
nation of rock dust and wet metal can create an extremely slippery surface. Keep all
walkways and other access structures clean, dry and free of grease or oil.
•Use walkways and ladders when working near machinery, or observing its operation.
Use a safety harness when necessary. Keep handrails and machine contact surfaces
clean.
•To avoid back injuries, always use proper lifting techniques to safely lift heavy objects.
Lift with your legs and keep your back straight. Keep the materials or object close to
your body. Have a co-worker assist you if the load cannot be lifted safely by one person.

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 JCI Wheel Plant
•Before starting the machinery, check that no personnel are inside, on, under or beside
the equipment. Unless absolutely necessary, do not allow anyone to be on or near the
equipment while it is operating.
•Never attempt to catch falling materials or objects.
•Be aware of flammable liquids and other potential fire hazards. Do not smoke when
refilling engines or using cleaning solvents.
•Do not stand under equipment or components that are being hoisted or suspended.
Never allow other quarry personnel to do so.
•Before you assemble, operate, clean, lubricate, or adjust machinery, be sure to read
and understand all procedures contained in the machinery manufacturer’s manual.
•Be sure to operate quarry machinery in compliance with current OSHA and MSHA
regulations, and all applicable federal, state or local regulations.
Help Prevent Accidents
•Do not allow unauthorized personnel in or near the work area. Never allow unauthor-
ized personnel to operate, adjust, maintain or repair machinery.
•Allow only properly trained and experienced personnel to operate machinery. Be sure
inexperienced operators are carefully supervised at all times.
•Do not allow personnel to be near loading areas, or anywhere else that falling or
ejected material could hit them.
•Use extreme caution if the machinery must be operated for inspection or observation
purposes. Stay a safe distance from the machinery and wear appropriate personal pro-
tective devices.
•Before making repairs to the machinery, always clear all quarry material from the
feed and discharge devices (feeders, conveyors, chutes, etc.).
•In areas which present a danger of falling, use an appropriate fall protection device,
such as a safety harness and lifeline.
•Always report any unsafe conditions or defective equipment to the appropriate super-
visor.
Avoid Alcohol and Other Drugs
•Do not operate or work near quarry machinery when under the influence of alcohol or
other drugs. These substances can result in reduced alertness and impaired judgement.
Serious personal injury or death could result.
•Some prescription and non-prescription medications can cause drowsiness or other
adverse side effects. Do not operate or work near quarry machinery when under the
influence of such medications.

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 JCI Wheel Plant
Be Aware of Your Surroundings
•The quarry environment contains many situations that are potentially hazardous. Use
extreme caution to avoid being struck by haul trucks, loaders and other quarry mobile
equipment.
•Be aware of idle machinery that could start-up without warning. Stay clear of such
machinery and the immediate area.
•Be aware of overhead obstructions, such as conveyors, support structures or power
lines.
Practice Good Housekeeping
•Do not store tools or equipment on walkways.
•Be sure that all walkways, platforms, stairs and ramps are kept free of spilled mate-
rial and trash. A build-up of material in these areas can cause slips and falls. Make
repairs as required in areas where spillage is present.
•Do not allow machinery to become buried under piles of spilled material. This will
make the machinery more difficult to inspect and may hide broken welds, loose fasten-
ers and other serious problems that could cause a safety hazard.
•Keep the areas around control panels and machinery free of spilled material. Free
access must be maintained at all times. In the event of an emergency, quick access to
controls could prevent injury or death.
•Clean up spilled fuel or oil immediately to eliminate slipping hazards. If necessary, use
an oil absorbent.
•Always be sure that power is tagged and locked out before cleaning spilled material or
oils. Never clean-up these items while the machinery is operating.
Inspect And Maintain Machinery
•Always perform a safety inspection at the beginning of each shift. Refer to the machin-
ery manufacturer’s operation and maintenance manuals for detailed pre-start-up
inspection and maintenance procedures.
•Test all warning devices before starting the machinery to ensure that they are working
properly. Never disable or bypass any alarm systems or interlocks.
•Be sure that any defective components or systems are properly repaired by a qualified
technician before the machinery is started. Immediately report any serious problems to
the appropriate supervisor.
•Before performing inspections or maintenance, always lock out power and tag controls
to the machine drive, and to all feed and discharge equipment. Warn all personnel that
the equipment is being serviced. Refer to the Lockout/Tagout section of this chapter for
additional information.
•Maintenance inspection procedures are included throughout this manual. Although

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 JCI Wheel Plant
maintenance is not typically a safety concern, machinery that is regularly maintained
and in proper working condition will minimize the occurrence of safety hazards and
emergency situations.
IMPORTANT: Refer to the JCI Operation Manual for screen safety information. If your copy of the
manual is missing, please contact your local JCI dealer or the JCI Parts Department for a replacement
copy. Read your Operation Manual for your screen. Be sure that you fully understand all phases of screen
operation. A careful and well-trained operator is the best insurance against an accident.

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 Table of Contents

Trailer Assembly .................................................................................................... 1

Trailer Frame Assembly 7203LPPM ...................................................................... 3

Suspension Assembly Dual 7203LPPM ................................................................. 5

Air Brake System Dual Axle ................................................................................... 6

Lighting System ..................................................................................................... 8

Trailer Light Bar ..................................................................................................... 9

Mud Flap Assembly ............................................................................................... 11

Standard Crib ......................................................................................................... 12

Screen Support ...................................................................................................... 13

Snubber Assembly SC Bolted ................................................................................ 15

Hopper Installation 7203 ........................................................................................ 16

Walkway Installation 7203 PM ............................................................................... 18

Under Screen Conveyor Mounting ......................................................................... 19

Conveyor Assembly 60" ......................................................................................... 21

60" Return Idler Guard ........................................................................................... 25

Head Pulley Guard Assembly ................................................................................ 27

60" Conveyor Pulley Tail Guard ............................................................................. 28

Take-Up Assembly 2.938PB 2 5/8 OFF ................................................................. 29

60’ Conveyor Drive Guard ..................................................................................... 30

Chute - Upper ........................................................................................................ 31

Chute - Middle ........................................................................................................ 32

Chute - Lower ........................................................................................................ 33

Conveyor Assembly 24" X 11’ LH Drive ................................................................. 34

Cross Conveyor Take-Up Assembly ...................................................................... 38

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 Table of Contents

Cross Conveyor Belt Guard Assembly ................................................................... 39

Tail Pulley Guard ................................................................................................... 40

X-Conveyor Pulley Head Guard ............................................................................. 41

Screen Motor Mount Bracing ................................................................................. 42

Decal Location JCI7203PM ................................................................................... 44

Fifth Wheel Brace .................................................................................................. 47

JCI 24/7 Parts Number 888-474-0115

© 2011 JCI
 10/28/11

REF# 705151

Trailer Assembly

Rev. A 1
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REF# 705151

Trailer Assembly
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
20 1 701052 TRAILER WELDMENT JCI7203-38
30 1 705843 CRIB STANDARD 720
31 0 705841-DWG VIEW 720 CRIB JACK OPTION NOT ORDERED
32 0 705845 CRIB HYD 720 NOT ORDERED
40 1 701073 SCREEN SUPPORT 7203
50 1 701056 HOPPER ASSY 7203
60 1 705155 WALKWAY INSTAL 7203
90 1 703772 U/S CONVEYOR 7203
141 2 703183 CONVEYOR CROSS 24"X11' LH DRIVE
145 1 703181 CROSS CONV MTG 7203
150 1 060182 MTR 50HP1200TEFC60HZ 365T WEG
160 1 701087 BRACING, SCREEN MOTOR MOUNT
170 1 705677 HARDWARE SCR MOTOR MT
180 1 700006 LOCATION DECAL JCI 7203PM
1 060154 SHEAVE 2B 4.6 SDS NOT SHOWN
1 060099 BUSHING QD SDS NOT SHOWN
1 060089 SHEAVE 2B 9.4 SK NOT SHOWN
1 060155 BUSHING QD SK NOT SHOWN
2 060148 V-BELT NOT SHOWN

Rev. A 2
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REF# 701052

Trailer Frame Assembly 7203LPPM

Rev. G 3
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REF# 701052

Trailer Frame Assembly 7203LPPM

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 701441 FIFTH WHEEL ASSY 7 FT.
2 1 701055 SUSPENSION ASSY-DUAL-7203LPPM
5 2 701463 TRAILER BEAM, 14-30 X 378.500
6 3 700108 GUSSET SUSPENSION SCRN PLTS
10 1 700082 AIR BRAKE SYSTEM, DUAL AXLE
11 1 700084 LIGHTING SYSTEM
12 1 701086 MUD FLAP RUBBER
14 4 700134 GUSSET, SCREEN PLANT
17 1 701173 GLADHAND MTG BRACKET
18 1 700135 GUSSET SUSPENSION FOR CONN.

Rev. G 4
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REF# 701055

Suspension Assembly Dual 7203LPPM

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
4 1 042082 SUSPENSION HUTCH 9700 DUAL
5 2 042075 AXLE DEXTER 96 TRACK
6 8 042076 ASSY TIRE/WHEEL DUAL RTG 5300
11 2 701072 AIR TANK BRACKET
12 1 701090 MUDFLAP MOUNTING BRACKET

Rev. F 5
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REF# 700082

Air Brake System Dual Axle

Rev. G 6
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REF# 700082

Air Brake System Dual Axle

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 2 040011 GLADHAND UNIVERSAL
2 2 040010 STUD CLAMPING FRAME
6 1 040007 TANK AIR
7 1 040001 VALVE RELAY CHARGING EMERG
8 1 040006 NIPPLE HEX 5404-12-12
9 3 040005 PLUG HEX HEAD 3/8 121A-C
11 1 040003 ELBOW 1/2 TUBE 69NAB-8C
12 3 040004 CONNECTOR 1/2 TUBE 68NAB-8C
13 1 040009 VALVE DRAIN AB201D
14 1000 040013 HOSE AIRBRAKE 1/2 C608BK-250
16 4 042090 CNCTR MALE 368A-6C 368-66
17 4 042091 CNCTR MALE 378A-6C 378-66 W/S
18 140 042092 HOSE 3/8 AIRBRAKE
19 14 042093 "CLAMP HOSE 1"" ID 5520A"
20 5 042094 "CLAMP HOSE 5/8"" ID 5517A"
21 20 070055 CAPSCREW HEX 1/4 20NC X 3/4
22 20 076026 NUT NYLOCK 1/4-20NC

Rev. G 7
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REF# 700084

Lighting System

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 2 700036 CLIP, 3.5 X 2.5
2 1 700085 LIGHT BAR, TRAILERS
3 10 040021 CABLE TIE 7"
4 4 040034 CONNECTOR, SPLICE 16-14 BLUE
5 60 040000 LOOM, CONVOLUTED SPLIT NYLON
6 2 070078 CAP SCREW HEX 5/8-11NC X 1-1/2
7 2 076001 NUT, NYLOCK 5/8-11 NC
8 2 040017 CONNECTOR, TRAILER, 7 WAY
9 2 070067 CAP SCREW HEX 5/16-18NC X1G5
10 2 076022 NUT, 5/16-18NC
11 564 020113 WIRE, S/O, 14/7
12 2 040029 RUBBER BOOT, LIGHT PLUG
13 1 040035 PLUG 7-WAY
14 4 040036 WIRE CONNECTOR 16/14 BLUE

Rev. C 8
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REFERENCE # 700085

Trailer Light Bar

Rev. H 9
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REF# 700085

Trailer Light Bar

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 2 040018 HOUSING LAMP
2 4 040019 LIGHT BRAKE/TURN RED
3 2 040020 GROMMET RUBBER WIRE
4 110 020113 WIRE 14/7 SO 009714
6 8 070067 CAPSCREW HEX 5/16 18NC X 1 G5
7 8 076027 NUT NYLOCK 5/16-18NC
8 6 078016 WASHER FLAT 5/16
9 4 040028 GROMMET RUBBER LIGHTSEAL
10 4 040030 PLUG WIRE RIGHT/ANGL STOP/TURN
11 10 040036 CONNECTOR WIRE 16/14 BLUE
12 10 040034 CONNECTOR SPLICE 16-14 BLUE
13 1 040070 LIGHT MARKER REAR TRIPLE RED
14 4 070055 CAPSCREW HEX 1/4 20NC X 3/4
15 6 076026 NUT NYLOCK 1/4-20NC
17 1 042688 JUNCTION BOX 7 WAY
18 21 026885 TERM FORK #10 16-14AWG
19 4 042094 "CLAMP HOSE 5/8"" ID 5517A "
20 2 070062 CAPSCREW HEX 1/4 X 1" Not Shown

Rev. H 10
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REFERENCE # 701086

Mud Flap Assembly

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 2 040022 "MUD FLAP, RUBBER, 24"" X 30"
2 8 078017 WASHER, FLAT, 3/8
3 8 076023 NUT, 3/8-16NC
4 8 070032 CAP SCREW HEX 3/8 16NC X1-1/4

Rev. A 11
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REF# 705843

Standard Crib

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 2 705850 CRIB POST DUAL MNT
3 2 705830 CRIBBING HYD SUSPENSION

Rev. 0 12
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REF# 701073

Screen Support

Rev. I 13
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REF# 701073

Screen Support
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
7 2 070158 CAPSCREW HEX 5/8 11NC X 2-1/4
8 4 078020 WASHER FLAT 5/8
9 2 076001 NUT NYLOCK 5/8-11 NC
10 2 620634 PL BACKING BASEFRAME
11 1 620124 BRKT ADJ TAGLINE
20 4 622022 ASSY SNUBBER SINGLE CAST BLTD
21 4 720869 SPRINGPAD RBBR TRIPLE BOLTED
22 6 076051 NUT 3/4-10NC G5 (PLAIN)

Rev. I 14
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REF# 622022

Snubber Assembly SC Bolted

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 622018 SNUBBER BACKING PL
2 1 622019 SNUBBER HOUSING
3 1 622020 HOLDER SNUBBER
4 1 090000 RBBR SNUBBER 3.000 DIA
5 1 076002 NUT 1-8NC G5
6 2 070036 CAPSCREW HEX 3/4-10 X 2 G5 ZNC
7 2 076000 NUT NYLOCK 3/4-10 NC G5

Rev. 0 15
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REF# 701056

Hopper Installation 7203

Rev. D 16
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REF# 701056

Hopper Installation 7203

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
2 1 701078 SIDEPL HOPPER LH
3 1 701079 SIDEPL HOPPER RH
4 1 701057 HOPPER TAIL END
5 42 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
11 2 701080 LINER HOPPER SHORT
12 4 701081 LINER HOPPER LONG
13 12 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4
14 54 076005 NUT NYLOCK 1/2 13NC
15 54 078019 WASHER FLAT 1/2
16 470 042087 "RBBR SKIRT 3/8 X 6"" "
17 55 042087 "RBBR SKIRT 3/8 X 6"" "
18 11 703493 BAR SKIRT RBBR 48 FORMED

Rev. D 17
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REF# 705155

Walkway Installation 7203 PM

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
15 3 700011 EAR 5/16 PL 1.25 OFFSET
18 4 070196 CAPSCREW HEX 1/2 13NC X 7 G5
20 48 079059 CHAIN 3/16 800 LB
21 2 079185 SNAP HOOK HIGH STRENGTH
22 2 079186 CHAIN CONNECTOR BEND CLOSE
45 35 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
47 40 070076 CAPSCREW HEX 1/2 13NC X 3 G5
48 75 076005 NUT NYLOCK 1/2 13NC
49 148 078019 WASHER FLAT 1/2
52 4 076024 NUT 1/2-13NC

Rev. D 18
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REF# 703772

Under Screen Conveyor Mounting

Rev. G 19
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REF# 703772

Under Screen Conveyor Mounting

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 703762 CONVEYOR 60 X 26
2 1 060185 MTR 15HP1800TEFC60HZ 254T W
3 1 060154 SHEAVE 2B 4.6 SDS
4 1 060099 BUSHING QD SDS 1-5/8
5 1 060089 SHEAVE 2B 9.4 SK
6 1 060155 BUSHING QD SK 1-15/16
7 2 060148 V-BELT B 105
13 4 070048 CAPSCREW HEX 1/2 13NC X 2 G5
14 8 076005 NUT NYLOCK 1/2 13NC
15 12 078019 WASHER FLAT 1/2
25 1 702364 "GUARD DRIVE 60"" CONV 720/820 "
35 3 070027 CAPSCREW HEX 1/2 13NC X 1-1/4
36 1 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
37 1 060157 BUSHING REDUCER DODGE 245112
38 1 042083 REDUCER DODGE TAPER TXT515BT

Rev. G 20
 10/28/11

REF# 703762

Conveyor Assembly 60"

Rev. H 21
 10/28/11

REF# 703762

Conveyor Assembly 60"

Rev. H 22
 10/28/11

REF# 703762

Conveyor Assembly 60"

Rev. H 23
 10/28/11

REF# 703762

Conveyor Assembly 60"

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
3 1 703064 BRKT PULLEY HEAD RH
4 1 703065 BRKT PULLEY HEAD LH
7 4 042046 BRG PILLOWBLOCK SCM 2-15/16
8 4 060131 BUSHING XT-35 2-15/16
11 1 042253 PULLEY LAGGED 14 x 63 XT-35
12 1 042254 PULLEY WING 12 x 63 XT-35
13 10 042077 IDLER 5 X 60 TR 20 CM
14 3 042199 IDLER 5X60 RETI 4.5 DROP
16 3 702386 IDLER RET GUARD 60
17 1 702429 GUARD ASSY HEAD PULLEY
18 1 702357 GUARD TAIL PULLEY 60 INCH
21 3 703987 CROSSMEMBER CONV 60
26 2 703666 ASSY TAKEUP 2.938PB 2-5/8 OFF
29 1 042167 BELTSCRAPER 60 MARTIN
32 1 703062 SHAFT DRIVE CONV 60
45 1 049010 BELT GR2-3PLY-3/16CV 60x660
47 1 060185 15 HP MOTOR
501 52 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
502 52 076005 NUT NYLOCK 1/2 13NC
503 52 078004 WASHER HT 1/2
625 14 070010 CAPSCREW HEX 5/8 11NC X 1-3/4
627 18 076001 NUT NYLOCK 5/8-11 NC
628 28 078000 WASHER HT 5/8
875 8 070220 CAPSCREW HEX 7/8 9NC X 3-1/4
876 8 076064 NUT NYLOCK 7/8-9NC
877 8 078029 WASHER HT 7/8

Rev. H 24
 10/28/11

REF# 702386

60" Return Idler Guard

Rev. 0 25
 10/28/11

REF# 702386

60" Return Idler Guard

PART
ITEM QTY DESCRIPTION
NUMBER
1 1 702393 "RETURN IDLER GUARD BASKET 60"
2 2 702387 RETURN IDLER GUARD END PLATE
11 4 076009 NUT NYLOCK 3/8-16NC
12 4 070524 HEX FLANGE SCREW 3/8-16X 3/4

Rev. 0 26
 10/28/11

REF# 702429

Head Pulley Guard Assembly

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
5 6 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
6 4 070027 CAPSCREW HEX 1/2 13NC X 1-1/4
7 10 076005 NUT NYLOCK 1/2 13NC
8 20 078004 WASHER HT 1/2

Rev. 0 27
 10/28/11

REF# 702357

60" Conveyor Pulley Tail Guard

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
8 6 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
9 18 070027 CAPSCREW HEX 1/2 13NC X 1-1/4
10 22 076005 NUT NYLOCK 1/2 13NC
11 2 076024 NUT 1/2-13NC NOT SHOWN
12 44 078019 WASHER FLAT 1/2
13 2 078025 WASHER LOCK 1/2

Rev. A 28
 10/28/11

REF# 703666

Take-Up Assembly 2.938PB 2 5/8 OFF

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
4 20 070443 ALLTHREAD ACME 1-5
8 3 076093 NUT ACME 1-5

Rev. A 29
 10/28/11

REF# 702364

60’ Conveyor Drive Guard

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
3 5 070008 CAPSCREW HEX 3/8 16NC X1G5
4 5 078017 WASHER FLAT 3/8
5 5 076023 NUT 3/8-16NC Not Shown
6 5 078024 WASHER LOCK 3/8

Rev. A 30
 10/28/11

REF# 701336

Chute - Upper

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
8 1 701336-08 LINER
9 1 701336-09 LINER
20 4 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4
21 4 078019 WASHER FLAT 1/2
22 4 076005 NUT NYLOCK 1/2 13NC

Rev. 0 31
 10/28/11

REF# 701335

Chute - Middle

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
8 1 701336-08 LINER
9 1 701336-09 LINER
20 4 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4
21 4 078019 WASHER FLAT 1/2
22 4 076005 NUT NYLOCK 1/2 13NC

Rev. 0 32
 10/28/11

REF# 701203

Chute - Lower

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
4 1 701203-04 LINER
10 4 070219 BOLT CARRIAGE 1/2 13NC X 1-1/4
11 4 078019 WASHER FLAT 1/2
12 4 076005 NUT NYLOCK 1/2 13NC

Rev. 0 33
 10/28/11

REF# 703183

Conveyor Assembly 24" X 11’ LH Drive

Rev. J 34
 10/28/11

REF# 703183

Conveyor Assembly 24" X 11’ LH Drive

Rev. J 35
 10/28/11

REF# 703183

Conveyor Assembly 24" X 11’ LH Drive

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 703184 CONVEYOR FRAME SIDES 11 CRSCV
3 2 703091 CROSSMEMBER 24 CRSCV
4 4 042439 IDLER TR C5-20CIT-24
5 1 703958 BRACKET BRG WPR CRSCV
7 2 703094 CONVEYOR TAKEUP 1.938 PB
9 1 060232 MTR 5HP1800TEFC60HZ 184T F-2
10 1 042131 REDUCER TAPER BORE TXT215
11 1 042035 BUSHING TAPER 1.938 DODG242168
12 1 060220 SHEAVE 2B 4.4 SH
13 1 060221 BUSHING QD SH 1-1/8
14 1 060166 SHEAVE 2B 6.8 SDS
15 1 060097 BUSHING QD SDS 1-1/8
16 2 060103 V-BELT B 42
17 4 042023 BRG PILLOWBLOCK SCM 1-15/16
18 1 042019 PULLEY LAGGED 10 X 26 XT-30
19 1 703096 SHAFT 1.938 X 43 (24CRSCV)
20 4 060296 BUSHING XT-30 1-15/16
21 1 042020 PULLEY WING 10 X 26 XT-30
22 1 703097 SHAFT 1.938 X 36 (24CRSCV)
23 1 702208 GUARD ASSY BELT CONV CROSS
24 1 702164 GUARD TAIL PULLEY 24 CRSCV
26 1 042183 BELT SCRAPER 24 MARTIN
27 1 049090 BELT GR2-3PLY-3/16CV24XMEASURE
28 2 703186 CLAMP RBBR SKIRT CROSS CNVYR
29 1 703952 MNTG MOTOR CRS CV LH DRV
30 4 070160 CAPSCREW HEX 3/8 16NC X 1-3/4
31 8 076009 NUT NYLOCK 3/8-16NC
32 16 078017 WASHER FLAT 3/8
33 42 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
34 34 076005 NUT NYLOCK 1/2 13NC
35 18 078019 WASHER FLAT 1/2
36 6 070010 CAPSCREW HEX 5/8 11NC X 1-3/4
37 14 076001 NUT NYLOCK 5/8-11 NC
38 8 078000 WASHER HT 5/8 YELLOW ZINC
39 4 070014 CAPSCREW HEX 5/8 11NC X 2-1/2
40 232.5 042135 "RBBR SKIRT 3/8 X 4"" "
41 22 076024 NUT 1/2-13NC
42 1 703486 "CONVEYOR END SKIRT BRD 24"" "
43 1 703711 GUSSET CROSS CV

Rev. J 36
 10/28/11

REF# 703183

Conveyor Assembly 24" X 11’ LH Drive

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
47 4 070032 CAPSCREW HEX 3/8 16NC X 1-1/4
49 1 703954 CROSSMEMBER 24 CRSCV FRMD
51 7.5 055008 BAR SQ .500 1018 CR
52 10 070027 CAPSCREW HEX 1/2 13NC X 1-1/4
53 4 090512 DECAL ISO1014 HAND ENTANGLEMNT Not Shown
54 1 702435 GUARD HEAD PULLEY X-CONV Not Shown

Rev. J 37
 10/28/11

REF# 703094

Cross Conveyor Take-Up Assembly

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
5 47.5 070443 ALLTHREAD ACME 1-5
6 4 076093 NUT ACME 1-5
7 4 700031 CLIP, 2 X 2
8 1 703095 TAKE-UP BRACKET 1.938
9 2 070014 CAP SCREW HEX 5/8 11NC X2-1/2

Rev. D 38
 10/28/11

REF# 702208

Cross Conveyor Belt Guard Assembly

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
3 4 070058 CAPSCREW HEX 1/2 13NC X 1 G5
4 4 076005 NUT NYLOCK 1/2 13NC
5 4 078004 WASHER HT 1/2

Rev. A 39
 10/28/11

REF# 702164

Tail Pulley Guard

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
4 16 070027 CAPSCREW HEX 1/2 13NC X 1-1/4
5 16 078019 WASHER FLAT 1/2
6 16 076024 NUT 1/2-13NC

Rev. 0 40
 10/28/11

REF# 702435

X-Conveyor Pulley Head Guard

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
10 8 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
11 1 070058 CAPSCREW HEX 1/2 13NC X 1 G5
12 9 078025 WASHER LOCK 1/2
13 9 078019 WASHER FLAT 1/2
14 1 076024 NUT 1/2-13NC

Rev. 0 41
 10/28/11

REF# 701087

Screen Motor Mount Bracing

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
2 4 070078 CAPSCREW HEX 5/8 11NC X 1-1/2
3 4 076001 NUT NYLOCK 5/8-11 NC
4 2 700012 EAR, 3/8 PL, 1.5 OFFSET
1 060180 MOTOR 40-HP1200TEFC60HZ 364T W

Rev. A 42
 10/28/11

REF# 705677

Screen Motor Mounting Hardware

No Drawing Available

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 6 070024 CAPSCREW HEX 3/4 10NC X 2-3/4
2 6 076051 NUT 3/4-10NC G5 (PLAIN)

Rev. 0 43
 10/28/11

REF# 700006

Decal Location JCI7203PM

Rev. B 44
 10/28/11

REF# 700006

Decal Location JCI7203PM

Rev. B 45
 10/28/11

REF# 700006

Decal Location JCI7203PM

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 4 090543 DECAL KPIJCI 44.75 X 10.75
2 2 090137 DECAL PLANT 7203/
3 1 090022 PL SERIAL NUMBER
4 2 040031 "REFLECTOR RED 3"" "
5 4 040032 "REFLECTOR YELLOW 3"" "
6 2 090151 DECAL 55MPH MAX. SPEED
7 1 090497 ISO6202 DECAL EYE PROT
8 1 090494 DECAL ISO6115 USE MASK
9 1 090518 DECAL ISO3005 DGR HARD HAT
10 1 090486 DECAL ISO6202/6115/6041 HRG/EP
11 1 090493 ISO6143 DECAL LOTO
12 1 090521 DECAL ISO6010 ELECTRICALHAZARD
13 5 090495 ISO6061 DECAL USE GUARDING
14 2 090487 ISO1190 DECAL SPR PINCH PT
15 1 090498 ISO6126 DECAL READ OPS MAN
16 1 090488 ISO5145 DECAL SLIP HZD
17 512 042243 TAPE REFLECTIVE RED/WHITE
18 1 705964 MNT MANUAL BOX
19 1 090544 BOX MANUAL 9000-15
20 4 070062 CAPSCREW HEX 1/4 20NC X 1 G5
21 4 070063 CAPSCREW HEX 1/4 20NC X1-1/2
22 16 078015 WASHER FLAT 1/4
23 8 076026 NUT NYLOCK 1/4-20NC

Rev. B 46
 10/28/11

REF# 705496

Fifth Wheel Brace

PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
4 2 076073 NUT ACME 1-1/4-5
5 12 070349 ALLTHREAD ACME 1-1/4-5
9 1 620134 HANDLE

Rev. 0 47