Duhok polytechnic university

Petrochemical department

Second stage

Process control

Flow control RT (020)

Name :

Muhammed adalat

Group : A

Date : 15/12/2019

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Outline

1. Objective
2. Introduction
3. Device and Discrbtion
4. Procedure
5. Result
6. Graph
7. Discssion
8. Lab report

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Objective

RT 020 Training system: flow control, HSI The rotameter offers the

advantage that the flow rate can be observed directly at any time. ... The
sensor output signal is sent to the software controller. The output signal
from the controller influences the setting of an electromagnetic
proportional valve

Introduction

RT 020 Training system: flow control, HSI A piping system with two

flow meters is supplied with flow by a speed-controlled pump from the
transparent storage tank. The rotameter offers the advantage that
the flow rate can be observed directly at any time. ... The sensor output
signal is sent to the software controller.

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Device and Discrbtion

RT 020. Training system: flow control, HSI x. Description.

• experimental unit with clear ...

1 rotameter,

 2 proportional valve, 

3 flow sensor,

4 displays and controls, ..

Procedure
RT 020 Flow Control experimental unit is used in the experiment to
enable us to understand how a typical control system works. The aim of
this experiment is to explain the conceptual basis of fluid control and to
discuss the observed trends which occurred during the procedures
carried out to produce the final data. Process control is an essential and
commonly practiced procedure in chemical industry for measuring and
controlling product quality to a desired level. There are 3 types of
controller which are proportional (P), proportional integral controller
(PI) and proportional integral derivative (PID) controller. P controller is
adjusting the controller output, which is flowrate in proportional to the
difference between set point and set point error. From theory, the
greater the value of proportional control gain, Kc, process response is
higher. However, system will be oscillating if Kcis too high. PI
controller accumulate the error from past and eliminate it. Offset is
diminished in PI controller. PID controller predicts the error in advance
and eliminates it before error occurs. PID controller has the fastest
response time among the controllers (Olsen and Ito, 2013). Few tasks
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are carried out to fulfill the main aim of the experiment. Task 1 is to
determine the open-loop behavior and limitation of the process.
Meanwhile, task 2 is carried out to determine the influence on the
system when a disturbance is introduced. Task 3 utilises Ziegler-
Nicholas Closed-Loop Method to determine the controller setting.
Finally, the performance of P, PI and PID controller are evaluated in
task 4. Efficiency and suitability of the controller is further discussed
and reviewed under task 4.

Result:

Open loop

NO. Manuel relgation Proporitnal x

Y% valve

1 20 0 53.8
2 80 0 201.6

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 P

No. kp tns tn W1/h z X

1 0.1 0 0 120 0 0
2 0.2 0 0 120 0 27
3 0.4 0 0 120 0 60
4 0.6 0 0 120 0 75
5 0.8 0 0 120 0 85
PI
NO KP TNS TVS W1/H Z X
1 0.1 1 0 120 0 119.5
2 0.1 1 0 160 0 159
3 0.2 0.5 0 120 0 120.1
4 0.2 0.5 0 160 0 160.9

DISCSSION

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Priority style pressure compensator flow control valves maintain
constant priority flow to one leg of a circuit regardless of any changes in
load or inlet pressure. ... As flow enters the inlet port of the cartridge, it
passes through the control orifice. A pressure differential is created
across the compensator spool.

Determining which flow control valve type is best for your particular

situation depends on a host of criteria, but the most commonly
used types include gate valves, globe valves, pinch valves,
diaphragm valves, and needle valves