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4 - Adjusting High-Speed Commissioning PDF
4 - Adjusting High-Speed Commissioning PDF
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4.2 Hall button & IND check
1) Setting floor ID : using DIP switch (DS1-8P)
⑴ Structural drawing fo DIP switch
ON
1 2 3 4 5 6 7 8
(Fig.1) Structural
(그림1) drawing구조도
DIP스위치 of DIP switch
ON
1 2 3 4 5 6 7 8
FloorFLOOR
ID setting
ID설정부 segment (Hex)
(HEX값) 버턴종류 구분부
Button type segment
ON ON Unused
ON
1 2 3 4 5 6 7 8
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Ex.2) When setting disabled person absolute floor, 3 F, ID(ID=43)
ON
1 2 3 4 5 6 7 8
③ For DIP switch setting, set 1 from bottom floor as reference floor and increase
Tab.2) Example of general type 15 storey(12 above & 3 under the ground) building
floor ID
B/D floors Run floors Setting DIP SW(HEX) Remarks
12 Stop floor 0D
11 Stop floor 0C
10 NON STOP Without button unit
9 Stop floor 0B
8 Stop floor 0A
7 Stop floor 9
6 Stop floor 8
5 NON STOP Without button uint
4 Stop floor 7
3 Stop floor 6
2 Stop floor 5
1 Stop floor 4
B1(und gnd 1 F) Stop floor 3
B2(und gnd 2 F) Stop floor 2
B3(und gnd 3 F) Stop floor 1
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⑹ Floor ID setting table using DIP switch(DS1)
① Setting general type Floor ID Ex) 1 : ON 0 : OFF
Absolute DIP SW 1
HEX
floor 1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 0 1
2 0 1 0 0 0 0 0 0 2
3 1 1 0 0 0 0 0 0 3
∫ ∫ ∫
31 1 1 1 1 1 0 0 0 1F
32 0 0 0 0 0 1 0 0 20
Absolute DIP SW 1
HEX
floor 1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 1 0 1
2 0 1 0 0 0 0 1 0 2
3 1 1 0 0 0 0 1 0 3
∫ ∫ ∫
31 1 1 1 1 1 0 1 0 1F
32 0 0 0 0 0 1 1 0 20
※ Button 2 rows parallel running is equal to B SIDE FLOOR ID setting.
※ Case that is button 2 rows parallel running and through type does not exist.
③ Setting floor ID for disabled person
Absolute DIP SW 1
HEX
floor 1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 1 1
2 0 1 0 0 0 0 0 1 2
3 1 1 0 0 0 0 0 1 3
∫ ∫ ∫
31 1 1 1 1 1 0 0 1 1F
32 0 0 0 0 0 1 0 1 20
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2) Button connection check
⑴ Diagram of hall serial communication
DOC-100
MAIN PCB
PCB(DOC-100)
TRM1
IDLE1
LED Control
제어반 panel
TX1
LED
1 2 3 4
DC24V SMPS
SH
XHA(CAP)
1 2 3 4 5 6 7 8 9
XHA(PLUG)
Machine
기계실 1 2 3 4 5 6 7 8 9
room GND DC24V
Top
HA floor
최상층
1
2
GND 3
DC24V 4
5
승강로
Hoist way 6
IND PCB
Top -1
최상층 DHI-100,
HA
1 DHI-160,
DHM-100
2
GND 3
HI
DC24V 4
HI Button
5 버턴
버튼 PCB
PCBPCB
6 DHG-140
TRM R (120Ohm)
종단저항(120 Ohm) HA
Bottom 수직형
수직 버턴
Vertical 버튼 ASYASY
ASY
button
HA 최하층
floor
1
2
GND 3
분기박스
Diverging box DC24V 4
5
6
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⑵ Setting slide switch in IND PCB
① Setting when single running(setting when delivered from factory)
☜ Slide
1번 towards
방향으로 밀어서
#1
설정 to set.
한다
1 2 3
#01 #02
1 2 3
(그림4)
(Fig.4) SLIDEslide
Setting SWITCH설정
switch (Fig.5)
(그림5) State
PCBofSILK인쇄
PCB silk 상태
print
☜ Slide
1번 방향으로towards 밀어서 3번 방향으로
Slide towards 밀어서
#1 to
설정 한다 set. 설정 #3 한다
to set. ☞
1 2 3 1 2 3
Setting1호기
E/L unit
설정#01 2호기
Setting E/L unit설정
#02
(그림6)
(Fig.6) Setting병열운전시
slide switchSLIDE
whenSWITCH설정
parallel
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3) Hall button & IND PCB check(on the basis of single running)
DOC-100 PCB)
of bottom floor)
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⑶ Setting Hall check mode
① Switch operation board running switch to independent side.
③ If "A82E" entered with KEY PAD of ANN, the below will be displayed in LCD's row 4.
Row4 H A L L C H K K :
④ Move into hall side to check HALL button & IND PCB.
※ See Tab.2, Fig.1, Fig.2 DIP switch structural drawing, and BIT assigning.
② Verify voltage between button line, HA connector 3(GND) and 4(DC24V), is DC24V.
④ Verify independant digital, direct'n lamp, extra(On checking, Full) lamps flicker
in order.
※ To disconnect HA connector, use when all indication lamps are OFF(when current
consumed voltage is the lowest, electric sparks small and PCB damage can be
prevented).
quickly.
⑦ Enter "FFFF" with key pad of ANN from operating pannel to release HALL CHECK MODE.
Row4 H A L L C H K K : F F F F
⑧ After finishing button checking, insert HA connector to all floor cover PCB
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4.3 Adjusting weighing compensation
(그림1) 차동트랜스
2) Input voltage check of control panel (Fig.1) Adjusting
조정 differential
trans
※ Measure voltage in state of no-load.
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3) Checking output voltage of differential trans
① Check differential trans output in operating board or from car bottom section
※ Verify starting shock is within reference value while high speed running each
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⑴ Adjusting 80%
② Fix it with double nut in place where micro switch becomes OFF,
⑵ Adjusting 110%
load additionally, and adjust by pushing pin so that micro switch becomes OFF.
② When car door is closing, operate 110% micro switch manually. With
※ Weighing device should be adjusted in sequence of car rear first and then front.
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⑴ NO LOAD POINT setting mode
② Switch OFF R5SX(for checking safety circuit) relay for setting NO LOAD POINT.
(If R/S switch is operated into STOP direction, R5SX relay becomes OFF.)
Row4 S U C C E S S K :
Row4 K : F F F F
※ If NO LOAD POINT setting mode is released, NO LOAD POINT setting related message
of row 4 will not displayed. Initial screen of normal mode will be displayed.
① When NO LOAD POINT setting has been failed, message "FAIL" will be displayed
in row 4.
② As above item 5), ⑤, after releasing NO LOAD POINT setting mode, retry it.
② For FULL LOAD POINT setting, switch OFF R5SX(for safety circuit check) relay.
(If R/S switch is operated into STOP direction, R5SX relay becomes OFF.)
⑥ If FULL LOAD POINT setting mode is released, FULL LOAD POINT setting related
message will not displayed. Initial screen of normal mode will be displayed.
① If setting FULL LOAD POINT has been failed, message "FAIL" will be displayed
in row 4.
② As above item ⑶,⑤, after releasing FULL LOAD POINT setting mode, retry it.
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7) Adjusting weighing compensation gain
※ If brake open time is too late, both NO LOAD DOWN & NO LOAD UP will have a reverse
So, adjust TMR2 which is rotary switch for adjusting brake open time in DOC-
100 PCB. In this case, move brake open time forward by decreasing TMR2 by 1.
0H ~ 64H (0~100).
④ After adjusting is finished, check feeling of the car taken inside the car,
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③ After performing no-load down running from the middle floor, verify whether there
is reverse shock. At this time, if there is reverse shock, adjust it as Tab.2).
Tab.2) Adjusting weighing compensation gain
0H ~ 64H (0~100).
※ For worm gear, weighing compensation gains are different according to case
※ Load regeneration factor is able to adjust within the range of 0H ~ 64H (0~100).
⑤ After adjusting is finished, check feeling of the car taken inside the car, and
weighing device switch. So, perform in state of 20%, 80%, 110% device switch
adjusted.
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③ Verify whether there is reverse shock by performing no-load DOWN running in
middle floor. At this time, if reverse shock is generated, adjust it as Tab.4).
Tab.4) Adjusting weighing compensation gain
0H ~ 64H (0~100).
※ For worm gear, weighing compensation gains are different according to case of
0H ~ 64H(0~100).
⑤ After adjusting is finished, check feeling of the car taken in car, and verify
installed, but with no compensation chain & rope, and adjusting of item 7) is
finished starting shock must be over allowable value in other than middle floor
for operation.
※ Chain compensation must be performed only when compensation chain is not applied.
② For low zone measuring, do no=load DOWN from just above of bottom floor.
When adjusting, compensation value should not be too large(max. 0FH(16)), and
④ After checking the feeling of car taken inside the car, adjust minutely in
method as ③.
② For high zone measuring, do no-load DOWN from just below of top floor.
④ After checking the feeling of car taken inside the car, adjust minutely in
method as ③.
A variable to adjust entering speed when entering to door zone(level before 125mm).
The more Pgc_Gain value is large, the more entering speed is low, and with
more small, the more high. When door zone entering speed is too high and too
Level
상전 before
125mm 125mm Level상전
before
125mm125mm
Case of high 높은
(진입속도가 entering
경우(실선speed
)) Case of low 낮은
(진입속도가 entering speed
경우(실선 ))
(dot line) (dot line)
Speed command value during level before 10mm is able to adjust within area of
0H~0FH. The more Hex value becomes large, speed command becomes larger. If value
as below. This time, observe vibration wave form during level before 10mm while
a long time.
Level 상전 10mm
before 10mm
able to adjust within the range of 0H~0FH. The more Hex value gets larger, going
below figure when brake closing. This time, observe vibration wave form while
브레이크
Brake 닫힘
closed
(Case 가 높은 경우)
of high Inv_Comp_Dist)
(Inv_Comp_Dist
0EH -1 1EH 15
0FH 0
If it stops before the stopping point, record half of difference of Up & Down
level, and seek and enter Inv_Adj_125 equal to the value(+ value).
If passed stopping, record half of difference of Up & Down level, and seek
Inv_Adj_125(+) Inv_Adj_125(-)
Not
못미침 arrived
정지 stopping Passed
지나침stopping
정지
And also, re-measure inferior position level and re-adjust position plate by
driving each floor. After position plate is re-adjusted, re-perform running for
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