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Mechanical Properties of Recycled Coarse Aggregate Concrete With Mineral Admixture
Mechanical Properties of Recycled Coarse Aggregate Concrete With Mineral Admixture
Abstract
The most abundantly used construction material to 30% in the overall cost of production of concrete
in the world is concrete. The basic materials used in when compared to concrete produced using natural
the production of concrete are mined extensively aggregate. In the present work, an attempt is made to
which has created a lot of pressure on the study the mechanical behavior of M 25 grade
environment which is leading towards the depletion concrete produced using fly ash, GGBS and recycled
of the natural sources of this materials. This creates a coarse aggregate.
situation where alternate materials are being looked II. LITERATURE REVIEW
at producing concrete which creates minimum impact
on the environment. This paper discusses the Utilization of recycled aggregate in concrete has been
mechanical properties of M25 grade concrete made studied by several research scholars over the past few
with recycled coarse aggregate using mineral decades. Several attempts are also being made to
admixtures such as fly ash, GGBS and combination. study the effect of using mineral admixtures in
By utilizing the recycled coarse aggregate and concrete. M.L Berndt [1], studied the properties of
mineral admixtures, the demand on the environment recycled aggregate concrete containing flyash and
is reduced to a greater extent and this shows the slag. The results indicated that the replacement of
direction towards making the concrete more 50% of cement slag showed better performance.
sustainable and greener. The mechanical properties Ozkan Sengul et.al, [2] studied the properties of
of M25 grade concrete such as compressive strength, concrete containing ground fly ash and slag. Ordinary
split tensile strength and flexural strength is Portland cement was replaced up to 50% by fly ash
discussed. The results are compared with that of the and slag and combination of fly ash and slag. The
normal concrete produced with natural aggregates. tests concluded that the compressive strength was
lower at higher water binder ratio in comparison with
Keyword: Fly ash, GGBS, Recycled coarse normal concrete. At lower water to binder ratio the
aggregate, Compressive strength, flexural strength, strength is comparable with normal concrete.
Split tensile strength. Addition of fly ash and slag improves the durability
I. INTRODUCTION characteristics of the concrete.Patrick L Maier
et.al,[3] studied the use of GGBFS, recycled concrete
The most utilized construction materials in the aggregate and crushed waste glass in concrete. The
word is concrete. The basic materials used in the study showed that the GGBFS can be used up to 50%
production of concrete are cement, water, fine along with recycled aggregate in concrete. Recycled
aggregates and coarse aggregates. Aggregates forms aggregate replacement up to 50% enhanced the
about 70-80% of concrete. properties of concrete. Weerachart Tangchirapat et.al,
Natural aggregates has to be mined from the nature, [4] studied the influence of fly ash on slump loss and
which creates lot of environmental pollution. This strength of concrete containing 100% recycled
also have a greater impact on the environment. As aggregates. Both the fine and coarse aggregates were
aggregates are finite resources, there is a necessity to replaced by recycled aggregates. Fly ash replacement
look at alternative materials to replace the natural of up to 35% gave a desirable compressive strength of
aggregates in concrete. Considering the present the recycled aggregate concrete. Incorporation of fly
situation in the emerging cities, the main issue is the ash did not have more significance on the splitting
disposal of the construction and demolition (C&D) tensile strength and modulus of elasticity of concrete
waste produced by the construction industry. This C containing recycled aggregates. Ahmed [5] studied
& D waste can be processed into aggregates and used the properties of concrete containing recycled coarse
in the production of concrete. This process will lead aggregate and fly ash. The replacement of natural
to creating lesser demand on the finite aggregate aggregate by recycled coarse aggregate was in the
sources at the same time solves the problem of range of 25% to 100%. In addition to this ordinary
utilizing the waste generated back into the Portland cement was partially replaced by fly ash.
construction. This will lead to reduction of around 20 From the study it was found that fly ash improves the
long term strength of recycled aggregate concrete. that of the natural aggregate concrete with similar mix
The workability of the recycled aggregate concrete proportion. Results also indicated that as in natural
decreased with the increase in the content of recycled aggregate concrete, the strength of concrete can be
aggregate concrete. Ilker Bekir Topcu [6] studied the increased by lowering the water to cement ratio, if
properties of concrete produced with waste concrete admixtures are used to provide adequate
aggregate. In this study it was found that the water workability.A.K.Mullick [10] has provided list of
absorption of the concrete containing recycled options available for binder system and aggregates to
aggregate was more compared to concrete containing make concrete greener and sustainable.
natural aggregate. It is also reported that the
workability of concrete decreases with the increase in III. EXPERIMENTAL INVESTIGATION
percentage of recycled aggregates. Shi-cong-Kou
et.al,[7] studied the properties of natural and recycled A. Materials used in the present study
aggregates concrete using different mineral Ordinary Portland cement (53 grade)
admixtures. The results indicate that the addition of confirming to IS 12269-1987 is used. Low calcium
mineral admixtures improves the performance of the class F fly ash obtained from BTPS, Ballari which is
recycled aggregate concrete. Rattapon Somna et.al, in accordance to IS 3812-1981 is used, Ground
[8] studied the properties of recycled aggregate granulated blast furnace slag (GGBS) was obtained
concrete with fly ash by varying the water to binder from JSW Ballari, which was in accordance to IS
ratio in the concrete. Fly ash was used as a partial 12089-1987 is used. Table 1 provides the chemical
replacement for ordinary portland cement up to 50%. and physical properties of Cement, Fly ash and
Natural aggregates were fully replaced by the crushed GGBS. The morphology of these materials are
lime stone. From the results, for recycled aggregate illustrated by SEM micrographs. SEM images
concrete, the percentage of fly ash replacement revealed that the cement particles are angular and
should not exceed 35% for lower water to binder ratio non-spherical in shape as shown infigure 1. The X ray
and 20% for higher water to binder ratio. It was also diffract gram for cement is shown in figure 2. Figure
shown that the ground fly ash improved the 3 shows the SEM micrograph of fly ash particles and
compressive strength of concrete, also reduced the figure 4 shows the X ray diffract gram. The fly ash
water permeability coefficient. Khaldoun Rahal, [9] particles show spherical and smooth, hollow spheres
studied the mechanical properties of concrete called as cenospheres (microspheres) and
containing coarse aggregate. The results showed that plerospheres. Figure 5 shows the SEM micrograph of
for the similar slump, the cube and cylinder GGBS particles and figure 6 shows the X ray diffract
compressive strength and the indirect shear strength gram. GGBS particles are elongated, long and flaky
of recycled aggregate concrete were about 90% of in shape.
C. Coarse aggregates aggregate for the present study. The recycled coarse
Locally available crushed rock aggregate is aggregate was procured from M/S Rock crystals,
used as natural coarse aggregate (NCA) in the present Bengaluru. The properties of natural coarse aggregate
study. Recycled coarse aggregates (RCA) was and recycled coarse aggregate used in the present
obtained from demolishing old concrete. The study is shown in table 3 The grain size distribution
recycled concrete aggregate was processed into of natural coarse aggregate and recycled coarse
coarse aggregate as a replacement of natural coarse aggregate used in the present study is given in fig 7.
Table 3: Physical properties of Natural coarse aggregate (NCA) and recycled coarse aggregate (RCA)
Type of Aggregate NCA RCA
Specific gravity 2.58 2.29
Water absorption 0.92 11.5
Fineness modulus 3.57 3.47
Elongation index 4.5 9.2
Flakiness index 0.35 2
Los Angeles abrasion loss For CA ( % ) 22.5 32.8
D. Superplasticizer
Grain size distribution curve for coarse The superplasticizer used in the present study is
aggregates Master Glenium 8233. It is a high performance
superplasticizer based on polycarboxilic ether form
BASF. The dosage of super plasticizer was arrived
based on the required slump of the concrete. The
slump of the fresh concrete was maintained around
100 mm.
100
90 E. Concrete Mix proportions
M 25 grade concrete is used for the present
% passing
80
study. Two water cement ratios 0.40 and 0.45 are
70 chosen for the present study. These ratios are
60 designated as M1 and M2 series respectively. For each
NC water to cement ratio twelve different proportions of
50 A
concrete were casted. Hence a total of twenty four
40 RC
A
proportions were casted for the present study. OPC
30 was replaced by 20% fly ash and designated as F20,
20 30% GGBS designated as G30 and a combination of
10 20% fly ash and 30% GGBS designated as F20G30.
Natural coarse aggregate was replaced with 50% and
0
100% recycled coarse aggregate and designated as
1 10 100 RC50 and RC100 series respectively. The details of
the mix proportions for M1RC series is given in table
Sieve size in mm 4 and M2RC series is given in table 5.
The slump values were determined for all the mix M1RC100 series for the same values of slump.
proportions of concrete. The values of the slump for Similar observation was made in M2 series. M2RC
M1RC series is given in table 4 and M2RC series is 50 series concrete required lesser dosage of
given in table 5. M1RC 50 series concrete required superplasticizer compared to M2RC100 series.
lesser dosage of superplasticizer compared to
Concrete containing flyash ash required lesser dosage dosage of superplasticizer for concrete containing
of superplasticizer compared to concrete containing GGBS is due to the elongated shape of the particles,
GGBS. This is due to the ball bearing effect of flyash which increases the surface area of the particles as
particles in the composition. The increase in the shown in figure 5.
The mechanical properties of M1RC series concrete split tensile strength for M1RC series at 28 and 56
is given in table 6. Figure 8 and 9 gives the days of curing. Figure 12 and 13 gives the flexural
compressive strength for M1RC series at 7, 28, 56 strength for M1RC series at 28 and 56 days of curing.
and 90 days of curing. Figure 10 and 11 gives the
60.0 60.0
50.0 50.0
7 days 7 days
40.0 40.0
28 days 28 days
30.0 30.0 56 days
56 days
20.0 20.0 90 days
90 days
10.0 10.0
0.0 0.0
M1RC100 series
M1RC50 series 4.5
Split tensile strength (MPa)
4.5 4.0
4.0 3.5
Split Tensile strength (MPa)
3.5 3.0
3.0 2.5
2.5 28 days 2.0
2.0 1.5
56 days 28 days
1.5
1.0
1.0 56 days
0.5
0.5
0.0 0.0
5 4
28
4
3 Days
3 28 56
2 Days
2 Days
1
1
0
0
Mix Designation
Mix Designation
Figure 12: Flexural strength of M1RC50 series. Figure13: Flexural strength of M1RC100 series.
The mechanical properties of M2RC series split tensile strength for M2RC series at 28 and 56
concrete is given in table 7. Figure 14 and 15 gives days of curing. Figure 18 and 19 gives the flexural
the compressive strength for M2RC series at 7, 28, 56 strength for M2RC series at 28 and 56 days of curing.
and 90 days of curing. Figure 16 and 17 gives the
60 60
50 50
40 7 days 7 Days
40
30 28 days 28 days
20 56 days 30
56 Days
10 90 days 20
10 90 Days
0
0
M2RC100 series
M2RC50 series
5.0 5.0
4.0 4.0
3.0 3.0
28 days 28 days
2.0 2.0
56 days 56 days
1.0 1.0
0.0 0.0
4
4
3
3 2 28 Days
28 Days
56 Days
2 56 Days 1
1 0
Mix Designation
Mix Designation
Figure 18: Flexural strength of M2RC50 series. Figure 19: Flexural strength of M2RC100 series.
comparatively higher. This may be due to the to all other mixes in both M2RC 50 series and M2RC
pozzolanic action of the flyash. The 90 days 100 series. This strength is comparable to concrete
compressive strength of concrete containing containing normal aggregate.
combination of fly ash and GGBS is relatively lesser
when compared to all other mixes in both M2RC 50 3. Flexural strength
series and M2RC 100 series. This strength is The flexural strength of concrete for both
comparable to concrete containing normal aggregate. M1RC series and M2RC series is determined at 28
and 56 days.
2. Split tensile strength M1RC50 series has shown a decrease in strength of
The split tensile strength of concrete was 5% after 56 days of curing and M1RC100 series has
determined according to IS 5816: 2008. The load was shown a decrease in strength of 6.67% after 56 days
applied using a compression testing machine of 2000 of curing compared to M1NC series. M1F20RC50
KN capacity. The load was increased continuously at series has shown a decrease in strength of 12.61%
the rate of 1.5 N/mm2/min. The split tensile strength after 56 days of curing and M1F20RC100 series has
of concrete for both M1RC series and M2RC series is shown a decrease in strength of 12.83% after 56 days
determined at 28 and 56 days. of curing compared to M1F20 series. M1G30RC50
M1RC50 series has shown a decrease in strength of series has shown a decrease in strength of 5.14% after
0.75% after 56 days of curing and M1RC100 series 56 days of curing and M1G30RC100 series has
has shown a decrease in strength of 1.76% after 56 shown a decrease in strength of 8.96% after 56 days
days of curing compared to M1NC series. of curing compared to M1G30 series.
M1F20RC50 series has shown a decrease in strength M1F20G30RC50 series has shown a decrease in
of 0.72% after 56 days of curing and M1F20RC100 strength of 24.9% after 56 days of curing and
series has shown a decrease in strength of 3.65% after M1F20RC100 series has shown a decrease in strength
56 days of curing compared to M1F20 series. of 27.0% after 56 days of curing compared to
M1G30RC50 series has shown a decrease in strength M1F20G30 series. The 56 days split tensile strength
of 1.45% after 56 days of curing and M1G30RC100 of concrete containing combination of fly ash and
series has shown a decrease in strength of 3.85% after GGBS is relatively lesser when compared to all other
56 days of curing compared to M1G30 series. mixes in both M1RC 50 series and M1RC 100 series.
M1F20G30RC50 series has shown a decrease in This strength is comparable to concrete containing
strength of 1.30% after 56 days of curing and normal aggregate.
M1F20RC100 series has shown a decrease in strength M2RC50 series has shown a decrease in strength of
of 2.32% after 56 days of curing compared to 10.70% after 56 days of curing and M2RC100 series
M1F20G30 series. The 56 days split tensile strength has shown a decrease in strength of 13.41% after 56
of concrete containing combination of fly ash and days of curing compared to M2NC series.
GGBS is relatively lesser when compared to all other M2F20RC50 series has shown a decrease in strength
mixes in both M1RC 50 series and M1RC 100 series. of 5.55% after 56 days of curing and M2F20RC100
This strength is comparable to concrete containing series has shown a decrease in strength of 8.60% after
normal aggregate. 56 days of curing compared to M2F20 series.
M2RC50 series has shown a decrease in strength of M2G30RC50 series has shown a decrease in strength
2.30% after56 days of curing and M2RC100 series of 9.75% after 56 days of curing and M2G30RC100
has shown a decrease in strength of 5.20% after 56 series has shown a decrease in strength of 13.14%
days of curing compared to M2NC series. after 56 days of curing compared to M2G30 series.
M2F20RC50 series has shown a decrease in strength M2F20G30RC50 series has shown a decrease in
of 2.21% after 56 days of curing and M2F20RC100 strength of 19.0% after 56 days of curing and
series has shown a decrease in strength of 4.90% after M2F20RC100 series has shown a decrease in strength
56 days of curing compared to M2F20 series. of 22.80% after 56 days of curing compared to
M2G30RC50 series has shown a decrease in strength M2F20G30 series. These results indicate that the
of 1.96% after 56 days of curing and M2G30RC100 concrete containing recycled coarse aggregate has
series has shown a decrease in strength of 4.40% after lesser split tensile strength compared to concrete
56 days of curing compared to M2G30 series. containing natural aggregates. The 56 days flexural
M2F20G30RC50 series has shown a decrease in strength of concrete containing combination of fly
strength of 4.49% after 56 days of curing and ash and GGBS is relatively lesser when compared to
M2F20RC100 series has shown a decrease in strength all other mixes in both M2RC 50 series and M2RC
of 6.33% after 56 days of curing compared to 100 series. This strength is comparable to concrete
M2F20G30 series. These results indicate that the containing normal aggregate.
concrete containing recycled coarse aggregate has
lesser split tensile strength compared to concrete IV. CONCLUSION
containing natural aggregates. The 56 days split
tensile strength of concrete containing combination of From the result of the present investigation the
fly ash and GGBS is relatively lesser when compared following conclusions are drawn.
Use of mineral admixtures in concrete containing [3] Patrick L Maier, Stephen A Durham, Beneficial use of
recycled materials in concrete mixtures, Construction and
recycled coarse aggregate improves the performance Building Materials, Volume 29, April 2012, pages 428 - 437.
of recycled aggregate concrete. [4] Weerachart Tangchirapat, Chaiyanunt Rattanashotinunt, Rak
Use of GGBS in recycled aggregate concrete will Buranasing, Chai Jaturapitakkul, Influence of fly ash on
provide the higher early strength for the concrete. slump loss and strength of concrete fully incorporating
recycled concrete aggregates, Journal of Materials in Civil
Use of fly ash in recycled aggregate concrete will Engineering, Vol 25, No.2, February 1, 2013.
provide better long term strength for the concrete. [5] Ahmed.S.F.U, Properties of concrete containing construction
Strength of recycled aggregate concrete is relatively and demolition wastes and fly ash, Journal of Materials in
Civil Engineering, Vol 25, No.12, December 1, 2013.
lesser compared to strength of natural aggregate [6] Ilker Bekir Topcu, Selim Sengel, Properties of concretes
concrete. produced with waste concrete aggregate, Cement and
Recycled aggregate concrete with 50% replacement concrete research, Volume 34, issue 8, August 2004, pages
( RC 50 series ) of the natural aggregates has shown 1307 – 1312.
[7] Shi-cong Kou, Chi-sun-Poon, Francisco Agrela, Comparisons
better results compared to 100 % ( RC 100 series ) of natural and recycled aggregate concretes prepared with
replacement addition of different mineral admixtures, Cement and
concrete composites, Volume 33, issue 8, September 2011,
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