Engineering Solutions and

Manufacturers of Conveyor Equipment

A quality assured
company Your Conveyor Partner
Your Conveyor Partner
The CPS Difference
Conveyor Products and Solutions (CPS) prides itself as a leader in innovation and technology in the conveyor
industry. CPS is an Australian manufacturer specialising in high quality conveyor rollers, idlers, pulleys and “To be the preferred partner in
associated bulk materials handling components. The Company is committed to excellence in both quality
the conveyor industry by safely
in the manufacturing process and service regardless of customer location or order quantity by ensuring we
deliver right, in full and on time.
delivering sustainable value”

Ongoing investment in automation with a dedicated focus on innovation and continuous improvement of
our manufacturing processes ensure CPS conveyor products are of consistent quality, fit for purpose and
meet the requirements of our customers.

Our products can be found in many operations throughout the PURPOSE

To be the preferred partner in the conveyor
Australian mining, chemical and industrial sectors. Our exports to industry by safely delivering sustainable value
the Americas, Africa, South East Asia and the South Pacific region
are a testimony to the quality of our products and recognition of
their operational effectiveness. OBJECTIVES
Zero Harm
VALUES High performance
Market leading growth
We are committed to producing high quality products that Safety
deliver sustainable value to our clients. We are also committed to Trust

BUSINESS PROCESSES
Delivering quality products, in full, on time
Inspiring a sense of pride & ownership

ZERO HARM
PEOPLE

Keeping people safe and healthy

Effectiveness and efficiency

Economies of scale and innovation

CUSTOMER

GROWTH
Respect
leading the industry with our engineering innovation, building
Integrity
long term relationships and delivering cost-effective solutions Determination
that meet the requirements of our customers globally. Excitement

www.cpsconveyors.com.au
CPS Experience
CPS has a proven track record of delivering sustainable value to customers for their existing operations, as well as greenfield and brownfield expansion projects. The
CPS team recently delivered high accuracy, light weight, low noise, low rolling resistance idlers for overland conveyors to the Rio Tinto Silvergrass project and the
BHP Jimblebar expansion project, exceeding the technical and commercial KPIs. CPS has also supplied high-quality Australian components internationally to the
First Quantum Minerals Cobre Panama copper project and other mine expansions in Asia and Africa.

Australian Projects

Jimblebar Project – Pilbara: Silvergrass Project – Pilbara:

Owner/Operator: BHP Iron Ore Owner/Operator: Rio Tinto Iron Ore
Date: 2016 Date 2017
EPCM: Sedgman Civmec Joint Venture EPCM: RCR Tomlinson
Rollers: 17000 Rollers 19000
Idlers: 5400 Idlers: 6000
The Jimblebar iron ore mine is located 40km east of Newman Silvergrass is a satellite deposit located adjacent to Rio Tinto’s
in the Pilbara region of Western Australia. The project included Nammuldi mine and is part of the Greater Nammuldi precinct,
multiple 1600 – 2400mm wide conveyors with frames of located approximately 70km north-west of Tom Price. The project
±0.5mm tolerance after galvanizing. included multiple 900 – 1800mm wide conveyors with frames of
±0.5mm tolerance after galvanizing.

Your Conveyor Partner

International Projects
FQM Cobre Copper Project – Panama:
Owner/Operator: First Quantum Minerals
Date 2018
EPCM: Lycopodium
Rollers: 60000
Idlers: 18000
Cobre Panama is a large open-pit copper development
project in Panama. The concession is located 120km
west of Panama City and 20km from the Caribbean Sea
coast. The project included multiple 600 – 2600mm
wide conveyors.
Penjom Gold Expansion Project Malaysia
(J Resources)
1438 Idler sets & 28 Pulleys, designed, engineered,
manufactured and delivered in 24 weeks.
www.cpsconveyors.com.au
Other Projects
Gruyere Gold Project
Multiple conveyors 600 -1800mm wide
Idler package delivered in 16 weeks
Dugald River Project (RCR / MMG)
Multiple conveyors 750 -1000mm wide
Idler package delivered in 16 weeks.
Nova Nickel Project (GR)
Multiple conveyors 750 -1000mm wide.
Idler package delivered in 14 weeks.
Shark Bay Salt Expansion and Refurbishment Project.
Multiple conveyors 800, 900,1000mm wide.
Idler package delivered in 15 weeks.
CSBP Ammonium Nitrate Project
Multiple conveyors 450 -1000mm wide.
Idler package delivered in 12 weeks.
Onslow Salt Expansion and Refurbishment Project.
Multiple conveyors 800 -1500mm wide.
Idler package delivered in 14 weeks.
Your Conveyor Partner
Engineering and Design Services
The Engineering Department at CPS is responsible for the continuous improvement in our products and manufacturing systems. Our team utilises the latest
computer aided design and simulation software to assist in ensuring client needs are consistently exceeded. Engineering resources have been invested in
automation systems maximising our capacity and guaranteeing our products are quick to market while cost effective. The team aids our clients with technical
support and can also provide in depth on site assistance. Extensive R&D and roller failure analyses are carried out in our dedicated CPS test centre. Our Engineering
Department has an unrelenting commitment to quality, dependability and in delivering high performance results in everything we produce.


Combined with our experienced technical personnel, CPS has invested in the following software packages available for use on internal and external engineering
projects to ensure the best possible solution is offered:
• Custom CPS conveyor idler and pulley design software.
• Solidworks Premium and Microstation drafting suite.
• ANSYS Mechanical FEA package.
• Helix static and dynamic conveyor design package.

As a solutions specialist we offer the following services:

• Available technical and service personnel for on-site analysis, inspections and custom solutions for key problem areas.
• Design, modification, analysis and optimisation of idler components.
• 3D CAD drafting software to create detailed in situ models.
• Reduction of downtime through innovative and practical engineering.
• Provide long term solutions, reducing the Total Cost of Ownership (TCO).
• Conveyor design review analysis, engineering services (on-site and off-site)
and operation and maintenance consultancy services. 

www.cpsconveyors.com.au
Our Rollers
What makes our rollers so special?
Our rollers are built with our unique CBH™ technology.
CPS manufactures conveyor rollers using Composite Bearing Housing technology High quality, heavy duty design
CBH™. This technology is now used to produce all our conveyor rollers. Through
innovation in design since 2003, we are able to provide a complete range of
rollers for light, medium and heavy duty applications. Our unique design and Precision Injected Moulded Housing
manufacturing process has resulted in a roller series that are manufactured to ensure • Anti-static pin
optimum performance, reliability and durability. • Press fit / no weld
• Perfectly balanced
• No pizza cutter slicing belts

Belt Friendly • No rock Jams Reverse Multi Labyrinth Seal

• Wash down duty
Excellent Balance • Low noise
Bearing Seal
• Water tight
• No dust
• No rust

Fixed Face Flinger

• Non rotational
• Covers 80% roll end
• No rock jams
• No roller seizures

Bearings
• Sealed for life ZZ C3

Your Conveyor Partner

Our Roller Range
The roller construction and manufacturing methods contain several unique features that result in significant improvements over traditional rollers. The CBH™ range of
rollers is suited for all applications.

“Lighter. Quieter. Quicker. Quality.”

Steel Roller Yeloroll M-PVC Roller HT Composite FRAS Roller HDPE-GF Roller

Aluminium Roller Steel Low Noise Roller Weigh Roller

Rubber Impact Roller Bullnose Impact Roller Polyurethane Full Sleeve Impact

Polyurethane Disc Roller Rubber Disc Roller Polyurethane Cleaning Roller

www.cpsconveyors.com.au
Your Conveyor Partner
Conveyor Frames
CPS designs and manufactures premium quality conveyor idler frames in standard belt width sizes
or completely customised to suit individual client requests. Frames are designed using the latest 3D
Computer Aided Design software, then processed through our ANSYS Finite Element Analysis system to
ensure the frames are fit for duty. CPS utilise multiple manufacturing methods, including robotic welding,
to produce idler frames and other associated structure to tolerance and quality levels previously unseen
in the conveyor industry.

Ultra Lightweight Dual Jacking Impact

Transition Single Jacking Carry Carry Training Retractable Carry

5 Roll Carry Flat Carry Dual Jacking Impact Flat Return Training

Flat Return Flat Disc Return Vee Return Suspended Return

www.cpsconveyors.com.au
CPS Pulley Division
Custom designed  by the CPS Engineering Team utilising recognised industry and proprietary software
packages, all pulleys are individually engineered, optimised and manufactured to the highest standards,
meeting all levels of client specifications. CPS offer extensive customised pulley options, delivering our
clients a truly fit for purpose solution for any application. CPS pulleys are manufactured using Australian
grade steels and the highest quality components, delivering a strong product designed for maximum
reliability and performance.

Engineered using industry leading design processes

• Numerical analysis • Finite Element Analysis
• 3D CAD modelling • Shells and Shafts designed for infinite life

Manufactured to the highest standards to meet all on-site specifications

Live shaft or dead shaft
• Drive or non-drive
• Flat or crowned
• Australian grade steels
• Seamless pipe and rolled plate shells
• Non-destructive testing on all shells and shafts
• Highest quality components – SKF and NSK
bearings, Ringfeder locking assemblies

Pulley Lagging
Pulley shells are commonly lagged to protect the pulley face from wear and provide better traction to the
belt. Applying the right lagging material is crucial to the performance of the pulley, life of your conveyor
belting and the reliability of your system. CPS pulleys can be customised with a variety of lagging systems.

Customised lagging systems include

• Hot vulcanized & cold bonded rubber backed ceramic in FRAS and non-FRAS
• Hot vulcanized & cold bonded rubber in FRAS and non-FRAS
• Direct bonded ceramic tiles
• Hot cast Polyurethane -smooth, grooved and diamond patten
• Plain steel painted

Your Conveyor Partner

Distributed Drive Technology
CPS prides itself as a leader in innovation and technology in the conveyor industry. CPS works continuously to improve business processes and product quality,
delivering sustainable value to our partners. The Technology Department is focused on developing creative, professional solutions for the industry.
The distributed drive units are installed in place of normal idlers, providing extra power to assist or replace the main drive adding power to the belt along its entire
length and providing both financial and technical benefits.

Benefits include
• Control of tension & minimized dynamic effects
• Low cost retrofit additional drive power & modular expandable conveyors
• Lighter duty/simplified drive stations
• Reduced alignment requirements
• Reduced cost of related components (pulleys, idlers, belt, etc)

“Theoretically, the best drive would continuously add energy along

the belt path as it is being removed through movement resistance and
potential energy.”
– CEMA conveyor standard, 7th edition.

Cost Area Standard Conveyor DDT Conveyor

Heavy duty R&D drive unit installed with successful trial targeting 15kW
Belt spec ST2500 ST500 power transfer – achieved a full 37kW transferred without traction loss.

Pulley OD 1250mm 400mm

Idlers spec - Up to 20% cost reduction

Structure - 20-30% cost reduction

Power - 5-10% cost reduction

Uptime/Maintenance - Significant ongoing savings

www.cpsconveyors.com.au
 Conv
S e rs

CP

Conveyo
yo
rs
CPS

“A history of continual growth, development and innovation”

2003 2006 2008 2010 2013 2015 2017

• CPS opens for • Introduction • Introduction of • Start development • CPS moves to new & • ISO 9001 • CPS completes
business initially of medium duty aluminum roller of FRAS composite larger premises. certification. Rio Tinto Silvergrass
manufacturing only composite bearing using composite roller. Project.
• New custom CNC • “CPS Way” business
polymer rollers – the housings. bearing housings.
steel processing improvement • New Injection
1st in Australia.
• First green fields • Introduction equipment doubles initiative moulding plant
project in WA. of heavy duty 2011 capacity. implemented. for all composite
composite bearing • 1st international housings.
housings. project – Malaysia.

on
veyors CP
S Co Co
nveyor CP s 2007 Conve nveyors ors 201 veyors
13
CP ors 201 CPS ors 201 Conve
n s S or S y Co ey on ey C ey S y

20
C

CP

CP
S
yors 20
20

CPS C
or

or
5
S Conv
ve

Convey

20

on
S Conv

S Conv
CPS

2005

s 2008

s 2018
12
yors 20

CPS
03

Conveyo

veyors
CPS

Convey
09

CPS
10
20

ve

CP
CP

CP
S

Co 20

o
04 rs CP n rs
2006 CP nveyors S Co 2014 16

2005 2007 2009 2012 2016 2018

2014
• 1st full conveyor of • Polymer shell • Major upgrade • 1st major Iron ore • Major production • Open Pulley
• Lean manufacturing
polymer rollers – Coal manufactured in in manufacturing contract secured. automation program. Manufacturing
program
Terminal. Australia processes & Facility.
implemented.
1st in Australia. equipment. • CPS completes BHP
• Innovation – Jimblebar Project. • CPS completes
• Innovation -
1st steel rollers FQM Cobre Panama
Two new composite • ERP System
manufactured using Copper Project.
shells added to roller Implementation.
composite bearing
range. • CPS celebrates 15
housings.
• Innovation -
years in business.
1st Certified FRAS
composite roller in
Australia.

Your Conveyor Partner

www.cpsconveyors.com.au
 A quality assured
company

Your Conveyor Partner

Head Office - Perth, Western Autralia National Sales Offices

69 Dowd Street, Welshpool South Australia - Adelaide Call +61 8 9458 4366
Western Australia 6106
New South Wales - Newcastle - Illawarra sales@cpsconveyors.com.au
Queensland - Brisbane - Mackay www.cpsconveyors.com.au