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Composites: Part A: N. Sgriccia, M.C. Hawley, M. Misra
Composites: Part A: N. Sgriccia, M.C. Hawley, M. Misra
Composites: Part A
journal homepage: www.elsevier.com/locate/compositesa
a r t i c l e i n f o a b s t r a c t
Article history: Experiments have been performed to further the development of natural fiber reinforced composites as a
Received 8 January 2007 replacement for glass fiber composites. Untreated and treated surfaces of natural fibers were character-
Received in revised form 30 June 2008 ized using FTIR, XPS, and ESEM. Changes in the peaks in the FTIR spectrum at 1730, 1625 and 1239 cm 1
Accepted 14 July 2008
indicated that the alkali treatment removes hemicellulose and lignin from natural fiber surfaces. ESEM
indicated the presence of silane on treated hemp and kenaf. XPS shows that hemp has a lower O/C ratio
than kenaf. Water absorption experiments were also conducted to determine saturation mass gain. Alkali
Keywords:
treated fiber composites absorbed more water than silane treated or untreated composites. The natural
A. Fibers
A. Polymer-matrix composites
fiber composites absorbed more water than the glass fiber composites. Hemp composites, in general, per-
D. Electron microscopy formed worse in flexural testing than kenaf composites.
E. Surface treatments Ó 2008 Elsevier Ltd. All rights reserved.
1. Introduction and one kind of leaf fiber (henequen) were used. These fibers
were chosen because they are all grown in the United States.
Lignocellulosic natural fibers such as sisal, coir, jute, ramie, US auto makers are interested in these fibers because they can
pineapple leaf (PALF), and kenaf have the potential to be used avoid the cost of transporting them from overseas. Fiber treat-
as a replacement for glass or other traditional reinforcement ments such as silane and alkali are required to increase the adhe-
materials in composites. These fibers have many properties sion between the hydrophilic natural fibers and the hydrophobic
which make them an attractive alternative to traditional materi- epoxy matrix.
als. They have high specific properties such as stiffness [1], im- X-ray photoelectron spectroscopy (XPS) and Fourier transform
pact resistance [2], flexibility [3], and modulus [4]. In addition, infrared spectroscopy (FTIR) has been used to study the surface
they are available in large amounts [5], and are renewable and composition of treated and untreated natural fibers and their com-
biodegradable. Other desirable properties include low cost, low posites. George at al. used XPS to examine bleached Kraft pulp and
density, less equipment abrasion [3,6], less skin and respiratory thermomechanical pulp fibers [10]. They found that the bleached
irritation [7], vibration damping[1,2], and enhanced energy fibers were more hydrophilic because they have a higher O/C ratio.
recovery[7,8]. The hydrophilicity of natural fibers results in high Zafeiropoulos et al. studied flax fibers treated with acetic anhy-
moisture absorption and weak adhesion to hydrophobic matrices. dride and steric acid and found that treating the fibers resulted
The natural fibers can be treated to improve the adhesion to ma- in an increase of carbon on the fiber surfaces [11]. Khan and Drzal
trix materials. Additionally, most natural fibers have low degra- looked at modified and unmodified jute fiber with XPS [12]. XPS
dation temperatures (200 °C), which make them incompatible showed that the 2-hydroxyethylmethacrylate bonded with the jute
with thermosets that have high curing temperatures. This also re- fibers. The effect of the alkali treatment on hemp fibers was stud-
stricts natural fiber composites to relatively low temperature ied by Ouajai and Shanks [13]. It was found that pectin and hemi-
applications. There are several other challenges presented by nat- celluloses were removed by the treatment. Mwaikambo et al. used
ural fibers such as large variability of mechanical properties [2,4], FTIR to confirm that hemicellulose was removed by the alkali treat-
lower ultimate strength [6], lower elongation [6], problems with ment [14]. FTIR was used to confirm fiber/matrix bonding by Moh-
nozzle flow in injection molding machines [6], bubbles in the anty et al. [15]. Water absorption experiments are important for
product [6], and poor resistance to weathering [9]. Natural fibers natural fiber composites studies. Caulfield et al. found that maleic
can be grouped into three categories; bast, seed and leaf. In this anhydride decreased the amount of water absorbed in hemp and
study, three types of bast fibers (kenaf, flax and industrial hemp) sisal polypropylene composites [16]. Dash et al. studied jute/poly-
ester composites in outdoor weathering conditions and found that
bleached fiber composites absorbed less water than the untreated
* Corresponding author. Tel.: +1 517 432 5488; fax: +1 517 432 1105.
E-mail address: sgricci1@msu.edu (N. Sgriccia).
fiber composites [17].
1359-835X/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compositesa.2008.07.007
N. Sgriccia et al. / Composites: Part A 39 (2008) 1632–1637 1633
Experiments were conducted to characterize the surfaces of 300 W. The spot size of the analyzer was 250 lm2 and the operat-
treated and untreated fibers and to investigate the absorption of ing pressure was approximately 3.386 10 4 Pa. The samples
water in natural fiber composites. XPS and FTIR were used to deter- were mounted onto a stainless steel stub using a Mo mask. The
mine the chemical composition of the fiber surfaces. ESEM images take off angle was 45 deg.
were taken to show the effect of the silane. Water absorption tests Composites with dimensions 25.4 mm 38.1 mm 3 mm
were used to determine the saturation point of natural fiber were immersed in distilled water. Before taking weight measure-
composites. ments, the composite surfaces were blotted with paper towels to
remove surface water. Measurements were taken at 6, 24, 48, 72,
2. Experimental and 144 h for untreated samples. The weight was then measured
weekly until the composites were saturated. The treated samples
The natural fibers (kenaf, flax, industrial hemp supplied by Flax were weighed at 5, 24, 48, 120, and 168 h and thereafter weighed
Craft Inc. and henequen supplied by Dr. Pedro Herrera Franco from weekly until saturated.
Mexico) were soaked in hot distilled water for 1 h, dried for 48 h in Kenaf and hemp fibers were prepared with three different fiber
air at room temperature, and dried in the oven at 373.15 K for 3 h. treatments; alkali, silane, and alkali and silane. The untreated and
The 1/4 in. epoxy compatible chopped glass fibers were supplied treated fibers were analyzed using ESEM, FTIR, and XPS. Water
by Johns Manville (JM) Company and were used as such. absorption experiments were also performed on untreated and
Diglycidyl ether of bisphenol-A (DGEBA), supplied by Adtech treated fiber composites. Only hemp and kenaf were selected to
Corp., cured with diaminodiphenyl sulfone (DDS), supplied by be treated with alkali and silane based on previous experiments
TCI, was used to produce the epoxy. The DGEBA was mixed with on natural fiber composites [18]. Hemp and kenaf showed im-
the DDS in the ratio of 2.79:1. Next 15% wt of fibers were mixed proved curing times with microwaves. Also hemp reached a great-
into the epoxy. The mixture was degassed in a 373.15 K vacuum er extent of cure with microwave curing than with convection
oven for 20 min. The composites were cured in a convection oven. oven curing and had a relatively high degradation temperature
The composites in these experiments had 15 wt% fiber loading. compared to the other natural fibers. Kenaf was more compatible
Several grams of composite were placed in a silicone rubber mold. with the epoxy matrix materials.
The composites were cured in a 418.15 K oven for 2 h. For flexural testing, a support span to depth ratio of 16:1 was
Fibers were treated using 5% solution of sodium hydroxide. The used in accordance with the ASTM D 790-03 standard. The com-
fibers were submerged in the sodium hydroxide solution for 1 h at posite is bent until it breaks or 5% strain is reached. The crosshead
room temperature, rinsed with tap water, and then neutralized in a speed used was 0.5 in/min, the span was 2.1 in and the loadcell
2% glacial acetic acid and tap water solution. The fibers were then used was 1000 lb.
rinsed with deionized water and dried at room temperature for
24 h. 3. Results and discussion
Fibers were treated using a 1% solution of 3-glycidoxypropyltri-
methoxysilane (Z-6040 from DOW Corning) in deionized water The FTIR peaks are baseline corrected to 3323 cm 1 (see Figs. 1
and ethanol in a 1:1 ratio. The pH of this solution was adjusted and 2). The CH stretch at 2900 cm 1 is present in all fibers. The car-
to 4 using 2% glacial acetic acid. The solution was stirred for 2 h be- bonyl peak at 1730 cm 1 can be seen in all the fibers not treated
fore the fibers were added. The fibers were washed with deionized with alkali. The lignin peak (1500 cm 1) is present in kenaf fibers
water after the silane treatment. The fibers were then dried for but not present in any hemp fibers. COOH bending peaks
12 h in air and then cured in a convection oven for 5 h. (664 cm 1) are present in all fibers. CH2 symmetric bending peaks
The samples were observed in Philips ElectroScan 2020 ESEM. at 1432 cm 1 are also present. The peak at 1625 cm 1 in hemp is
The sample chamber pressure was reduced to approximately present in the non-alkalized fibers only. In the kenaf, and silane
586.6 Pa. The working distance ranged from 6–9 mm. ESEM is used treated kenaf fibers the peak at 1239 cm 1 is much larger than
to examine the morphology of the fibers and the composites. the peak in the alkali treated samples.
The fibers were tested with FTIR using a Perkin Elmer Instru- The effects of fiber treatment on the natural fiber surfaces were
ments Spectrum One with the Attenuated Total Reflectance (ATR) also studied using FTIR. The peak 1730 cm 1 is attributed to the
technique. C@O stretching of the acetyl groups of hemicellulose [19,20]. This
XPS was performed with Physical Electronics PHI 5400 ESCA peak is not present in the alkali treated samples. The removal of
system, with a non-monochromatic Mg source operating at hemicellulose from the fiber surfaces causes this peak to disappear
[20]. The peak at 1239 cm 1 in the kenaf fibers is much smaller for tected in some samples. Cellulose, hemicellulose and pectin have
alkali treated samples. This peak is a CAO stretch of the acetyl an O/C ratio of 0.83 while lignin has a ratio of 0.35. Since the O/C
group of lignin and is reduced because lignin is partially removed of treated and untreated fibers is less than 0.83 the surface must
from the fiber surface [20]. The peak at 1625 cm 1 is reduced in have a greater proportion of lignin and waxes [11,22].
hemp alkali treated fibers and removed in kenaf alkali treated fi- Untreated henequen composites absorbed the most water (see
bers. This peak represents the C@O bonds on hemicellulose and Figs. 5 and 6). There were 10 samples tested per data point and
is further evidence that hemicellulose is removed from fiber sur- the error bars represent the standard deviation. Glass composites
faces by the alkali treatment [14]. FTIR does not show the presence absorbed the least amount of water. Henequen composites ab-
of silane on the fibers. Peaks should be present at 766 and sorbed water most quickly followed by kenaf, hemp and flax, and
847 cm 1 [12]. It is possible that the concentration of silane on glass composites in the short run. Long term, flax, kenaf and hemp
the fiber surfaces is too small to detect by FTIR. have the same absorption rate. Henequen, flax, kenaf, and hemp
The ESEM images show that the interfibrillar material, hemicel- composites reached saturation at 816 h while glass composites
lulose and lignin, is etched away by the alkali treatment (Fig. 3). reached saturation at 648 h (see Fig. 7).
Electron microscopy also indicates the fibers are coated with silane The alkali treated kenaf and hemp composites absorb more
(Fig. 4). water than the silane only or alkali and silane treated samples.
Hemp is more hydrophobic than kenaf indicated by lower O/C The alkali and silane treated composites absorbed the least amount
ratio (see Table 1) [21]. As shown in the following water absorption of water. Kenaf composites absorbed less water overall than their
data, kenaf composites absorb more water in the short run than hemp counterparts. The silane treated, alkali and silane treated,
hemp. O/C ratios of untreated fibers are lower than the 0.83 of cel- and untreated composites had similar water absorption profiles.
lulose, hemicellulose, and pectin. C1s (284 eV) and O1s (530 eV) Water absorption experiments were conducted because the
are present in all fibers. Ca, Si and Al are also present in small absorption of water can cause changes in the shape, debonding,
quantities. or loss of strength in products regularly exposed to moisture
XPS spectra were obtained for treated and untreated natural [22]. These experiments show that the untreated and treated nat-
and glass fibers. The spectra for all fibers contained carbon and ural fiber composites absorb significantly more water than the
oxygen, while nitrogen, calcium, silicon and aluminum were de- glass fiber composites. This was expected as natural fiber compos-
Fig. 3. Left: hemp. Right alkali treated hemp. Magnification 300, scale bar 150 lm.
N. Sgriccia et al. / Composites: Part A 39 (2008) 1632–1637 1635
Table 1
Atomic concentration tables for treated and untreated fibers
Hemp Silane treated Alkali treated Silane/alkali Kenaf Silane treated Alkali treated Silane/alkali Flax Henequen Glass
hemp hemp treated hemp kenaf kenaf treated kenaf
C (1s) 76.79 71.75 83.13 78.49 62.34 63.67 64.83 49.89 83.88 78.27 63.84
N (1s) 2.19 3.45 1.84 2.81 2.68 3.65 2.1 2.13 1.87 3.58
O (1s) 20.48 23.03 14.44 18.15 27.96 27.68 27.9 40.38 16.12 19.55 24.28
Ca (2p) 0.53 0.61 0.26 0.18 0.51 0.31 0.75
Si (2p) 1.16 0.59 0.28 4.26 2.84 3.33 7.09 7.55
Al (2p) 2.76 2.15 1.65
O/C 0.27 0.32 0.17 0.23 0.45 0.43 0.43 0.81 0.19 0.25 0.38
7
Flexural Modulus(Gpa)
6
5
4
3
2
1
0
kenafoven
kenafalkali oven
kenafmw
kenaf silane mw
kenafalkali silane mw
kenafalkali mw
hemp oven
hemp mw
hemp silane mw
hemp alkali mw
glass oven
glass mw
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[18] Sgriccia N, Hawley MC. Thermal, Morphological, and electrical
tion experiments. characterization of microwave processed natural fiber composites. Compos
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