Structural Design Calculations Precast Boundary Wall

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STRUCTURAL DESIGN

CALCULATIONS

PRECAST BOUNDARY WALL

PROJECT 1234:
XYZ
PRECAST BOUNDARY WALL
Plot No.
Area:

Dubai, 23-Nov-20

Revision: 00 20-Aug-06
PROJECT: PROPOSED BOUNDARY WALLS ( TYPE 02)
Project no.: Date: November 23, 2020
Made by: Page no.: REV.

TABLE OF CONTENTS

PART REV. TITLE PAGE NO.

0 Project Data

0 Project description 1

0 Codes of Practice and Standards 2

0 Material Data 3

0 Design Load Parameters 4

1 0 Gravity Load Analysis 10

2 0 Wind load analysis 20

3 Design of Precast Elements

3.1 0 Design of Boundary Wall Panels 30

3.2 0 Design of Precast Footing 40

3.3 0 Connection Panels - Footing 50


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STRUCTURAL DESIGN
CALCULATIONS
PART 0:

CODS OF PRACTICE / STANDARDS


MATERIAL DATA &
DESIGN LOAD PARAMETER
FIRE PROTECTION

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PROJECT DESCRIPTION

The project consist of precast boundary walls.

The boundary walls are fully solid.

The walls are casted in one pieces with foundation, as shown on the
sketches below.

The overall structure is a complete precast concrete building, where all the
units are tied together by reinforcement in grouted joints, transferring all loads
to the foundations.

For the stability in general the wind and the notional load will be taken
into account, which ever is worst.

1200 3600 1200 120


2000

40
2750

300
300
750
200 450

200 350
200

400 5200 400 120 1380


6000 1500

1700 1700
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CODES OF PRACTICE AND STANDARDS

- British Standards and design codes are generally applied for design for U.A.E.
projects and are required by most of the local authorities and particularly by
Dubai Municipality (DM).

- British Standards will be used throughout as noted below:

BS5950 : Part 1 : 1990 Structural use of steel works in building


BS8110 : Parts 1, 2 & 3 : 1997/1985 Structural use of concrete
BS8004 : 1986 Code of practice of foundations
BS6399 : Part 1 : 1984 Code of practice for dead and imposed loads
BS6399 : Part 3 : 1988 Code of practice for imposed roof loads.
BS4449 : 2005 Steel for reinforcement of concrete.
CP3 : Chapter V: Part 2 : 1972 Basic data for the design of buildings.

- PCI: Precast and Prestressed concrete Handbook


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MATERIAL DATA

A CONCRETE

fcu
Area N/mm²
Boundary walls 40.00
Footings 40.00

Concrete density: 2500 kN/m³

B STEEL

fy
Area N/mm²
Main bars: High yield type 2 460.00
Links: Mild yield or 250.00
High yield 460.00

C CONCRETE COVER
Nominal

Cov
Area mm
Boundary Wall Panels, C40 40
Footing, C40 50

D SOIL DATA

SOIL DATA
Soil Density ( kN / m³ ) 18
Safe bearing capacity of soil SBC ( kN / m² ) 160
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DESIGN LOAD PARAMETERS

DESIGN LOADS

The only load of the panels is the self weight.

For the lateral stability wind load and notional load as per BS8110-1
would be considered.
STRUCTURAL DESIGN
CALCULATIONS
PART 1:

GRAVITY LOAD ANALYSIS

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GRAVITY LOAD CALCULATION

120
Element length = 6000 mm

Footing length = 1700 mm

No. of footings = 2
1

2000
Concrete density: 25 KN/m³ G1

2950
40 2
Soil Density: 18 KN/m³ 300

G3 G4 G5
200 750

350
200
G2
120 1380 X
Weight of Element: 1500

G1 = 2.75 x 0.12 x 6 x 25 = 49.5 KN

G2 = 25 x 1.7 x 0.2 x 1.5 = 12.75 KN As per Footing

G3 = 25 x 0.35 x 0.3 x ( 2x 0.4 + 0.040 ) 2.21 KN

Weight of Soil on the top of element:

G4 = 18x1.7x ((1.38 x 0.75)-(0.35 x 0.3 )) 28.46 KN As per Footing

G5 = 18 x 1.7 x 0.75 x 0.375 /2 = 4.31 KN As per Footing


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GRAVITY LOAD CALCULATION
STRUCTURAL DESIGN
CALCULATIONS
PART 2:

LATERAL LOAD ANALYSIS

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WIND LOAD ANALYS AS PER CP3:CHAPTER V-2:1972

1.0 Basic wind speed is 45 meter per second. Calculation for wind pressure is based on
CP3 Part 2, 1972. The basic data used for the design of the building for wind are:

Basic Wind Speed, V = 45 m/s = 162 Km/hr


S1 (Topography factor) = 1.00
S2 (Ground Roughness factor) = 0.63 (Category 2, Class C)
S3 (Statistical factor) = 1.00

Height of panel above ground level = 2.00 m

Design Wind Speed , Vs = S1 x S2 x S3 x V = 1 x 0.63 x 1 x 45 = 28.35 m/s

Dynamic Pressure of wind ,q =k Vs²


where , k = 0.613 N/m² q = 0.001 x 0.613 x 28.35² = 0.493 KN/m²

Pressure coefficient , Cp = 1.20


Wind Load , qw = Cp x q qw = 1.2 x 0.493 = 0.591 KN/m²
Category
S2 1 2 3 4
Class Class Class Class
H (m) A B C A B C A B C A B C
<= 3 0.83 0.78 0.73 0.72 0.67 0.63 0.64 0.60 0.55 0.56 0.52 0.47
5 0.88 0.83 0.78 0.79 0.74 0.70 0.70 0.65 0.60 0.60 0.55 0.55
10 1.00 0.95 0.90 0.93 0.88 0.83 0.78 0.74 0.69 0.67 0.62 0.58

1 Open country with no obstructions


2 Open country with scattered windbreaks
3 Country with many windbreaks, small towns; outskirts of large cities
4 Surface with large and frequent obstructions, e.g. city centres

A All units of cladding, glazing and roofing


B max building dim <= 50 m
C building dim. > 50 m

Cp 1< l/w ≤ 3/2 3/2 < l/w ≤ 4


h/w ≤ 1/2 -0.8 -1
1/2 < h/w ≤ 3/2 -1.1
3/2 < h/w ≤ 6 -1.2

From Table 7- CP3: Chapter V-2: 1972


STRUCTURAL DESIGN
CALCULATIONS
PART 3:

DESIGN OF PRECAST
ELEMENTS

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DESIGN OF PANEL AS PER BS8110:1997
120
DESCRIPTION:

The only load is the the selfweight of the panel.


This would be carried out from 2 footings, as mentioned below. G1

2.75
LOAD ANALYSIS:

Panel Height: h 2.75 m As


Effective Span: l 5.60 m

Panel weight = 0.12x 2.75 x 25 = 8.25 KN/m From Gravity load Calculation (G1)

Factored load:
wu = 1.4 x wD = 8.25 x 1.4= 11.55 KN/m

Factored Shear Load:


VL = -32.34 KN At the left support
VR = 32.34 KN At the right support

Factored Moment:
ML = 0.00 KNm At the left support
MR = 0.00 KNm At the right support
Mmax = 45.28 KNm At the middle of span

11.55 KN/m

5.60 m

Factored Shear Diagram


VR = 32.34 KN
+
VL = -32.34 -
KN

2.80 m 2.80 m

Factored Moment Diagram

ML = 0.00
KNm + MR = 0.00 KNm

Mmax = 45.28
KNm
m m
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DESIGN OF PANEL AS PER
KNmBS8110:1997
2.80 m 2.80 m

PANEL DESIGN:

Considering the bar diameter: 16 mm

Concrete cover = 40 mm

d = Effective Depth = h-Cover - dia/ 2.75 - 0.04 - 0.016 = 2.694 m

K' = 0.156 redistribution ≤ 10 %

K = M/ bd² fcu = 45.28 / ( 0.12 x 2.694² x 40 ) = 0.00130

K ≤ K' , compression reinforcement is not required.

z = d( 0.5 + √ (0.25 - k/0.9) ) ≤ 0.95 d

z = 2.694( 0.5 + √ (0.25 - 0.0013 /0.9) ) ≤ ( 0.95 x 2.694 )


z= 2.69 m > 0.95d=2.5593 --> z = 2.5593 m

As = M/ 0.95 fy z = 45.28 / 0.95 x 460 x 2.5593 = 40.49 mm²

Min percentage of reinforcement = 0.13%


Min reinforcement = 0.0013 bd 399.25 mm²

--> Provide: 2 T 16

As = 402.12 mm² ≥ 399.25 mm²

Shear Analysis:

V= 32.34 KN
v = V/bd = 32.34 / ( 2.5593 x 120 ) = 0.1 N/mm²

vc = (fcu/25)⅓ (0.79( 100As/bd )⅓ (400/d)¼ / ‫ץ‬m )

100As/bd = 0.13 <= 3 OK

(400/d)¼ = 0.621 < 0.67 --> (400/d)¼ = 0.67 vc = 0.251 N/mm²

fcu = 40.00 N/mm² (fcu/25)⅓ = 1.17 (Table 3.8)

Factor ‫ץ‬m = 1.25


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DESIGN OF PANEL AS PER BS8110:1997

v= 0.100 < 0.5 vc --> No Shear reinforcement required

Analysis against wind load:

The panel transfers the load to the ends of the panel by acting like a slab and then
the load is trensferred to the footing by the end of the panel, which acts like a
cantilivered column.

Panel (1 m Strip): h 1.00 m


Effective Span: l 5.60 m
Wind load: qw 0.591 KN/m²

Wind load = 0.591x 1 m = 0.591 KN/m

Factored load:
wu = 1.4 x wD = 0.591 x 1.4= 0.83 KN/m

Factored Shear Load:


VL = -2.32 KN At the left support
VR = 2.32 KN At the right support

Factored Moment:
ML = 0.00 KNm At the left support
MR = 0.00 KNm At the right support
Mmax = 3.25 KNm At the middle of span

0.83 KN/m

5.60 m

Factored Shear Diagram


VR = 2.32 KN
+
VL = -2.32 -
KN

2.80 m 2.80 m

Factored Moment Diagram

ML = 0.00 KNm + MR = 0.00 KNm


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KNm DESIGN OF PANEL AS PER BS8110:1997

Mmax = 3.25 KNm


2.80 m 2.80 m

Considering the bar diameter: 8 mm

d = Effective Depth = h/2 - dia/2 = 0.06 - 0.008 = 0.056 m

K' = 0.156 redistribution ≤ 10 %

K = M/ bd² fcu = 3.25 / ( 1 x 0.056² x 40 ) = 0.02591

K ≤ K' , compression reinforcement is not required.

z = d( 0.5 + √ (0.25 - k/0.9) ) ≤ 0.95 d

z = 0.056( 0.5 + √ (0.25 - 0.02591 /0.9) ) ≤ ( 0.95 x 0.056 )


z= 0.054 m > 0.95d=0.0532 --> z = 0.0532 m

As = M/ 0.95 fy z = 3.25 / 0.95 x x 0.0532 = 139.79 mm²/m

Min percentage of reinforcement = 0.13%


Min reinforcement = 0.0013 bd 156.00 mm²/m

--> Provide: 4 T 8 /m

As = 201.06 mm²/m ≥ 156.00 mm²/m


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DESIGN OF PANEL AS PER BS8110:1997

Panel handling & Crack Control:

During handling the panel will be supported along the long adge and lifted at a
distanve of 3.6 m. --> See project description

Effective Span: l 3.60 m Cantilever span: c 1.20 m

Panel self weight (factored): wu = 11.55 KN/m

Factored Support Reaction:


A = B = wu x ( l + 2c ) / 2 = 34.65 KN
Factored Shear Load:
VAL = c x wu = 13.86 KN At the left side of support A
VAR = VAL - A = B -20.79 KN At the right side of support A
VBL = VAR +(wu x l) 20.79 KN At the left side of support B
VBR = -VAL = -13.86 KN At the right side of support B

Factored Moment:
MA = MB = -(wuxc)x(c/2)= -8.32 KNm
Mmax = MA-B = 10.39 KNm
Point of max M: 3.00 m

Diagrams:
Structural System Diagram

11.55 KN/m

1.20 m 3.60 m 1.20 m


A= 34.65 KN B= 34.65 KN
A
= Factored Shear Diagram
VAL = 13.86 KN VBL 20.79 KN
+ =
+

VAR = -20.79 - -
KN -13.86 KN
VBR

1.20 m 1.80 m 1.80 m 1.20 m

MA = -8.32 KNm MB = -8.32 KNm


Factored Moment Diagram
-
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DESIGN OF PANEL AS PER BS8110:1997

Mmax = 10.39 KNm


1.20 m 1.80 m 1.80 m 1.20 m

Bar Diameter:

V = 2 V1 cos( / 2 ) V
V1 = V / (2 cos0° ) = 17.33 KN

As = V1 / 0.95 fy = 39.66 mm² 30°

Considering the bar diameter: 12 mm

As = 113.09 mm²
V
Anchorage length:

Calculation is based on BS81110-1: 1997


Section 3.12.8.3 & 3.12.8.4
V1 30 V1
Design ultimate anchorage bond stress fbu:

Equation 49: fbu = β ( fcu ) ½


fbu = 2.958 N/mm²
Table 3.26 β= 0.50
fcu = 35.00 N/mm²
Bar type Tension Compression
Type 2: deformed bars 0.50 0.63

Effective bar size φe :

BS8110-1997, 3.12.8.3
Single bar as dowel Effective bar size = bar diameter
Bar Diameter: φe = 12 mm

Max tensile pull-out force:

Max Fs =(πφe² / 4) x fs = (πφe² / 4)x (0.95fy) = 49.42 KN


fy = 460.00 N/mm²

Force check:

17.33 ≤ Max Fs 2 x 17.33 = 34.66 ≤ 49.42 KN OK!

Anchorage length l:
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DESIGN OF PANEL AS PER BS8110:1997
Equation 48: fb = Fs / (π φe l) l = Fs / (π φe fb)

l = 17.33x1000 / ( π x 12 x 2.958 )
l= 155.40 mm
l= 200.00 mm

Crack Control:
BS 8110-1:1997 / 4.3.5.2

fcu = 40.00 N/mm² (compressive strength of concrete at final stage)


fci = 32.00 N/mm² (compressive strength of concrete at initial stage= 80% of fcu)

Bending stress :
σ = M / W = M / (bd² /6) = 6M / bd²
σ= 49920000 / ( 120 x 1000² ) = 0.416 N/mm²

Allowable stress:
σ= 0.40√fci = 2.26 N/mm² SAFE
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DESIGN OF PANEL AS PER BS8110:1997

Design of Column part of Panel:


BS 8110-1:1997:3.8
Section: 4T10

120
qw = 0.591 KN/m²
Wind load= qw x 6 / 2 = 1.77 KN/m
400
N max = 32.34 KN
Mmax = wlu x L² /2 = 6.71 KNm
System: 32.34 KN

Type of column: unbraced

1.77 KN/m
End condition: Cantilever column: 4
2750

Table 3.20 : β = 2.2

Effective height le = β lo = 2.2 x 2.75 = 6.05 m

le / h = 6.05 / 0.12 = 50.42


>=10 --> The column is a slender column.

Deflection BS8110-1:1997:3.8.3:
K= 1
βa = 1/2000(le/b')² = 1/2000( 6.05 / 0.12)² = 1.28
αu = βa Kh = 1.28 x 1 x 120 = 153.6 mm

The deflection induces an additional moment:

Madd = N αu = 32.34 x 0.1536 = 4.97 KNm

Total Moment M = 6.71 + 4.97 = 11.68 KNm

Eff. depth of column (bar at the centre) = 120/2 = 60 mm


d / h =60 / 120 = 0.50
fcu = 40.00 N/mm² --> BS 8110-3:1985: Chart no. 41
fy = 460.00 N/mm²

N / bh = 32.34 / 400 x 120 = 0.674


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DESIGN OF PANEL AS PER BS8110:1997
M/bh² = 11.68 / 400 x 120² = 2.028 --> Asc = 300 mm²
100Asc / bh = 0.6

Considering the bar Diameter: 10

--> Provide: 4 T 10

As = 314.16 mm² ≥ 300.00 mm²


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FOUNDATION DESIGN AS PER BS8110:1997

1- Soil pressure
Data:
Footing length: l= 1.70 m
Footing breadth: b= 1.50 m
Footing depth: d= 0.20 m

Calculation of Load and Moment:

Area Xi (m) Gi (m) Gi Xi


1 0.060 49.500 2.970 Xm = ΣAi Xi / Σ Ai
2 0.750 12.750 9.563 Xm =48.14 / 97.23 = 0.495 m
3 0.270 2.210 0.597
4 0.984 28.460 28.001
5 1.625 4.310 7.004 G1 to G5 --> Gravity load calculation
Σ 3.689 97.230 48.140

M wind = qw x Wall area = 0.591 x 2 x 6 = 7.092 KNm

100 Mwind / M DL+LL = 14.73 % Ignore of Windload, M=ΣGi Xi

As per BS8004:1986: 2.3.2.4.3 the effect of wind load would be ignored, then
the wind load is less than 25% of the loads due to dead and live load.
--> the Momment due wind load would be ignored.
--> Mwind = 0 KNm

M = M wind + Σgi Xi = 0 + 48.14 = 48.140 KNm

Safety bearing capacity:


SBC = 160.00 KN/m²

Eccentricity e = M / N :
Y
e=M/N = 48.14 / 97.23 = 0.495 m > b/6 = 0.25 m b/2

Calculation of soil pressure: e N

M
X /3 = b/2 - e -->

X = 3(X - 2e)/2 --> X= 0.765 m


X
l X σmax/2 =N -->
σmax = 2N / l X

σ= 2 x 97.23 / ( 1.7 x 0.765 ) = 150 KN/m² X X/3

b= 1.50
σ= 149.53 KN/m² ≤ SBC= 160KN/m² OK
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FOUNDATION DESIGN AS PER BS8110:1997

2- Footing design
1700
430 840 430

160

300
209.35

1500
M2

1040
1500
765
305 460

350
M1 M1
209.35

200
σ2

209.35 KN/m²
Factored soil pressure:

σ = 1.4 x 149.53 = 209.35 KN/m² b = 1.00 m


fcu = 40.00 N/mm²
σ2 = 209.35 x 305 / 765 = 83.47 KN/m²

M1 = 209.35 x 0.43² / 2= 19.36 KNm/m


Considering the bar diameter: 10 mm
Effective depth: d = 200 - 50 - 5 = 145 mm

M1/ bd² = 19360 / ( 21025x 1) = 0.921

BS8110-3:1985: Chart no 2 --> 100As/bd = 0.25

--> As = 362.50 mm²/m

--> Provide: 5 T 10 / 250 mm

--> As = 393 mm²/m > 362.50


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FOUNDATION DESIGN AS PER BS8110:1997

M2 = 83.47 x 0.305² / 2= 3.89 KNm/m


Considering the bar diameter: 8 mm
Effective depth: d = 200 - 50 - 4 = 146 mm b = 1 m
fcu = 40.00 N/mm²
M1/ bd² = 3890 / ( 21316x 1) = 0.18

BS8110-3:1985: Chart no 2 --> 100As/bd = 0.15

--> As = 219.00 mm²/m

--> Provide: 5 T 8 / 250 mm

--> As = 251 mm²/m > 219.00

3- Shear design

V1 = 209.35 x 0.43 = 90.02 KN

v = V/bd = 90.02 / ( 145 x 1 ) = 0.621 N/mm²

vc = (fcu/25)⅓ (0.79( 100As/bd )⅓ (400/d)¼ / ‫ץ‬m )

100As/bd = 0.28 <= 3 OK

(400/d)¼ = 1.287 >= 0.67, Member without shear reinforcement vc = 0.622 N/mm²

fcu = 40.00 N/mm² (fcu/25)⅓ = 1.17 BS8110-1:1997: 3.4.5.6


(Table 3.8)
Factor ‫ץ‬m = 1.25

v= 0.621 < vc --> No Shear reinforcement required


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FOUNDATION DESIGN AS PER BS8110:1997

V2 = 83.47 x 0.305 = 25.46 KN

v = V/bd = 25.46 / ( 146 x 1 ) = 0.174 N/mm²

vc = (fcu/25)⅓ (0.79( 100As/bd )⅓ (400/d)¼ / ‫ץ‬m )

100As/bd = 0.18 <= 3 OK

(400/d)¼ = 1.287 >= 0.67, Member without shear reinforcement vc = 0.537 N/mm²

fcu = 40.00 N/mm² (fcu/25)⅓ = 1.17 BS8110-1:1997: 3.4.5.6


(Table 3.8)
Factor ‫ץ‬m = 1.25

v= 0.174 < vc --> No Shear reinforcement required

4- Stability (Overturning)

Area Xi (m) Gi (KN) Mi=Gi (Xm-Xi)


1 0.060 49.500 2.970
2 0.750 12.750 9.563
3 0.270 2.210 0.597
4 0.984 28.460 28.001
5 1.625 4.310 7.004
Σ 3.689 97.230 48.140 --> Mr = 48.14 KNm

Mo = 0.591 x 2 x 6 x ( 2.75 + 0.2) / 2 = 10.47 KNm

Mr / Mo = 48.14 / 10.47 = 4.60 > 1.4 OK


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FOUNDATION DESIGN AS PER BS8110:1997
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CONNECTION PANEL / FOOTING

2x4T10/120mm 120

--> Column Design


4
40

Mash
300

2 3 2 T10 5
4T10/235mm 4T10/235mm

350
200
T10 / 250
1
2 1500
3

1- Connection Support / Footing:

Total Moment M = 11.68 KNm ( From Column design )

As = M / ( 0.95 fy z ) = 11680000 / ( 0.95 x 460x 0.95 x 200 ) = 141 mm²

Considering the bar diameter: 10 mm

--> Provide: 4 T 10 / 235 mm

--> As = 314 mm²/m > 2 x 140.68 mm²


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CONNECTION PANEL / FOOTING

2- Connection Support / Panels:

h= 350 - 2 (50+ 10 ) = 230 mm


Fs = 50.79 KN
Total Moment M = 11.68 KNm

Fs = Fc = M / h = 50.79 KN M

230
As = Fs / 0.95 fy = 50790 / ( 0.95 x 460 ) = 116.23 mm²

Fc = 50.79 KN

Considering the bar diameter: 10 mm

--> Provide: 4 T 10 / 120 mm

--> As = 314 mm²/m > 2 x116.23 mm²


PROJECT: PROPOSED BOUNDARY WALLS ( TYPE 02)
Project no.: 0 Date: November 23, 2020
Made by: 0 Page no.: REV.
CONNECTION PANEL / FOOTING

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