56 WATER PUMP ASSYREMOVAL 1. Coolant draining (1) Open the engine hood (2) Loosen tha radiator and engine drain plugs to drain the coolant. 2. Fan shround removal (in torque converter model) 3. Fan, fan pulley and V-belt removal (1) Loosen ‘the alternator adjusting bolt (2) Remove four set bolts, and remove the fan, fan pulley and V-belt. 4, Radiator autlet hose disconnection (1) Disconnect the radiator outlet hose from the engine. 5. Water pump w/ thermostat removal (1) Remove the union bolt for the water outlet hose. (2) Disconnect the water inlet hose from the water pump. (3) Remove four water pump set bolts, and then remove the water pump and gasket, 6 Thermostat removal (1) Remove two set bolts, and disconnect the water inlet from the water pump body. (2), Romove the thermostat, (3). Remove the water bypass flange. Drain cook Drain plug Drain Cock and Plug Positions Kasea KAISE9 KAus90 Flemoving the Water Pump wi Thermostat KAJS67 ~129-58 7. Water pump cover ASSY removal (1), Remove five nuts, and remove the water pump cover ASSY and gasket INSPECTION 1. Water pump inspection (1) Make sure that each part is not cracked cor damages. 2. Water pump bearing inspection (1) Make sure that the bearing rotates smoothly without abnormal sound. INSTALLATION 1. Water pump cover ASSY installation (1) Position the water pump cover ASSY so that the drain holes are placed up and own, (2) Fix the cover to the pump body with a new gasket in-between by tightening five set nuts. Femoving the Purp Gover ASSY exw! CAL 5175 Ingtaling the Water Pump Cover = 130 — KAIS6859 2 Water bypass flange installation (1) Drive in the bypass flange to the water ump inlet portion. The notch on the flange shall face the inlet mounting bolt hole direction. Thermostat installation (See page 55.) Water pump installation (1) Remove the old gasket adhered on the water pump and cylinder block. (2) Install the water pump witha new gasket inbetween, and tighten four set bolts. T= 1,85 kom (3) Connect the water inlet hose to the water pump. (4) Install the water outlet pipe union bolt. Radiator outlet hose instalation Fan pulley, V-belt and fan installation. Soe page 1-3 for V-belt adjustment Coolant filing (Seo page 5:5.) Water leak check Noten Noten Installing the Water Bypass Flange KAsSe2 Installing the Water Pump Cover KAIS6S =131-OIL PRESSURE INSPECTION OIL FILTER .. OIL PUMP........ LUBRICATION SYSTEM Page 62 63 66e2 OIL PRESSURE INSPECTION 1. Oil inspection (1) Make sure that the engine oil does not ‘contain with coolant or gasoline. (2) Check proper viscosity without exces sive contamination, (2) Check that the ail level is between F {and L lines on the ol level gauge. 2. Oil pressure switch removal 3. Oil pressure gauge installation 4, Engine warm-up Standard: Coolant temperature 75 — 85°C (167 ~ 185°F) Hydraulic temperature 50°C oF more 5. Oil pressure measurement Standard: At idle speed 0.3 kglem? or more (4.3 psi) ‘At 2000 rpm 2.0~ 4.5 kglom? (28.4 ~ 64.0 psid 6. Oil pressure switch installation T= 1.0 kom (7 fel) Lv0300 Inspecting the Oi Pressure ‘Luc296 = 134OIL FILTERo4 ENGINE OIL FILTER REPLACEMENT 1. Engine oil draining (1), Remove the oil filer cap, (2) Prepare a container for drained ol (3) Remove the oil pan drain plug to drain the engine ol 2. Oil filter removal (1) Use the SST to remove the oil filter. ‘SST 09228-76005.71 (ST 09228-22020} 3. Oil filter installation (1) Clean the ol filter mounting surface, (2) Coat clean engine oil on the gasket of the new oil filter. (3) Lightly screw in the oil filter by and Until the gasket is brought into contact with the filter bracket (4) Use the SST for further tightening by 3/4 turn ‘SST 09228-76005-71 (SST 08228-22020) KAIST Installing the Ol iter (1) Installing the Oi Filter (2) = 136 — ‘Lv0006,0007a (1) Install the oil drain plug with the new gasket in between, Caution Clean the mounting surface. Fillo) Total capacity (when oll and filter are replaced): 4.08 (1.1 US gal) Oil pan capacity (when only oil is replaced): 3.28 (0.8 US gal) (3) Install the oil filler cap, 0 level and leak inspection (1) Pull out the dipstick and check the oil level Start the engine and check that no oil is leaking (3) Check that the oil level is between F ‘and L marks on the oil level gauge, Inspecting the Engine Ol! Level Kasai