9

Technology and
Livelihood Education
Quarter 1 – Module 4: Week 4
REPLACING AUXILIARY PART OF ELECTRIC
AND HYDRAULIC TOOLS ACCORDING TO
MANUFACTURER’S SPECIFICATION
ELECTRICAL INSTALLATION
AND MAINTENANCE 9
TLE Electrical Installation and Maintenance – Grade 9
Alternative Delivery Mode
Quarter 1 – Module 4 : Replacing Auxiliary Part of Electric and Hydraulic Tools
According to Manufacturer’s Specification
First Edition, 2020

Republic Act 8293, section 176 states that: No copyright shall subsist in any work
of the Government of the Philippines. However, prior approval of the government agency or
office wherein the work is created shall be necessary for exploitation of such work for profit.
Such agency or office may, among other things, impose as a condition the payment of
royalties.

Borrowed materials (i.e., songs, stories, poems, pictures, photos, brand names,
trademarks, etc.) included in this module are owned by their respective copyright holders.
Every effort has been exerted to locate and seek permission to use these materials from
their respective copyright owners. The publisher and authors do not represent nor claim
ownership over them.

Published by the Tagbilaran City Division

School Division Superintendent: Joseph Irwin A. Lagura, PhD
Assistant Schools Division Superintendent Marcelo K. Palispis, EdD, JD

Development Team of the Module

Prepared by: Ma. Cecelia L. Borja LPT, NC II, TM

Editors: Master Teacher I: CARMELITA E. PUNGAY
Reviewers: Head Teacher III: LANIE G. GUTAS, MPA
EPS – TLE/TVL: JOSEPH C. BARRETE
Illustrator:
Layout Artist:
Management Team: CID Chief: John Ariel A. Lagura, PhD
Division EPS In Charge of LRMS: Neolita S. Sarabia, EdD
Division ADM Coordinator:

Department of Education – Region VII – Tagbilaran City Division

Office Address: Rajah Sikatuna Avenue, Dampas, Tagbilaran City

Telefax: (038) 544 – 2147, 427 – 1702
E-mail Address: tagbilarancitydivision@yahoo.com
 9

Technology and
Livelihood Education
Quarter 1 – Module 4: Week 4
REPLACING AUXILIARY PART OF ELECTRIC
AND HYDRAULIC TOOLS ACCORDING TO
MANUFACTURER’S SPECIFICATION
ELECTRICAL INSTALLATION
AND MAINTENANCE 9
 TABLE OF CONTENTS
Page

How to Use this Module …………………………………………………... 6

Parts of the Module ………………………………………………….. 6

LESSON 1: REPLACING AUXILIARY PART OF ELECTRIC AND

HYDRAULIC TOOLS ACCORDING TO
7
MANUFACTURER’S SPECIFICATION..…..………………………..

Expectation …………………………………………………... 7

Pre - Test …………………………………………………... 7-8

Looking Back …………………………………………………... 9

Brief Introduction …………………………………………………... 10

Activities …………………………………………………... 15-16

Remember …………………………………………………... 16

Checking Your …………………………………………………... 17

Understanding

Post Test …………………………………………………... 17

Answer Key …………………………………………………... 20

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 HOW TO USE THIS MODULE

Before starting the module, I want you to set aside other tasks that will disturb you
while enjoying the lessons. Read the simple instruction below to successfully enjoy the
objectives of this kit. Have fun!

1. Follow carefully all the contents and instructions indicated in every page on this
module
2. Write on your notebook or any writing pad the concepts about the lessons. Writing
enhances learning, which is important to develop and keep in mind.
3. Perform all the provided activities in the module.
4. Let you facilitator/guardian assess your answers.
5. Analyze conceptually the post-test and apply what you have learned.
6. Enjoy studying!

PARTS OF THE MODULE

 Expectations - These are what you will be able to know after completing the
lessons in the module.

 Pre-test - This will measure your prior knowledge and the concepts to be
mastered throughout the lesson.

 Looking Back - This section will measure what learnings and skills that you
understand from the previous lesson.

 Brief Introduction-This section will give you an overview of the lesson.

 Activities- These are activities designed to develop critical thinking and other
competencies. This can be done with or without a partner depending on the
nature of the activity.

 Remember - This section summarizes the concepts and applications of the

lessons.

 Checking your Understanding - It will verify how you learned from the lesson.

 Post-test - This will measure how much you have learned from the entire module.

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 LESSON 1: REPLACING AUXILIARY PART OF ELECTRIC AND HYDRAULIC

TOOLS ACCORDING TO MANUFACTURER’S SPECIFICATION

EXPECTATIONS
Upon completion of the module, learners should be able to:
 Replace auxiliary part of electric power tools, and
 Replace auxiliary part of hydraulic tools

PRE-TEST (MULTIPLE CHOICE)

Directions: Read each question and answer carefully and choose the best answer.
Write your answer on a separate answer sheet.

1. Hands and arms should be protected by wearing ________when using portable disc
grinder.
A. Gloves C. Long sleeved leather jacket
B. Long sleeved shirt D. Long sleeved leather gloves

2. What type of drill speed is needed for most drilling operations?

A. High C. Medium-high
B. Low D. Medium-low

3. To prevent seizing when drilling, the operator should_________.

A. Lubricate the drill bit
B. Reduce the rpm’s of the portable electric drill
C. Reduce the feed pressure when the bit is about to finish drilling.
D. Used the high speed drill bit

4. This is the most common problem of electrical power tools and hydraulic tools.
A. Dirt C. Lubrication
B. Grit D. Source/ electrical power

5. The purpose of moving the drill and the bit up and down often while drilling deep hole is
to ______________.
A. Give the drill operator better drilling leverage.
B. Help keep the hole centered
C. Reduce overheating in the drill bit
D. Ream the hole slightly larger

6. The purpose of turning the drill on before attempting to drill a hole is to ____.
A. Check if the power cord is good
B. Make sure the chuck key has been removed
C. See if the drill bit is running true
D. See if the drill operates

7. The purpose of a pilot hole when drilling is to _______.

A. Allow the final hole to be drilled at a faster revolution per minute(rpm) and to
finish
smoothly
B. Guide the final drilling operation and achieved a more accurately place hole.
C. Make the final hole drilling operation

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 D. Reduce the feed pressure needed to drill a hole.

8. __________ is used to drive the pressurized oil.

A. Hydraulic hose C. Hydraulic pump
B. Hydraulic oil D. Hydraulic ram
9. Is where chip of material being drilled break and fly off the material while it is being
work?
A. Cleaning C. Lubrication
B. Chuck D. sprawling

10. Do not use a heat gun near ________________ materials/atmospheres.

A. Cement C. Metal
B. Flammable D. Solid

11. In adding hydraulic oil of hydraulic pipe bender. What type of hydraulic oil should be
used?
A. Baking oil C. Low quality oil
B. Crane oil D. Tellus 32 Oil

12. A tool used for drilling holes in different materials or for connecting different materials
together Is?
A. Heat gun C. Portable Grinder
B. Portable Power Drill D. Portable Threader

13. What personal protective equipment should be worn when operating portable disc
grinder?
A. Safety Glasses
B. Safety Glasses and hearing protection
C. Safety glasses, hearing protection and gloves
D. Safety glasses, hearing protection, gloves and respirator.

14. What can the operator do to avoid hand and finger fatigue when using the disc grinder
For extended periods of time?
A. Drink plenty of water C. Use the switch lock
B. Eat lots of carbohydrates D. Wear Long sleeve gloves

15.What are the possible solution if the drill bit stop drilling?
A. Bit jamming C. Material buildup and bit jamming
B. Lubrication D. Material Maintenance

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 LOOKING BACK AT YOUR LESSON

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 BRIEF INTRODUCTION

Tools are inspected and must have reported to the teacher. Proper checking of tools
is a must before doing the task so that the lubrication and auxiliary parts are per
enterprise specification.
This module consists of two (2) learning outcomes that covers the knowledge and
skills in replacing auxiliary part of electric and hydraulic tools.

COMMON ELECTRICAL POWER TOOLS

Tool is an object used to extend the ability of an individual to modify features of the
surrounding environment. Tools are used to increase the speed, accuracy and power in
doing work.

Main advantages in using proper tools:

1. With the help of power tools, you can get your work done at high speed.
2. The next big advantage of using power tools is that they are very much effective in
comparison to other tools
3. Working with power tools may also get your work done faster.
4. Power Tools are most effective for repair and construction tasks.

Safety tips in using electrical power tools:

1.Keep floors dry and clean to avoid slipping while working with or around dangerous tools.
2. Keep cords from presenting a tripping hazard.
3. Never carry a power tool by its cord.
4. Use tools that are double-insulated or have a three-pronged cord and are plugged into a
grounded receptacle.
5. Do not use electric tools in wet conditions unless they are approved for that use.
6. Use a ground fault circuit interrupter (GFCI) or an assured grounding.

A cordless drill is a power drill that uses rechargeable batteries instead of a corded plug
for power. An impact drill combines rotational power with concussive power. An impact drill
is like a cordless drill in that it rotates and drives the screw inwards.

Each part of a power drill can be subject to repair so being able to identify which part needs
to be worked on can be a useful skill. Parts of a power drill include:

1. Power source 5. Drill shaft

 Cord or battery  Motor location
 Usually located at the back of the grip 6. Drill bit
 Hole maker
2. Chuck
 Insertion point of drill bit.
 A mechanism which you fasten the drill bit or
the screwdriver bit.
 Secured by a key in any old models
3. Trigger
 Rotation activation
 Sometimes accelerated by pulling all the way
4. Reverse Switch

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  Control bit spin direction
 Forward for drilling into, and reverse for
extracting

Figure 1. Parts of Cordless Drill

How to repair Cordless drill

Taking apart:
1. Remove the 3 back screw and take it off back
over
2. Remove the trigger but pushing the unlock
button
3. Remove the internal screw
4. Remove the front of the drill
5. Carefully remove the armature and any cover
that may be in front.

` Figure 1 back of the drill

internal and external
To Clean it:
1. Take part of the drill
2. Remove the armature
3. Sand the copper so its shiny and smooth
4. Clean, remove any copper filings
5. Clean the rest of the drill the best you can do

To put together: figure 2 A clean armature, with

1. Place parts back in the same order an arrow pointing to the copper
they were removed conductor

Portable Grinder is a handheld power tool used for grinding and polishing. It can be
powered by electric motor or compressed air.

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How to fix/troubleshoot your Portable. Grinder

My angle grinder won’t turn on

Flipping the switch with the grinder plugged in doesn't get any response:
1. Loose power connectors
• One possible reason for a lack of power is loose power connectors. These are on the
inside of the device at end closest to the power cable.
2. Broken wire holders
• There are very delicate plastic pieces that hold the wires making an electrical
connection to the rotational component of the grinder.

My switch is broken
The switch to the grinder is either broken, loose, or inoperable:
1. Broken locking mechanism
• Like all moving parts, sometimes switches can break or lose their function.
2. Broken Plastic extender
• The switch in the portable grinder is composed of the electronic switch in the main
body of the grinder that is manipulated by an extending plastic piece connected to
the exterior switch.

My grinder is turning slowly

The grinder doesn't spin as fast as it used to:
1. Loose spindle nut
• Inside the gearing of the grinder is a nut keeping the gears in place. If this nut
becomes loose, you may experience slow revolutions or rattling of the grinder.
2. Excess debris
• Sometimes there are obstructions inside the grinder from use that cause a slowing
of
the device. It is important to keep the moving parts of your grinder clean and
lubricated for proper operation.

My portable grinder is giving off smoke

Smoke is coming off or out of my grinder
1. Rust Debris
• Smoke can be generated specifically when there's too much debris around the main
wheel.
2. Improper disk
• If there is smoke coming off of the disk portion of the grinder, it's possible that
you're
using the wrong size or type of wheel.

Hammer Drill is a power tool drill hammering used chiefly for drilling in hard materials.
It is a type of rotary with an impact mechanism that generates a motion.

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 When using a hammer drill to drill through hard substances such as concrete or tile,
there are several problems that can collect up that can cause your work to slow down or
even stop. Below are a few common problems that can occur while using a hammer
drill,also known as a rotary hammer, while drilling through various substances.

How to fix/troubleshoot your hammer drill

1. Drill Bit Stops Drilling

The next biggest problem that you may face when drilling through concrete or tile is where
the drill bit stops drilling into the material. This is caused by two things occurring. The
solutions for these problems are below:

• Material buildup: This problem can be cured by slowly moving the bit up and down in the
hole every 30 seconds or so while drilling. Another trick is to keep a small length of tubing
or a straw handy and cautiously blowing the dust out of the hole.

• Bit jamming: When your drill bit contacts a piece of rock it can’t break, you need to help
it. Insert a pointed rock punch or concrete nail in the hole and strike it sharply with a
hammer a couple of times to break the rock. If your first attempt isn’t successful at
breaking the rock, use more force with the hammer.

2. Spawling
Is where chips of the material being drilled break and fly off the material while it is being
worked. This can be dangerous because these pieces are often quite sharp and can cause
bodily injury

• To minimize spawling, you first need to reduce the amount of pressure that you’re using
on the drill. Rotary hammer manufacturers provide a rubber cup that fits over the end of
the chuck and lessen the amount of material that can break off and fly away. This rubber
cup is called a spawl shield.

3. Bit Jams
When a drill bit comes into glancing contact with a material it is unable to cut, it may bind
up in the hole and you may not be able to remove it.

• When this happens, unplug the rotary hammer and remove the bit from the drill. Using a
special type of wrench called a Stillson wrench, turn the drill bit counterclockwise to
remove it from the hole. Once the bit is removed, the blockage should be cleared

Portable Power Threader

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The following are some of the more general machine problems encountered by users in the
pursuit of good threads.

1. ELECTRICAL
Most electrical problems encountered in the field have to do with the loss of threading
power. Machines are susceptible to power losses when an extension cord is used.

2. DIRT AND GRIT

This also causes smooth working surfaces to bind up, resulting in poor threads and early
machine failure. Much of the dirt and grit comes from the environment in which the
machines are used.

3. WAYS
There are two types of ways, round and flat. The round ways are used on the smaller
portable machines and the flat ways are used on larger machines. The problems that arise
in the round ways are from dirt, grit and misuse. An occasional drop of lubricating oil (NOT
CUTTING OIL) will do a world of good.

4. DIE HEADS
The dies are usually inserted in the die head by aligning the "change dies" marks. NEVER
force the dies either in or out. Stop and find out why they do not slide easily. It is better to
disassemble a die head than to hammer a set of dies out of it.

5. CARRIAGE / SADDLE
There are two types of carriages. One carries the die head and one carries the material in a
vise. In operation these are similar to each other, and consequently fall prey to the same
problems. The majority of carriage problems are from wear, causing alignment difficulties.

6. ALLIGNMENT
If the machine components are misaligned, poor threads will result. An easy test to check
alignment is to, (with the machine off), place the material in the chuck, close to the die
head, then bring the two together. The material should touch all the throats of the die
segments at the same time. If it does not, the machine is out of alignment.

7. LEVELING
It is important that the threading machine is kept as level as possible. Large machines
should be mounted per the manufacturer's instructions. Portable machines are often used
outside on construction sites. Care should be used to keep them on as level and stable a
surface as possible.

8. TRANSMISSION
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Transmissions are found on the mid-sized to larger threading machines. As with any other
machine tools periodic care should be taken to maintain the proper level of lubrication oil
in the cases. Your owner's manual should list the type of oil and frequency of replacement.

9. CHUCKING OF MATERIAL
If trouble is encountered gripping the material with these types of chucks, check the
replaceable jaw inserts to see if they are cracked, broken, or worn. On machines with
rotating die heads the chucks do not turn. Problems incurred with gripping in these devices
are usually due to worn jaws.

ACTIVITY 1

What are the common issues/problems that you will encounter in fixing grinder, also state
the solutions in fixing your portable grinder?

Hydraulic Tools are a common term that includes low to high-pressure tooling and equipment.
Tools include but are not limited to jacks, cylinders, crimpers, spreaders, cutters, splitters,
breakers, drivers, torque wrenches, punches, drills, saws, and more.

Hydraulic Pipe Bender are instruments that use hydraulic pressure to bend several sizes
of metal pipe and electrical conduit to exact angles.

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Maintenance Instruction:
Maintain the hydraulic bender according to these procedures for a longer product life and
to reduce the risk of injury from electrical shock and other causes

1. Cleaning
• After each use, wipe any oil or dirt off the bender and formers with a clean, dry soft
cloth. Pay special attention to the ram and piston to remove any dirt or debris that
could scratch polished parts or damage seals. If needed, the formers and corner
supports can be cleaned with a wire brush.

2. Lubrication
• Monthly or more often if needed, apply a light machines oil or grease to handle pivot
points, wing hinge, and pins. Do not apply oil to hydraulic system components

3. Checking Level/Adding Hydraulic Oil

• Before each use, check oil level. Place the bender on a flat level surface with the
ram
fully retracted. Remove the oil vent cap – oil should be even with the bottom of the
fill
neck. If oil is needed, add shell Tellus 32 Hydraulic Oil or other equivalent high-
quality hydraulic oil and replace oil vent cap.

ACTIVITY 2: 10 points

Essay: Write a paragraph at least 3 – 5 sentences on how to maintain

electrical/hydraulic tools.

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 REMEMBER

Troubleshooting often applied to repair failed products or processes on a machine or a

system. It is a logical, systematic search for the source of a problem in order to solve it and
make the product or process operational again. Troubleshooting is needed to identify the
symptoms.

Maintenance involves functional checks, servicing, repairing or replacing of necessary

devices, equipment, machinery, building infrastructure, and supporting utilities in
industrial business, governmental, and residential installation.

CHECKING YOUR UNDERSTANDING

Directions: Analyze the statements below and write the word TRUE if the statement is
correct and FALSE if not. Write your answer on the space provided before each number.

______1. One possible reason for a lack of power is loose power connectors.

______2. Troubleshooting involves functional checks, servicing, repairing or replacing of

necessary devices, equipment, machinery, building infrastructure, and supporting
utilities in industrial business, governmental, and residential installation.

______3. Portable Power Threader is a tool used for drilling holes in different materials or for
connecting different materials together.

______4. Hydraulic Pipe Bender are instruments that use hydraulic pressure to bend
several
sizes of metal pipe and electrical conduit to exact angles.

______5. To minimize spawling, you first need to reduce the amount of pressure that you’re
using on the drill.

POST TEST (MULTIPLE CHOICE)

Directions: Analyze the question and choose the best letter that corresponds to your
answer.
Write the letter before each number.

_____1. Is where chips of the material being drilled break and fly off the material while it
is being worked?
A. Cleaning C. Lubrication
B. Chuck D. Spawling

_____2. Do not use a heat gun near ________________ materials/atmospheres.

A. Cement C. Metal
B. Flammable D. Solid

17
_____3. In adding hydraulic oil of hydraulic pipe bender. What type of hydraulic oil should
be
used?
A. Baking oil C. Low quality oil
B. Crane oil D. Tellus 32 oil

_____4. A tool used for drilling holes in different materials or for connecting different
materials
together Is?
A. Heat gun C. Portable Grinder
B. Portable Power Drill D. Portable Threader
_____5. What personal protective equipment should be worn when operating portable disc
grinder?
A. Safety Glasses
B. Safety Glasses and hearing protection
C. Safety glasses, hearing protection and gloves
D. Safety glasses, hearing protection, gloves and respirator

_____6. What can theoperatordo to avoid hand and finger fatigue when using the disc
grinder for extended periods of time?
A. Drinkplenty of water C. Use the switch lock
B. Eat lotsof carbohydrates D. Wear long sleeve gloves

_____7. Whatare the possible solution if the drillbit stopdrilling?

A. Bit jamming C. Material buildup and bit jamming
B. Lubrication D. Material maintenance

_____8. Hands and arms should be protected by wearing ________when using portable
discgrinder.
A. Gloves C. Long sleeved leather jacket
B. Long sleeved shirt D. Long sleeved leather gloves

_____9. What type of drill speed is needed for most drilling operations?
A. High C. Medium-high
B. Low D. Medium-low

_____10. To prevent seizing when drilling, the operatorshould_________.

A. Lubricate the drill bit
B. Reduce the rpm’s of the portable electric drill
C. Reduce the feed pressure when the bitisabout to finish drilling.
D. Used the high speed drill bit

_____11. Thisis the most common problem of electrical power tools and hydraulictools.
A. Dirt C. Lubrication
B. Grit D. Source/electrical power

_____12. Grit is the purpose of moving the drill and the bit up and down often while
drilling deep hole is to ______________.
A. Give the drill operator betterdrilling leverage.
B. Help keep the hole centered
C. Reduce overheating in the drill bit.
D. Ream the hole slightlylarger

_____13.The purpose of turning the drill on before attempting to drill a hole is to ____.
A. Check if the power cord is good
B. Make sure the chuck key has been removed
C. See if the drill bit is running true
D. See if the drill operates

18
_____14.The purpose of a pilot hole when drilling is to _______.
A. Allow the final hole to be drilled ata faster revolution per minute(rpm)and to
finish smoothly
B. Guide the final drilling operation and achieved a more accuratelyplace hole.
C. Make the final hole drilling operation
D. Reduce the feed pressure needed to drill a hole.

_____15.__________is used to drive the pressurized oil.

A.Hydraulichose C. Hydraulicpump
B.Hydraulicoil D. Hydraulicrum

Reflected Learning Sheet

I learned that . . .
_______________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

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 ANSWER KEY

Note:
• Post-test passing score: 10 and above, failed score: 9 and below.
• If you got failed score on post-test, please review again the module.
• If your score on the post-test is greater than your pre-test score and
got a passing score, then congratulation! You can now proceed to the next
module.

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References:

 For inquiries or feedback, please write or

call:

 Department of Education – Tagbilaran City
Division

 Rajah Sikatuna St.. Dampas , Tagbilaran City,
Bohol, 6300

 Telefax: (38) 427-1702

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