20 - Emmeti - Chillere EH-EHS 90.165 - Manual de Instalare Si Utilizare - CI - 05.07.15 - en

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EH-EHS 90-115-135-165

(R-407C)

AIR-COOLED HEAT PUMP FOR OUTDOOR INSTALLATION

Installation and Use Manual

R. 0 /05 –GB-
M82P40B5
R. 0 /05 –GB-
R.M82P40B5
0 /05 –GB-
- CONTENTS -
GENERAL INFORMATION DIMENSIONS / WEIGHT DISTRIBUTION .................................................. 9
POSITIONING ........................................................................................... 10
GENERAL WARNINGS ................................................................................2
INTENDED USE ..........................................................................................2 RESIDUAL RISKS
ADDITIONAL SAFETY PRECAUTIONS ......................................................2 GENERAL ................................................................................................. 11
FOULING CORRECTION FACTORS ..........................................................2 DEFINITION OF DANGER AREA.............................................................. 12
GENERAL SPECIFICATIONS ......................................................................3 HANDLING ................................................................................................. 12
OPERATING LIMITS ....................................................................................4 INSTALLATION.......................................................................................... 12
SETTING CUT-OUT DEVICES AND CONTROLS ......................................4 GENERAL RISKS ...................................................................................... 12
SOUND LEVELS...........................................................................................4 ELECTRICAL SYSTEM ............................................................................. 12
REGULATION AND CERTIFICATIONS MOVING PARTS........................................................................................ 13
REFRIGERANTS ..................................................................................... 13
UNI EN ISO 9001 CERTIFICATION.............................................................5
CE MARK ......................................................................................................5 WATER SYSTEM....................................................................................... 13
REFRIGERANT SAFETY CHARTS........................................................... 13
RECEPTION/POSITIONING
INSPECTION UPON RECEPTION ..............................................................6 DECOMISSIONING OF THE UNIT
STORAGE.....................................................................................................6 DISCONNECTING THE UNIT ................................................................... 16
HANDLING USING A FORK LIFT OR SIMILAR ..........................................6 DISMANTLING AND DISPOSAL ............................................................... 16
HOISTING USING A CRANE OR SIMILAR…………………………………..6
FUNCTIONAL CLEARANCES......................................................................6
DIMENSIONS / WEIGHT DISTRIBUTION ...................................................7
DIMENSIONS / WEIGHT DISTRIBUTION ...................................................8

WATER/AERAULIC CONNECTIONS START -UP


GENERAL ...................................................................................................16 GENERAL .................................................................................................. 22
EVAPORATOR WATER CIRCUIT CONNECTING DIAGRAM..................16 PRELIMINARY CHECKS........................................................................... 22
WATER FLOW LIMITS ...............................................................................16 PRELIMINARY CHECKS: ELECTRICAL SYSTEM .................................. 22
CHILLED WATER CIRCUIT .......................................................................17 PRELIMINARY CHECKS: WATER SYSTEM............................................ 23
OPERATION LIMITS AND USE OF THE EXCHANGERS ........................17 START-UP.................................................................................................. 23
EXCHANGER PRESSURE DROP.............................................................18 WATER SYSTEM CHECKS ...................................................................... 24
PUMP PERFORMANCE.............................................................................18 REFRIGERANT CIRCUIT CHECKS.......................................................... 24

ELECTRICAL CONNECTIONS
GENERAL ...................................................................................................19
FUNCTIONAL CONNECTIONS .................................................................19
WATER PUMP (ONLY FOR UNITS NOT PROVIDED WITH IT)...............19
WATER CIRCUIT SAFETY DEVICES .......................................................19
CONNECTION TO THE MAINS .................................................................19
ELECTRICAL DATA ...................................................................................19
MAXIMUM CONNECTION SECTION ........................................................20
REMOTE ON/OFF .....................................................................................20
REMOTE SUMMATION ALARM................................................................20
CONNECTION TO REMOTE CONTROL PANEL .....................................20
INSTALLATION...........................................................................................20
CONNECTION TO THE TTL-485 SERIAL .................................................21
DETAIL OF THE SERIAL CONNECTION TO THE CONTROL MODULE
………………………………………………………………………………..21
CONNECTION SPECIFICATIONS .............................................................21

CONTROL ROUTINE M AINTENANCE


CONTROL MODULE OPERATING MODE................................................25 GENERAL .................................................................................................. 32
THERMOREGULATOR OF THE CHILLED FLUID ....................................25 ROUTINE MAINTENANCE........................................................................ 32
COOLING OPERATING .............................................................................25 STRUCTURE ............................................................................................. 32
HEATING OPERATING..............................................................................25 ELECTRICAL SYSTEM ............................................................................. 32
TEMPERATURE MAINTENANCE FUNCTION WHEN UNIT IS OFF .......25 WATER SYSTEM....................................................................................... 32
POWER STEP ENABLING THRESHOLDS IN COOLING .......................25 CONDENSING COIL .................................................................................. 32
POWER STEP ENABLING THRESHOLDS IN HEATING ........................26 ELECTRIC FANS ....................................................................................... 32
LOAD COMPENSATION ............................................................................26 REFRIGERANTS ....................................................................................... 32
ANTIFREEZE THERMOREGULATOR ......................................................26 TROUBLESHOOTING
SETTING THE CONDENSATION FANS ...................................................26 GENERAL .................................................................................................. 35
CIRCULATION PUMP CONTROL ............................................................27 REMOTE AND LOCAL “OFF” SIGNAL ..................................................... 35
REMOTE ON-OFF......................................................................................27 SENSOR FAULT........................................................................................ 35
REMOTE COOLING/HEATING..................................................................27 HIGH PRESSURE ALARM........................................................................ 35
SECONDARY SET POINT ........................................................................27 LOW PRESSURE ALARM......................................................................... 35
EXTERNAL FREE COOLING ....................................................................27 COMPRESSOR SAFETY DEVICES ......................................................... 35
DEFROST ..................................................................................................27 FAN SAFETY DEVICES ............................................................................ 35
MAIN CONTROL MODULE KEYPAD ........................................................28 FLOW ALARM............................................................................................ 36
ALARM DISPLAY........................................................................................28 WATER SYSTEM CHARGE ALARM......................................................... 36
READING THE UNIT STATUS ...................................................................28 PHASE CORRECT SEQUENCES ALARM............................................... 36
PARAMETER MENU ..................................................................................29 ANTIFREEZE ALARM................................................................................ 36
PARAMETERS DISPLAYED ON THE KEYBOARD..................................29 “ANTIFREEZE PRE-ALARM” SIGNAL ...................................................... 36
STATUS DISPLAYED ON THE KEYBOARD.............................................30 HP PREALARM.......................................................................................... 36
ALARMS DISPLAYED ON THE KEYBOARD............................................31 PUMP CHANGE ......................................................................................... 36
THE UNIT IS NOISY.................................................................................. 36

All technical specifications and images presented in this manual are not binding and subject to change without notice. Forbidden
any reproduction. 1
- G E N E R A L I NFORMATION -

GENERAL WARNINGS
This manual has been designed to enable the unit to be installed, started up and maintained correctly, making it essential to observe
the following points:
- these instructions should be read carefully;
- the unit must be installed, tested and maintained by expert personal who meet the relevant legal requirements (Italian law No. 46 of
5/3/1990).
- The manufacturer declines all liability for any electrical and/or mechanical changes to the unit, which also invalid its guarantee. Any
operations whatsoever that have not been expressly authorised and do not respect the information in this manual shall invalidate the
guarantee.
- Observe the local safety regulations in force when installing the unit.
- Make sure the power supply conforms to the data on the unit’s rating plate, located inside the door of the main electrical panel.
- This manual and the unit’s wiring diagram should be carefully stored so that they are readily available to the operator when required.
- The packaging material (plastic bags, polystyrene foam, nails, etc.) is potentially dangerous and should therefore be kept away from
children and recycled in compliance with the local regulations in force.
- The unit must only be used for the specific purpose it was designed, as described in the paragraph GENERAL TECHNICAL
SPECIFICATIONS Any use other than that specified does not imply any commitment or constraint by the manufacturer in any way
whatsoever.
- Switch off the unit in the event of faults or poor operation.
- Only have repairs carried out by a service centre authorised by the manufacturer, and insist on the use of original spare parts only.
Failure to comply with the above may compromise the safety of the unit.
The manufacturer declines all liability for any damage that may be caused whether directly or indirectly to persons or things if these
instructions are not heeded.

INTENDED USE
The unit is designed to cool water or a water and glycol mix for air-conditioning, within the limits defined in the technical bulletin and
this manual.

ADDITIONAL SAFETY PRECAUTIONS


This unit has been especially designed and manufactured so to prevent any risk to persons and health hazard.
For this reason, design solutions fit to eliminate (where possible) any cause of risk and sensibly reduce the probability of danger have
been adopted.
Please refer to the "Residual Risks" section of this manual and strictly observe the behaviour prescriptions listed there in order to
prevent any possible risk that hasn’t been possible to avoid in the design stage.

FOULING CORRECTION FACTORS


INTERNAL EXCHANGER EXTERNAL EXCHANGER
F1 FK1 F2 FK2
m² °C/W (Cooling capacity correction factor) (Compressors’ input powercorrection (Cooling capacity correction factor) (Compressors’ input powercorrection
factor) factor)
0.44 x 10^(-4) 1,00 1,00 1,00 1,00
0.88 x 10^(-4) 0,97 0,99 0,97 1,08
1.76 x 10^(-4) 0,94 0,98 0,92 1,05

The cooling performance values provided in the tables are based on the external exchanger having clean plates (fouling factor 1). For
different fouling factor values, multiply the performance by the coefficients shown in the table.

2 General Information
GENERAL SPECIFICATIONS

EH-EHS 90 115 135 165


COOLING
Cooling capacity 1 kW 78,1 101,2 126,3 153,3
Total input power model EH 2 kW 30,3 38,2 47,8 59
Total input power model EHS 2 kW 30,61 38,51 47,85 59,48
EER model EH Kw/Kw 2,6 2,6 2,7 2,6
EER model EHS Kw/Kw 2,55 2,63 2,64 2,58

HEATING
Heating capacity 3 kW 87,2 113 139 160,4
Total input power model EH kW 30,3 38,1 46,9 57,1
Total input power model EHS kW 30,61 38,43 47,24 57,61
COP model EH Kw/Kw 2,9 3 3 2,8
COP model EHS Kw/Kw 2,85 2,94 2,94 2,78

COMPRESSOR
Compressor type SCROLL SCROLL SCROLL SCROLL
N of compressors Nr 2 2 2 2
Capacity Nr 3 3 2 2
Refrigerant circuits Nr 1 1 1 1
Oil charge l 4,1 + 4,7 4,1 + 6,3 6,3 + 6,3 6,3 + 6,3
Refrigerant charge kg 40 54 55 57
Oil type Copand 3MA (32cSt)

INTERNAL EXCHANGER
Internal exchanger type 4 PHE PHE PHE PHE
N° of internal exchangers Nr 1 1 1 1
Water flow l/s 3,7 4,8 6 7,3
Pressure drop kPa 38 38 44 34,1
Useful pump discharge head kPa 116 113 92 95
Water volume l 6,3 8 10,5 13,9

EXTERNAL SECTION FANS


Fan type 5 AX AX AX AX
Number of fans Nr 2 2 2 2
Standard air flow l/s 7626,9 8908,6 11966,1 14005,3
Installed unit power kW 1 1,3 2 2,1

CONNECTIONS
Water connection 2" F GAS 2 1/2" F GAS 2 1/2" F GAS 2 1/2" F GAS

WATER CIRCUIT
Water side max. pressure kPa 550 550 550 550
Safety valve calibration kPa 600 600 600 600

EXPANSION VESSEL
Expansion vessel capacity l 5 5 5 5
N° of expansion vessel Nr 1 1 1 1

POWER
Standard power V 400/3/50 400/3/50 400/3/50 400/3/50

NOISE LEVELS
Sound pressure level (1m) dB(A) 64 68 69 70

STANDARD UNIT WEIGHT EH


Shipping weight kg 830 966 1074 1351
Operanting weight kg 840 980 1090 1365

STANDARD UNIT WEIGHT EHS


Shipping weight kg 800 936 1044 1321
Operanting weight kg 810 950 1030 1334

(1) data refer to the following conditions:


Internal exchanger water = 12/7°C (3) data refer to the following conditions:
External exchanger inlet water 35°C Room temperature = 7°C (U.R. = 85%)
(2) The total input is given by the compressor input + fans power input + pump External exchanger water outlet temperature 45°C
power input - proportional part of the water pump to supply the available head (4) PHE = plates
to installation input (5) AX = axial fan

General Information 3
OPERATING LIMITS (COOLING)
SIZE 90 115 135 165
EXTERNAL EXCHANGER
Max air inlet temperature 1 °C 44,5 44,5 44 43
Max air inlet temperature 2 °C 53 53 51,5 51
Min air inlet temperature 3 °C -10 -10 -10 -10

INTERNAL EXCHANGER
Max water inlet temperature 4 °C 24 24 24 24
Min water outlet temperature 5 °C 4 4 4 4

OPERATING LIMITS (HEATING)


EXTERNAL EXCHANGER
Max air inlet temperature(W.B.) 6 °C 27 27,5 28 28
Min air inlet temperature(W.B.) 7 °C -7 -7 -7 -7
INTERNAL EXCHANGER
Min water outlet temperature °C 28 28 28 28
Max water outlet temperature 8 °C 51 51 51 51
Water thermal head (min / max) °C 3/7 3/7 3/7 3/7

(1) unit at full load : internal exchanger water 12/7°C (5) Antifreeze intervention
(2) unit at partial load (automatic partialization) (6) unit at full load
(3) Min air inlet temperature - unit at full load and motionless external air Internal exchanger water outlet 45°C
(4) this limit can be exceeded for brief and transitory periods with automatic (7) internal exchanger water outlet 45°C
capacity control of the unit: the maximum limit is 30°C. (8) room temperature = 7 °C (U.R. = 85%)

Warning: the still air condition is meant as absence of air flow to the unit. Any wind condition can let air pass through the condenser
coil thus worsening the operating limits of the unit (see limits with air speed at 0,5 m/s & 1 m/s).
Internal exchanger water = 12/7°C

WARNING: IN CASE OF PREDOMINANT WINDS IS NECESSARY TO USE WINDBREAK BARRIERS.

SETTING CUT-OUT DEVICES AND CONTROLS


Opens Closes Value
High pressure switch [kPa] 2700 1940 -
Low pressure switch [kPa] 230 360 -
Antifreeze protection [°C] 4 6.5 -
High pressure safety valve [kPa] - - 3000
Low pressure safety valve [kPa] - - 1900
Max compressor starti per hour [n°] - - 10
Safety discharge thermostat [°C] - - 120

SOUND LEVELS

Sound power level (dB) Sound Sound


SIZES

pressure power
Octave band (Hz) level level

63 125 250 500 1000 2000 4000 8000 dB(A) dB(A)


90 80 82 84 82 74 72 69 66 64 82
115 90 82 86 86 79 74 69 64 68 86
135 82 87 88 87 80 77 73 68 69 87
165 83 88 89 88 81 78 74 69 70 88

Measures according to ISO 3744 regulations, with respect to the EUROVENT 8/1 certification.
The sound pressure level is measured 1 metre from the surface of the unit operating in an open field.
Data refer to the following conditions: internal water exchanger = 12/7°C

4 General Information
- R EGULATIONS AND C ERTIFICATIONS -

UNI EN ISO 9001:2000 UNI EN 14001 CERTIFICATION

Emmeti S.p.A., in order to guarantee customer satisfaction, has chosen the ISO 9001 Quality System as the reference for all its busi-
ness activities. This is demonstrated by the company’s commitment to ongoing improvements in the quality and reliability of its pro-
ducts; its sales, design, purchasing, production and after-sales service activities are the means used to reach such purpose.

CE MARK

Emmeti products bear the CE mark, in compliance with the requirements of the following EC directives, including the
latest amendments, and with the corresponding national approximated legislation:

- 98/37/CE

- 89/336/CEE as modified by the directives 92/31/CEE and 93/68/CEE

- 73/23/CEE as modified by the directive 93/68/CEE

- 97/23/CE according to module A1 Reference notification Organism no. CE 1370, Bureau Veritas Italy.

Regulations and Certifications 5


- R ECEPTION / POSITIONING -

INSPECTION UPON RECEPTION


Check on arrival that the unit has not suffered damage during transit and that it is complete in every part as specified in the order. In
the event of visible damage/deficiencies being discovered, make a note immediately on the delivery document with the comment:
"CONDITIONAL ACCEPTANCE — CLEAR EVIDENCE OF DEFICIENCIES/DAMAGE DURING TRANSIT", then inform both the
supplier and the carrier of the details by fax and by registered mail with advice of receipt not later than 8 days after taking
consignment. Notifications sent after 8 days have elapsed will be ignored.
IMPORTANT
ALL THE FOLLOWING OPERATIONS MUST BE CARRIED OUT IN COMPLIANCE WITH THE SAFETY STANDARDS IN FORCE,
RELATING TO BOTH THE EQUIPMENT AND THE METHODS USED.
CAUTION
BEFORE PERFORMING THE HANDLING OPERATIONS, CHECK THAT:
- THE HOISTING CAPACITY IS SUITABLY-RATED FOR THE WEIGHT OF THE UNIT IN QUESTION
- THE DISTRIBUTION OF THE WEIGHTS AND THE POSITION OF THE CENTRE OF GRAVITY MUST BE CAREFULLY
CONSIDERED

STORAGE
- Shelter from: direct sunlight, rain, sand and wind
- Temperature: maximum 60°C minimum -10°C
- Maximum humidity: 90%

HANDLING USING A FORK LIFT OR SIMILAR


Insert the forks on the short side of the unit, specific holes are present.
Start lifting the unit, making sure that it is balanced and stable. Bear in mind that the heaviest part is where the compressor is
installed (isolator switch side).

HOISTING USING A CRANE OR SIMILAR


Position the lifting pipes, supplied, in the holes on the base of the unit.
Position the ends of the pipes that protrude from the unit so that the safety pins (supplied) can be placed in the corresponding holes.
Fit the lifting belts over the pipes between the safety devices and the base of the unit (see drawing).
Gradually bring the lifting belts under tension, making sure they are positioned correctly. Make sure the unit is always in steady
equilbrium.Start hoisting the unit.Once the unit has been positioned, remove the lifting pipes. These must be kept in a safe place,
where they cannot damage people or property, for any future positioning of the unit.

Lifting belt

Safety rod

Safety split pin

Lifting beam

FUNCTIONAL CLEARANCES
IMPORTANT
WHEN PLACING THE UNIT, PLEASE MAKE SURE THAT THE FUNCTIONAL CLEARANCES ALLOW ALL MAINTENANCE
OPERATIONS TO BE PERFORMED. THIS IS REQUIRED FOR OPTIMUM UNIT OPERATION AND PARTICULARLY FOR THE
SAFETY OF AUTHORISED PERSONNEL AND EXPOSED PERSONS.

6 Reception/Positioning
DIMENSIONS / WEIGHT DISTRIBUTION EH-EHS 90
382

78
11 12

250
4 4 13
2

10 8
10
14
5 7

1905
3

1577
6

1071
1 1 1
20

551
9

15-16 15-16 16 15 15 16
58.5 1003 58.5 605 1950 155 390
1120 1006 250 648 250 556 558
2710

700 (18) 17

700 (18)
65 2580 65
58.5

W2 W1

9 1

P
"G"
1003

5 4 4
10
1

O
9 8

W4 W3
58.5
700 (18)

M N

700 (18)

The units require minimum clearances for operation and maintenance. The following sketch describes the minimum clearances to
be considered. In the event of multiple units, the functional clearances must be doubled.
(1) COMPRESSOR (14) DESUPERHEATER WATER INLET 1" GAS
(2) DESUPERHEATER (15) FORK LIFT LIFTING HOLES
(3) FINNED EXCHANGER (16) LIFTING HOLES
(4) HELICAL FANS (17) CLEARANCE ACCESS RECOMMENDED
(5) PLATE EXCHAGER (18) MINIMUM DIMENSION FOR A SAFE PASSAGE.
(6) INTERNAL EXCHANGER WATER INLET Ø2" F GAS (19) MINIMUM DIMENSION FOR A PROPER AIR FLOW TO
(7) INTERNAL EXCHANGER WATER OUTLET Ø2" F GAS THE CONDENS.
(8) EXPANSION TANK (20) POWER SUPPLY INPUT
(9) CENTRIFUGAL WATER PUMP ("G") CENTRE OF GRAVITY
(10) ELECTRICAL PANEL
(11) MICROPROCESSOR CONTROL KEYPAD
(12) MAIN ISOLATOR SWITCH
(13) DESUPERHEATER WATER OUTLET 1" GAS

DIMENSIONS WEIGHTS
Size M N O P W1 W2 W3 W4 Totale
90 1698 1012 585 535 260 180 240 160 840

Note: Dimensions are in mm, weights in kg. *The total weight is refer to EH model with hydraulic kit

Reception/Positioning 7
DIMENSIONS / WEIGHT DISTRIBUTION EH-EHS 115-135
385

78
11 12

250
4 4 13
2

10 8
10
14
5 7

1905
3
6

1577

1071
1 1
20 1

621
9

15-16 15-16 16 15 15 16
58.5 1003 58.5 390
825 1950 155
1120 1226 250 648 250 556 558
2930

700 (18)
17

700 (18)
65 2800 65
58.5

W2 W1

9 1

P
"G"
1003

5 4 4
10
1

O
9 8

W4 W3
58.5
700 (18)

M N

700 (18)

The units require minimum clearances for operation and maintenance. The following sketch describes the minimum clearances to
be considered. In the event of multiple units, the functional clearances must be doubled.

(1) COMPRESSOR (13) DESUPERHEATER WATER OUTLET 1" GAS


(2) DESUPERHEATER (14) DESUPERHEATER WATER INLET 1" GAS
(3) FINNED EXCHANGER (15) FORK LIFT LIFTING HOLES
(4) HELICAL FANS (16) LIFTING HOLES
(5) PLATE EXCHAGER (17) CLEARANCE ACCESS RECOMMENDED
(6) INTERNAL EXCHANGER WATER INLET Ø2 1/2" F GAS (18) MINIMUM DIMENSION FOR A SAFE PASSAGE.
(7) INTERNAL EXCHANGER WATER OUTLET Ø2 1/2" F GAS (19) MINIMUM DIMENSION FOR A PROPER AIR FLOW TO
(8) EXPANSION TANK THE CONDENS.
(9) CENTRIFUGAL WATER PUMP (20) POWER SUPPLY INPUT
(10) ELECTRICAL PANEL ("G") CENTRE OF GRAVITY
(11) MICROPROCESSOR CONTROL KEYPAD
(12) MAIN ISOLATOR SWITCH

DIMENSIONS WEIGHTS
Size M N O P W1 W2 W3 W4 Totale
115 1842 1088 580 540 300 200 293 187 980
135 1865 1065 560 560 335 220 325 210 1090

Note: Dimensions are in mm, weights in kg. *The total weight is refer to EH model with hydraulic kit

8 Reception/Positioning
DIMENSIONS / WEIGHT DISTRIBUTION EH-EHS 165

385

78
11 12

250
4 4 13
2

10 8
10
14
5 7

1905
3
6

1577

1071
1 1 1
20

621
9

15-16 15-16 16 15 15 16
58.5 1003 58.5 340
624 2590 155
1120 558
1467 250 647 250 756
3370

700 (18)
17

700 (18)
65 3240 65
58.5

W2 W1

9 1

P
"G"
1003

5 4 4
10
1

O
9 8

W4 W3
58.5
700 (18)

M N

700 (18)

The units require minimum clearances for operation and maintenance. The following sketch describes the minimum clearances to
be considered. In the event of multiple units, the functional clearances must be doubled.

(1) COMPRESSOR (13) DESUPERHEATER WATER OUTLET 1" GAS


(2) DESUPERHEATER (14) DESUPERHEATER WATER INLET 1" GAS
(3) FINNED EXCHANGER (15) FORK LIFT LIFTING HOLES
(4) HELICAL FANS (16) LIFTING HOLES
(5) PLATE EXCHAGER (17) CLEARANCE ACCESS RECOMMENDED
(6) INTERNAL EXCHANGER WATER INLET Ø2 1/2" F GAS (18) MINIMUM DIMENSION FOR A SAFE PASSAGE.
(7) INTERNAL EXCHANGER WATER OUTLET Ø2 1/2" F GAS (19) MINIMUM DIMENSION FOR A PROPER AIR FLOW TO
(8) EXPANSION TANK THE CONDENS.
(9) CENTRIFUGAL WATER PUMP (20) POWER SUPPLY INPUT
(10) ELECTRICAL PANEL ("G") CENTRE OF GRAVITY
(11) MICROPROCESSOR CONTROL KEYPAD
(12) MAIN ISOLATOR SWITCH

DIMENSIONS WEIGHTS
Size M N O P W1 W2 W3 W4 Totale
165 1965 1405 592 528 425 300 375 264 1365

Note: Dimensions are in mm, weights in kg. *The total weight is refer to EH model with hydraulic kit

Reception/Positioning 9
POSITIONING
The units have been designed for outdoor installation in a fixed position.
Check that the fastening/support points are in level and can bear the weight of the unit (see weights and weight distribution).
Place a layer of rubber between the base of the unit and the support to prevent noise and vibrations. Depending on the place of
installation (balconies or roofs), the unit should be placed on special antivibration mounts (in this case, flexible joints are required for
the water/aeraulic connections - joints are not supplied by Emmeti).
Fasten the unit to the ground.

The choice of the location of the unit is of fundamental importance for correct operation. Obstacles that block the flow of air, difficulty
in air circulation, leaves or other objects that may block the exchanger coils, winds that contrast or excessively assist the air flow,
phenomena of stratification or air re-circulation and nearby sources of heat, can cause operating anomalies (increases in condensing
pressure, and consequently decreases in performance) or the shut-down the machine (due to high pressure).

Installations below ground level or near very high walls must be carefully assessed.
Avoid installation in areas that may be subject to flooding.

10 Reception/Positioning
- R ESIDUAL R ISKS -

GENERAL
This section lists some of the more common situations which, being beyond the control of the manufacturer, could be a source of risk
to persons or property.

DEFINITION OF DANGER AREA


The figure below highlights the area in which only authorised personnel may operate.
- External danger zone, identified by a precise area around the unit and its vertical projection on the ground in the case of hanging
unit.
- Internal danger zone, identified by the area that can be entered only after having intentionally removed the protecting panels or parts
of these.

HANDLING
If handling operations are undertaken without adopting all the necessary safety procedures and exercising due care, the unit can fall
or topple, causing damage — possibly extremely serious — to persons and/or property, and to the unit itself. Ensure the unit is
handled and manoeuvred as directed on the packing and in the present manual, and in accordance with local regulations. In the event
of refrigerant gas escaping, refer to the “Safety datasheet” for the particular refrigerant.

INSTALLATION
- Incorrect installation of the unit can result in water leaks, accumulation of condensate, escape of refrigerant, electric shocks, fire, as
well as irregular operation or damage to the unit itself. Make certain that the installation is carried out only by a qualified technician,
also that the directions contained in this manual are followed and local statutory regulations observed.
- In the event of the unit being installed in a site where there is even the slightest risk of inflammable gas escapes and consequently
the possibility of such gases accumulating in area around the unit, the risk of explosion and fire cannot be discounted. Take every
care and precaution when selecting the installation site.
- Installation on a structure not able to bear the weight and/or afford a secure anchorage of the equipment may cause the unit to fall
and/or topple, resulting in damage to persons or property, or to the unit itself. Make certain that every care and precaution is taken
when positioning and securing the unit.
- If the unit is easily accessible to children, unauthorized persons or animals, this is a situation that can give rise accidents and
injuries, perhaps serious. Install the unit in a place where access is allowed only to authorized persons, or install barriers or guards
preventing unauthorized entry.

GENERAL RISKS
- A smell of burning, smoke or other indications of serious irregularity could signal the onset of situations liable to cause damage to
persons or property or to the unit itself. Isolate the unit from the electrical power supply (red-and-yellow switch), and contact an
authorized service centre so that the source of the problem can be identified and remedied.
- Accidental contact with heat exchange coils, compressors, pressure pipelines or other components can result in wounding or burns,
or both. Always wear suitable clothing, including protective gloves, when working in the danger area.
- Maintenance or repairs carried out by unskilled operatives can result in harm or damage to persons and property, or to the unit itself.
Always contact an authorized service centre.

- Failure to close the panels of the unit, or to check that all the fixing screws of the panels are properly tightened, can result in harm or
damage to persons or property, or to the unit itself. Verify periodically that all panels are closed and made properly secure.

- In the event of fire, the temperature of the refrigerant can rise to the point that pressure will exceed safety levels and perhaps cause
fluid to be projected. It may also happen that parts of the circuit isolated by closed valves will explode. Do not stand near safety
valves, and never leave the valves of the refrigerant circuit closed.
Residual Risks 11
ELECTRICAL SYSTEM
- If the power line connecting the unit to the a.c. supply is incomplete, or if the connection is made with cables of incorrect cross
section and/or with insufficiently rated protective devices, this can result in electric shock, toxicity hazard, damage to the unit or fire. All
work on the electrical system should be carried out referring to the wiring diagram and to the directions given in this manual, and the
system itself must be dedicated.
- Failure to secure the cover enclosing electrical components can lead to the infiltration of dust and water, ultimately causing electric
shocks, damage to the unit, or fire. Always fasten the cover securely to the unit.

- If live metal parts of the unit are not connected properly to the earth system, they can cause electric shock or even death by
electrocution. Make absolutely certain that the connection to the earth system is made in accordance with correct practice.

- Contact with live parts rendered accessible internally of the unit when the guards are removed can result in electric shock, burns or
death by electrocution. Before exposing these parts, make certain the isolating switch on the power line to the unit is set to the OFF
position and padlocked, and post a warning sign.
- Contact with parts that could become live when the unit is started up can result in electric shock, burns or death by electrocution.
When there is no need for circuits to be powered up, set the isolating switch on the power line to the OFF position, padlock it and post
a warning sign.

MOVING PARTS
- Contact with the fan rotors can cause injury. Before removing the protective grilles or the fans themselves, make certain the isolating
switch on the power line to the unit is set to the OFF position and padlocked, and post a warning sign.
- Contact with the fan rotors can cause injury. Before removing the protective grilles or the fans themselves, make certain the isolating
switch on the power line to the unit is set to the OFF position and padlocked, and post a warning sign.

REFRIGERANTS
- In the event of safety valves coming into operation and releasing refrigerant gas, persons in the vicinity can be injured or suffer toxic
effects. Always wear suitable clothing and protective goggles when working in potential hazard areas. In the event of refrigerant gas
escaping, refer to the “Safety datasheet” for the particular refrigerant.
- If an open flame or heat source is brought into contact with the refrigerant, or the pressurized gas circuit should overheat (e.g. during
welding operations), this can cause explosion or fire. Do not position any heat source within the hazard area. Maintenance or repair
operations involving welding must be carried out with the system emptied of refrigerant.

WATER SYSTEM
- Defects affecting pipelines, connections or valves and other control componentry can result in water being leaked or sprayed from
the system, occasioning damage to property or causing short circuits in the unit. Make certain all hydraulic connections are securely
made, following the directions given in the present manual.

REFRIGERANT SAFETY CHARTS

R-407C

IDENTIFYING ELEMENTS FOR THE SUBSTANCE


- Product name: forane 407C N°SDS 01965/1
- Supplier: ELF ATOCHEM ITALIA, Via G.Murat 17, 20159 Milano tel. 02/668111

COMPOSITION
Chemical nature of the compound: mixture based on:
- Forane 32(difluoromethane) (N° CAS: 75-10-5)
- Forane 125 (pentafluoroethane) (N° CAS: 354-33-6)
- Forane 134a (1.1.1.2 tetrafluoroethane) (N° CAS: 811-97-2)

IDENTIFICATION OF RISK
Greatest physical and chemical dangers:
- Thermal decomposition in toxic and corrosive products

FIRST-AID MEASURES
General information:
- Inhalation: Carry the victim into the open air. Resort to oxygen or artificial respiration if necessary.
- Contact with skin: Frostbite must be treated in the same way as burns.
- Contact with the eyes: Immediate rinsing in abundant water. If irritation should continue, consult an ophthalmologist.
- Medical instructions: Do not administer catecholamines (due to the cardiac sensitisation caused by the product).

FIRE PREVENTION MEASURES


- Specific dangers: Thermal decomposition into toxic and corrosive products. Hydrofluoric acid. Carbon monoxides.
- Specific means of intervention: Cool containers/cisterns with jets of water. Prevent any sparks or flames.
- Do NOT smoke.
- Special protection systems for fire-fighting squads: Carry breathing apparatus and wear protective clothing.
- non fumare.

12 Residual Risks
MEASURES TO TAKE IN CASE OF ACCIDENTAL SPILLAGE
- Individual precautions: Avoid contact with the skin, eyes and inhalation of vapours. Use personal protection devices.
- In an enclosed space: ventilate or use breathing apparatus (risk of suffocation). NO SMOKING ALLOWED.
- Precautions for environmental protection: Minimise the amount of waste deposited in the environment.

MANIPULATION AND STORAGE


- Technical measures/precautions: Form of storage and manipulation applicable to the products: PRESSURIZED GAS. Ensure
adequate ventilation and evacuation for the level of equipment.
- Advice for use: Prevent sparks and contact with hot surfaces. DO NOT SMOKE.
- Technical measures/Storage procedures: Store at room temperature in the original container. Keep away from flames, hot surfaces
and sparks. Store in a cool, well-ventilated place. Protect full containers from sources of heat to avoid excessive pressures.
- Recommended: Ordinary steel.
- Avoid: Alloy containing more than 2% magnesium. Plastics.

CONTROL OF INDIVIDUAL EXPOSURE/PROTECTION


- Precautionary measures to be taken: Ensure a sufficient exchange of air and/or suction in workplaces.
- Control parameters.
Exposure limits: There is no F-USA limit value
Forane 134a Elf recommended limit value: VME=1000ppm
Forane 32 Elf recommended limit value: VME=1000ppm
Forane 125 Elf recommended limit value: VME=1000ppm
- Protections:
Respiratory protection: In case of insufficient ventilation, carry suitable breathing apparatus.
Protection for the hands: Gloves
Protection for the eyes: Protective eyewear.

PHYSICAL AND CHEMICAL PROPERTIES


- Physical state (20°C): liquid gas
- Colour: colourless
- Smell: Slightly similar to ether; pH: not applicable.
- Boiling point/interval: -42,4 °C
- Melting point/interval: Not inflammable in test conditions
- Vapour pressure: (25°C): 1.13 Mpa (11,3 bar) a (50°C): 2.11 Mpa (21,1 bar) a (70°C): 3.26 Mpa (32,6 bar)
- Vapour density: At boiling point 4,54 kg/m3
- Density: (25°C) 1133 kg/m3 a (50°C) 1004 kg/m3 a (70°C) 861 kg/m3

STABILITY AND REACTIVITY


- Conditions to avoid: Avoid contact with flames and red-hot metal surfaces.
- Dangerous decomposition products: Thermal decomposition into toxic and corrosive products: Toxic fluorinates Hydrogen fluoride
(hydrofluoric acid) .
- Further information: Product stable in normal storage and handling conditions.

TOXICOLOGICAL INFORMATION
- Inhalation: Practically non-toxic in experiments conducted on animals Forane 134a, 32, 125. No rat mortality at 500000 ppm/4h. As
with other volatile aliphatic halogenated compounds, with the accumulation of vapours and/or the inhalation of large quantities, the
product can cause: loss of consciousness and heart problems aggravated by stress and lack of oxygen; risk of death.
- Contact with skin: Frostbite possible from splashes of liquefied gas.
- Chronic toxicity: Studies on extended inhalation in animals have not highlighted any sub-chronic toxic effect (rat/3 months/
Inhalation:50000ppm).
- Specific effects: Genotoxicity, according to experimental data available Forane 134a, 32, 125 NOT Genotoxic.
- Carcinogenic effect: Forane 134a experiments on animals have not demonstrated a clear cancerogenous effect (rat /oral inhalation)
- Toxicity for reproduction: Foetal development Forane 134a, 32, 125. according to available data there are no toxic effects for foetal
development. Fertility, according to available data for animals: Forane 134a no effect on fertility (mice/inhalation) .

ECOLOGICAL INFORMATION
Forane 32
- Durability/degradability: Not easily biodegradable in water: 5% after 28d
- Bioaccumulation: Practically non-absorbable by biological organisms log pow 0,21
Forane 125
- Mobility: Rapid evaporation t ½ life 3,2 h (estimated)
- Durability/degradability: Not easily biodegradable in water: 5% after 28 days. In the atmosphere degradation at rate of 1/2 life in 28,3
y (estimated). . Potential for destruction of ozone ODP (R-11 = 1)=0. Potential greenhouse effect (GWP): (HGWP) = 0,58. Low
absorption in ground and sediments log Koc= 1,3-1,7
- Bioaccumulation: Practically non-absorbable by biological organisms log pow 1,48
Forane 134a
- Mobility: Rapid evaporation t ½ life 3 h (estimated)
- Durability/degradability: Not easily biodegradable in water: 3% after 28 days. In the atmosphere degradation at rate of 3% after 28
days (estimated). Potential for destruction of ozone ODP (R-11 = 1)=0. Potential greenhouse effect (GWP): (HGWP) = 0,26.
- Bioaccumulation: Practically non-absorbable by biological organisms log pow 1,06

NOTES CONCERNING DISPOSAL


Disposal of product: recycle or give to a centre specialized in disposal

Residual Risks 13
INFORMATION ON SHIPPING
Consult the ELF ATOCHEM safety service for supplementary information and updates
ONU number 3163. RID/ADR class 2 figure (and letter) 4° a
Regulations: No. danger/No. material 20/3163 label 2
IMDG class 2.2 ONU (IMDG) 3163
Regulations: 2.2 /2 label
IATA class 2.2 ONU (IATA) or No.ID 3163
Regulations: 2.2 /2 label

INFORMATION ON REGULATION
EEC directives
Security reports: D.91/155/CEE modified by D.93/112/CEE: Dangerous substances
Classification/CE mark
Dangerous manufactured compounds: Not classified as dangerous
Inventory: EINECS compliant

OTHER INFORMATION
Recommended uses: low-temperature coolant
Bibliographical references: Encyclopedie des gas (Air Liquide-ed.1976- ELSEVIER AMSTERDAM)

This document refers to the product as is, in accordance with the specifications supplied by ELF ATOCHEM.
If combinations or mixtures are made, check that there are no new dangers resulting from this action. The information provided in this
report has been provided in good faith and is based on our latest knowledge of the product in question as of the date of publication of
the same. The attention of users is drawn to the potential risks of employing the product for any use other than that for which it is
intended. This report must be used and reproduced solely for purposes of prevention and safety. The list of legislative, regulatory or
administrative texts must not be considered exhaustive. The user is obliged to refer to all the official texts concerning the use,
conservation and manipulation of the product for which he or she is solely responsible. The user of the product must also provide all
those who might come into contact with the product with the information necessary for their working safety and the protection of their
health and that of the environment, by giving them a copy of this safety chart.

14 Residual Risks
- DECOMMISSIONING OF T H E UNIT -

DISCONNECTING THE UNIT


- The units must be disconnected by authorised personnel, who before proceeding must first read the Residual Risks section in this
manual.
- Before disconnecting the unit, the following must be recovered, if present:
1. the refrigerant (if the circuits cannot be isolated): the refrigerant must be removed using suction devices operating in a closed
circuit, so as to ensure that none of the compound is released into the atmosphere.
2. the antifreeze in the circuits: when removing this fluid, make sure that it does not leak and that it is not released into the
environment. The antifreeze fluid must be stored in special containers.
IMPORTANT:
When recovering the substances present in the unit, all measures must be taken to avoid damaging persons and things and polluting
the surrounding area.
- Awaiting dismantling and disposal, the unit can also be stored outdoors, as bad weather and rapid changes in temperature will not
cause damage to the environment.

DISMANTLING AND DISPOSAL


- THE UNIT MUST ALWAYS BE SENT TO AUTHORISED CENTRES FOR DISMANTLING AND DISPOSAL.
- When dismantling the unit, the fan, the motor and the coil, if operating, may be recovered by the specialist centres for reuse.
- All the materials must be recovered or disposed of in compliance with the corresponding national standards in force.

NOTE:
For further information on the decommissioning of the unit, contact the manufacturer.

Decommissioning of the unit 15


- W ATER / A E R A U L I C C O N N E C T I O N S -

GENERAL
Observe the safety regulations in force for an exact design and consecutive installation.
Install with interception valves down and upstream to isolate the unit from the installation.
It is suggested to install thermometers and pressure gauges at the inlet/outlet of the heat exchangers. It will help the routine control
and maintenance of the unit.
It is suggested to install a steel mesh strainer on the suction side of the pump, if not present; the unit must be connected to the system
with a 3 parts joint, so that it can be disconnected if necessary.
Control accurately the absence of leaks during the filling phase of the plumbing.
Flow switches are part of the system and must be installed. For their correct operation, they must be installed on a straight part of the
pipe which is long at least 10 times the pipe diameter.
Danger of freezing.
If the unit and its water connection are subject to temperature values lower than 0°C, some specific devices are essential to avoid
icing in the heat exchanger and in its water circuit.
If the heat exchanger is equipped with an antifreeze heater, it shall be fed along with the heaters installed on the water circuit.
It is possible to use anti-freezing solutions (ex. Ethylene Glycol) in the appropriate percentage (see Technical Leaflet).
It is also possible to empty the water circuit (heat exchanger included) during the season stop.
Danger of frost.
If the unit and its water connections are subject to temperatures lower than 0°C, specific actions must be taken to avoid frost on the
exchanger and in the corresponding water circuit.
If the unit is fitted with an antifreeze heater (standard oR optional, depending on the model) on the exchanger side, this must always
be powered together with the heaters in the water circuit.
An antifreeze solution can be used (e.g. Ethylene Glycol) in the required percentage (see the Technical bulletin).
The water circuit (including the exchanger) can be drained during for seasonal shut-down.
Carefully check that there are no leaks from the pipes when filling the system.

EVAPORATOR WATER CIRCUIT CONNECTING DIAGRAM

(for version EHS without hydraulic kit )

FROM THE SYSTEM

TO THE CHILLER

FROM THE CHILLER

TO THE SYSTEM

A = Service connection RS = Drain crock


F = Mesh strainer SA = Storage tank (possibile)
GE = flexible joint T = Termometer
GRA = Filling valve(automatic if necessary) with gate valve VP = Expansion tank
M = Gauge VS = Safety valve
P = Pump VSA = Automatic air vent
PD = Differential pressure switch
R = Ball valve

WATER FLOW LIMITS

Size 90 115 135 165


Min. water flow [l/s] 2,7 3,4 4 5,5
Max. water flow [l/s] 5,6 6,9 8,1 11,3

16 Water/Aeraulic Connections
CHILLED WATER CIRCUIT (EVAPORATOR)

The pipework must be designed with the minimum possible difference of level.
Install automatic or manual vents on the high points of the chilled water piping to allow the outlet of the air in the circuit. The system
can be kept at the right pressure by means of an expansion tank or of a combined pressure reduction-discharge valve. All the
pipework of the chilled water must be insulated in order to prevent
the condensation on the piping itself. Make sure that the insulation is of the vapour seal type.
Make sure of the integrity of the piping (check for any leaks) before insulating it. Air-venting and draining connections must jut out of
the insulation thickness to be accessible.
The weight of the water connections must be sustained on the external of the unit. The connections of the heat exchanger mustn’t
be stressed.
It is necessary to put flexible couplings on the water circuit if the unit is equipped with antivibration mounts.
Note: in the water circuit higher point must always be a vent.

Water side pressure (kPa)


Max. pressure suggested 500
Safety valve calibration 600

IMPORTANT:
In case of doubts about the unit dimensioning, for what concerns the minimum unit water content, contact EMMETI SpA to check
the unit conditions.

OPERATION LIMITS AND USE OF THE EXCHANGERS

The water flow-rate at the evaporator must be constant and fall within the MIN-MAX limits expressed by the pressure drop diagram in
the section on "Water/Aeraulic connections" and the operating limits.

Evaporator
Dteo Dtei Dtci Dtco
DPr DPw
(Min.) (Max) (Min) (Max)
[kPa] [kPa] [°C] [°C] [°C] [°C]
S S B
PED CE 3000 3000 4 -7 24 10 56

DPr = max operating pressure refrigerator side DTci = Min water temperature at condenser inlet
DPw = max operating pressure water side DTco = Max water temperature at condenser outlet
DTeo = min water temperature at evaporator outlet For different approvals contact our sales office.
DTei = max water temperature at evaporator inlet

EXCHANGER PRESSURE DROP

EXCHANGER PRESSURE DROP LIMIT.


WARNING: DON’T USE OVER THIS LIMIT.
EXCHANGER PRESSURE DROP LIMIT.
WARNING: DON’T USE UNDER THIS LIMIT
UNIT WITHOUT HYDRAULIC CIRCUIT COMPONENTS
DP = PRESSURE DROP
Q = WATER FLOW

Water/Aeraulic Connections 17
PUMP PERFORMANCE 1

CURVE OF DISCHARGE HEAD WITH STANDARD HYDRONIC GROUP(PUMP + WATER FILTER)


THE HEA DS ARE INTENDED AS AVAILABLE AT THE UNIT CONNECTIONS
Q = WATER FLOW
DP = AVAILABLE HEAD

18 Water/Aeraulic Connections
- E LECTRICAL C ONNECTIONS -

GENERAL
IMPORTANT
- BEFORE PERFORMING ANY OPERATIONS ON THE ELECTRICAL SYSTEM, MAKE SURE THAT THE POWER SUPPLY TO
THE UNIT IS ISOLATED AT THE SOURCE.
- FOR ALL OPERATIONS DESCRIBED IN THIS MANUAL, OR IN ANY CASE INVOLVING THE ELECTRICAL SYSTEM, REFER TO
THE WIRING DIAGRAM ENCLOSED WITH THE UNIT; THE CODE OF THE WIRING DIAGRAM IS SHOWN ON THE RATING
PLATE LOCATED IN OR NEXT TO THE ELECTRICAL PANEL.
- THE WIRING DIAGRAM, TOGETHER WITH THIS MANUAL, MUST BE KEPT WITH CARE AND MUST BE MADE AVAILABLE
FOR FUTURE OPERATIONS ON THE UNIT.
- ALL ELECTRICAL CONNECTIONS MUST BE PERFORMED BY PERSONNEL WITH THE NECESSARY LEGAL REQUISITES.

FUNCTIONAL CONNECTIONS
The following devices will have to be connected up before the unit can be started :

WATER PUMP (ONLY FOR UNITS NOT PROVIDED WITH IT)


To ensure the water pump is connected correctly refer to the electrical diagram on the serial data sticker affixed to the unit put near
the electrical panel.
The contactors relative to pumps, if any, are to be controlled through voltage-free contacts. Pump(s) control is regulated by the
thermoregulator, which will ensure proper performance and, if necessary, rotation, based on working or failure hours of the pilot pump.

WATER CIRCUIT SAFETY DEVICES

The unit control system also provides failsafe management of the water circuit, signaling any anomalies that may be detected. Refer
to the electrical diagram to identify the connection point of the flow switch and the differential pressure switch (standard), plant load
pressure switch (only for units provided with pumps). When either of these switches trips, the unit shuts down. During the testing
phase the manufacturer sets the parameters relative to the water pump so that when the unit is powered on the safety devices on the
water circuit are disregarded for a certain time period so that the chilled water can reach steady state conditions. This type of alarm is
automatically reset as soon as the anomaly disappears. After 5 alarms reset becomes manual after the time set by the manufacturer.

CONNECTION TO THE MAINS


- Connect the three-phase conductors to terminals L1 L2 L3 (on the wiring diagram) of the main protection switch ( isolator switch)
- Connect the EARTH conductor to the Pe terminal on the unit .

- The installer must take particular care in sizing the wires for connection to the mains power supply, taking into consideration the data
on the unit’s technical datasheet sticker on the electrical panel door. It is also important to fit a short circuit protection device rated
suitably for the power capacity of the line. The protection device must present appropriate breaking power in relation to the calculated
short circuit current in that section of the system .

ELECTRICAL DATA
SIZE 90 115 135 165
FLA Compressor 1 [A] 37,6 46,6 46,6 58,6
FLA Compressor 2 [A] 24,4 29,1 46,6 58,6
FANS
FLA single external fan [A] 1,75 2,3 4,0 4,3
PUMP
FLA Pump [A] 2,7 3,7 3,7 5,0
FLA Total [A] 66,5 81,7 100,9 126,5
LRA Compressore 1 [A] 225,0 272,0 272,0 320,0
LRA Compressore 2 [A] 167,0 198,0 272,0 320,0
FANS
LRA single external fan [A] 6,2 4,7 14,0 16,0
FLI Compressore 1 [kW] 23,6 28,7 28,7 35,3
FLI Compressore 2 [kW] 14,7 17,6 28,7 35,3
FANS
FLI single external fan [kW] 0,98 1,25 2,0 2,12
PUMP
FLI Pump [kW] 1,5 2,0 2,0 2,8
FLI Total [kW] 40,7 49,5 61,4 75,5
MIC [A] 253,9 307,1 326,3 387,9

1) F.L.A. Full load current at max admissible conditions.


2) L.R.A. Locked rotor current
3) F.L.I. Full load power input (at max admissible conditions)
4) M.I.C. Max starting current (sum FLA C2 + FLA fans + FLA pump + LRA C1).
Voltage unbalance: max 2% Voltage: 400/3/50 ± 6% 230/3/50 ± 6%

Electrical Connections 19
MAXIMUM CONNECTION SECTION
Regarding the maximum section permissible for terminal board XT1, to be used by the customer, the related terminals can accept a
maximum section of 2.5 .
For the power part, refer to the section of the pole of the installed disconnecting switch:
TK 160A 35 mm2

OPTIONAL CONNECTIONS

REMOTE ON/OFF
This connection makes it possible to switch the unit on or off from a remote position without having to go over to the place where it is
installed.
After identifying the line relative to the remote control command on the electrical diagram, connect the voltage-free contact of the
remote control. When the contact is open the unit is in OFF status. This type of connection must be made by the installer, so when
the unit is supplied the terminals are jumpered.

REMOTE SUMMATION ALARM


Referring again to the electrical wiring diagram, the summation shut-down signalling line can be equipped with an audible or visual
alarm device to signal anomalies detected on the unit.
The summation shut-down signalling line needs a low voltage (24 V max, 5A-AC1) power supply.

CONNECTION TO REMOTE CONTROL PANEL 07224150


The remote control module is identical to the keyboard of the on-board and allows the remote control of all functions of the unit.

INSTALLATION
Before connecting the remote control module, power-off the unit by the mains switch. Connect the remote control module as follows .

The maximum length of the connection cable to the remote keypad is 400m.

20 Electrical Connections
CONNECTION TO THE TTL-485 SERIAL
Connection of the serial to the control module, by applying the TTL/RS485 serial card; the serial module must be powered at a 12Vdc
voltage; it can communicate through a standard MODBUS protocol.
The network can be made up of no more than 127 units; each of them will have a univocal network address. Contact the after-sales
service for configuration, if necessary.
Outward communication is of the MASTER_SLAVE type; the supervisor acts as master, while the different connected units act as
slave, so that the supervisor can periodically query the different units, receiving data or sending commands.
The unit can send the supervisor:
- The reading of all temperature, humidity, pressure probes etc.
- The units’ working mode.
- The different alarms, if any.
- The digital output/input status.
The unit can receive from the supervisor:
- The variation in the parameter programming.
- ON-OFF control.
- Working mode control

DETAIL OF THE SERIAL CONNECTION TO THE CONTROL MODULE

- 12VAC
alimentazione 12 Vac
-
SERIALE +

gnd +
TTL/RS485 gnd
CN1

collegamento verso supervisore

1 3 14 15 16 1 7 18 19 20 2 1
CN2

gnd
+5V

1 2 3 4 5 6 7 8 9 10 11 1 2

CONNECTION SPECIFICATIONS
A cable with 2 twisted wires + shield is required for serial connection.
The maximum permissible length of the RS-485 serial is 1000 m.
The seral cable shield must be connected to a round without problems. The shield must be connected to the round in only one point.
Durino the serial cable extension, the shield continuità must be supplied.
Do not lay the serial cable together with power cables or near any equipment which is likely to create electromagnetic interference. Do
not lay it in parallel with other cables; any crossing with other cables is permitted only at 90°.

Supervisore
alimentazione
12 Vac
RS-232
- 12VAC

+-

SERIALE
gnd +

TTL/RS485 gnd
CN1

RS-485
21
20
19
18

alimentazione
12 Vac
-12VAC

SERIALE
Supervisore
gnd +

TTL/RS485
CN1

alimentazione
12 Vac
- 12VAC

RS-232
21

+-
20

SERIALE
gnd +
19

TTL/RS485
18

gnd
CN1

RS-485
alimentazione
12 Vac
12VAC

21
-

20
gnd +

SERIALE
19
CN1

TTL/RS485
18
21
20
19
18

COLLEGAMENTO
VERSO ALTRE UNITA'

Electrical Connections 21
- S TART - U P -

GENERAL
ALL THE EQUIPMENT MUST BE COMMISSIONED BY AUTHORISED SERVICE CENTRES.
THIS SERVICE IS LIMITED TO START-UP OF THE UNIT ONLY AND NOT THE CONNECTIONS OR INSTALLATION OF THE
SYSTEM

PRELIMINARY CHECKS
BEFORE PERFORMING ANY TYPES OF CHECKS, MAKE SURE THAT THE UNIT IS PROPERLY INSTALLED AND CONNECTED

PRELIMINARY CHECKS: ELECTRICAL SYSTEM


CAUTION: Before performing the checks described below, make sure that the unit’s electrical power line is disconnected at the
source. Check that the isolator device is padlocked or hat the handle has been applied with a special sign caution against operation.
Before performing the electrical connections, check that no voltage is present using a voltmeter or phase indicator.

CHECK CARRY OUT WHEN POWER SUPPLY IS NOT PRESENT:


- Check that the safety devices installed in the water system operate correctly.
- Check the tightness of the screws which fix the conductors to the electric components on the board (vibration during handling and
transport could have caused them to slacken off).
During these checksthe unit must be supplied only to activate the control circuit.
- Checking the set-point:
Check the unit’s set-point value. Factory set at 7°C in Cool 40°C in Heat. To open the edit mode for this parameter refer to the
CONTROLS section.
- Setting the antifreeze set-point:
This parameter is factory set at 4°C. If you are using antifreeze solution refer to table 2 to find the correct antifreeze set-point value.
To alter this parameter refer to the CONTROLS section.
Check that the unit frontal LED is switched on. It indicates that power is present indipendently from the colour.

Check the value of the mains voltage supplied to the unit, which must fall within the following limits:
230 +/- 6%, single-phase units
400 +/- 6%, three-phase units
-·Check the unbalance of the phases. This must be lower than a maximum value of 2% (see calculation example).
Calculation example:
L1 - L2 = 398
L2 - L3 = 405
L3 - L1 = 395
The average of the values measured is calculated as follows:
(398+405+395)/3=399.3
The maximum deviation from the average is thus:
405-395=10V
The unbalance is thus:
(10/399.3) x 100 = 2.5% (non acceptable)

If compressor crankcase heaters are present, when starting the unit for the first time and after each extended shut-down, the heaters
that heat the compressor crankcase oil should be operated for at least 8 hours before starting the compressor.
CAUTION: IF THE CRANKCASE HEATERS ARE PRESENT, DO NOT START THE COMPRESSOR WITH THE CRANKCASE OIL
BELOW OPERATING TEMPERATURE. (THE TEMPERATURE OF THE COMPRESSOR CASING ON THE LOWER SIDE MUST BE
AT LEAST 10°C HIGHER THAN THE OUTSIDE TEMPERATURE).

The units are activated according to the phases described below:


1 - Close the circuit breakers or the isolating switch on the unit.
2 - The unit will not start operating until the operating mode is selected on the keypad, therefore, as seen in the diagram, the
crankcase heater will be powered only for the time required to allow the compressor to reach the desired temperature.

- The compressor absorption must be less than the F.L.A. value stated on electrical data table.
- Power consumption of the electric ventilator. This must be less that the figure shown in the table.

Nota:
F.L.I. max. power absorbed in kW
F.L.A. max. current absorbed in A.
Size 90 115 135 165

F.L.I. kW 1x2 1.3x2 2x2 2,12x2

F.L.A.kW 1.75x2 2.3x2 4x2 4,3x2

22 Start-up
PRELIMINARY CHECKS: WATER SYSTEM
- Check that the water circuit has been filled and pressurised. The pressure value near the unit with the system off must be at least
around 50KPa greater than atmospheric pressure. (If the unit is connected to a pumping unit, see the Pumping unit manual)
- Check that the water connections are correct (see the section on "Water connections")
- Check that there is no air in the circuit. If required, bleed it using the vent valves in the system.
- Check that the temperature of the fluid is less than or equal to the max value allowed according to the information provided in the
"General" section under the heading "Operating limits".
- Check that the shut-off valves in the circuit are in the "OPEN" position.
- Check that the circulating pump is operating and that the flow-rate is at least sufficient to ensure that the WATER DIFFERENTIAL
PRESSURE SWITCH or FLOW SWITCH are NOT activated
- Check that the weight of the water connections is suitably supported by the outside of the unit. There must be no stress on the
exchanger connections.

N.B.: The water flow alarms are only measured if the control system requires the operation of the pump. When the unit is OFF, the
alarm (no flow) is not shown. This can only be tested when the unit is started.

Table 1 Table 2
Pressure of expansion tank ni- % weight of ethylene glycol 10% 20% 30% 40%
3 2,5 2 1,5
trogen buffer (bar) Freezing point -4,4 -9,4 -15,6 -24,4
Pressure to which system should
Safety temperature +1 -4 -10 -19
be brought before start-up 3,1 2,7 2,2 1,8
(bar)

START-UP

If the checks outlined in the previous headings return positive results, the unit can be started up.
Pressing the ON-OFF key for some seconds makes it possible to activate the unit. The flashing LED indicates the presence of
a compressor start-up demand.

CAUTION
Scroll compressors rotate in one direction only. If it is reversed, the compressor will not be damaged, however noise will increase and
pumping will be affected. After a few minutes the compressor will be shut-by the thermal cut-off device. In this case, disconnect power
and reverse 2 phases on the power supply to the machine. Also check the correct direction of rotation of the fans (if present). Do not
operate the compressor too long with reverse rotation. Starting it more than 2-3 times in this condition may damage it).
To check that the direction of rotation is correct, simply measure the condensing and inlet pressures. The pressure must change qui-
te noticeably.
N.B.: The phase monitor is available as an option.

Start-up 23
WATER SYSTEM CHECKS
WATER FLOW
Check that the temperature difference between the exchanger water inlet and outlet is linked to the capacity as in the following
formula:
unit cooling capacity (kW) x 860 = ∆t (°C)x flow (L/h).
The refrigeration capacity can be determined from the COOLING PERFORMANCE tables in the TECHNICAL BULLETIN using the
following parameters:
- UNIT SIZE
- CONDENSER AIR INLET TEMPERATURE
- EXCHANGER WATER OUTLET TEMP

Exchanger pressure drop on chilled, water side .


- Calculate the water flow rate.
- Measure the pressure difference between the exchanger inlet and outlet and compare it with the information presented in the graph
on EXCHANGER PRESSURE DROP ON CHILLED WATER SIDE in the section entitled GENERAL INFORMATION.
It will be easier to measure the pressures if the system has been fitted with the pressure gauges marked "M" in the WATER SYSTEM
CONNECTION DIAGRAM in the same section.

Cleaning the filter (optional item)


A clogged filter will invariably reduce the chilled water flow.
- Close the ball valves fitted upstream and downstream of the filter.
- Unscrew the cap and pull out the filter core.
- Clean using a jet of water.
- Replace the filter core and cap.
- Bleed the air out of the system through the bleed valves.
- Bring the pressure in the system up to the recommended value on the table 1.

Setting the chilled water-side differential pressure switch.


- Close the ball valve fitted downstream of the exchanger to trip the pressure switch.
- Using the pressure gauges “M” installed in the system, obtain the difference between the reading on the exchanger inlet pressure
gauge and the reading on the exchanger outlet pressure gauge.
- Note the pressure at which the pressure switch was tripped and check that it falls in a range of values close to 13kPa
- Open the ball valve .
- Note the pressure value at wich the pressure switch was tripped and check that the differential falls in a range of values close to 3kPa.

Flow switch operating (where present).


- Close the ball valve fitted downstream of the exchanger to trip the flow switch.
- Check that the flow absence corresponds to the unit stop.
- Open the ball valve .

REFRIGERANT CIRCUIT CHECKS


Check calibration of the high-pressure switch.
THIS OPERATION IS NORMALLY CARRIED OUT IN THE FACTORY. ONLY IF A FURTHER CHECK IS REQUIRED SEE BELOW.
- Connect a pressure gauge suitable for high pressures to the Schrader pressure gauge connection fitted on the high pressure side of
the circuit by the high-pressure switch.
- Using a piece of card, reduce the flow of air to the condenser to trip the pressure switch.
- Note the pressure at which the pressure switch was tripped and check that it falls within a range of values between 2600 a 2700kPa.
Operating conditions.
- Connect the high and low pressure gauges to their related Schrader pressure gauge connections fitted on the high and low-pressure
sides of the circuit by the related pressure switches.
- Check that the evaporation pressure is the same at a saturated temperature that is 5 to 6°C lower than the temperature of the water
coming out of the exchanger.
- Check that the condensation pressure is the same at a saturated temperature that is approximately 15-20°C higher than the outdoor
air (indicative values).

24 Start-up
- C ONTROL -

CONTROL MODULE OPERATING MODE


THERMOREGULATOR OF THE CHILLED FLUID
The thermoregulator compares the temperature value of the water coming from the plate-type heat exchanger with the current value
of the working set point.
The current value of the working set point is the sum of the value entered for the Summer Set Point PARAMETER (parameter menu,
index number 32) or secondary Summer Set point (PARAMETER menu, index number 29), plus any compensation, if enabled.
The current value of the working set point is available for reading in the UNIT STATUS menu, index number 1).
COOLING OPERATING
WARNING: To set the value of the Summer Set Point (32) or secondary Summer (29), do not forget that this value indicates the
threshold for turning off the compressor, and not the average temperature of the outgoing water. The average temperature at the
outlet will take a median value between the current value of the working set point and the same + 1/4 of the total design (between the
temperature at the exchanger’s inlet and the temperature at the exchanger’s outlet).
E.g.:
Average temperature desired for the delivery water to the plant = 7°C, with a temperature of the water returning from the plant =12°C
(design ? t = 5°C).
The Summer Set Point to be set is (32) = 7 – 1.25 (1/4 of 5) = 5.7°C
HEATING OPERATING
To set the value of the Winter Set Point (33) or secondary Winter (30), do not forget that this value indicates the threshold for turning
off the compressor, and not the average temperature of the outgoing water. The average temperature at the outlet will take a median
value between the current value of the working set point and the same - 1/4 of the total design (between the temperature at the ex-
changer’s inlet and the temperature at the exchanger’s outlet).
E.g.:
Average temperature desired for the delivery water to the plant = 40°C, with a temperature of the water returning from the plant =35°C
(design ? t = 5°C).
The Winter Set Point to be set is (33) = 40 + 1.25 (1/4 of 5) = 41,2° C

IMPORTANT: TO CHANGE OPERATION FROM HEAT PUMP TO CHILLER OR VICE-VERSA, SWITCH THE UNIT OFF. WAIT
FOR THE SYSTEM TEMPERATURE TO FALL WITHIN THE LIMITS INDICATED IN THE BULLETIN.

OPTIONS:
The control module, if provided with appropriate options, can automatically re-calibrate the value of the current working set point, in
order to optimize operation and efficiency.
Compensation of the delivery temperature of the water to the plant, according to any change in the outside temperature (the option
<outside air temperature probe> is necessary).
Compensation of the delivery temperature of the water to the plant, according to the enthalpy of the outside air (options < outside air
temperature probe > and < outside air humidity probe > are necessary).
Compensation of the delivery temperature of the water to the plant according to the signal from an external device (not supplied by
EMMETI ); the signal must be of the 4-20mA type.
Choice between the Summer Set Point and the secondary Summer Set Point, by connecting any device provided with a voltage-free
contact to the EB input terminals (refer to the machine’s wiring diagram).
NB: Apart from the presence of the options described above, these functionalities include also the modification of some configuration
parameters for the electronic module. For this reason, these operations must be performed by EMMETI authorized personnel .

TEMPERATURE MAINTENANCE FUNCTION WHEN UNIT IS OFF


TEMPERATURE MAINTENANCE FUNCTION (WHEN THE MACHINE IS OFF)

A maintenance temperature value can be identified (SET menu, index number 42) that, when reached, enables the unit (that was set
to OFF), so as to contain the temperature increase. This function is very useful to prevent any problems to the machine, caused by
off-range operation, upon re-start, after any prolonged shut-downs.
NB: To enable this function, as well as to set the maintenance set point, set the parameter to 1 (SET menu, index number 44
COOL /45 HEAT).

POWER STEP ENABLING THRESHOLDS IN COOLING


The thermoregulator can assess the temperature of the delivery water, so as to enable or disable the different available power steps,
according to the following rules:
The thermoregulator will introduce power steps when the delivery temperature exceeds the value given by the sum of Current Set
Point + a value (in °C) which is the result of some internal calculations.
The thermoregulator will remove power steps when the temperature of the delivery water drops below the Current Set Point value.
Steps can be introduced or removed only one at a time, upon the expiration of a time calculated internally, on the basis of the trend of
the variation in the inlet temperature.
Compressor safety times are always observed, in order to prevent too close pickups or a considerable number of starts, which may be
a source of wear.
NB: In the UNIT STATUS menu the Current Set Point values can be read (index number 1), as well as the Step Jump (index number
2) and the scanning time (index numbers 3 and 4).

Control 25
POWER STEP ENABLING THRESHOLDS IN HEATING
In heat pump mode, one of the electric heaters can be operated and considered as an extra capacity step.
The thermoregulator can assess the temperature of the delivery water, so as to enable or disable the different available power steps,
according to the following rules:
The thermoregulator will introduce power steps when the delivery temperature exceeds the value given by the sum of Current Set
Point + a value (in °C) which is the result of some internal calculations.
The thermoregulator will remove power steps when the temperature of the delivery water drops below the Current Set Point value.
Steps can be introduced or removed only one at a time, upon the expiration of a time calculated internally, on the basis of the trend of
the variation in the inlet temperature.
Compressor safety times are always observed, in order to prevent too close pickups or a considerable number of starts, which may be
a source of wear.
NB: In the UNIT STATUS menu the Current Set Point values can be read (index number 1), as well as the Step Jump (index number
2) and the scanning time (index numbers 3 and 4).

LOAD COMPENSATION
The control module can automatically adjust the water temperature thermoregulation to load power requirements.
Units leave the factory in a standard configuration, allowing for proper operation in any applications. In any case, the specific
parameter configuration can be refined for every single use.

The two functions that allow all this are named duty compensation and duration compensation.
As a general rule, two different typologies of use can be identified:
a) Unit to be used for the supply of chilled water for industrial processes
b) Unit to be used for the supply of chilled water for air-conditioning systems.
In case (a), compensation factors will be limited, because keeping a delivery temperature as constant as possible is a priority, in case
(b) compensation factors are higher and, against a drift of the water delivery temperature of a few decimal points, make it possible to
obtain important benefits from the energy efficiency standpoint.
NB: The configuration parameters relating to compensation functions can be accessed by EMMETI authorized personnel only.

ANTIFREEZE THERMOREGULATOR
The aim of the antifreeze function is to prevent damage to the plate-type heat exchanger, cause by icing up.
The antifreeze action consists of stages:
1) Antifreeze pre-alarm: when a certain delivery temperature threshold is reached a compressor is stopped and, if the temperatures is
still too low, the other compressor is stopped as well after a certain time. An alarm is signaled. If temperature increases the
compressors start again with an automatic reset.
2) Antifreeze alarm: is the temperature drops below the alarm threshold (lower than the pre-alarm threshold), compressors are
suddenly stopped. The alarm is signaled and compressors are stopped until the manual rest of the alarm.
3) Antifreeze resistors: when the preset temperature threshold is exceeded, these resistors, that heat the evaporation exchanger, are
enabled.

EMMETI units designed for operation with glycol-based substances leave the factory with these parameters set to 4°C; the installer
will modify them based on the antifreeze concentration.
The table below compares the glycol concentration to the COOL SET MINIMUM VALUE + ANTIFREEZE SET + ANTIFREEZE
RESISTOR SET

Table 1
Glicole Setting index 28 Setting index 78 Setting index Setting index 84
77-80
00% 6°C 2°C 4°C 4.5°C
10% 2°C 0°C 0°C 0.5°C
20% -3°C -5°C -5°C -4.5°C
30% -9°C -11°C -11°C -10.5°C
40% -18°C -20°C -20°C -19.5°C

SETTING THE CONDENSATION FANS


The condensation fans air flow is set on the basis of the condensation pressure, measured by dedicated transducer.
Fans are activated when at least one compressor is on, unless the condensation pressure drops below a certain value, known as
Cut-Off point (usually 11Bar).

26 Control
CIRCULATION PUMP CONTROL
When the unit is turned on the circulation pump, once the plant load has been checked, is activated.During pump operation, the circuit
is always checked for water flow presence.All the operating logics is properly controlled by the thermoregulator.Units are equipped
with a standard pump, but can be provided also with two pumps (pilot + stand-by) or without pumps.

REMOTE ON-OFF
Taking as reference the wiring diagram, identify the SA1 symbol that represents the remote ON-OFF control. The unit is supplied with
jumpered terminals; if it is turned off by the remote ON-OFF the display shows the OFF message (as it happens when it is turned off
by the keyboard).
If the unit is turned on/off by the remote control, the pump observes the logics described in the previous paragraph. When the unit is
turned on again (by the remote ON), the module automatically goes back to the operating mode current before the remote OFF.

REMOTE COOLING/HEATING
With reference to the wiring diagram shown on the unit technical sheet, identify the SA2 connection inside the customer connection
area, relating to the selection of the unit operating mode (chiller / heat pump). When the connection is open, the unit will be in cooling
operation, while when closed in heating operation. The control signal comes from a voltage-free contact.
The operation of this remote control signal must be enabled by the parameter REM MODE (163), to be performed by authorised
EMMETI.

SECONDARY SET POINT


It is possible, through a contact, to select the secondary setpoint represented in the wiring diagram as SA3 - open contacts select the
Summer set point (index 32), closed contact to enable the second set point (29).

EXTERNAL FREE COOLING


The thermoregulator through a proper setting (if the expansion module is not installed) can control and set an external dry-cooler (if
any) + a 3-way valve, to obtain free cooling operation.

DEFROST
To avoid the formation of ice on the coil during heat pump operation, defrosts are performed. In fact, when the unit is operating with
very low outside air temperatures, the formation of ice on the evaporating coil significantly reduces the thermodynamic efficiency of
the machine, and may even damage it.
The thermoregulator will perform a defrost when the following conditions are true.
- At least one compressor must be on and the other compressor must not have any active timers; if necessary, the function waits for
the count to end.
- When the evaporation pressure measured by the transducer is less than 3.4 Bar PstartDfr (index 121) the delay time count starts;
when the count ends, if the temperature measured on the coil is 1° below the start defrost temperature TstartDfr (122), the 4-way
valve is reversed, the fans stop, the minimum pressure switch is bypassed and the defrost continues until reaching the end defrost
temperature TstopDfr (123).
The defrost, once started, is always stopped even if the evaporation pressure increases. After a dripping time TimeDrain (135) set by
the manufacturer, the 4-way valve is reversed and the unit starts again in heat pump mode.
At the end of the defrost the fans are started at the maximum speed only if the outside temperature exceeds the start fan outside
temperature after defrost TextDfr (137) for a preset time equal to the fan operating time after defrost TimeFanDfr (136).
The unit defrost start delay time is calculated as follows: there is a minimum delay TminCntDfr (131) if the outside temperature is
equal to TextMinDly (133), with a value of 5°, and a maximum value TmaxCntDfr (132) if it is equal to TextMaxDly (134), with a value
of -15°.

Control 27
MAIN CONTROL MODULE KEYPAD

HEAT function key + led activation

COOL function key + led activation

Alarms menu and alarm log key + activation led, ON when the ALARM LOG is active,
flashing when an alarm is on.

Status menu key + activation led,on when the UNIT STATUS menu is act ive

Paramenter menu key +activation led,on when the PARAMETER SETTING menu is active

ON/OFF key + activation led, on when the unit is in ON

Decrease in value

Increase in value

Index scrolling

Index scrolling

Not used
“Compressor 1 status” led: active for compressor in ON, flashing for timed compressor
Not used
“Compressor 2 status” led: active for compressor in ON, flashing for timed compressor
“PUMP STATUS” led: active when the pump is in ON

ON-OFF BUTTON
To switch the unit on and off, press and hold the ON-OFF button. In normal operating conditions, the value display will show the outlet
temperature (the index display will be blank). When the unit is off, the message OFF will be displayed (even if the unit has been
switched off from the digital input or by the supervisor).

ALARM DISPLAY
When an alarm is in progress, the index display will automatically show the corresponding code, while the value display will indicate
the time at which it occurred. If more than one alarm is in progress, the more recent alarm will be displayed, and the other alarms in
progress can then be displayed by scrolling the indices using the the index scrolling buttons.
The alarms can be reset manually by pressing and holding the ALARM button.
Pressing the ALARM button once opens the ALARM LOG menu. The corresponding LED, even if flashing (because an alarm is in
progress) in this case remains on steady. This menu displays the alarms in chronological order: the index display shows the code,
while the value display will indicate the time at which it occurred. The various events can be scrolled using the “UP arrow” and “DOWN
arrow” buttons

READING THE UNIT STATUS

Pressing the STATUS button once opens the UNIT STATUS menu. Is possible to access this menu even when an alarm is in
progress (and thus the display shows an error code). In this case, the LED corresponding to the ALARM button will continue to flash,
and the LED corresponding to the STATUS button will be on. The index display shows the status code, the value display shows the
corresponding value. The various status codes can be scrolled using the index scrolling buttons.

IMPORTANT: the status codes with an index between 30 and 37 are used to identify the type and the release date of the software.

28 Control
PARAMETER MENU
Pressing the SET button once opens the PARAMETERS menu. Is possible to access this menu even when an alarm is in progress (in
this case the LED corresponding to the ALARM button will continue to flash). The LED corresponding to the SET button will notify the
user of access to the parameters menu. With the index scrolling buttons can be used to scroll the parameters without password
protection (typically the set point); the “+” and “ -” buttons are used to modify the values.
To access the protected parameters, proceed as follows: once having entered the parameters menu, select index “00”. Then set,
using the “+” and “-” buttons, the correct value of the password and confirm the value by pressing and holding the “Heat” and “Cool”
buttons together. Only after having done this can the password-protected parameters be accessed.

There are three levels of parameters:

level “0”: no password


level “1”: MAINTENANCE password
level “2”: MANUFACTURER password

IMPORTANT: once the MAINTENANCE or MANUFACTURER password has been entered, it remains valid while the keypad is being
used. It automatically lapses if not button is pressed for over 2 minutes.

TERMINAL ARRANGEMENT ON THE KEYBOARD (REAR VIEW)

2
3

gnd gnd
+12V
+12V

net

92
90
91

(1)AND (2) JUMPER TO ENABLE FLASH EEPROM RE-WRITING. (FIRMWARE MODIFICATION)


THE FLASH EEPROM REWRITING IS ENABLED WHEN THE TWO JUMPERS ARE JUMPERED.

NB: for the normal operation of the keyboard the two jumpers must be disconnected.

(3) TTL CONNECTOR FOR CONNECTION TO THE flash eeprom CONNECTOR

PARAMETERS DISPLAYED ON THE KEYBOARD

PARAMETER MENU
Index ModBus Description Limits UM Default Mnemonico Pass
29 7 Secondary Summer SetPoint MinSetC ¸ MaxSetC °C 10 SecondSetC 0
42 80 Summer Maintenance Set Point MinSetC ¸ MaxSetC °C 20 SetMantCool 0
32 82 Summer SetPoint MinSetC ¸ MaxSetC °C 7 SetCool 0
44 144 Enable Summer Maintenance 0¸1 Num 0 MantCoolEn 0

Control 29
STATUS DISPLAYED ON THE KEYBOARD
MACHINE STATE MENUS
NUMBER DESCRIPTION VALUE
1 Current Set point °C

2 Current step jumped (including compensation) °C

3 Resource activation timer Seconds

4 Dynamic TimeScan relating to resource activation Seconds

5 CompExt °C

6 CompWR °C

7 CompCar °C

8 CompPickups (not yet implemented) °C

9 Inlet Temperature °C

10 Outlet Temperature 1 °C

11 Outlet Temperature 2 °C

12 Coil Temperature 1 °C

13 Condensing pressure 1 Bar

14 % Fan/Valve 1 0-100%

15 Coil Temperature 2 °C

16 Condensing pressure 2 Bar

17 % Fan/Valve 2 0-100%

18 Water Reset 4-20 mA

19 Outside temperature °C

20 Outside humidity 0-100%

21 “Machine Clock” (fed unit hours only) Num


22 Working hours C1 Num
23 Pickups C1 Num
24 Working hours C2 Num
25 Pickups C2 Num
26
27
28
29
30 Keyboard software AS – t
31 Year of certification of the keyboard SW 2002
32 Month of certification of the keyboard SW 7
33 Day of certification of the keyboard SW 4
34 Base software AS – b
35 Year of certification of the base SW 2002
36 Month of certification of the base SW 7
37 Day of certification of the base SW 5

30 Control
ALARMS DISPLAYED ON THE KEYBOARD

ALARM MENU
NUMBER ALARM ACTION RESET
1 Input probe Prevents load compensation Automatic
2 Output probe 1 Total block – pump active Automatic
3 Output probe 2 Total block – pump active Automatic
TypeCE=0;
Cooling: signal only
4 Coil probe 1/Cir. flow 1 Heating: circuit block 1 Automatic
TypeCE=1;
Circuit block 1
TypeCE=0;
Cooling: signal only
5 Coil probe 2/ Cir. flow 2 Heating: circuit block 2 Automatic
TypeCE=1;
Circuit block 2
Outside probe Prevents the associated functions
6 Automatic
Defrosting delay time = TminCntDfr
7 Pressure probe 1 Circuit block 1 Automatic
8 Pressure probe 2 Circuit block 2 Automatic
9 Water Reset input Prevents WR compensation Automatic
10 Outside RH % probe Prevents the associated functions Automatic
11 HP1 Blocks circuit 1 Manual
12 LP1 Blocks circuit 1 Automatic
13 COMP1/VENT1 Blocks circuit 1 Manual
14 HP2 Circuit block 2 Manual
15 LP2 Circuit block 2 Automatic
16 COMP2/VENT2 Circuit block 2 Manual
17 Pump flow Total block Automatic
18 Plant filled with water Total block Manual
19 Phase monitor Total block – Pump active Automatic
Unit in ON total block – Pump active Manual
20 Antifreeze alarm
Unit in OFF total block – Pump not active
21 Antifreeze PREAlarm Disables steps Automatic
HP1Enabled=0: alarm not managed
22 HP1 PREAlarm Automatic
HP1Enabled=1: enables max. fan speed.
HP2Enabled=0: alarm not managed
23 HP2 PREAlarm HP2Enabled=1: disables 1compressor of the Automatic
tandem (SINGLE-CIRCUIT units only)
24 Pump change Signal Automatic
25 Flow Alarm C1 Circuit block 1 Automatic
26 Flow Alarm C2 Circuit block 2 Automatic

Control 31
- R OUTINE M AINTENANCE -

GENERAL
IMPORTANT

BEFORE STARTING ANY MAINTENANCE OR CLEANING OPERATIONS ON THE UNIT, MAKE SURE IT IS NOT POWERED

Few operations performed carefully and regularly may avoid the need for special maintenance.

IMPORTANT
AUTHORISED PERSONNEL SHOULD BE PRESENT WHEN THE UNIT IS STARTED FOR THE FIRST TIME EACH SEASON, SO
AS TO PERFORM THE CHECKS DESCRIBED ABOVE, AS WELL AS THE CHECKS ON THE REFRIGERANT CIRCUIT, AS
DESCRIBED IN THE SECT. ON "START-UP"

ROUTINE MAINTENANCE
This section is designed for the end user, and is extremely important for the correct operation of the unit over time. The operations to
be performed do not require specific technical knowledge and regard simple checks on the components of the unit.

STRUCTURE

Check the condition of the parts making up the structure.


Special attention should be paid to the steel parts. Paint so as to eliminate or reduce oxidation at the points in the unit where this
problem may occur. Check that the panelling is fastened correctly. Poor fastening may give rise to malfunctions and abnormal noise
and vibrations. Check the condition of any gaskets.

ELECTRICAL SYSTEM
Make sure there are no cuts, cracks or other signs of deterioration indicating a possible loss of insulating capacity in the power cable
that connects the unit to the distribution board. Contact an authorised service centre if any maintenance operations are required.

WATER SYSTEM
Visually check that there are no leaks in the water circuit. Contact specialist personnel in the event where maintenance is required.
The unit can be fitted with an antifreeze heater on the condenser, optional recommended. If no systems to prevent the
formation of ice are fitted and the unit temperature can go below 0°C, it is necessary to empty the condenser before leaving
the machine unused at the end of the season.
If the unit is not operated in the winter season and exposed to temperatures below 0°C, make sure the water is completely emptied
from the system (only in the event where antifreeze fluids are not used).

CONDENSING COIL
The coil must be able to offer the maximum heat exchange: check its surface to make sure it is free from dirt or dust. Use a brush to
remove all impurities. Check that the aluminium fins are not damaged or bent; if this is the case, "comb" the coil until using a special
tool so as to restore the initial situation of optimum air flow. Use a jet of pressurised air to clean the aluminium surface of the coil,
making sure to point the jet in the opposite direction to the movement of the fan. Keep the jet parallel to the direction of the fins, so as
not to damage them. Alternatively use a vacuum cleaner to vacuum up the impurities from the air inlet side.

ELECTRIC FANS
Always check the condition of the electric fans before starting the chiller at the beginning of the season .
Check, as possible, dangerously unbalancing of fans, a fact highlighted by abnormal noise and vibrations .

REFRIGERANTS
The table shows the saturated condensing and evaporation temperatures according to the pressure.

32 Routine Maintenance
REFRIGERANT TABLES LBS - R.F.
R-407C R-407C
P (bar) Te (°C) Tc (°C) Td Tb P (bar) Te (°C) Tc (°C) Td Tb
0.0 -39.43 -40.53 -36.97 -44.10 6.1 11.13 10.03 13.10 6.96
0.1 -37.56 -38.66 -35.10 -42.21 6.2 11.58 10.48 13.54 7.41
0.2 -35.77 -36.87 -33.33 -40.42 6.3 12.03 10.93 13.98 7.87
0.3 -34.08 -35.18 -31.64 -38.71 6.4 12.47 11.37 14.42 8.31
0.4 -32.46 -33.56 -30.04 -37.08 6.5 12.90 11.80 14.85 8.75
0.5 -30.92 -32.02 -28.51 -35.53 6.6 13.33 12.23 15.28 9.19
0.6 -29.46 -30.56 -27.06 -34.05 6.7 13.76 12.66 15.70 9.62
0.7 -28.05 -29.15 -25.66 -32.64 6.8 14.18 13.08 16.12 10.05
0.8 -26.71 -27.81 -24.33 -31.29 6.9 14.60 13.50 16.53 10.48
0.9 -25.42 -26.52 -23.06 -29.99 7.0 15.02 13.92 16.94 10.89
1.0 -24.19 -25.29 -21.83 -28.74 7.1 15.43 14.33 17.34 11.31
1.1 -23.00 -24.10 -20.65 -27.54 7.2 15.83 14.73 17.74 11.72
1.2 -21.85 -22.95 -19.52 -26.39 7.3 16.23 15.13 18.14 12.13
1.3 -20.75 -21.85 -18.43 -25.28 7.4 16.63 15.53 18.53 12.53
1.4 -19.69 -20.79 -17.37 -24.20 7.5 17.03 15.93 18.92 12.93
1.5 -18.66 -19.76 -16.36 -23.17 7.6 17.42 16.32 19.31 13.33
1.6 -17.67 -18.77 -15.37 -22.16 7.7 17.80 16.70 19.69 13.72
1.7 -16.70 -17.80 -14.42 -21.19 7.8 18.19 17.09 20.07 14.11
1.8 -15.77 -16.87 -13.49 -20.24 7.9 18.57 17.47 20.44 14.49
1.9 -14.86 -15.96 -12.59 -19.33 8.0 18.94 17.84 20.81 14.88
2.0 -13.97 -15.07 -11.72 -18.43 8.1 19.32 18.22 21.18 15.26
2.1 -13.11 -14.21 -10.86 -17.56 8.2 19.69 18.59 21.55 15.63
2.2 -12.28 -13.38 -10.04 -16.72 8.3 20.06 18.96 21.91 16.01
2.3 -11.46 -12.56 -9.23 -15.89 8.4 20.42 19.32 22.27 16.38
2.4 -10.66 -11.76 -8.43 -15.08 8.5 20.79 19.69 22.63 16.74
2.5 -9.88 -10.98 -7.66 -14.29 8.6 21.15 20.05 22.98 17.11
2.6 -9.11 -10.21 -6.91 -13.52 8.7 21.50 20.40 23.33 17.47
2.7 -8.36 -9.46 -6.17 -12.76 8.8 21.86 20.76 23.68 17.83
2.8 -7.63 -8.73 -5.44 -12.02 8.9 22.21 21.11 24.03 18.19
2.9 -6.91 -8.01 -4.73 -11.29 9.0 22.56 21.46 24.37 18.55
3.0 -6.20 -7.30 -4.03 -10.58 9.1 22.91 21.81 24.72 18.90
3.1 -5.51 -6.61 -3.34 -9.87 9.2 23.25 22.15 25.06 19.25
3.2 -4.83 -5.93 -2.67 -9.19 9.3 23.59 22.49 25.39 19.60
3.3 -4.16 -5.26 -2.01 -8.51 9.4 23.93 22.83 25.73 19.94
3.4 -3.50 -4.60 -1.36 -7.84 9.5 24.27 23.17 26.06 20.28
3.5 -2.85 -3.95 -0.72 -7.19 9.6 24.61 23.51 26.39 20.63
3.6 -2.22 -3.32 -0.09 -6.54 9.7 24.94 23.84 26.72 20.97
3.7 -1.59 -2.69 0.53 -5.91 9.8 25.27 24.17 27.05 21.30
3.8 -0.97 -2.07 1.14 -5.28 9.9 25.60 24.50 27.37 21.64
3.9 -0.36 -1.46 1.74 -4.67 10.0 25.93 24.83 27.69 21.97
4.0 0.24 -0.86 2.33 -4.06 10.1 26.26 25.16 28.01 22.30
4.1 0.83 -0.27 2.92 -3.46 10.2 26.58 25.48 28.33 22.63
4.2 1.41 0.31 3.49 -2.87 10.3 26.90 25.80 28.65 22.96
4.3 1.98 0.88 4.06 -2.29 10.4 27.22 26.12 28.96 23.28
4.4 2.55 1.45 4.62 -1.72 10.5 27.54 26.44 29.27 23.60
4.5 3.11 2.01 5.17 -1.16 10.6 27.85 26.75 29.58 23.92
4.6 3.66 2.56 5.72 -0.60 10.7 28.17 27.07 29.89 24.24
4.7 4.20 3.10 6.26 -0.05 10.8 28.48 27.38 30.20 24.56
4.8 4.74 3.64 6.79 0.49 10.9 28.79 27.69 30.50 24.88
4.9 5.27 4.17 7.31 1.03 11.0 29.10 28.00 30.80 25.19
5.0 5.79 4.69 7.83 1.56 11.1 29.40 28.30 31.11 25.50
5.1 6.31 5.21 8.34 2.08 11.2 29.71 28.61 31.40 25.81
5.2 6.82 5.72 8.84 2.60 11.3 30.01 28.91 31.70 26.12
5.3 7.32 6.22 9.34 3.10 11.4 30.31 29.21 32.00 26.42
5.4 7.82 6.72 9.83 3.61 11.5 30.61 29.51 32.29 26.73
5.5 8.31 7.21 10.31 4.10 11.6 30.90 29.80 32.58 27.03
5.6 8.79 7.69 10.79 4.59 11.7 31.20 30.10 32.87 27.33
5.7 9.27 8.17 11.26 5.08 11.8 31.49 30.39 33.16 27.63
5.8 9.74 8.64 11.73 5.56 11.9 31.78 30.68 33.44 27.92
5.9 10.21 9.11 12.19 6.03 12.0 32.07 30.97 33.73 28.22
6.0 10.67 9.57 12.65 6.50 12.1 32.36 31.26 34.01 28.51

P = corresponding pressure value (test value)


Ts = saturated temperature
Td = value (dew point) used to calculate the superheating: SH = Tsuction - Td (Pevaporation)
Tb = value (bubble point) used to calculate the subcooling: SC = Tb (Pliquid) - Tliquid

Routine Maintenance 33
REFRIGERANT TABLES LBS - R.F.
R-407C R-407C
P (bar) Te(°C) Ts (°C) Td Tb P (bar) Te(°C) Ts (°C) Td Tb
12.2 32.65 31.55 34.29 28.80 18.3 47.48 46.38 48.82 43.95
12.3 32.93 31.83 34.57 29.09 18.4 47.70 46.60 49.03 44.17
12.4 33.21 32.11 34.85 29.38 18.5 47.91 46.81 49.24 44.39
12.5 33.49 32.39 35.12 29.66 18.6 48.12 47.02 49.44 44.60
12.6 33.77 32.67 35.40 29.94 18.7 48.33 47.23 49.65 44.82
12.7 34.05 32.95 35.67 30.23 18.8 48.55 47.45 49.85 45.04
12.8 34.32 33.22 35.94 30.51 18.9 48.76 47.66 50.06 45.25
12.9 34.59 33.49 36.21 30.78 19.0 48.96 47.86 50.26 45.47
13.0 34.87 33.77 36.47 31.06 19.1 49.17 48.07 50.46 45.68
13.1 35.14 34.04 36.74 31.34 19.2 49.38 48.28 50.67 45.89
13.2 35.40 34.30 37.00 31.61 19.3 49.58 48.48 50.87 46.10
13.3 35.67 34.57 37.26 31.88 19.4 49.79 48.69 51.06 46.31
13.4 35.94 34.84 37.52 32.15 19.5 49.99 48.89 51.26 46.52
13.5 36.20 35.10 37.78 32.42 19.6 50.19 49.09 51.46 46.73
13.6 36.46 35.36 38.04 32.68 19.7 50.40 49.30 51.66 46.94
13.7 36.72 35.62 38.29 32.95 19.8 50.60 49.50 51.85 47.14
13.8 36.98 35.88 38.54 33.21 19.9 50.80 49.70 52.04 47.35
13.9 37.24 36.14 38.80 33.47 20.0 50.99 49.89 52.24 47.55
14.0 37.49 36.39 39.05 33.73 20.1 51.19 50.09 52.43 47.75
14.1 37.74 36.64 39.30 33.99 20.2 51.39 50.29 52.62 47.95
14.2 38.00 36.90 39.54 34.25 20.3 51.58 50.48 52.81 48.15
14.3 38.25 37.15 39.79 34.51 20.4 51.77 50.67 53.00 48.35
14.4 38.50 37.40 40.03 34.76 20.5 51.97 50.87 53.19 48.55
14.5 38.75 37.65 40.28 35.01 20.6 52.16 51.06 53.37 48.75
14.6 38.99 37.89 40.52 35.27 20.7 52.35 51.25 53.56 48.94
14.7 39.24 38.14 40.76 35.52 20.8 52.54 51.44 53.74 49.14
14.8 39.48 38.38 41.00 35.77 20.9 52.73 51.63 53.93 49.33
14.9 39.73 38.63 41.24 36.02 21.0 52.92 51.82 54.11 49.53
15.0 39.97 38.87 41.48 36.26 21.1 53.10 52.00 54.29 49.72
15.1 40.21 39.11 41.71 36.51 21.2 53.29 52.19 54.47 49.91
15.2 40.45 39.35 41.95 36.75 21.3 53.48 52.38 54.65 50.10
15.3 40.69 39.59 42.18 37.00 21.4 53.66 52.56 54.83 50.29
15.4 40.93 39.83 42.42 37.24 21.5 53.85 52.75 55.01 50.48
15.5 41.17 40.07 42.65 37.48 21.6 54.03 52.93 55.19 50.67
15.6 41.40 40.30 42.88 37.73 21.7 54.22 53.12 55.37 50.86
15.7 41.64 40.54 43.11 37.97 21.8 54.40 53.30 55.55 51.05
15.8 41.87 40.77 43.34 38.21 21.9 54.59 53.49 55.73 51.24
15.9 42.11 41.01 43.57 38.44 22.0 54.77 53.67 55.91 51.43
16.0 42.34 41.24 43.80 38.68 22.1 54.95 53.85 56.09 51.62
16.1 42.57 41.47 44.02 38.92 22.2 55.14 54.04 56.27 51.81
16.2 42.80 41.70 44.25 39.15 22.3 55.32 54.22 56.45 52.00
16.3 43.03 41.93 44.47 39.39 22.4 55.51 54.41 56.62 52.19
16.4 43.26 42.16 44.70 39.62 22.5 55.69 54.59 56.80 52.38
16.5 43.49 42.39 44.92 39.86 22.6 55.88 54.78 56.98 52.57
16.6 43.72 42.62 45.14 40.09 22.7 56.06 54.96 57.16 52.76
16.7 43.95 42.85 45.37 40.32 22.8 56.25 55.15 57.34 52.95
16.8 44.17 43.07 45.59 40.56 22.9 56.43 55.33 57.52 53.14
16.9 44.40 43.30 45.81 40.79 23.0 56.62 55.52 57.70 53.33
17.0 44.62 43.52 46.03 41.02 23.1 56.80 55.70 57.88 53.53
17.1 44.85 43.75 46.25 41.25 23.2 56.99 55.89 58.06 53.72
17.2 45.07 43.97 46.47 41.48 23.3 57.17 56.07 58.24 53.91
17.3 45.29 44.19 46.68 41.70 23.4 57.36 56.26 58.42 54.10
17.4 45.52 44.42 46.90 41.93 23.5 57.54 56.44 58.60 54.29
17.5 45.74 44.64 47.12 42.16 23.6 57.72 56.62 58.77 54.48
17.6 45.96 44.86 47.33 42.38 23.7 57.91 56.81 58.95 54.66
17.7 46.18 45.08 47.55 42.61 23.8 58.08 56.98 59.12 54.85
17.8 46.40 45.30 47.76 42.83 23.9 58.26 57.16 59.29 55.03
17.9 46.62 45.52 47.97 43.06 24.0 58.43 57.33 59.46 55.21
18.0 46.83 45.73 48.19 43.28 24.1 58.60 57.50 59.62 55.39
18.1 47.05 45.95 48.40 43.50 24.2 58.77 57.67 59.78 55.56
18.2 47.27 46.17 48.61 43.73 24.3 58.93 57.83 59.94 55.72

P = corresponding pressure value (test value)


Ts = saturated temperature
Td = value (dew point) used to calculate the superheating: SH = Tsuction - Td (Pevaporation)
Tb = value (bubble point) used to calculate the subcooling: SC = Tb (Pliquid) - Tliquid

34 Routine Maintenance
- T ROUBLESHOOTING -

GENERAL
The aim of the following sections is to provide possible solutions to a number of anomalies that may arise on the unit. The information
provided does not cover the entire range of possible cases. The activation of a safety device indicates abnormal operation; before
resetting it, check and eliminate the causes. The following is a list of possible problems and the corresponding causes and solutions.

CAUTION
These operations must be carried out by specialist technical personnel possessing the legal requirements and in compliance with the
safety standards in force.
Before performing any checks on moving or live parts, switch the unit off at the mains isolator switch.

Every fault is managed by the main control module. Whenever a fault occurs, the module disables the unit to ensure total safety and
displays a flashing alarm code on the VALUE DISPLAY, indicating the type of fault which tripped the alarm.
The alarm codes displayed on the microprocessor are described in the “CONTROLS” section of this manual.

REMOTE AND LOCAL “OFF” SIGNAL OFF


1. Check the ON-OFF device on the wiring diagram. If not installed, add jumper.
2. If the alarm persists, contact an Authorised Service Centre.

SENSOR FAULT
E01 Inlet probe alarm ,the alarm is irrelevant .
E02 Outlet water circuit probe alarm, the alarm stops the unit, the circulating pump .
E04 Coil probe alarm ,the alarm with unit in COOL remains only a signal, in HEAT the unit is blocked .
E06 Outlet coil probe alarm, the alarm forbid the functions associated to the unit .
E07 Pressure probe alarm, the alarm stops the unit .
E09 Water reset alarm, the alarm forbid the water reset .
E10 UR% external probe alarm, the alarm forbii the associated functions

HIGH PRESSURE ALARM E11


1. Check that the coils are free of obstacles, such as cardboard, nylon, leaves or dirt, and that the functional clearances described in
the "Receipt-positioning" section are respected.
2. Check that the fan is working and that the direction of rotation is correct.
3. Check that the air and water temperatures are within the limits described in the technical data in the "General" section.
4. Check that the high pressure safety device is working correctly and check the related wiring.
5. If the alarm persists, contact an Authorised Service Centre.

LOW PRESSURE ALARM E12


1. Check that the unit is operating within the envisaged temperature limits (water, air).
2. Check that the refrigerant circuit is pressurised and there are no refrigerant leaks.
3. Check that the low pressure safety device is working correctly and check the corresponding wiring.
4. If the alarm persists, contact an Authorised Service Centre.

COMPRESSOR SAFETY DEVICES E13


1. Check that the discharge temperature is within limits
2. Check “Kriwan” comp.safety device is operating correctly
3. If the alarm persists, contact an Authorised Service Centre.

FAN SAFETY DEVICES E13


1. Check that the fan motor is ok
2. Check on the coil obstruction presence at the air flow
3. Check the obstruction presence at the fan motor rotation
4. If the alarm persists, contact an Authorised Service Centre.

Troubleshooting 35
FLOW ALARM E17
The alarm is resetted by manufacturer after a set up period
1. Check pump operating and water flowing through the hydraulic circuit
2. Check the water differential pressure switch is connected
3. Check that the flow switch and one terminal of the pump contactor are connected
4. If the alarm persists, contact an Authorised Service Centre.

WATER SYSTEM CHARGE ALARM E18


1. Check the correct water system pressure when pumps are off
2. If the alarm persists, contact an Authorised Service Centre.

PHASE CORRECT SEQUENCES ALARM E19


1. Check the correct phase sequenze on the power line
2. If the alarm persists, contact an Authorised Service Centre.

ANTIFREEZE ALARM E20


1. Check that the antifreeze set point value is not too high.
2. Check that the control set point value is not too low.
3. Check that the circulation of water is correct (circulating pumps on, valves open, water filter system not clogged, ...).
4. If the alarm persists, contact an Authorised Service Centre.

“ANTIFREEZE PRE- ALARM” SIGNAL E21


1. Check the unit has the same antifreeze alarm conditions, considerino the freeze pre-alarm
2. If the alarm persists, contact an Authorised Service Centre.

HP PREALARM E23
1. Check the unit with the same HP prealarm conditions
2. If the alarm persists, contact an Authorised Service Centre.

PUMP CHANGE “WHERE QUALIFIED THE SECOND PUMP” E24


1. Check the pump thermic and the related electrical connections
2. Check the pump integrity .
3. Check with the samealarm flow conditions the water system .
4. If the alarm persists, contact an Authorised Service Centre.

THE UNIT IS NOISY


- Check that the panelling is correctly fastened.
- Check that the antivibration materials installed at the anchor points are in good condition.

- Check, if present, the condition of the shock absorbers on the compressor.


- Check, if present, the condition of the shock absorbers on the compressor.
- Check the correct direction of rotation of the compressor/s.
- Check the correct balance of the fan/s.
- If the unit is installed on antivibration mounts, check the effectiveness of the antivibration mounts, starting from the water pipes.

36 Troubleshooting
37
REV. 0 Del 05/2005 Stampa 20 Copie Ufficio Grafico EMMETI M.A.

Emmeti SpA Via Brigata Osoppo 166 - 33074 Fontanafredda Fraz. VIGONOVO - (PN) - ITALY Tel.+39 0434 567911 Fax. +39 0434 567901
info@emmeti.com - www.emmeti.com

All rights are reserved. This pubblication nor any of its contents can be reproducednor publicized without Emmeti’s written authorization.
Emmeti Spa Via Brigata Osoppo166 Fontanafredda Fraz. Vigonovo (PN) Italy
tel.0434-567911 www.emmeti.com - info@emmeti.com

Emmeti SpA- Ufficio Pubblicità & Immagine

Oggetto: Caratteristiche di supporto grafico

Descrizione documento Manuale Uso Installazione EH-EHS 90.165

Codice 99001352

Revisione Rev. 0 - INGHILTERRA

Data 06/'05

Formato 21x29,7 cm. chiuso

Colori 1

Vigonovo,23/05/2005
Mauro Andrighetti

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