WELDING PROCEDURE

QUALIFICATION 0
WPS Nr. 21UT-1-.370.3 REV.
W P S Date 27/11/2019
in according ASME IX Supporting PQR 04A/2006

Welding Process(es) 1 GTAW 2 SMAW 3 --

Type(s) 1 MANUAL 2 MANUAL 3 --

(Manual, Automatic, Semi-Automatic)

JOINTS (QW-402)
DETAILS
75°
n.

O.D.
Tk.
2,0 1
1,5

Joint Design BUTT JOINT; SINGLE V GROOVE (SEE DETAIL).

Backing NO FOR FIRST PASS ; YES FOR FILLING PASS.
Backing Material (Type) WELD METAL

Metal x
Nonfusing Metal
Non Metallic
Other

BASE METALS (QW-403) ( 1 )

P - Nr. : 8 Group : 1 To P - Nr. : 8 Group : 1

OR
Specification Type : A312 Grade : Tp.316L To Specification Type : SA 312 Grade : Tp.316L
OR A 182 F316L / A 403WP316L
Chem. Analysis : - And Mech. Property : -
To Chem. Analysis : - And Mech. Property : -
BASE METAL: THICKNESS / DIAMETER RANGE :
Thickness Range : Groove : (3,73mm)0,147"(9,27mm)0,365" And Fillet : All
Pipe Diam. Range : Groove : (21,3mm)½"  (273,0mm)10" And Fillet : All
Other : NONE.

FILLER METALS (QW-404) ( 1 )

1 2÷n 3
SFA Specification Nr. : SFA 5.9 SFA 5.4 --
AWS Class Nr. : ER 308-L E 308L-16 --
F-Nr. : 6 5 --
A-Nr. : 8 8 --
Size of Filler Metals : 2,40 mm 2,50 - 3,25 mm --
Deposited W. Metal Thk. Range Groove : up to 2,5 mm up to 6,77 --
Deposited W. Metal Thk. Range Fillet : N.A. N.A. --
Electrode / Flux : N.A. N.A. --
Flux Trade Name : N.A. N.A. --
Consumable Insert : N.A. N.A. --
Other : Trade Name Tigrod 308L or similar OK 308L-16 or similar --
Manufacturer ESAB Saldature or similar ESAB Saldature or similar --

(1)
= Each base metal / filler metal combination should be recorded individually. Page 1 of 3

FILE: WPS-21UT-193703rev0 - SCHEDA: WPS_1_3

 WELDING PROCEDURE
QUALIFICATION 0
WPS Nr. 21UT-1-.370.3 REV.
W P S Date 27/11/2019
in according ASME IX Supporting PQR 04A/2006

POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position of Groove : ALL Temperature : NONE.

Weld Progrssion (Uphill, Downhill) : Uphill. Time : N.A.
Position of Fillet : N.A. Other : NONE.

PREHEAT (QW-406) GAS (QW-408) % Composition

Gas(es) (Mixture) Flow Rate
Preheat Temperature Min. : if Te  5°C Tp  50° C Shielding (1) Argon 99,998 10 ÷ 12 l/min.
Interpass Temperature Max. :  150°C. Trailing N.A. N.A. N.A.
Preheat Maintenance : NONE Backing Nitrogen 100 14 ÷ 16 l/min.

ELECTRICAL CHARACTERISTICS (QW-409)

Weld Layer(s) Process Filler Metal Current Volts Range (V) Travel Speed Heat Input
Class Diameter (mm) Type / Polarity Amps Range (A) Ran. (mm/min.) (KJ/mm)
1 GTAW ER 308L 2,4 D.C. / E.N. 70÷80 11÷12 40÷45 1,03÷1,44
2÷n SMAW E 308L-16 2,50 D.C. - E.P. 70÷80 23 ÷ 24 160÷170 0,57÷0,72
3÷n SMAW E 308L-16 3,25 D.C. - E.P. 90÷100 24 ÷ 26 125÷144 0,90÷1,25

Tungsten Electode Size and Type : 2,40 mm SFA 5.12 EWCe-2.

Mode of Metal Transfer for FCAW : N.A.

TECNIQUE (QW-410)

String or Weave Bead : String and weave.

Orifice or Gas Cup Size : 5/16".
Initial and Interpass Cleaning : Brushing and grinding.
Method of Back Gouging : NONE.
Oscillation : N.A.
Contact Tube to Work Distance : N.A.
Multiple or Single P. (x side) : Multiple.
Multiple or Single Electrodes : Single.
Travel Speed (Range) : See electrical characteristics
Peening : NO.
Other : NO.

Page 2 of 3

FILE: WPS-21UT-193703rev0 - SCHEDA: WPS_2_3

 WPS-21UT-193703rev0

WELDING PROCEDURE
QUALIFICATION 0
WPS Nr. 21UT-1-.370.3 REV.
W P S Date 27/11/2019
in according ASME IX Supporting PQR 04A/2006

Layer Diam. Process

1 2,4 GTAW
2÷n 2,5 SMAW
Xmin = the lesser of
1,4T or the thinkness
of the hub

The lesser of T or
6 mm (1/4 in.)

SLIP ON FLANGE Xmin

PIPE

1 2,4 GTAW
2÷n 2,5 SMAW

1 2,4 GTAW
2÷n 2,5 SMAW

1 2,4 GTAW
2÷n 2,5 SMAW

1÷n 2,5 SMAW

Page 3 of 3