TECHNICAL SPECIFICATION

886970_2.0

Flygt APP 111

Control unit

1 Product Description 1.4 The data plate

1.1 Product design

APP 111 is a control unit that is intended for use with Flygt pump DXG
12 11
25-11T PLUS, part number 26-330004101, in small wastewater pump-
ing stations. APP 111 is installed inside the pumping station and it con-
trols and operates the pump, automatically adapting the running cycles 13
to the inflow. An integrated high-level switch monitors the level of
wastewater in the pumping station.
1
1.2 Limitations 2
APP 111 is only compatible with Flygt pump DXG 25-11T PLUS, part 3 10
number 26–330004101. 4

WS010344A
For more information, contact the sales and service representative.

1.3 Parts 5 6 7 8 9

1. 1. Product
Lifting handle
1 2. Control unit
2. Option
3. 3. Part number
Socket connector
4. 4. Rated voltage
High-level switch
5. 5. Rated current
Plug connector
6. Breaking capacity
7. Frequency
8. Current range
9. Control voltage supply
10. Serial number
11. Manufacturer
2 12. Brand
13. Country of origin

Serial number

xxx-xxxxxxx
WS010406A

5 3

1 2 3 4
1. Year
2. Week
4 3. Manufacturer
WS010345A

4. Running number

2 Function Description
2.1 Overview
The control system has three running modes: normal operation, rest
mode, and sleep mode. There is also a cleaning mode.

1
Normal operation is active when there is a daily inflow of wastewater.
Rest mode is active if no wastewater, or only a small volume of waste- [1]
water, has entered the pumping station for 16 hours. Sleep mode is
active if no wastewater, or only a small volume of wastewater, has en-
tered the pumping station for 36 hours.

2.2 Start up
When the power is turned on, the pump enters normal operation and
[2]
starts within 10–360 s. The exact start time is random and determined
by a stochastic process. 3 4
5
2.3 Normal operation WS010468A

Condition Description No. Description

The control unit does not receive
a signal from the high-level
switch.
The control unit receives a signal
from the high-level switch.
The pump starts every two hours
and operates until snoring, or dur-
ing maximum two minutes.
The pump starts immediately and
operates until snoring.
1 Speed
2 Time
3 Cleaning cycle, 10 minutes
4 Intermittent cycle, 30 seconds

If no wastewater, or only a small volume of wastewater, enters the 5 Cleaning sequence

pumping station, the pump snores from start and stops after 10-20 s.
When the pump snores, the speed of the pump can increase and a
sound can be heard. This sound is normal.
Two hours later, the pump starts again. This process repeats for 16
hours if no wastewater, or only a small volume of wastewater, enters
the pumping station. Then, the pump enters the rest mode.
2.4 Rest mode
A cleaning sequence is initiated to clear the blockage. The cleaning
sequence starts with a cleaning cycle followed by an intermittent cycle.
During the intermittent cycle, the pump starts and stops rapidly. Once
the pump blockage is cleared, the pump returns to the normal opera-
tion.
If the blockage is not cleared, the cleaning sequence repeats. An
alarm is activated after three unsuccessful cleaning sequences.

Condition Description 2.7 Alarm mode

The control unit does not receive
a signal from the high-level
switch.
The control unit receives a signal
from the high-level switch.
The pump starts every 12 hours.
• If the pump snores from start,
then the pump continues in the
rest mode.
• If the pump starts pumping
wastewater without snoring,
then the pump enters normal
operation.
The pump starts immediately.
• The rest mode is canceled and
the pump enters normal opera-
tion.
The control unit sends a signal that is interpreted by an alarm unit.
Condition that triggers the
alarm
The control unit receives a signal
from the high-level switch for
more than 30 minutes.
The control unit has a fault.
Probable cause
The cleaning of the pump is not
successful.
• The control unit trips due to
under or over voltage, or due
to a current overload.
• There are internal failures in
the control unit.

If the pump is in the rest mode and no wastewater, or only a small vol-
ume of wastewater, enters the pumping station for 36 hours, then the
pump enters the sleep mode. 3 Technical Reference
2.5 Sleep mode
3.1 Dimensions
Condition Description
The control unit does not receive The pump starts every 72 hours.
a signal from the high-level • If the pump snores from start,
switch. then the pump continues in the
sleep mode.
• If the pump starts pumping
wastewater without snoring, 2
then the pump enters normal
operation.
The control unit receives a signal The pump starts immediately.
from the high-level switch. • The sleep mode is canceled
and the pump enters normal
operation.
WS010346A

1 3
2.6 Cleaning mode
When the pump or the outlet is blocked due to rags or similar solids, 1. 180 mm (7.1 in)
the pump is not able to empty the pumping station. The high-level 2. 330 mm (13 in)
switch sends a signal to the control unit but the pump cannot start 3. 233 mm (9.2 in)
pumping due to the blockage. If the control unit still receives a signal
from the high-level switch after 10 minutes, the pump enters the clean- 3.2 Approvals
ing mode.
• CE

3.3 IP rating
IP68

2
3.4 Environmental requirements
Parameter Value
Operating temperature -10°C to +50°C (14°F to 122°F)
Storage temperature -25°C to +65°C (-13°F to 149°F)

3.5 Electrical data

Parameter Value
Supply voltage 1 x 230 V
Frequency 50 Hz or 60 Hz
Supply voltage tolerance 0.9–1.05 x Un
Rated current 9.5 A
Fuse 10–16 A, slow fuse
Circuit breaker 10–16 A, C characteristic

3
Xylem Water Solutions Global Services AB
361 80 Emmaboda
Sweden
Tel: +46-471-24 70 00
Fax: +46-471-24 47 01
http://tpi.xyleminc.com
www.xylemwatersolutions.com/contacts/
© 2017 Xylem Inc
886970_2.0_en-US_2017-06_TS_APP111