Professional Documents
Culture Documents
Content
Content
1. Acknowledgement………………………………………………………………………2
2. Quality……………………………………………………………………………………3
3. Shirt Quality Check Points……………………………………………………………..3-9
4. Conclusion……………………………………………………………………………….10
5. References……………………………………………………………………………….11
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1. Acknowledgement
In performing our assignment (prototype), we have taken the help and guideline of
many persons, who deserve our greatest gratitude. The completion of this
assignment gives us much pleasure. We would like show our heartiest gratitude to
Mr. Niraj Jaiswal for giving us good guideline for assignment throughout making it.
We would also like to expand our deepest gratitude to all those who have directly
and indirectly guided us in writing this assignment. Many people, especially our
classmates, group members and seniors have made valuable comment and
suggestions on this proposal which gave us an inspiration to improve our
assignment.
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2. Quality
Quality is an ideal, a condition of excellence. Product quality is based on a product
attribute. User-based quality is fitness for use, manufacturing based quality is
conformance to requirements, value based quality is the degree of excellence at an
acceptable price.
ISO 9000:2000 Define it is “degree to which a set of inherent characteristics fulfill
requirement.”
Quality inspection in apparel industries: Quality inspection is done to control quality
of garments. Checking of fabric, sewing thread, button, stitch, zipper, garments size
etc according to required standard or specification is known as inspection. Quality
inspection is important for every section of apparel industries.
There are three steeps in apparel industries to control quality, i.e.
1. Raw Material Inspection
2. in Process Inspection
3. Final Inspection
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Weaving Faults – (thick place)
Weaving Faults – (thin place)
Weaving Faults – (thick bar)
Weaving Faults – (thin bar)
Holes (any size of hole)
Fabric torn
Permanent crease lines in fabric
Permanent fold lines in fabric
Cleanliness
Stain
Oil spots
Oil stain
Water spots
Water stain
Rust stain
Pen mark
Pencil mark
Chalk mark
Glue stain
Glue mark
Untrimmed thread ends
Loose thread
Dust fibers attached on fabric surface
Loose fibers attached on fabric surface
Marker Making
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Fabric Spreading
Fabric Cutting
Shorting/ Bundling
Appearance
Color shade variation
Color off tone
Glaze
Poor ironing
Crease mark
Wrinkle mark
Fold mark
Unmatched checks
Unmatched stripes
Sewn in wrong fabric direction
Sewn in wrong fabric side
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Washing mark
Uneven washing effect
Burned
scorched
Over pressed (seam impressions)
Stretched shape due to pressing
Distorted shape due to pressing
Bubbles due to improper fusing
Stitching Defects
Broken stitches
Skipped stitches
Run-off stitching
Uneven stitching
Irregular stitching
Wavy stitching
Insecure back stitching
Loose stitch tension
Uneven stitch tension
Uneven stitch density
Missed stitching
Missed bar tack
Unmatched join stitching
Needle chewing (cutting and holes)
Drill holes or markings exposed
Seaming Defects
Open seam
Missing stitch
Seam slippage
Puckered seam
Pleated seam
Folded seam
Twisted seam
Seams folded opposite to specified direction
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Unaligned seam
Unmatched seam
Seam not fully opened before top stitching
Insufficient seam allowances
Misplaced or missed bar tacks
Uneven seam length
Twisting in turn ups
Collar/Neck
Uneven collar points
Misshaped collar points
Unbalanced collar
Overlapping collar
Bubble in collar fall
Bubble in collar stand
Uneven collar end
Collar shape not as approved
Seam allowances of the body are visible next to collar seam
Placket, Buttoning
Uneven placket width
Incorrect placket width
Uneven placket length
Visible under placket
Twisted, slanted, curved or pleated placket
Buttoning (press buttons or Velcro closure) not aligned
Press buttons attached without support fabric or double layer
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Unaligned button and button hole
Misplaced button and button hole
Button stitch not properly locked
Front/Back Yoke/Shoulder
Excess gathering at yoke seam
Unmatched seams at armhole
Improper gathering at sleeve cap
Pocket
Wrong pocket, closure, top stitching or seam allowances
Unaligned front pockets (hi-low pocket)
Slanted pocket
Excess tightness or fullness of pocket
Pocket cloth not smooth when bar tacking
Twisted pocket cloth
Poorly shaped pocket
Poorly shaped pocket corner
Misplaced pocket position
Incorrect pocket position
Exposing pocket corner
Hem
Uneven hem
Twisted hem
Wavy hem
Torn at ribbing
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Holes at ribbing
Little recovery or no elasticity at ribbing
Labels
Missing care label
Missing size label
Missing marking label
Wrong label
Missing size and product number label
Body
Excess gathering at any seam
Unmatched seams at armhole
Improper gatherings at sleeve cap
Deformed shape
Twisted sleeve
Twisted body
Measurement Outside tolerance (tolerance is +/- half of next size)
Miscellaneous
Defects Odor
Mildew
Wet item
Damp item
Visible or disturbing mending places
Unwanted objects in garment, like needle or piece of metal
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4. Conclusion
10
5. References
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