WELDING PROCEDURE SPECIFICATION (WPS) In According To AWS D1.1, Edition 2010 WPS No, ‘Supporting POR No. ‘Welding Proces (es) (T DESIGN Type Backing Material Backing Gauging Root Opening rm Root Face 4 n ‘ Groove Angle i 7 = RF:10-20mm — RO:20-40mm =n Material Spec. API 5L or Equivalent Group | & It Position All (except TKY) Typecrcrace —«GradeXS2 Wing Progression: Verteal Up Thickness Range: Groove 5 mm to Unlimited Fillet Al Diameter Pipe inch and. FILLER METAL ‘AWS Specification: ASA ‘AWS Classification: E7016 for Root pass E7018 or Equivalent ‘SHIELDING ‘TECHNIQUE Flux = Gas ‘Stinger or Weave Bead Composition Multi Pass or Single Pass Flow rate (L/min) Peening Electrode-fux (class) ___ Gas cup size Interpass Cleaning ‘PREHEAT Preheat Temp. Min Temperature Interpass Temp. Max Time holding WELDING PARAMETER ae) ve Heat np Polarity A) Range(V) (kdimm) DoEP [68-85] 17-28 718 DCEP |95-121 7 |1.29- 1.81) 108 - 438] 1.04 - 1.56] 10-139] 2 Reviewed by, Approved by, “Third Party Inspection Pre Pa-TEK MANDIR me" 04 APR 2014 PT. WIRYA KRENINDO PERKASA awa Ww RS@7a~ mtSA PT WIRYA KRENINDO PERKASA Page POR No. O07/PQRIGG/AWS D1.1/WKP/2013 Date ‘Supporting WPS No. : OO7/WPSISG/AWS D1.1/WKP/2013 Date Welding Proces (es): SMAW Type (s) PROCEDURE QUALIFICATION RECORD (PQR) In According To AWS D1.1, Edition 2010 JOINT DETAILS - renzam| RF: 1D a f t ce Ae jt tm Fo:33mm : x Type Butt Joint - Single "V" Groove (GJP) Backing ‘Type of Backing e POST WELD HEAT TREATMENT BASE METALS Material Spec. API SL X52 to API SL X52 ‘Temperature NIA. Group No. Group il to Group it Time NA Trick. of Test Coupon Other NA Dia. of Test Coupon Other Percent Composition Gas__| Moture [Flow Rate ‘AWS Specification: ABA ‘AWS Classification: E 7016 (Root) & ‘Size Of Filler Metal | 26mm & 3.2mm Trade Name (E7016) & Lincol Other E70 Position of Groove Welding Progression Position(s) of Fillet Other : Tungsten Electode Type Tungsten Electode Size Preheat Temp. Min: Am Other Interpass Temp. Min : 58°C - 142°C Other Monitor using temper gun Travel Speed Range ‘Stringer or Weave Bead ‘Mult Pass or Single Pass ‘Mult or Single Elect. WELDING PARAMETER No of Layers 7 Zz i 7 5 e Type E701 | E7018 | E7018 | E701 | E701 | E707e Size of Filer Metals (ram) 26 32. 32. 32 32 32 “Ampere, A, 75-77 _| 106-110 | 120-125 | 120-124] 122- 126| 122-125 Vat, V e-21 | 20-22 | 21-23 | 21-25 | 21-24 | 21-23 Welding Start 7350 | 1622 | 1550 | 1608 | 1620 | 1630 Welding Finish 7455 | 1535 | 1650 | 1610 | 1627 | 1645 Duration Time ayer(min) | 1146 | 740 | 539 | 516 | 450 | 450 Travel Speed, mm/min 38 8. 121 130_| 139 142 Heat Input, kam [aT - 167] 144-165] 124- 142/116 - 154[1.10- 1.30] 108-125] Tnterpass Temperature °C Eo} 68, 105. 78 | 140 788. Times Laps Between Pass, min ar 1s = 10, BPROCEDURE QUALIFICATION RECORD (PQR) In According To AWS D1.1, Edition 2010 ‘Width Thickness ‘Area ‘Max Load | Tensile Strength| Speciment Ne Cee (om) (om) (on?) co) Nim? 71 2051 Tae 240.38 13735 71 Base Metal 7 20:36 1472, 238.62 135.26, 587 Base Metal (GUIDE BEND TEST “Type & Figure No. Results ‘SB1 No Discontinuity was observed (Accepted) S$B2 No Discontinuity was observed (Accepted) ‘SB3 ‘No Discontinuity was observed (Accepted) ‘SB4 No Discontinuity was observed (Accepted) MACROETCHING TEST ‘Sample No. Weld Type | Fusion [Penetration] Gas Pocket | Underct| Crack | Slag | Other Defect 1 Single V- Groove | Good | Good None None [None | None None- HARDNESS VICKERS TEST APTLXSE ‘APLSLXS2, Weld Metal Vickers Hardness Value HV 10, kgimn? | S88 Metal_[__HAZ scans ee Se Tae t "765 | 767 | 769 | 176 | 183] 188] 200 | 201 | 203 210] 206 | 203 | Teo] 156] 153 Tine 2 ie6_| 160] 172 | 187 | 192 | 106] 174] 176] 172[ 203 200 [201 [163] 160] 156. Welder Namo Radiographic Test Conduct by ‘Mechanical Test Conduct by Laboratory Test No. : O02/IMSNWKP/RT/U14 Laboratory Test No. Hardness Vickers Test Conduct by Laboratory Test No. = HT/JKT/0314/0042 (3-4 ) ‘Microetching Test Conduct by Laboratory Test No. = HiT/JKT/0314/0042 (5) We certly that statement inthis record are correct and test welds were prepared, welded and tested in accordance withthe requirement of AWS 01.1 standart Manufacturee PT Wiya Krenindo Perkasa_ Date March 11,2014 Prepared by, Reviewed by. ‘Approved by, ‘Third Paty Inspection PT. PA-TEK MANDIR 04 APR 2014 PT. WIRYA KRENINDO PERKASA micas Tere pone PERKASA, Nephi, TrenPT. Hi-Test QO, Laboratory of Mechanical Testing pam zs VKAN BSD city Fer ast ean ‘Taman Tekno Blok A2 No. 49 7a _7 BumiSerpong Damai (BSD) — Tengerang - Indonesia “hh $alp: 962 2175001084, Fon’ 0221 Tete i Exmal:biest@hiesti con Web: wn testi com Testing Report (1st tenn tien rate Customer + PT, Wirya Krenindo Perkasa Wo. + HTWUKTIO3 410042 Address + JiBouleverd Bukit Gading Raya No.3 Total of Page: 1015 Gd.Ekatama, Kelapa Gading-Jakarta 14240 Date Tested +11 March 2014 Reference Code: AWS 01.1 2010 edition PO No Test Method » ASTMA 370: 2012 Your Reference Objectto betested : (as received) Sample Marking : 3.WP2 ‘One welded carbon steel pipe joint test sample, size: Dia. 8° Sch.80 (12.7 mm thickness), material spec: API SL. X62, marked: WPS No. OO7MVPSISGIAWS D1.1MVKPI2013, welding process: SMAW, welding position: 6G, for Procedure Qualification Record Test. Type of Test + Reduced Section Tension Test (Transverse Specimen) Environment Temp: 2542°C Test Specimen No m1 12 Measured Thickness (rom) 14.72 1172 . Measured Width (mm) 20.51 20.36 Effective Area (mm?) 240.38 | 238.62 Ultimate Tensile Load (kN) 197.95 195.26 Ultimate Tensile Strength (Nimm’) ar ‘567 Location of Failure Base Metal Base Metal ‘Type of Failure Ductile Ductile Testing Machine Used: GOTECH COMPUTERISED UNIVERSAL TESTING MACHINE, Model : GT-7001-LS 50, S/N : TC0900251, Capacity : 500 kN Remark : Yield Stress taken at 0.2% Offset Method Test Conducted By : Nurfaizin KHL, ST Witnessed By + Mr. Nurul Hasan of PT, Wirya Krenindo Perkasa Mr. Dimas A of PT. Rekayasa Industri Mr. Bachtiar M of Mobil Cepu Limited Mr, Farikh |LH of PT. PJ ~ Tek Mancini (¢— Sarena Busses Laboratory Manager Je pr’ western Cat ani pae tad pn ese astm. he Se rie by Re Oe end err nd ich he Sens permed by ‘Te Report notre De repressed osu Seons ts wean tens. The Raper ons not cna a enero by PT Ht othe i, 2 Wheatacre mse amce npn the Sisto wast en eae may eps Sy rare ree eae Po REP he 4 Pirie nl unas ro resins Sette toe Ghat agra Sena pranrnh conto, (ncaa ng oec san ty er erie ray ect ASAE RTPI A 8 ars eee oucsar seg mae comceaw a Stace pons) MWe De Theres eres ene no arene in acortuee wt te tay ems of rretaon uae Kam Aes nant JSOHEC 170082005)CW. PLbiTest ww, ( ‘Laboratory of Mechanical Testing jbeamne ‘Taman Tekno Blok A2 No as 3S Mbeamimenet @ yes Snob ee eee en or: Top: 462 21 75881884; Fax: +62 21 75881885 E-mal : h-test@hitestia.com Website: ww. neestlab.com Testing Report Customer PT. Wirya Krenindo Perkasa "No, : HTiuKTIO314/0042 Address + JkBoulevard Bukit Gading Raya No.3 Total of Page: 2015 Gd.Ekatama, Kelapa Gading-Jakarta 14240 Date Tested 11 March 2014 Reference Code: AWS D1.1 2010 edition PO No - Tost Method ‘ASTM E190-92 (Reapproved 2008) Your Reference: ~ Object to betested : (as received) Sample Marking: 3, WP2 One welded carbon stee! pipe joint test sample, size: Dia. 8" Sch.80 (12.7 mm thickness), material spec: API SL X52, marked: WPS No. OO7/WPSIGGIAWS D1.1MKPI2013, welding process: SMAW, welding position: 6G, for Procedure Qualification Record Test. ‘Type of Test + Bending Test (Transverse Specimen) Test Temperature 25226 ‘Test Weld Ment Thickness. 10 mm Test Specimen Width 12 mm Former Diameter 38.1 mm Bend Angle 180 Degree ‘Shoulder Distance 60.3 mm : ‘Specimen No | Type of Bend Observation Result $81 Side Bend No discontinuity was observed Accepted $82 Side Bend No discontinuity was observed ‘Accepted $83 Side Bend No discontinuity was observed Accepted S84 Side Bend No discontinuity was observed Accepted Testing Machine Used = _ GOTECH COMPUTERISED UNIVERSAL TESTING MACHINE, Model : GT-7001-LS 50, SIN : 100800251, Capacity : 500 KN Remark s Test Conducted By Hadi Anwar S, ST Witnessed By (Mr. Nurul Hasan of PT. Wirya Krenindo Perkasa Mr. Dimas A of PT. Rekayasa Industri (Mr. Bachtiar M of Mobil Cepu Limited Me. Farikh LH of PT. Pd - Tek Mandiri SuLTene Buen ‘Tk Conaione Tie outle poses er ce seo Cnt aris prepare bate upon ne tn uta, ne Sener ye Cet end nen nde when he Sere ae parted by ‘re Reports nations tobe represent sito ans! Secs on sna Suan tans. The Reger ots ot cores an odes by FT Het he te, 2. Phiten aac oun tssonae ignoa in a petamane fhe Sere ut to saranie aera an ey be Pod Says naary en oe Sertee fe Rap he 2. Firctes eons ro seansanes elite tome Chon apr sevens eenrinhish comc. rig nestor o ech sadn at er ern ry ect "as: ensues leaps, evans uence onsen ay chet cad wi he Seios onde) PT ATCA MO yo ‘Thess ope in ov er err sceréce wh a aay ams criti umd Kane Reds nasi (SOAEC 17220200) "PT, Hi-Test >, Laboratiey of Mechanical Testing ik VKAN BSD city: PEEMRR @ “Taman Tekno Blok AZ No, 49 GZS MN nemenoeon Bum Serpang Damal (SO) ~ Tangerang Indonesia “ki Ww Tolp: +62 21 75084004; Fax: +6221 75081088 hae Esmal:hi-test@ntestib.com Website: www hitestiao.com Testing Report (nictepnis i ta em i ttn) Customer : PT. Wirya Krenindo Perkasa No. : HTIJKTI0314/0042 Address, + Jl-Boulevard Bukit Gading Raya No.3 Total of Page = 3 ofS Gd.Ekatama, Kelapa Gading-Jakarta 14240 Date Tested £11 March 2014 Reference Code: AWS D1.1 2010 edition PO No S Test Method + ASTM E384 (2011)"" Your Reference: ~ Object to betested : (as received) ‘Sample Marking: 3.WP2 ‘One welded carbon steel pipe joint test sample, size: Dia. 8° Sch.80 (12.7 mm thickness), material spec: API SL. X52, marked: WPS No. OO7/WPSI6GIAWS D1.1MWKP/2013, welding process: SMAW, welding position: 6G, for Procedure Qualification Record Test. ‘Type of Test + Vickers Hardness Number (HV) Load Test, 10 Kaf ‘Sketch 102.02 ees WSN 5 "8 5 flotiie idis + > ves aekayeng sit a Laboratory Manager Teoma Conaos 1a rept e menue fo he se 30 fe Cro anes epee zen eta sod, De Serb reauresbyne Cer and he crn inter wich Be Sere re peromed ‘he Rest ent nena eer of mtorr euet Sries on rar euler tes The Rep on ot cone ndersonet by PT Het oth ter & preistn antrum crust be ale he Grae ogeny sents aarti a et naa nee rae aay ty) ane ‘osuterepres erin hare nan pomad core wih arama ur ane Alda nso (SCAEC 170252008) lay atPT. Hi-Test B50 City: ‘Taman Tekno Blok A2 No. 49 Laboratory of Mechanical Testing ‘Bui Serpong Dami (8SD) ~ Tangerang - Indonesia ‘Tolp: +62 21 75881864; Fax: +62 21 75881885 E-mal : H:test@itstiab.com Website: www hitestab.com Testing Report isnot nt at e&cbetthen) Customer : PT, Wirya Krenindo Perkasa No. Address + Ji.Boulevard Bukit Gading Raya No.3 Total of Page Gd.Ekatama, Kelapa Gading-Jakarta 14240 Date Tested Reference Code = AWS D1.1 2010 edition PO No Test Method ASTM E384 (2011)"" Your Reference Object to be tested: (as received) ‘Sample Marking VKAN HT/uKTIO314/0042 4 ofS 11 March 2014 3.WP2 ‘One welded carbon steel pipe joint test sample, size: Dia. 8° Sch.80 (12.7 mm thickness), material spec: API SL X52, marked:.WPS No. OO7WPSISGIAWS D1.1/WKPI2013, welding process: SMAW, welding postion: 6G, for Prodedure Gualitcation Record Test, Type of Test, Vickers Hardness Number (HV), Load Test 10 Ke ‘Vickers Hardness Number (HV) Iaentiation speatietion Test Location a er ee eT nee. i 163 1 166 é Base Metal 2 167 - 169 | 3 168 3 17 S| apisixse d fee s a é Haz 5 783 5 182 a 6 188 8 198 2 7 200 7 a7 s Weld Metal 8 201 8 176 3 Q 208 a 12 | = 10 210 [10 203 5 HAZ 1 206 tt 200 3 he, 12 203 2 201 2 8 160 8 168 = Base Metal 14 156 14 160 15 158 6 156 Testing Machine Used =: The Mitutoyo Vickers Hardness Testing Machine, Model HV-113, SIN: 870250 Remark {Has boon vrledushg Euro Prodets Lnted Standardized Blocks (tdntty No: EPO9 18961, EPO9t 16287 ond EPO 19204) Test Conducted by ect Arwar 8. ST Witnessed By Me Naru Hasan of PT. Wir Krenindo Perkase Mr. Dimas A of PT. Rekayasa Industri Mr. Bachliar M of Mobil Cepu Limited Mr. Farikh LH of PT. PJ ~ Tek Mandi SalTee BUSES Manager Se eats eperao er ne soe ue of eC ens prepsted ees gon he Ke sti. e Seca ered by he Glo! na he canons nr wich he Serie te pores by ‘re Rept s ntirendsto ne repesaate of sear eaaet Seri crs outtent tos. The Report does no cos anes emety PT Hut fet, 2. PRtTat alesse oo tasnatedtpocon hperoranes oe Sens bane nates ae rev sn ame nay belgie acy crnaacy sy oe Serve he Rept ft fare ot tes 2 Pirtetsba ener ro cieaetr: Seite ote Chews age seas ener condo cing niger o tech ol sary 94) newer ay det Ferm herons Gage seer rents hoy Sana rc San ode Pe a artis 18002000 ‘Thovaute pees aren hav bor pred ooze whe aay ems cation se Kote Ards sna (SOAEC 172282008)‘ ~~ PT HiTeSt ca testng S VKAN @ x BSD chy: SEAR Sim amos mou ) Taman Tekno Blok A2 No. 48 = 7 Biri Serng Darai (930) Tangerang - indonesia hE ‘obp: 62 21 7e00T884, Far’ 0221 Ta8at886 E-mail : h-test@hitestlab.com Webete wr hiestb.com Testing Report (iste ena te in tb) Customer + PT, Wirya Krenindo Perkasa No. HTUKT/0314/0042 Address + Ji.Boulevard Bukit Gading Raya No.3 Total of Page: Sof 5 Gd.Ekatama, Kelapa Gading-Jakarta 14240 Date Tested 1 March 2014 Reference Code: AWS D1.1 2010 edition PO No Bo Tost Method [ASTM E340-00 (Reapproved 2006) Your Reference: — Object to betested : (as received) Sample Marking: 3.WP2 ‘One welded carbon steel pipe joint test sample, size: Dia. 8" Sch.80 (12.7 mm thickness), material spec: API SL X52, marked:, WPS No. O07AVPSISGIAWS D1.1MKP/2013, welding process: SMAW, welding position: 6G, for Procedure Qualification Record Test. Type of Test : Macro Examination and Photo Magnification : 10x (Examination) ‘Specimen No Thickness (mm) | _ Width (mm) Result 1 12.7 10 I Accepted : Macro - Photography PS OR US er rear ae) Remark : Test Conducted By ‘Abdul Aziz, ST Witnessed By 2 Mr. Nurul Hasan of PT. Wirya Krenindo Perkasa Mr. Dimas A of PT. Rekayasa Industri (Mr. Bachtiar M of Mobil Cepu Limited Me. Farikh LH of PT, Pu — Tek Mandiri (2 Zee - Sul Laboratory Manager toe ao cr fr tesla ue lei ane pepaodbaed en fe Ran eubma he Sense eed by fe Gant ade condone unr hich he Sences aepefome ty ‘meRerot rand obereresernh tensor use Snir on snlar xia hers. The Rear oe a cattery PT Mea he ey, 2, Pr iat sce oo moraie gece na poorance oa Sarco ut mo waarce ae Que ah ate ay Se sige say or Paarty rng oe Sunes he Raper oe fooler ot fetes, ak 1 Eien ant enero restart ate tote Cast to Sand sees eencinhs non, ot newang Peglsrs or teh fsa 9) ewan yee lee aRSSEAS ek = oO oe—rs erento ove say veh cneceaun Paseo proesey Pr AcTarown “re reits pated navn have bom peromadi scare wi aero rata Kane Artes ree SNES 17282005) oreJOINT NO. FILM LOCATION. pith 120% Fx: Reviewed & Evaluated by isisINSPECTION CERTIFICATE CERTIFICATO DI COLLAUDO. {UNI EN 10204 3.1 ISO 10474 3.1.8)= INSPECTION CERTIFICATE. = Tenaris CERTIFICATO BI COLLAUDO (UNIEN 10204 3.1 /180.10474 3.18)Sareea cee are ete et eeeNSPECTION CERTIFICATE LB~52U Size: 926. 225 | LAB / MI/ Xil / 2008 Mig. No. ‘SE5238-L Date December 04, 2008 Drying Condition | 300 °C - 30" AC Inferpass Temp. | 100°C “Chemical Composition of Deposited Metal ( %)” Polgea Ni cr Cu Mo... | V “f-0,007 | 0.013 | 0.084 | 0.030 | 0.116 | 0.049 Mechanical Property of Deposited Metal * impact Test ‘%. Elongation| Test Temperature] Absorbed Eneray: °C. Joule. aL 173.8 2] 1443) Avg 8 a Tested. ote: ** The lowes valuo a highest value dlregarded. Mig No. for Mechanical test: S+-7309-0 (4.0 mm dia.) ToTAL P26¢ (LenectRic | 300 Ke 13.061 /UKP/stok/O3 05 Maret 2013