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THE FUTURE OF CUTTING TOOLS

SAFE TOOLS MFG. (IMPORT & EXPORT) CO.


64/3, 2ND FLOOR, INDIA HOUSE, N.R. ROAD,
BANGALORE 560002

. ALUMINUM CARIDE INSERTS . PCD & PCBN INSERTS .


. CARBIDE DRILLS, ENDMILLS & TAPS .
. TOOL HOLDERS & INDEXABLE DRILLS .
SAFE TOOLS MFG. (IMPORT & EXPORT) CO.
64/3, 2ND FLOOR, INDIA HOUSE, N.R. ROAD, BANGALORE 560002
+91 80 41695207 / +91 80 41695202 / +91 9341921080
alumina@safetools.co.in info@safetools.co.in
Contents
Introduction
About Us 1
Our Executi ve Te a m 1

Grades & Categorisation


Grade Chart 3
CVD ch aracte r i sa t i on & A p p l i c a t i on 4
PVD ch aracte r i sa t i on & A p p l i c a t i on 5
U n co ated Grad e s c h a r a c t e r i sa t i on & A p p lic a t io n 5
PCD ch aracte r i sa t i on & A p p l i c a t i on 6
PCBN charact e r i sa t i on & A p p l i c a t i on 6
Chipbreaker Comparison Chart 6
Grade Co mpa r i son C h a r t 7

Tungsten Carbide Inserts


Aluminum Inserts 9
IS O Tur ni n g In se r t s 11
Mi l l i n g In serts 14
Introduction to PCD Inserts 16
PCD Inserts 17
Introduction to PCBN Inserts 19
PCBN Inserts 20
Introduction to Cer met Inserts 22
Cer met Inserts 22

Taps, Drills & Endmills


Introduction to Alumina Tap, Mill & Drill Grades 25
Carbi de S trai g h t F l ut e Ta p s 26
Carbi de S pi ral F l ut e Ta p s 26
Carbi de Dri l l s T i A l N C oa t e d G e n e r a l P ur p o s e 27
Carbi de Co ate d G e n e r a l P ur p ose F l a t En d mills 28
2 / 4 F lu te Flat End mill - S t and ard Lengt h
2 / 4 F lu te Flat End mill - Long S eries
2 / 4 F lu te Flat End mill - Ext ra Long S eries
Carbi de Co ate d G e n e r a l P ur p ose Ba l l En dmills 29
2 / 4 F lu te Ball End mill - S t and ard Lengt h
2 / 4 F lu te Ball End mill - Long S eries
2 / 4 F lu te Ball End mill - Ext ra Long S eries
Carbi de Co ate d H i gh P e r f or m a n c e F l a t Endmills 30
2 / 4 F lu te Flat End mill - S t and ard Lengt h
2 / 4 F lu te Flat End mill - Long S eries
2 / 4 F lu te Flat End mill - Ext ra Long S eries
Carbi de Co ate d H i gh P e r f or m a n c e Ba l l En dmills 31
2 / 4 F lu te Ball End mill - S t and ard Lengt h
2 / 4 F lu te Ball End mill - Long S eries
2 / 4 F lu te Ball End mill - Ext ra Long S eries

Holding Systems
Introduction to Holding Systems 33
Cl assi fi cati o n of Tool H ol d e r s & Bor i n g Ba r s 33
Tur n i n g To o l Ho l d e r s 35
Indexabl e Dri ll s 40
Mi l l i n g Cutters 41

Troubleshooting
Types o f To o l Fa i l ur e & Sol ut i on s
Milling 43
Endmills 45
Drilling 46
Tur ning 47
Introduction
About Us
As a leading manufacturer, importer and exporter of cutting tools for over 40 years, Safe Tools
Mfg. (Import & Export) Co., provides a one-stop solution for all your engineering needs. Our
mission is helping our clients boost productivity and improve per for mance by offering a vast
portfolio of Tungsten, Carbide and Cer met cutting tools supported by our extensive technical
and experiential knowledge.

Our commitment is to drive value for our clients across the industrial and infrastructure
markets globally. We are driven by our core principles of fair ness, honesty and integrity and
have created lasting relationships with our clients. We are passionate about impacting
change and helping drive innovation via our engineering solutions.

Our Executive Team


Mr. Quresh Merchant
Founder
Mr. Quresh Merchant has been an industry stalwart for over 40
years. During Mr. Merchant’s tenure, Safe Tools Mfg. (Import &
Export) Co. has grown from a small cutting tools business to a
global importer and exporter of Tungsten, Carbide and Cer met
cutting tools. Mr. Merchant has successfully forged relationships
with several well-respected brands in the industry and continues
to serve the global market.

Mr. Merchant has also created a culture of corporate social


responsibility where he has been instrumental, as the President of
h i s R ot a r y c lu b, in le a din g in it ia t iv e s s u c h a s p o lio immu n iz a t io n
dri ves, fun di n g l e a r n i n g sup p l i e s f or l oc a l s c h o o ls e t c . M r. M e rc h a n t is a g e n e r a t io n a l le a de r wit h a
passion for helping people in every sphere.

Mr. Taher Merchant


Director of Sales
Mr. Tah er Merc h a n t j oi n e d t h e c om p a n y i n 2 0 0 5 . S in c e h is
arrival, he has played a major role in leveraging our solutions-
based approach to meet the needs of a growing market.
Mr. Taher Merchant frequently travels to tradeshows across the
world and stays in touch with the latest trends in the industry.
Mr. Taher Merchant graduated with a bachelor’s degree in
Co mmerce maj or i n g i n Q ua l i t y M a n a ge m e n t ( S ix S ig ma ) a n d
Marketing Strategy.

Our Commitment to you


As a family-owned business, we truly live by our core
p r i n c ip le s o f e x e rc is in g b e s t p r a c t ic e s in me e t in g t h e
needs of a growing consumer base. Our raison d’etre is
providing optimal solutions at the fairest prices without
compromising on our commitment to quality. We invite you
to explore our product ranges and contact us with any
e nq u ir ie s y o u ma y h a v e .

1
Grades & Categorisation
Grade Chart
CVD Characterisation & Application
PVD Characterisation & Application
Uncoated Grades Characterisation & Application
PCD Characterisation & Application
PCBN Characterisation & Application
Chipbreaker Comparison Chart
Grade Comparison Chart - Milling
Grade Comparison Chart - Tur ning Gra des
Grades & Categorisation
Grade Chart
Alumina ® cutting tool grades are classified according to application and type of materials.

There are uncoated carbide grades under the ISO classification of P.M.K., coated grades for
high efficiency cutting, Cer mets for finishing to medium cutting and CBN & PCD for high
speed cutting.

Factors in choosing the right carbide grade:


1. Workpiece Material (e.g. steel, cast iron etc)
2. Cutting Condition (e.g. rough, finish, interrupted etc)
3. Insert Geometry
4. Type of Machine

TURNING GRADES

COATED CARBIDES CERMET PCBN PCD

P M K AC 3000 AB 108 AD 108


AB 110 AD 110
AP 4430 AM 9030 AK 6230
AP 4425 AM 9020 AK 6220
AP 4415 AK 6210
AP 4410

MILLING GRADES

UNCOATED COATED CERMET

P K AC 3000

ERG 40 MF K 10 CVD PVD


ERG 30
P M K P M K
AP 4535 AM 4530 AK 5515 AP 15X AP 15X AP 15X
AP 4525 AP 10X AP 10X AP 10X

THREADING & GROOVING GRADES

THREADING GROOVING

P M K P M K
APX 30 AG 9030 AG 9030 AP 4225 AG 9030 AG 9030

3
CVD Grades Categorisation & Application

GRADE ISO CHARACTERISTIC APPLICATION


AP 4430 P20 - P40 • For turning of steel at low speed and Turning
good for interrupted cuts
• Exc e l l e n t c h ippin g r e s is t a n c e a n d
a d h e r si on r e s is t a n c e
• TiN - TiCN – AL 2 0 3 – T iN

AP 4425 P10 - P35 • For general turning of steel at Turning


m e d i um sp e e ds Parting
• St r e n gt h e ne d s h ippin g r e s is t a n c e a n d G r o o v in g
b r e a k a g e r e s is t a n c e
• TiN - TiCN – AL 2 0 3 – T iN

AP 4415 P10 - P25 • For medium to high speed turning Turning


of steel
• H i gh h e a t a n d we a r r e s is t a n c e

AP 4410 P05 - P15 • High speed turning of steels Turning


• Exc e l l e n t w e a r r e s is t a n c e

AK 6230 K20 - K30 • For low speed turning of ductile Turning


cast iron
• H i g h w e a r r e s is t a n c e
• TiCN + AL 2 O 3 + MT – Ti(CN)

AK 6220 K10 - K20 • For medium to high speed turning of Turning


ductile cast iron
• Exc e l l e n t s h ippin g & h e a t r e s is t a n c e
• TiCN + AL 2 O 3 + MT – Ti(CN)

AK 6210 K05 - K15 • For high speed turning of grey & ductile Turning
cast iron
• T h r ough sp e c ia l c o a t in g we a r
r e si st a n c e h a s b e e n a c q u ir e d
• TiCN + AL 2 O 3 + MT – Ti(CN)

AP 4535 P25 - P40 • Multi layer coating for general & heavy Milling
machining of steel
• Extremely tough grade, resistant to
changes in temperature
• TiN – TiCN – TiN

AP 4525 P10 - P30 • L i g h t & gen e r a l ma c h in in g o f a ll t y p e s Milling


of steels
• TiN – TiCN – TiN

AM 4530 M20 - M30 • M ul t i v a t c o a t in g Milling


• L i g h t & gen e r a l c u t t in g o f s t a in le s s
steels & nodular cast iron

AK 5515 M10 - M20 • Micro grain grade Milling


• L i g h t & gen e r a l ma c h in in g o f a ll t y p e s
of cast iron
• Ba l a n c e d t o u g h n e s s / we a r r a t io
• MT – CVD – TiN - TiCN - AL 2 O 3

4
PVD Grades Categorisation & Application

GRADE ISO CHARACTERISTIC APPLICATION


AM 9030 M05 - M20 • For wide range turning of high temp Turning
a l l oys & st ain le s s s t e e ls
• Ve r y h a r d s u b mic r o n s u b s t r a t e

AG 9030 P15 - P35 • For medium cutting on steel & Threading


st a i n l e ss st e e l Parting
M10 - M30 • Sub m i c r on s u bt r a t e G r o o v in g
• TiAlN coated

AM 9020 PXX - PXX • For medium to low speed turning of Turning


st a i n l e ss st e e l
• Very tough grade
• Excellent for interrupted cutting on
st a i n l e ss st e e l
AC 3000 P05 - P15 • Excellent for cutting in wet conditions Turning
• Very good choice where good surface Milling
M05 - M15
f i n i sh i s r e q u ir e d
K05 - K15 • Ma gi c c oa t in g – u s e it t o e x pe r ie n c e it

AP 15X P20 - P35 • Un i v e r sa l g r a de f o r milin g s t e e l, Milling


st a i n l e ss st e e l & c a s t ir o n
M15 - M30
• Exc e l l e n t we a r r e s is t a n c e
K15 - K30 • First choice for milling on
unfavourable conditions

AP 10X P10 - P20 • H i g h sp e e d millin g o f s t e e ls , s t a in le s s Milling


st e e l s a n d c a s t ir o n
M10 - M30
• Exc e l l e n t we a r r e s is t a n c e
K10 - K20

Uncoated Grades Categorisation & Application

GRADE ISO CHARACTERISTIC APPLICATION


ERG 40 MF P30 - P40 • Tough grade for rough milling of steel Milling
& cast steel
• For low cutting speeds

ERG 30 P20 - P30 • F or w i d e r a n g e o f a p plic a t io n s in millin g Milling


l on g c h i p p in g ma t e r ia l
• Ba l a n c e d t o u g h n e s s a n d we a r
behaviour with good edge strength

K 10 K15 - K20 • Micro fine grade Milling


• R e c om m e nde d f o r f in is h millin g o f
cast iron

AKX 10 • Uncoated grade with good Threading


e d ge st a bilit y
• Ideal for thread cutting of grey cast
iron & non-ferrous metals

5
PCD Grades Categorisation & Application

GRADE CHARACTERISTIC APPLICATION


AD 108 • F i n e d i a m on d g r a i n s; g r a in s iz e 5 µ m Turning
• Sui t a b l e f or m a c h i n i n g o f a lu min u m a llo y , c o p pe r , G r o o v in g
bronze alloy, rubber, wood & carbon

AD 110 • Ul t r a f i n e d i a m on d g r ain s ; g r a in s iz e 0 . 5 µ m Turning


• Exc e l l e n t sur f a c e f i n i sh o n a lu min u m G r o o v in g

PCBN Grades Categorisation & Application

GRADE CHARACTERISTIC APPLICATION


AB 108 • Micro grain CBN with ceramic binder Turning
• Better fracture & wear resistance Milling
• Most suited for continuous & interrupted cutting of
hardened steel

AB 110 • H i gh h a r d n e ss & t oug h n e s s Turning


• Excellent performance on cast iron & difficult to Milling
cut material

Chipbreaker Comparison Chart

ALUMINA SANDV IK KENNAMETAL S UMI T O MO MITSUBISHI K YO C ER A TUNGALOY KORLOY ISCAR TAE G U TE C

FP PF FP LU SH HQ ZF HF NF FG
NF QF FN SU SA CQ ZM GF SF
AG MF LF SX XP TS HMP
NS
27
NM
N KG E R S

VF K GX ES ST S VF FS

AH NGP GP-K UP FJ XP CB HA 12 ML
MS MJ 17 PP
P IB LRL EI A

SH MM P EX MS HU HS TF MP
SG QM SU GS VL

MP PM MP GU MH PS TM HM GN MT
TM KF UX MA HS GM
HM UG
C H IM

RP MR RP MU GH XS TH HR TNM RT
GR PR UM MX GJ ZS GR NR
KR RM HAS GC
MG HDS GT
HT

WX WF FW LUW SW WP AFW WS

AL AL HP AG AH AL AK AF FL
AS

6
Grade Comparison Chart - Milling

COATED ALUMINA SANDV IK KENNAMETAL S UMI T O MO MI T S UBI S HI K YO C ER A TUNGALOY KORLOY ISCAR TAEGUTEC

P10 AP 4525 TN 7525 ACZ 310 PR 730 T 9005 IC 9080


AP 10X KC 715M ACP 100 PR 830 T 9115 IC 903
IC 950

P20 AP 4525 GC 1025 TN 7525 ACZ 310 FH 7020 PR 630 T 9115 NCM 325 IC 520M
AP 4535 KC 525M ACZ 330 VP 15TF PR 830 T 9125 IC 910
STEEL

AP 15X ACP 200 PR 660 IC 950

P30 AP 4525 GC 4230 TN 7535 ACZ 300 FH 7030 PR 630 T 9025 NCM 335 IC 908 TT 7030
AP 4535 GC 1030 TN 450 ACZ 350 VP 15TF PR 730 T 9035 NC 5330 IC 300 TT 7070
MILLING

AP 15X KC 935M ACZ 200 PR 830 PC 3500 IC 328 TT 9030


KC 725M PR 660

P40 AP 4535 GC 4240 TN 450 ACP 300 PR 1225 T 9035 PC 3545 TT 8020
PR1230

M20 AM 4530 GC 2025 TN 7525 EH 20Z US 7020 PR 1025 AH 630 PC 9530 IC 908 TT 8020
STAINLESS

AP 10X VP 15TF IC 928


STEEL

M30 AM 4530 GC 2030 KC 735M EH 20Z F 620 PR 1125 AH 645 PC 9530 IC 928 TT 9030
AP 15X VP 15TF IC 328
CAST IRON

K10 AK 5515 GC 1020 TN 5505 ACK 200 F 5010 PR 905 T 5105 PC 215K IC 928 TT 6290
AP 10X TN 5515 VP 15TF T 5115
AP 15X

K20 AK 6220 GC 1020 TN 5520 ACK 300 F 5020 PR 1210 T 5115 PC 6510 IC 5100 TT 6290
AK 6230 GC 3220 VP 15TF T 5125 TT 6030

Grade Comparison Chart - Turning Grades

COATED ALUMINA SANDV IK KENNAMETAL S UMI T O MO MI T S UBI S HI K YO C ER A TUNGALOY KORLOY ISCAR TAEGUTEC

P10 AP 4410 GC 4005 KC 9110 AC 810P UE 6005 CA 5505 T 9005 NC 3010 IC 9150 TT 8115
AC 3000 GC 4015 KC P05 UE 6010 CA 5515 T 9115 CC 115 IC 8150 CT 3000
GC 1525 KC P10 UE 6110 TN 60 GT 730
KT 315 NX 2525
GRADES

P20 AP 4415 GC 4215 KC 9125 AC 820P UE 6020 CR 7015 T 9115 NC 3020 IC 9250 TT 8125
AP 4425 GC 4225 KC 9225 UE 6025 CA 5525 T 9125 NC 3120 IC 8250
STEEL

KC P20

P30 AP 4425 GC 4225 KC 8050 AC 830P UE 6035 CA 6525 T 9025 NC 3030 IC 8350 TT7100
KC P30 CR 7025 T 9035 NC 5330 IC 9350 TT 8135

P40 AP 4430 GC 4230 KC 9040 UE 6035 CA 5535 T 9035 IC 3028 KT 450


GC 4035 KC P40 UH 6400 IC 8350
TURNING

M20 AM 9020 GC 2025 KC 9240 AC 610M US 7020 PR 1115 AH 630 PC 9030 IC 907 TT 5080
STAINLESS

KC 9245 CA 6515 IC 3028 TT 9215


STEEL

KC M25

M30 AM 9030 GC 2135 KC 8050 AC 630M US 735 CA 6525 AH 645 PC 9030 IC 907 TT 9080
KC 9245 PR 1125 IC 9300
KC M35
CAST IRON

K10 AK 6210 GC 3205 KC 9315 AC 410K UC 5105 CA 4010 T 5105 NC 6205 IC 4028 TT 7005
GC 3210 KC 9320 UC 5015 CA 4115 T 5115
KC K15

K20 AK 6220 GC 3220 KC 9320 AC 420K UC 5115 CA 4120 T 5115 NC 6210 IC 5010 TT 7015
AK 6230 KC 9325 T 5125
KC K20

7
Tungsten Carbide Inserts
Aluminum Inserts
ISO Tur ning Inserts
Milling Inserts
Introduction to PCD
PCD Inserts
Introduction to PCBN Inserts
PCBN Inserts
Introduction to Cer met Inserts
Cer met Inserts
Tungsten Carbide Inserts
Aluminum Inserts

CCGT-AL Rhombic 80º Positive Relief Angle: 7º

CUTTING
DES I GNATI ON DIMENSIONS(mm) PRICE
CONDITION
L d S d1 r fn ap INR

060202-AL 6.2 6.35 2.38 2.8 0.2 0.01~0.12 0.05~3.00 175


r
060204-AL 6.0 6.35 2.38 2.8 0.4 0.02~0.15 0.10~3.00 175
d d1 060208-AL 5.6 6.35 2.38 2.8 0.8 0.02~0.20 0.10~4.00 175
7º 09T302-AL 9.4 9.52 3.97 4.4 0.2 0.02~0.20 0.05~3.00 210
80º L t
09T304-AL 9.2 9.52 3.97 4.4 0.4 0.02~0.30 0.10~5.00 210
09T308-AL 8.8 9.52 3.97 4.4 0.8 0.03~0.50 0.10~5.00 210
120402-AL 12.6 12.7 4.76 5.5 0.2 0.02~0.30 0.05~4.00 350
120404-AL 12.4 12.7 4.76 5.5 0.4 0.03~0.50 0.10~5.00 350
120408-AL 12.0 12.7 4.76 5.5 0.8 0.04~0.80 0.10~5.50 350

DCGT-AL Rhombic 50º Positive Relief Angle: 7º

CUTTING
DES I GNATI ON DIMENSIONS(mm) PRICE
CONDITION
L d S d1 r fn ap INR

070202-AL 7.5 6.35 2.38 2.8 0.2 0.01~0.20 0.05~3.00 210


r
070204-AL 7.3 6.35 2.38 2.8 0.1 0.02~0.30 0.10~4.00 210
d d1 070208-AL 6.8 6.35 2.38 2.8 0.8 0.03~0.40 0.10~4.00 210

50º L t 11T302-AL 11.4 9.52 3.97 4.4 0.2 0.02~0.30 0.05~4.00 265
11T304-AL 11.2 9.52 3.97 4.4 0.4 0.03~0.50 0.10~5.00 265
11T308-AL 10.8 9.52 3.97 4.4 0.8 0.03~0.50 0.10~5.00 265
11T312-AL 10.4 9.52 3.97 4.4 1.2 0.04~0.60 0.15~5.00 265

SCGT-AL Square 90º Positive Relief Angle: 7º

CUTTING
DES I GNATI ON DIMENSIONS(mm) PRICE
CONDITION
L d S d1 r fn ap INR

09T304-AL 9.3 9.52 3.97 4.4 0.4 0.02~0.30 0.10~4.00 210


r
09T308-AL 9.1 9.52 3.97 4.4 0.8 0.04~0.40 0.10~5.00 210

d1 120404-AL 8.7 9.52 3.97 4.4 0.4 0.03~0.40 0.10~5.00 350


7º 120408-AL 12.3 12.7 4.76 5.5 0.8 0.03~0.50 0.10~5.00 350
L t

9
Aluminum Inserts

TCGT-AL Triangular 60º Positive Relief Angle: 7º

CUTTING
DES I GNATI ON DIMENSIONS(mm) PRICE
CONDITION
L d S d1 r fn ap INR

090202-AL 9.1 5.56 2.38 2.5 0.2 0.01~0.12 0.05~3.00 210


60º
090204-AL 8.6 5.56 2.38 2.5 0.4 0.02~0.15 0.10~4.00 210
d d1 110202-AL 10.5 6.35 2.38 2.8 0.2 0.02~0.20 0.05~4.00 265

r L t 110204-AL 10 6.35 2.38 2.8 0.4 0.03~0.30 0.10~4.00 265
110208-AL 9 6.35 2.38 2.8 0.8 0.03~0.40 0.10~5.00 265
16T302-AL 15 9.52 3.97 4.4 0.2 0.02~0.30 0.05~5.00 350
16T304-AL 15.5 9.52 3.97 4.4 0.4 0.03~0.40 0.10~5.50 350
16T308-AL 14.5 9.52 3.97 4.4 0.8 0.03~0.50 0.10~5.50 350

VCGT-AL Rhombic 35º Positive Relief Angle: 7º

CUTTING
DES I GNATI ON DIMENSIONS(mm) PRICE
CONDITION
L d S d1 r fn ap INR

110302-AL 10.5 6.35 3.18 2.8 0.2 0.02~0.20 0.05~3.00 350


r
110304-AL 10.0 6.35 3.18 2.8 0.4 0.02~0.25 0.10~4.00 350
d d1
7º 110308-AL 9.0 6.35 3.18 2.8 0.8 0.03~0.30 0.10~5.00 350
35º
L t
160402-AL 16.1 9.52 4.76 4.4 0.2 0.02~0.30 0.05~5.00 362

160404-AL 15.6 9.52 4.76 4.4 0.4 0.03~0.40 0.10~5.00 362

160408-AL 14.0 9.52 4.76 4.4 0.8 0.03~0.50 0.10~5.00 362

CNMG-AL Rhombic 80º Negative

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

120404-AL 12.4 12.7 4.76 5.16 0.4 300


L

d
80º 120408-AL 12.0 12.7 4.76 5.16 0.8 300

d1

r S

DNMG-AL Rhombic 55º Negative

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

150604-AL 15.5 12.7 6.35 5.16 0.4 377


L
d 55º 150608-AL 15.5 12.7 6.35 5.16 0.8 377
d1

r S

10
Aluminum Inserts

TNMG-AL Triangular 60º Negative

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

160404-AL 15.5 9.525 4.76 3.81 0.4 296


60º
160408-AL 14.5 9.525 4.76 3.81 0.8 296
L

d1

d S

WNMG-AL Trigon 80º Negative

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

060404-AL 6.2 9.525 4.76 3.81 0.4 250


80º
d 060408-AL 6.1 9.525 4.76 3.81 0.8 250
080404-AL 8.4 12.7 4.76 5.16 0.4 325
d1

r
080408-AL 8.3 12.7 4.76 5.16 0.8 325
L S

ISO Turning Inserts

CCMT Rhombic 80º Positive Relief Angle: 7º

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

060202 6.2 6.35 2.38 2.8 0.2 300


r
060204 6.0 6.35 2.38 2.8 0.4 300
d d1 060208 5.6 6.35 2.38 2.8 0.8 300

80º L t

09T302 9.4 9.52 3.97 4.4 0.2 310
09T304 9.2 9.52 3.97 4.4 0.4 310
09T308 8.8 9.52 3.97 4.4 0.8 310
120402 12.6 12.7 4.76 5.5 0.2 405
120404 12.4 12.7 4.76 5.5 0.4 405
120408 12.0 12.7 4.76 5.5 0.8 405

DCMT Rhombic 55º Positive Relief Angle: 7º

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

070202 7.5 6.35 2.38 2.8 0.2 344


r
070204 7.3 6.35 2.38 2.8 0.4 344
d d1 070208 6.8 6.35 2.38 2.8 0.8 344

50º L t 11T302 11.4 9.52 3.97 4.4 0.2 381
11T304 11.2 9.52 3.97 4.4 0.4 381
11T308 10.8 9.52 3.97 4.4 0.8 381
11T312 10.4 9.52 3.97 4.4 1.2 381

11
ISO Turning Inserts

SCMT Square 90º Positive Relief Angle: 7º

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

09T304 9.1 9.52 3.97 4.4 0.4 246


r

09T308 8.7 9.52 3.97 4.4 0.8 246


d1 120404 12.3 12.7 4.76 5.5 0.4 404
7º 120408 11.9 12.7 4.76 5.5 0.8 404
L t

TCMT Triangular 60º Positive Relief Angle: 7º

DES I GNATI ON DIMENSIONS(mm) PRICE

L d S d1 r INR

090202 8.6 5.56 2.38 2.5 0.2 280


60º
090204 8.6 5.56 2.38 2.5 0.4 280
d
d1
110202 7.6 6.35 2.38 2.8 0.2 296

r
L t 110204 10 6.35 2.38 2.8 0.4 296
110208 9 6.35 2.38 2.8 0.8 296
16T302 15 9.52 3.97 4.4 0.2 355
16T304 15.5 9.52 3.97 4.4 0.4 355
16T308 14.5 9.52 3.97 4.4 0.8 355

CNMG Rhombic 80º Negative

TYPE DIMENSIONS(mm) PRICE

ISO INCH L d S d1 rε INR

120404 431 12.4 12.7 4.76 5.16 0.4 332


L

d
80º 120408 432 12 12.7 4.76 5.16 0.8 332

d1
120412 433 11.6 12.7 4.76 5.16 1.2 332

r
190608 642 18.5 12.7 6.35 7.94 0.8 691
S

190612 643 18.1 19.05 6.35 7.94 1.2 691


190616 644 17.7 19.05 6.35 7.94 1.6 691
190624 646 16.8 19.05 6.35 7.94 2.4 691

DNMG Rhombic 80º Negative

TYPE DIMENSIONS(mm) PRICE

ISO INCH L d S d1 rε INR

110404 321 10.8 9.525 4.76 3.81 0.4 330


L
d 55º 110408 322 10.8 9.525 4.76 3.81 0.8 330
d1 150404 431 15.1 12.7 4.76 5.16 0.4 396

r S
150408 432 14.7 12.7 4.76 5.16 0.8 396
150604 441 15.5 12.7 6.35 5.16 0.4 482
150608 442 15.5 12.7 6.35 5.16 0.8 482
150612 443 15.5 12.7 6.35 5.16 1.2 482

12
ISO Turning Inserts

SNMG Square 90º Negative

TYPE DIMENSIONS(mm) PRICE

ISO INCH L d S d1 rε INR

120408 432 11.9 12.7 4.76 5.16 0.8 332


r
120412 433 11.5 12.7 4.76 5.16 1.2 332

d d1 120416 434 11.1 12.7 4.76 5.16 1.6 332


190608 642 18.2 19.05 6.35 7.94 0.8 691
L S
190612 643 17.8 19.05 6.35 7.94 1.2 691
190616 644 17.4 19.05 6.35 7.94 1.6 691
250716 856 23.8 25.4 7.94 9.12 1.6 1125
250724 866 23 25.4 7.94 9.12 2.4 1125

TNMG Triangular 60º Negative

TYPE DIMENSIONS(mm) PRICE

ISO INCH L d S d1 rε INR

60º
160404 331 15.5 9.525 4.76 3.81 0.4 291
r

160408 332 14.5 9.525 4.76 3.81 0.8 291


L
160412 333 13.5 9.525 4.76 3.81 1.2 291
d1
220404 431 21 12.7 4.76 5.16 0.4 404
d S
220408 432 20 12.7 4.76 5.16 0.8 404
220412 433 19 12.7 4.76 5.16 1.2 404

VNMG Rhombic 35º Negative

TYPE DIMENSIONS(mm) PRICE

ISO INCH L C s d R INR

160402 331.5 16.1 9.525 4.76 3.81 0.2 423


35º

R 160404 331 15.6 9.525 4.76 3.81 0.4 423

L
160408 332 14.6 9.525 4.76 3.81 0.8 423
160412 333 13.6 9.525 4.76 3.81 1.2 423
d

C
S

WNMG Trigon 80º Negative

TYPE DIMENSIONS(mm) PRICE

ISO INCH L d S d1 rε INR

060404 331 6.2 9.525. 4.76 3.81 0.4 275


80º

d 060408 332 6.1 9.525 4.76 3.81 0.8 275


060412 333 6 9.525 4.76 3.81 1.2 275
d1

r
080404 431 8.4 12.7 4.76 5.16 0.4 355
L S

080408 432 8.3 12.7 4.76 5.16 0.8 355


080412 433 8.2 12.7 4.76 5.16 1.2 355

13
ISO Turning Inserts

TPMR Triangular 60º Positive Relief Angle: 11º

DIMENSIONS(mm) PRICE
TYPE
L≈ d S rε INR

60º
TPMR 110304 10 6.35 3.18 0.4 317
d TPMR 110308 9 6.35 3.18 0.8 317
L

TPMR 160304 15.5 9.525 3.18 0.4 338

11º TPMR 160308 14.5 9.525 3.18 0.8 338


S
r TPMR 160312 13.5 9.525 3.18 1.2 338

VBMT Rhombic 35º Positive Relief Angle: 5º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

VBMT 110304 10 6.35 3.18 3.4 0.4 485


35º
R
VBMT 110308 9 6.35 3.18 3.4 0.8 485

L VBMT 160404 15.6 9.525 4.76 4.4 0.4 530


VBMT 160408 14.6 9.525 4.76 4.4 0.8 530
d

VBMT 160412 13.5 9.525 4.76 4.4 1.2 530

C
S

Milling Inserts

XPHT Rectangular

DIMENSIONS(mm) PRICE
TYPE
L d S d1 r INR

XPHT 160408 16.13 9.525 4.76 4.4 0.8 485


r
XPHT 160412 16.13 9.52 4.76 4.4 1.2 485
d d1
XDHT 090308 9.67 6.35 3.18 2.8 0.8 440
11º
85º L S

SPKN Square

DIMENSIONS(mm) PRICE
TYPE
d=L S b’s m rε INR

SPKN 1203 12.7 3.18 1.4 0.9 90º 210


d

SPKN 1504 15.875 4.76 1.4 1.25 90º 410


b’s

11º
L m S

14
Milling Inserts

TPKN Triangular

DIMENSIONS(mm) PRICE
TYPE
L≈ d S b’s m INR

TPKN 1603 16.5 9.525 3.18 1.3 2.45 210

L
d TPKN 2204 22.0 12.70 4.76 1.4 3.55 275

b’s

11º S
m

WCMT Trigon

DIMENSIONS(mm) PRICE
TYPE
L≈ d S d1 r INR

WCMT 040204 4.3 5.56 2.38 2.8 0.4 375


80º

d WCMT 050304 5.4 6.35 2.38 3.2 0.4 375


WCMT 06T308 6.5 9.525 3.97 3.7 0.8 450
d1

r 7º WCMT 080408 8.7 12.7 4.76 4.3 0.8 510


L S

SDMT Square

DIMENSIONS(mm) PRICE
TYPE
L d S d1 rε INR

SDMT 1204 PDR 12.7 - 4.76 4.4 - 340


SDMT 1506 PDR 15.88 - 6.35 5.5 - 450
d d1

r
L S

15
Introduction to PCD Inserts
PCD refers to diamond particles which have been sintered together with a binder phase
under high-pressure, high-temperature conditions similar to those used in single crystal
di am o n d sy n t he s is . T he s e s int e r e d P C D ma t eria ls ha v e a v a riet y o f u ses, mo st no t a b ly, for
cutting tools machining non-ferrous metals and non-metallic materials and for wear parts.
An advantage of these materials is that their structure and composition can be engineered
to have properties tailored to specific applications and operations.

As a cutting tool material, PCD is generally recommended for the machining of non-ferrous
work-piece materials where high abrasion resistance is required. Examples of typical work
pi e c e m ate r ia ls a r e a s f ollows : m e t a l ma t rix c o mp o sit e, silic o n a lu minu m a llo ys, c o p per,
ceramics, fiber glass, carbon fiber reinforced plastics, rubber, pre-sintered and sintered
tu n gste n c ar b id e .

MATERIAL TO BE
APPLICATION
PROCESSED

• ALUMINUM A u t o m o b i l e , a u t o m o b i l e s p a r e p a r t s : e n g in e , a ll
kin ds o f s h e ll, be a r in g a n d bic y c le p a r t s .
• ALUMINUM ALLOY

• CAST ALUMINUM A i r c r a f t s p a r e p a r t s : a ll kin ds o f s h e ll, b o dy a n d


compression components.

Pr e c i s i o n m e c h a n i a l p a r t s : h y dr a u lic ma c h in e r y
a n d ma c h in e p a r t s .

• COPPER Automobile, all vehicles, ship parts: a v a r ie t y o f


mandrels, gear wheels and bearing parts.
• COPPER ALLOY

• CASTING COPPER ALLOYS El e c t r i c a l m a c h i n e r y p a r t s : motors and


commutators.

Ge n e r a l m e c h a n i a l p a r t s : a ll kin ds o f be a r in g s
a n d s c e ws .

• CEMENTED CARBIDE Semi-sintered tungsten carbide (Mold, etc.)

• NON-METALS CEMENTED S o lid wo o d a n d a ll kin ds o f ma n - ma de ply wo o d,


all kinds of organic materials - acrylic, reinforced
synthetic resin and stone, concrete,
c e r a mic s e t c .

SMALLER GRAIN, SUPERIOR SURFACE FINISH LARGER GRAIN, MODERATE SURFACE FINISH
ALUMINA OTHER PCD’s

Micro grain
Conventional PCD’s Grain

16
PCD Inserts

VBMT Rhombic 35º Positive Relief Angle: 5º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

VBMT 110302 11.1 6.35 3.18 2.8 0.2 1350


35º
10º
R VBMT 110304 11.1 6.35 3.18 2.8 0.4 1350

L VBMT 110308 11.1 6.35 3.18 2.8 0.8 1350
VBMT 160404 16.6 9.525 4.76 4.4 0.4 1350
d
VBMT 160408 16.6 9.525 4.76 4.4 0.8 1350
VBMT 160412 16.6 9.525 4.76 4.4 1.2 1350

C S

VNMA Rhombic 35º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

VNMA 160402 16.6 9.525 4.76 3.81 0.2 1350


35º
R 10º VNMA 160404 16.6 9.525 4.76 3.81 0.4 1350

L
VNMA 160408 16.6 9.525 4.76 3.81 0.8 1350
VNMA 160412 16.6 9.525 4.76 3.81 1.2 1350
d

C S

DCMT Rhombic 55º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

DCMT 070202 7.7 6.35 2.38 2.8 0.2 1350


C
S DCMT 070204 7.7 6.35 2.38 2.8 0.4 1350
d DCMT 070208 7.7 6.35 2.38 2.8 0.8 1350

55º L DCMT 11T302 11.6 9.525 3.97 4.4 0.2 1350
10º

DCMT 11T304 11.6 9.525 3.97 4.4 0.4 1350


DCMT 11T308 11.6 9.525 3.97 4.4 0.8 1350

TNMA Triangular 60º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

TNMA 160404 16.5 9.525 4.76 3.81 0.4 1350


s

TNMA 160408 16.5 9.525 4.76 3.81 0.8 1350


C d TNMA 160412 16.5 9.525 4.76 3.81 1.2 1350
R

60º L
10º

17
PCD Inserts

CNMA Rhombic 80º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

CNMA 120404 12.9 12.7 4.76 5.16 0.4 1350


C s
CNMA 120408 12.9 12.7 4.76 5.16 0.8 1350

d CNMA 120412 12.9 12.7 4.76 5.16 1.2 1350


R
L
80º 10º

CCMT Rhombic 80º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

CCMT 060202 6.4 6.35 2.38 2.8 0.2 1175


C s
CCMT 060204 6.4 6.35 2.38 2.8 0.4 1175
d CCMT 060208 6.4 6.35 2.38 2.8 0.8 1175
R 7º CCMT 09T302 9.7 9.525 3.97 4.4 0.2 1175
L
80º 10º
CCMT 09T304 9.7 9.525 3.97 4.4 0.4 1175
CCMT 09T308 9.7 9.525 3.97 4.4 0.8 1175

WNMA Trigon 80º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

WNMA 080404 8.7 12.7 4.76 5.16 0.4 1350


80º

WNMA 080408 8.7 12.7 4.76 5.16 0.8 1350


C

d
WNMA 080412 8.7 12.7 4.76 5.16 1.2 1350
R
L S

TCMW Triangular 60º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

TCGW 090202 9.6 5.56 2.38 2.5 0.2 1350


S

TCGW 090204 9.6 5.56 2.38 2.5 0.4 1350

d TCGW 090208 9.6 5.56 2.38 2.5 0.8 1350


R

60º C TCGW 110204 11.0 6.35 2.38 2.8 0.4 1350
L

TCGW 110208 11.0 6.35 2.38 2.8 0.8 1350


TCGW 16T304 16.5 9.525 3.97 4.3 0.4 1950
TCGW 16T308 16.5 9.525 3.97 4.3 0.8 1950

18
Introduction to PCBN Inserts
PCBN is made by high-pressure, high-temperature sintering of cubic boron nitride with a
binder phase. There are two main groups of binders, metal binders and ceramic binders.
PCBN and diamond are very similar in crystal structure, chemical bond and lattice
parameters and per for m quite similarly in ter ms of hardness and strength. In cutting appli-
cations, the wear resistance of PCBN exceeds 50 times that of tungsten carbide.

PCBN is typically recommended to machine ferrous machines such as hardened steel


components in the 45 to 70HRC range and also grey cast irons. The material combines high
hot hardness, chemical stability and abrasion resistance to provide an effective solution for
m ac h i n i n g d if f e r e nt wor k - p ie c e m a t eria ls.

MATERIAL TO BE
APPLICATION
PROCESSED

• TOOL STEEL A variety of cutting tools, forging tools, all


kinds of molds and roll forming rollers.
• CARBON TOOL STEEL

• ALLOY TOOL STEEL

• HIGH-SPEED STEEL

• HEAT-RESISTANT STEEL Flame machine parts, Jet engine parts,


St e a m p u l l e y p a r t s , F u r n a c e m a t e r i a l p a r t s ,
• SUPER HEAT-RESISTANT ALLOY
Hydrochloric acid-resistant, Ni-based
• Ni-BASED SUPERALLOYS alloys, Ni-Fe alloys and Tu-Co alloys.

• CO-BASED SUPERALLOYS

• CAST IRON

• SURFACE HARDENING AND

STRENGTHENING OF CO-BASED

ALLOYS

• STRONG CAST IRON

• SPECIAL CAST IRON

• SURFACE HARDENING OF M e c h a n ic a l pa r t s

CONSTRUCTED STEEL

• CR-MO ALLOY

• Ni-MO ALLOY

19
PCBN Inserts

CNMA Rhombic 80º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

CNMA 120404 16.5 9.525 4.76 3.81 0.2 1350


S
C
CNMA 120408 16.5 9.525 4.76 3.81 0.4 1350
d CNMA 120412 16.5 9.525 4.76 3.81 0.8 1350
R
CNMA 120416 16.5 9.525 4.76 3.81 1.2 1350
80º
L

TNGA Triangular 60º Positive

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

TNGA 160402 16.5 9.525 4.76 3.81 0.2 1350


S

TNGA 160404 16.5 9.525 4.76 3.81 0.4 1350

d TNGA 160408 16.5 9.525 4.76 3.81 0.8 1350


R

60º C TNGA 160412 16.5 9.525 4.76 3.81 1.2 1350


L

VNGA Rhombic 35º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

VNGA 160404 16.6 9.525 4.76 3.81 0.4 1350


C
S
VNGA 160408 16.6 9.525 4.76 3.81 0.8 1350
d
R VNGA 160412 16.6 9.525 4.76 3.81 1.2 1350
35º L

RNGN Circular

DIMENSIONS(mm) PRICE
TYPE
Inscribing circle c Thickness s INR

RNGN 120400-B 12.7 4.76 7500


0.8
RNGN 150400-B 15.88 4.76 10500
C

20
PCBN Inserts

CCMW Rhombic 80º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

CCMW 060202 6.4 6.35 2.38 2.8 0.2 1175


S
C
7º CCMW 060204 6.4 6.35 2.38 2.8 0.4 1175
d CCMW 060208 6.4 6.35 2.38 2.8 0.8 1175
R
80º
L

DCMW Rhombic 55º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

DCMW 11T302 11.6 9.525 3.97 4.4 0.2 1350


C S
DCMW 11T304 11.6 9.525 3.97 4.4 0.4 1350
d
DCMW 11T308 11.6 9.525 3.97 4.4 0.8 1350
R

55º L

SCMW Rhombic 80º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

SCMW 120404 12.7 12.7 4.76 5.5 0.4 2150


S
C
SCMW 120408 12.7 12.7 4.76 5.5 0.8 2150

d SCMW 120412 12.7 12.7 4.76 5.5 1.2 2150

R 7º
90º L

TCGW Triangular 60º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

TCGW 090202 9.6 5.56 2.38 2.5 0.2 1350


S

TCGW 090204 9.6 5.56 2.38 2.5 0.4 1350

d TCGW 090208 9.6 5.56 2.38 2.5 0.8 1350


R

60º C TCGW 110204 11.0 6.35 2.38 2.8 0.4 1350
L

TCGW 110208 11.0 6.35 2.38 2.8 0.8 1350


TCGW 16T304 16.5 9.525 3.97 4.3 0.4 1350
TCGW 16T308 16.5 9.525 3.97 4.3 0.8 1350

21
Introduction to Cermet

A l u m i n a ® C e r m e t G r a d e A C 3 0 0 0 f oc u ses o n a c hiev ing ex t ended t o o l life, fo r c u st o mer s


who require high productivity levels, workpiece consistency and stability. AC 3000 delivers
e x c e l l e n t f i n is hing on a ny wor k m a t eria l.

Features:

• S tro ng adhe si on r e si st a n c e a n d sol i d c u t t in g e dg e s de liv e r f in e s u r f a c e f in is h a n d pr e c is io n machining


of the workpiece

• High thermal conductivity makes it resistant to the heat generated during cutting

• Impro ved coa t i n g w i t h i m p r ov e d t oug h n e s s r e s u lt in g in a lo n g e r t o o l lif e a n d s u pe r io r


cutting performance

Cermet Inserts

CCMT Rhombic 80º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L d S d1 r INR

060202 6.2 6.35 2.38 2.8 0.2 240


r
060204 6.0 6.35 2.38 2.8 0.4 240
d d1 060208 5.6 6.35 2.38 2.8 0.8 240

L t
09T302 9.4 9.52 3.97 4.4 0.2 255
09T304 9.2 9.52 3.97 4.4 0.4 255
09T308 8.8 9.52 3.97 4.4 0.8 255
120402 12.6 12.7 4.76 5.5 0.2 350
120404 12.4 12.7 4.76 5.5 0.4 350
120408 12.0 12.7 4.76 5.5 0.8 350

DCMT Rhombic 55º Positive Relief Angle: 7º

DIMENSIONS(mm) PRICE
TYPE
L d S d1 r INR

070202 7.5 6.35 2.38 2.8 0.2 240


r
070204 7.3 6.35 2.38 2.8 0.1 240
d d1 070208 6.8 6.35 2.38 2.8 0.8 240

50º L t 11T302 11.4 9.52 3.97 4.4 0.2 285
11T304 11.2 9.52 3.97 4.4 0.4 285
11T308 10.8 9.52 3.97 4.4 0.8 285
11T312 10.4 9.52 3.97 4.4 1.2 285

CNMG Rhombic 80º Negative

DIMENSIONS(mm) PRICE
TYPE
L d S d1 r INR

120404 12.9 12.7 4.76 5.16 0.4 285


L

d
80º 120408 12.9 12.7 4.76 5.16 0.8 285

d1

r S

22
Cermet Inserts

TNMG Triangular 60º Negative

TYPE DIMENSIONS(mm) PRICE

ISO INCH L d S d1 r INR

60º
160404 431 16.5 9.525 4.76 3.81 0.4 285
160408 432 16.5 9.525 4.76 3.81 0.8 285
L

d1

d S

VNMG Rhombic 35º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

VNMG 160402 16.1 9.525 4.76 3.81 0.2 350


35º

R VNMG 160404 15.6 9.525 4.76 3.81 0.4 350

L
VNMG 160408 14.6 9.525 4.76 3.81 0.8 350

C
S

VBMT Rhombic 35º Positive Relief Angle: 5º

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

VBMT 160404 15.6 9.525 4.76 4.4 0.4 350


35º
R

VBMT 160408 14.6 9.525 4.76 4.4 0.8 350
L

C
S

TNGG Triangular 60º Negative

DIMENSIONS(mm) PRICE
TYPE
L C s d R INR

TNGG 160402R 16 9.525 4.76 3.81 0.2 375


60º
R
TNGG 160404R 15.5 9.525 4.76 3.81 0.4 375
L
TNGG 160408R 14.5 9.525 4.76 3.81 0.8 375
d d1
TNGG 160402L 16 9.525 4.76 3.81 0.2 375
S
C
TNGG 160404L 15.5 9.525 4.76 3.81 0.4 375
TNGG 160408L 14.5 9.525 4.76 3.81 0.8 375

23
Taps, Drills & Endmills
Introduction to Alumina Tap, Endmill & Drill Grades
Carbide Straight Flute Taps
Carbide Spiral Flute Taps
Carbide Drills T iAlN Coated General Purpose
Carbide Coated General Purpose Flat Endmills
2/4 Flute Flat Endmill - Standard Length
2/4 Flute Flat Endmill - Long Series
2/4 Flute Flat Endmill - Extra Long Series
Carbide Coated General Purpose Ball Endmills
2/4 Flute Ball Endmill - Standard Length
2/4 Flute Ball Endmill - Long Series
2/4 Flute Ball Endmill - Extra Long Series
Carbide Coated High Per for mance Flat Endmills
2/4 Flute Flat Endmill - Standard Length
2/4 Flute Flat Endmill - Long Series
2/4 Flute Flat Endmill - Extra Long Series
Carbide Coated High Per for mance Ball Endmills
2/4 Flute Ball Endmill - Standard Length
2/4 Flute Ball Endmill - Long Series
2/4 Flute Ball Endmill - Extra Long Series
Taps, Drills & Endmills
Introduction to Alumina® Taps , Endmills & Drills
A l u m i n a ® C a r b id e T a p s , End m ills a nd Drills, ma de o n ma c hines lik e t he ANCA a nd W ALT E R,
are e n gi n e e r e d t o inc r e a s e p r od u c t ivit y a nd effic ienc y. Ap a rt fro m t he st rengt h a nd
du rabi l i ty o f A lum ina ® p r od uc t s , a n added b enefit is t ha t siz es c a n b e c u st o miz ed t o s ui t
y o u r n e e ds. We inv it e you t o d is c ov er t he o ne-st o p so lu t io n fo r a ll yo u r engineering ne ed s .

Alumina® Silver
Made fro m Pre m i um Mi c r og r a i n C a r b i d e , t h e s e 2 & 4 F lu t e E n dmills a r e e x c e lle n t f o r g e n e r a l p u r p ose
mi l l i ng i n cl udin g k e yw a y c ut t i n g a n d sl ot tin g . T h e 2 f lu t e e n dmill de s ig n a llo ws f o r g r e a t e r c h ip
cl earance as op p ose d t o 4 f l ut e or h i g h e r e n dmills . U n c o a t e d f o r c o s t e f f e c t iv e pe r f o r ma n c e , t hese 2 &
4 Fl ute Endmi l l s a r e a v a i l a b l e f r om 1 m m t o 2 5 mm. S ilv e r t o o ls a r e b e s t u s e d o n a lu min u m a n d c a s t iron.

Alumina® General Purpose


To o l s w i th th i s c oa t i n g h a v e a d a r k p ur p l e / bla c k c o lo u r . T h is c o a t in g is a T iA I N Co a t in g wh ic h e x c els in
machi n i n g abr a si v e a n d d i f f i c ul t -t o-m a c h in e ma t e r ia ls s u c h a s c a s t ir o n , a lu min u m a llo y s , t o o l s teels,
and n i ckel al l o ys. T i A I N ’ s i m p r ov e d d uc t i l i t y ma ke s it a n e x c e lle n t c h o ic e f o r in t e r r u p t e d c u t t in g
o perati o ns. Its sup e r i or oxi d a t i on r e si st a n c e p r o v ide s u n pa r a lle le d p e r f o r ma n c e in h ig h t e mp e r a ture
machi n i n g. Ti A I N d oe s n ot e xh i b i t e d g e b r it t le n e s s a n d c a n b e u s e d f o r in t e r r u pt e d c u t s wit h o u t
ch i ppi n g. Ti AIN C oa t i n g sh oul d b e t a r ge t ed a t a p plic a t io n s t h a t g e n e r a t e t h e h ig h e s t h e a t le v e l at the
to o l s cutti ng e d g e . H a r d n e ss: 2 8 0 0 H V; C o a t in g T h ic kn e s s : 2 - 4 mic r o n s ; T h e r ma l S t a bilit y : 7 5 0 ° C.

Alumina® High Performance


The coating for the Nano range, has a blue-grey colour which is very similar to the TiAIN Coating but
actual l y has a l a ye r of a l um i n um c h r om i u m n it r ide o n it . T h e N a n o c o a t in g is a h ig h p e r f o r ma n c e
co ati n g w h i ch h a s e xt r a or d i n a r y p e r f or m an c e in dr y a n d we t ma c h in in g pr o c e s s e s in v o lv in g u n alloyed
steel s, hi gh str e n g t h st e e l s a n d h i gh h a r d n e s s s t e e ls ( u p t o 6 5 H R C) . T h e e x c e lle n t h o t h a r dn e s s and
w ear resi stan c e i s t h e c e n t r a l q ua l i t y of t h e A lCr - b a s e d c o a t in g . T h e r e s u lt in g h ig h r e s is t a n c e t o
abrasi ve w ear p r ot e c t s t h e f l ut e l a n d of th e e n dmill. T h e b lu e - g r e y c o lo u r c o a t in g be n e f it s f r o m a
servi ce tempe r a t ur e r a n ge up t o 1 ,1 0 0 d eg r e e s C, a mic r o h a r dn e s s ( H V 0 . 0 5 ) o f 3 0 0 0 a n d a v e r y high
l evel o f o xi da t i on r e si st a n c e . A se c on d c r u c ia l p e r f o r ma n c e e n h a n c e me n t r e s u lt s f r o m t h e mu lt ilayer
structure o f th e P VD ( p h ysi c a l v a p our d e p o s it io n ) c o a t in g , wh ic h impa r t s h ig h s h e a r s t r e n g t h a n d thus
en sures very u n i f or m w e a r . A s a r e sul t , t h e c u t t in g e dg e h a s a r e du c e d t e n de n c y t o c r a c k a n d t he
to ugh n ess i s c on si d e r a b l y i m p r ov e d . F i n a lly , t h e e x t r e me ly s mo o t h s u r f a c e p r o v ide d b y t h e c o a t i ng
greatl y i mpro v e s c h i p f l ow d ur i n g m i l l i n g .

25
Carbide Straight Flute Taps

Carbide Straight Flute Taps Straight Flute

DIMENSIONS(mm) PRICE
TYPE
Thread size Overall length Length of cut Shank Sq width Sq Length Flutes No INR

TS53003005 M3 x 0.5 46 12 4 3.2 6 3 3150


TS53004007 M4 x 0.7 52 14 5 4 7 3 3750
TS53005008 M5 x 0.8 60 16 5.5 4.5 7 3 3750
TS53006010 M6 x 1.0 62 20 6 4.5 7 3 3750
TS54008125 M8 x 1.25 70 24 6.2 5 8 4 4240
TS54010015 M10 x 1.5 75 26 7 5.5 8 4 4240
TS54012015 M12 x 1.5 80 26 8.5 6.5 9 4 5700
TS54012175 M12 x 1.75 80 28 8.5 6.5 9 4 5700

Carbide Spiral Flute Taps

Carbide Spiral Flute Taps Spiral Flute

DIMENSIONS(mm) PRICE
TYPE
Thread size Overall length Length of cut Shank Sq width Sq Length Flutes No INR

TS53003005 M3 x 0.5 46 12 4 3.2 6 3 3150


TS53004007 M4 x 0.7 52 14 5 4 7 3 3750
TS53005008 M5 x 0.8 60 16 5.5 4.5 7 3 3750
TS53006010 M6 x 1.0 62 20 6 4.5 7 3 3750
TS54008125 M8 x 1.25 70 24 6.2 5 8 4 4240
TS54010015 M10 x 1.5 75 26 7 5.5 8 4 4900
TS54012015 M12 x 1.5 80 26 8.5 6.5 9 4 6800
TS54012175 M12 x 1.75 80 28 8.5 6.5 9 4 6800

26
Carbide Drills TiAlN Coated General Purpose

Carbide Drills TiAlN Coated General Purpose

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

3 20 62 436 10.3 55 102 2781


3.25 20 62 436 10.4 55 102 2781
3.3 20 62 436 10.5 55 102 2994
3.4 20 62 436 10.6 55 102 2994
3.5 20 62 436 10.8 55 102 2994
3.7 20 62 436 10.9 55 102 2994
4 24 66 523 11 55 102 3337
4.2 24 66 523 11.2 55 102 3337
4.3 24 66 523 11.5 55 102 3337
4.5 24 66 523 11.8 55 102 3422
4.65 24 66 567 12 55 102 3936
4.8 28 66 567 12.2 60 107 3936
5 28 66 611 12.25 60 107 3936
5.1 28 66 611 12.5 60 107 4577
5.2 28 66 611 12.7 60 107 4577
5.5 28 66 611 12.75 60 107 4577
5.55 28 66 785 12.8 60 107 4577
5.8 28 66 785 13 60 107 4706
6 28 66 785 13.1 60 107 4706
6.1 34 79 872 13.5 60 107 4706
6.2 34 79 872 13.8 60 107 5262
6.3 34 79 872 14 60 107 5262
6.5 34 79 1134 14.25 65 115 5262
6.6 34 79 1134 14.5 65 115 5262
6.8 34 79 1134 14.75 65 115 5989
6.9 34 79 1134 14.8 65 115 5989
7 34 79 1134 15 65 115 5989
7.1 41 79 1308 15.1 65 115 5989
7.4 41 79 1308 15.5 65 115 7144
7.5 41 79 1308 15.8 65 115 7144
7.8 41 79 1570 16 65 115 7144
8 41 79 1570 16.5 73 123 7144
8.1 47 89 1797 16.75 73 123 8556
8.4 47 89 1797 16.8 73 123 8556
8.5 47 89 1797 17 73 123 8556
8.7 47 89 1925 17.5 73 123 9411
8.8 47 89 1925 17.8 73 123 9411
9 47 89 1925 18 90 150 10267
9.3 47 89 2353 18.5 90 155 13047
9.5 47 89 2353 18.8 90 155 13047
9.6 47 89 2353 19 90 155 13047
9.8 47 89 2567 19.5 90 155 14117
10 47 89 2567 19.8 90 155 14117
10.2 55 102 2781 20 90 155 14117

27
Carbide Coated General Purpose Flat Endmills

2/4 Flute Flat Endmill - Standard Length Coated General Purpose

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

1 2.5 50 325 8 20 60 990


1.5 4 50 325 10 25 75 1580
2 5 50 345 12 30 75 2100
2.5 7 50 345 14 40 100 3950
3 8 50 375 16 40 100 4500
3.5 9 50 375 16 50 100 4500
4 10 50 430 18 50 100 5500
5 13 50 620 20 50 100 7770
6 18 50 700 25 50 100 12175

2/4 Flute Flat Endmill - Long Series Coated General Purpose

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

1 15 75 475 5 50 100 940


1.5 15 75 475 6 50 100 940
2 15 75 495 8 50 100 1560
2.5 15 75 495 10 50 100 2850
3 25 75 495 12 50 100 3150
4 50 100 495

2/4 Flute Flat Endmill - Extra Long Series Coated General Purpose

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

6 75 150 1210 14 75 150 6750


8 75 150 1750 16 75 150 7050
10 75 150 3600 20 75 150 10400
12 75 150 4650 25 75 150 15100

28
Carbide Coated General Purpose Ball Endmills

2/4 Flute Ball Endmill - Standard Length Coated General Purpose

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

20
1 2.5 50 360 8 60 1110
25
1.5 4 50 360 10 75 1700
30
2 5 50 375 12 75 2130
40
2.5 7 50 375 14 100 4150
40
3 8 50 390 16 100 4150
50
3.5 9 50 390 16 100 4715
50
4 10 50 450 18 100 5880
50
5 13 50 655 20 100 8005
50
6 18 50 655 25 100 14150

2/4 Flute Ball Endmill - Long Series Coated General Purpose

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

1 15 75 560 5 50 100 940


1.5 15 75 560 6 50 100 1010
2 15 75 560 8 50 100 1690
2.5 15 75 560 10 50 100 2950
3 25 75 560 12 50 100 3700
4 50 100 560

2/4 Flute Ball Endmill - Extra Long Series Coated General Purpose

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

6 75 150 1510 14 75 150 7005


8 75 150 1950 16 75 150 7200
10 75 150 3950 20 75 150 11700
12 75 150 5150 25 75 150 17125

29
Carbide Coated High Performance Flat Endmills

2/4 Flute Flat Endmill - Standard Length High Performance

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

20
1 2.5 50 552.5 8 60 1683
25
1.5 4 50 552.5 10 75 2686
30
2 5 50 586.5 12 75 3570
40
2.5 7 50 586.5 14 100 6715
40
3 8 50 637.5 16 100 7650
50
3.5 9 50 637.5 16 100 7650
50
4 10 50 731 18 100 9350
50
5 13 50 1054 20 100 13209
50
6 18 50 1190 25 100 20697.5

2/4 Flute Flat Endmill - Long Series High Performance

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

1 15 75 807.5 5 50 100 1598


1.5 15 75 807.5 6 50 100 1598
2 15 75 841.5 8 50 100 2652
2.5 15 75 841.5 10 50 100 4845
3 25 75 841.5 12 50 100 5355
4 50 100 841.5

2/4 Flute Flat Endmill - Extra Long Series High Performance

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

6 75 150 2057 14 75 150 11475


8 75 150 2975 16 75 150 11985
10 75 150 6120 20 75 150 17680
12 75 150 7905 25 75 150 25670

30
Carbide Coated High Performance Ball Endmills

2/4 Flute Ball Endmill - Standard Length High Performance

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

20
1 2.5 50 612 8 60 1887
25
1.5 4 50 612 10 75 2890
30
2 5 50 637.5 12 75 3621
40
2.5 7 50 637.5 14 100 7055
40
3 8 50 663 16 100 7055
50
3.5 9 50 663 16 100 8015.5
50
4 10 50 765 18 100 9996
50
5 13 50 1113.5 20 100 13608.5
50
6 18 50 1113.5 25 100 24055

2/4 Flute Ball Endmill - Long Series High Performance

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

1 15 75 952 5 50 100 1598


1.5 15 75 952 6 50 100 1717
2 15 75 952 8 50 100 2873
2.5 15 75 952 10 50 100 5015
3 25 75 952 12 50 100 6290
4 50 100 952

2/4 Flute Ball Endmill - Extra Long Series High Performance

DIMENSIONS(mm) PRICE DIMENSIONS(mm) PRICE


SIZE SIZE
Flute Length Overall Length INR Flute Length Overall Length INR

6 75 150 2567 14 75 150 11908.5


8 75 150 3315 16 75 150 12240
10 75 150 6715 20 75 150 19890
12 75 150 8755 25 75 150 29155

31
Holding Systems
Introduction to Holding Systems
Tur ning Tool Holders
Indexable Drills
Milling Cutters
Holding Systems
Introduction to Holding Systems
A l u mi n a ® HOL D I N G S Y S T EM S c a n b e d iv ided int o 3 su b c a t ego ries.

A . TU R N IN G S Y S T EM - m a inly c ons is t s o f t u r ning t o o l ho lders a nd b o ring b a rs. Alu mina h as


launched the B-Type Clamping Holders which are much more rigid compared to M &
W - Ty pe Cl am p . B or ing b a r s ha v e a ls o b een la u nc hed in fu ll so lid c a rb ide t o redu c e
vi brat i o n an d inc r e a s e e f f ic ie nc y.

B . D R IL L IN G S Y S T EM - m a inly f oc us e s o n U -Drills u sed o n CNC ma c hines. The c o mp let e


stan dard ran g e is a v a ila b le of f - t he - s helf, ho w ev er, w e a re o p en t o c u st o mising t o o ls as per
y o u r n e e ds.

C. M IL L IN G SY S T EM - m a inly c ons is t s o f milling c u t t ers w hic h ho ld t he Alu mina milling in s er ts .

Classification of Tool Holders & Boring Bars

BCKN BCLN BCMNN BCMNN BCRN BDJN BDNN

BDQN BSDN BTEN BTFN BTGN BTJN

BTQN BTXN BVJN BVQN BVVN BWLN

MSBN MSKN MSSN

SCAC-N SCLC-N SCNC SDAC-N SDJC-N SDJC SDNC SDQC

SRAC SRDC SSSC STAC-N STEC STEP STFC SVC(B)C-N

SVJB SVJC SVJN SVQB SVQC SVUB SVUC SVVB

SVVC SVVC

TTIR TTER

33
Classification of Tool Holders & Boring Bars

MCKN MCLN MDQN MDUN MTLN MTQN MTUN MVLN

MVQN MVUN MWLN

MDZN MSKN MTFN

SCKC SCLC SCLC SCLCR SCLP SCZC SDJC SDQC

SDUC SDZC SSKC SSSC

STFC STFP STUB STUB STUC STUP STUP STWC

SVJB SVJC SVQB SVQC SVUB SVUC SVUN SWLC

SWUB SWUB

34
Turning Tool Holders & Boring Bars

Turning Tool Holders & Boring Bars


TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE

INR INR INR

BCKNR/L 2020-K12 1939.00 BTGNR/L 1616-K16 1856.00 BWLNR/L S32U-BWLNR/L08 4043.00


BCKNR/L 2525-M12 2021.00 BTGNR/L 2020-K16 1939.00 BWLNR/L S40T-BWLNR/L08 4950.00
BCKNR/L 3232-P12 2640.00 BTGNR/L 2525-M16 2021.00 BWLNR/L S40V-BWLNR/L08 6353.00
BCLNR/L 2020-K12 1939.00 BTGNR/L 3232-P16 2640.00 BWLNR/L S50U-BWLNR/L08 6683.00
BCLNR/L 2525-M12 2021.00 BTJNR/L 1616-K16 1856.00 BWLNR/L S50Y-BWLNR/L08 18604.00
BCLNR/L 3232-P12 2640.00 BTJNR/L 2020-K16 1939.00 CER/L 2020-K16 2021.25
BCLNR/L 2525-M16 2104.00 BTJNR/L 2525-M16 2021.00 CER/L 2525-M16 2310.00
BCLNR/L 3232-P16 2723.00 BTJNR/L 3232-P16 2640.00 CER/L 3232-P16 3176.25
BCLNR/L S32S-BCLNR/L12 3341.00 BTQNR/L 2020-K16 1939.00 CER/L 2525-M22 2392.50
BCLNR/L S32U-BCLNR/L12 4043.00 BTQNR/L 2525-M16 2021.00 CER/L 3232-P22 3300.00
BCLNR/L S40T-BCLNR/L12 4950.00 BTQNR/L 3232-P16 2640.00 CER/L 4040-S22 5898.75
BCLNR/L S40V-BCLNR/L12 6353.00 BTQNR/L S20R-BTQNR/L16 2475.00 CER/L 2525-M27 2557.50
BCLNR/L S50U-BLCNR/L12 6683.00 BTQNR/L S25R-BTQNR/L16 2640.00 CER/L 3232-P27 3506.25
BCLNR/L S50Y-BLCNR/L12 18604.00 BTQNR/L S25T-BTQNR/L16 3548.00 CER/L 4040-S27 6723.75
BCMNN 2020-K12 1939.00 BTQNR/L S32S-BTQNR/L16 3341.00 CER/L 5050-T27 11715.00
BCMNN 2525-M12 2021.00 BTQNR/L S32U-BTQNR/L16 4043.00 CNR/L 0020-R16 1856.25
BCMNN 3232-P12 2640.00 BTQNR/L S40T-BTQNR/L16 4950.00 CNR/L 0025-R16 2310.00
BCMNN 2525-M16 2104.00 BTQNR/L S40V-BTQNR/L16 6353.00 CNR/L 0032-S16 2722.50
BCMNN 3232-P16 2723.00 BTQNR/L S50U-BTQNR/L16 6683.00 CNR/L 0040-T16 4496.25
BCRNR/L 2020-K12 1939.00 BTQNR/L S50Y-BTQNR/L16 18604.00 CNR/L 0025-R22 2475.00
BCRNR/L 2525-M12 2021.00 BTUNR/L S20R-BTUNR/L16 2475.00 CNR/L 0032-S22 3176.25
BCRNR/L 3232-P12 2640.00 BTUNR/L S25R-BTUNR/L16 2640.00 CNR/L 0040-T22 5362.50
BDJNR/L 2020-K11 1939.00 BTUNR/L S25T-BTUNR/L16 3548.00 CNR/L 0050-U22 6600.00
BDJNR/L 2525-M11 2021.00 BTUNR/L S32S-BTUNR/L16 3341.00 CNR/L 0032-S27 3712.50
BDJNR/L 2020-K15 2021.00 BTUNR/L S32U-BTUNR/L16 4043.00 CNR/L 0040-T27 6270.00
BDJNR/L 2525-M15 2104.00 BTUNR/L S40T-BTUNR/L16 4950.00 CNR/L 0050-U27 7383.75
BDJNR/L 3232-P15 2723.00 BTUNR/L S40V-BTUNR/L16 6353.00 FSCLCR/L 1008-06S 1609.00
BDPNN 2020-K11 1939.00 BTUNR/L S50U-BTUNR/L16 6683.00 FSCLCR/L 1210-06S 1609.00
BDPNN 2525-M11 2021.00 BTUNR/L S50Y-BTUNR/L16 18604.00 FSCLCR/L 1412-06S 1774.00
BDPNN 2020-K15 2021.00 BTXNR/L 1616-K16 1856.00 FSCLCR/L 1612-09S 1774.00
BDPNN 2525-M15 2104.00 BTXNR/L 2020-K16 1939.00 FSCLCR/L 1816-09S 2021.00
BDPNN 3232-P15 2723.00 BTXNR/L 2525-M16 2021.00 FSCLCR/L 2220-09S 2310.00
BDQNR/L 2020-K11 1939.00 BTXNR/L 3232-P16 2640.00 FSCLCR/L 3025-09S 2640.00
BDQNR/L 2525-M11 2021.00 BVJNR/L 2020-K16 1939.00 FSCLCR/L 1008-06A 2599.00
BDQNR/L 2020-K15 2021.00 BVJNR/L 2525-M16 2021.00 FSCLCR/L 1210-06A 2599.00
BDQNR/L 2525-M15 2104.00 BVJNR/L 3232-P16 2640.00 FSCLCR/L 1412-06A 2805.00
BDQNR/L 3232-P15 2723.00 BVQNR/L 2020-K16 2021.00 FSCLCR/L 1612-09A 2805.00
BDUNR/L S32S-BDUNR/L15 3465.00 BVQNR/L 2525-M16 2104.00 FSCLCR/L 1816-09A 3259.00
BDUNR/L S32U-BDUNR/L15 4166.00 BVQNR/L 3232-P16 2723.00 FSCLCR/L 2220-09A 3630.00
BDUNR/L S40T-BDUNR/L15 5115.00 BVVNN 2020-K16 2021.00 FSCLCR/L 3025-09A 4043.00
BDUNR/L S40V-BDUNR/L15 6559.00 BVVNN 2525-M16 2104.00 FSDQCR/L 1310-07S 1980.00
BDUNR/L S50U-BDUNR/L15 6889.00 BVVNN 3232-P16 2723.00 FSDQCR/L 1612-07S 2145.00
BDUNR/L S50Y-BDUNR/L15 19181.00 BWLNR/L 2020-K06 1939.00 FSDQCR/L 2016-07S 2393.00
BNVR/L 10M-5L 1402.50 BWLNR/L 2525-M06 2021.00 FSDQCR/L 2520-11S 2640.00
BNVR/L 10M-6.0 1402.50 BWLNR/L 2020-K08 1939.00 FSDQCR/L 1310-07A 2599.00
BTENN 1616-K16 1856.00 BWLNR/L 2525-M08 2021.00 FSDQCR/L 1612-07A 2805.00
BTENN 2020-K16 1939.00 BWLNR/L 3232-P08 2640.00 FSDQCR/L 2016-07A 3259.00
BTENN 2525-M16 2021.00 BWLNR/L S20R-BWLNR/L06 2475.00 FSDQCR/L 2520-11A 3630.00
BTENN 3232-P16 2640.00 BWLNR/L S25R-BWLNR/L06 2640.00 FSDUCR/L 1410-07S 1980.00
BTFNR/L 2020-K16 1939.00 BWLNR/L S25R-BWLNR/L08 2640.00 FSDUCR/L 1612-07S 2145.00
BTFNR/L 2525-M16 2021.00 BWLNR/L S25T-BWLNR/L08 3548.00 FSDUCR/L 2016-07S 2393.00
BTFNR/L 3232-P16 2640.00 BWLNR/L S32S-BWLNR/L08 3341.00 FSDUCR/L 3220-11S 2640.00

35
Turning Tool Holders & Boring Bars

TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE

INR INR INR

FSDUCR/L 1410-07A 2599.00 MGEHR/L 2020-2.5 2021.25 MGIVR/L 3125-5 2722.50


FSDUCR/L 1612-07A 2805.00 MGEHR/L 2525-2.5 2310.00 MGIVR/L 3732-5 3630.00
FSDUCR/L 2016-07A 3259.00 MGEHR/L 1616-3 1856.25 MGIVR/L 3125-6 2722.50
FSDUCR/L 3220-11A 3630.00 MGEHR/L 2020-3 2021.25 MGIVR/L 3732-6 3630.00
FSTUCR/L 1210-09S 1609.00 MGEHR/L 2020-3-T10 2021.25 MGIVR/L 3732-8 3630.00
FSTUCR/L 1412-09S 1774.00 MGEHR/L 2525-3 2310.00 MGIVR/L 4540-8 5362.50
FSTUCR/L 1210-11S 1609.00 MGEHR/L 2525-3-T10 2310.00 PCBNR/L 2525-M12 2021.00
FSTUCR/L 1412-11S 1774.00 MGEHR/L 3232-3 3176.25 PCBNR/L 3225-P12 2640.00
FSTUCR/L 1816-11S 2021.00 MGEHR/L 3232-3-T10 3176.25 PCBNR/L 2525-M16 2104.00
FSTUCR/L 2220-11S 2310.00 MGEHR/L 2020-4 2021.25 PCBNR/L 3232-P16 2723.00
FSTUCR/L 1210-09A 2599.00 MGEHR/L 2020-4-T10 2021.25 PCBNR/L 3232-P19 2805.00
FSTUCR/L 1412-09A 2805.00 MGEHR/L 2525-4 2310.00 PCBNR/L 4040-S19 6311.00
FSTUCR/L 1210-11A 2599.00 MGEHR/L 2525-4-T10 2310.00 PCBNR/L 4040-S25 6559.00
FSTUCR/L 1412-11A 2805.00 MGEHR/L 3232-4 3176.25 PCLNR/L S16Q-PCLNR/L09 2145.00
FSTUCR/L 1816-11A 3259.00 MGEHR/L 3232-4-T10 3176.25 PCLNR/L S16R-PCLNR/L09 2310.00
FSTUCR/L 2220-11A 3630.00 MGEHR/L 2020-5 2021.25 PCLNR/L S20Q-PCLNR/L09 2475.00
FSTUPR/L 1008-08S 1609.00 MGEHR/L 2020-5-T15 2021.25 PCLNR/L S20S-PCLNR/L09 2681.00
FSTUPR/L 1210-09S 1609.00 MGEHR/L 2525-5 2310.00 PCLNR/L S25R-PCLNR/L09 2640.00
FSTUPR/L 1412-09S 1774.00 MGEHR/L 2525-5-T15 2310.00 PCLNR/L S25T-PCLNR/L09 3548.00
FSTUPR/L 1210-11S 1609.00 MGEHR/L 3232-5 3176.25 PCLNR/L S25R-PCLNR/L12 2640.00
FSTUPR/L 1412-11S 1774.00 MGEHR/L 3232-5-T15 3176.25 PCLNR/L S25T-PCLNR/L12 3548.00
FSTUPR/L 1816-11S 2021.00 MGEHR/L 2020-6 2021.25 PCLNR/L S32S-PCLNR/L12 3341.00
FSTUPR/L 2220-11S 2310.00 MGEHR/L 2020-6-T15 2021.25 PCLNR/L S32U-PCLNR/L12 4043.00
FSTUPR/L 3225-16S 2640.00 MGEHR/L 2525-6 2310.00 PCLNR/L S40T-PCLNR/L12 4950.00
FSTUPR/L 1008-08A 2599.00 MGEHR/L 2525-6-T15 2310.00 PCLNR/L S40V-PCLNR/L12 6353.00
FSTUPR/L 1210-09A 2599.00 MGEHR/L 3232-6 3176.25 PCLNR/L S50U-PCLNR/L12 6683.00
FSTUPR/L 1412-09A 2805.00 MGEHR/L 3232-6-T15 3176.25 PCLNR/L S50W-PCLNR/L12 12169.00
FSTUPR/L 1210-11A 2599.00 MGEHR/L 2525-8 2310.00 PCLNR/L S50W-PCLNR/L19 12911.00
FSTUPR/L 1412-11A 2805.00 MGEHR/L 2525-8-T15 2310.00 PCLNR/L A25R-PCLNR/L12 3011.00
FSTUPR/L 1816-11A 3259.00 MGEHR/L 3232-8 3176.25 PCLNR/L A32S-PCLNR/L12 3713.00
FSTUPR/L 2220-11A 3630.00 MGEHR/L 3232-8-T15 3176.25 PCLNR/L A40T-PCLNR/L12 5734.00
FSTUPR/L 3225-16A 4043.00 MGEHR/L 2525-6A 2310.00 PCLNR/L 1616-H09 1856.00
FSVJBR/L 2520-11S 2640.00 MGEHR/L 2525-6A-T15 2310.00 PCLNR/L 2020-K09 1939.00
FSVJBR/L 3025-11S 3011.00 MGEHR/L 3232-6A 3176.25 PCLNR/L 2525-M09 2021.00
FSVJBR/L 2520-11A 3630.00 MGEHR/L 3232-6A-T15 3176.25 PCLNR/L 1616-H12 1856.00
FSVJBR/L 3025-11A 4043.00 MGEHR/L 2525-8A 2310.00 PCLNR/L 2020-K12 1939.00
FSVUBR/L 2016-11S 2393.00 MGEHR/L 2525-8A-T15 2310.00 PCLNR/L 2525-M12 2021.00
FSVUBR/L 2520-11S 2640.00 MGEHR/L 3232-8A 3176.25 PCLNR/L 3225-P12 2640.00
FSVUBR/L 3425-16S 3011.00 MGEHR/L 3232-8A-T15 3176.25 PCLNR/L 3232-P12 2640.00
FSVUBR/L 4032-16S 3713.00 MGIVR/L 2016-1.5 2021.25 PCLNR/L 2525-M16 2104.00
FSVUBR/L 2016-11A 3259.00 MGIVR/L 2520-1.5 2392.50 PCLNR/L 3232-P16 2723.00
FSVUBR/L 2520-11A 3630.00 MGIVR/L 2925-1.5 2722.50 PCLNR/L 3232-P19 2805.00
FSVUBR/L 3425-16A 4043.00 MGIVR/L 2016-2 2021.25 PCLNR/L 4040-S19 6311.00
FSVUBR/L 4032-16A 5115.00 MGIVR/L 2520-2 2392.50 PCLNR/L 4040-S25 6559.00
MGEHR/L 1212-1.5 1691.25 MGIVR/L 2925-2 2722.50 PCLNR/L 5050-T25 12788.00
MGEHR/L 1616-1.5 1856.25 MGIVR/L 2016-2.5 2021.25 PDJNR/L 1616-H11 1856.00
MGEHR/L 2020-1.5 2021.25 MGIVR/L 2520-2.5 2392.50 PDJNR/L 2020-K11 1939.00
MGEHR/L 2525-1.5 2310.00 MGIVR/L 2925-2.5 2722.50 PDJNR/L 2525-M11 2021.00
MGEHR/L 1212-2 1691.25 MGIVR/L 2520-3 2392.50 PDJNR/L 2020-K15 2021.00
MGEHR/L 1616-2 1856.25 MGIVR/L 3125-3 2722.50 PDJNR/L 2525-M15 2104.00
MGEHR/L 2020-2 2021.25 MGIVR/L 3732-3 3630.00 PDJNR/L 3225-P15 2723.00
MGEHR/L 2525-2 2310.00 MGIVR/L 2520-4 2392.50 PDJNR/L 3232-P15 2723.00
MGEHR/L 1212-2.5 1691.25 MGIVR/L 3125-4 2722.50 PDNNR/L 2020-K15 2021.00
MGEHR/L 1616-2.5 1856.25 MGIVR/L 3732-4 3630.00 PDNNR/L 2525-M15 2104.00

36
Turning Tool Holders & Boring Bars

TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE

INR INR INR

PDNNR/L 3232-P15 2723.00 PSSNR/L 4040-S25 6559.00 SCLCR/L 1616-H09 1155.00


PDSNR/L S32U-PDSNR/L15 4166.00 PSSNR/L 5050-T25 12788.00 SCLCR/L 2020-K09 1403.00
PDSNR/L S40V-PDSNR/L15 6559.00 PTFNR/L S16R-PTFNR/L11 2310.00 SCLCR/L 2525-M09 1568.00
PDSNR/L A32S-PDSNR/L15 3836.00 PTFNR/L S20S-PTFNR/L11 2681.00 SCLCR/L 2020-K12 1609.00
PDSNR/L A40T-PDSNR/L15 5981.00 PTFNR/L S25T-PTFNR/L11 3548.00 SCLCR/L 2525-M12 1691.00
PDUNR/L S20S-PDUNR/L11 2681.00 PTFNR/L S20S-PTFNR/L16 2681.00 SCLCR/L 3232-P12 2310.00
PDUNR/L S25T-PDUNR/L11 3548.00 PTFNR/L S25T-PTFNR/L16 3548.00 SCLCR/L S07K-SCLCR/L06 1073.00
PDUNR/L S32U-PDUNR/L11 4043.00 PTFNR/L S32U-PTFNR/L16 4043.00 SCLCR/L S08K-SCLCR/L06-A16 1320.00
PDUNR/L S32U-PDUNR/L15 4166.00 PTFNR/L S40V-PTFNR/L16 6353.00 SCLCR/L S10K-SCLCR/L06-A16 1320.00
PDUNR/L S40V-PDUNR/L15 6559.00 PTFNR/L A25R-PTFNR/L16 3011.00 SCLCR/L S12Q-SCLCR/L09 1320.00
PDUNR/L S50W-PDUNR/L15 12540.00 PTFNR/L A32S-PTFNR/L16 3713.00 SCLCR/L S14M-SCLCR/L06 1320.00
PDUNR/L A32S-PDUNR/L15 3836.00 PTFNR/L A40T-PTFNR/L16 5734.00 SCLCR/L S14M-SCLCR/L09 1320.00
PDUNR/L A40T-PDUNR/L15 5981.00 PTFNR/L 1616-H16 1856.00 SCLCR/L S16R-SCLCR/L09 1485.00
PSBNR/L 2020-K12 1939.00 PTFNR/L 2020-K16 1939.00 SCLCR/L S18Q-SCLCR/L09 1403.00
PSBNR/L 2525-M12 2021.00 PTFNR/L 2525-M16 2021.00 SCLCR/L S20S-SCLCR/L09 1856.00
PSBNR/L 3225-P12 2640.00 PTFNR/L 3232-P16 2640.00 SCLCR/L S25T-SCLCR/L09 2805.00
PSBNR/L 3232-P12 2640.00 PTFNR/L 2525-M22 2104.00 SCLCR/L S32U-SCLCR/L09 3176.00
PSBNR/L 2525-M15 2104.00 PTFNR/L 3232-P22 2723.00 SCLCR/L S20Q-SCLCR/L12 1403.00
PSBNR/L 3232-P15 2723.00 PTFNR/L 3232-P27 2805.00 SCLCR/L S25R-SCLCR/L12 1691.00
PSBNR/L 3232-P19 2805.00 PTFNR/L 4040-S27 6311.00 SCLCR/L S25T-SCLCR/L12 2805.00
PSBNR/L 4040-S19 6311.00 PWLNR/L S16Q-PWLNR/L06 2145.00 SCLCR/L S32S-SCLCR/L12 2929.00
PSBNR/L 4040-S25 6559.00 PWLNR/L S16R-PWLNR/L06 2310.00 SCLCR/L S32U-SCLCR/L12 3548.00
PSBNR/L 5050-T25 12788.00 PWLNR/L S20Q-PWLNR/L06 2475.00 SCLCR/L S40T-SCLCR/L12 4496.00
PSDNN 2020-K12 1939.00 PWLNR/L S20S-PWLNR/L06 2681.00 SCLCR/L S40V-SCLCR/L12 5816.00
PSDNN 2525-M12 2021.00 PWLNR/L S25R-PWLNR/L06 2640.00 SCLCR/L S50Y-SCLCR/L12 18068.00
PSDNN 3232-P12 2640.00 PWLNR/L S25T-PWLNR/L06 3548.00 SCLCR/L A25R-SCLCR/L12 2475.00
PSDNN 2525-M15 2104.00 PWLNR/L S20Q-PWLNR/L08 2475.00 SCLCR/L A32S-SCLCR/L12 3259.00
PSDNN 3232-P15 2723.00 PWLNR/L S20S-PWLNR/L08 2681.00 SDJCR/L 1010-E07 1073.00
PSDNN 3232-P19 2805.00 PWLNR/L S25R-PLWNR/L08 2640.00 SDJCR/L 1212-F07 1073.00
PSDNN 4040-S19 6311.00 PWLNR/L S25T-PWLNR/L08 3548.00 SDJCR/L 1616-H07 1155.00
PSDNN 4040-S25 6559.00 PWLNR/L S32S-PWLNR/L08 3341.00 SDJCR/L 1212-F11 1485.00
PSDNN 5050-T25 12788.00 PWLNR/L S32U-PWLNR/L08 4043.00 SDJCR/L 1616-H11 1526.00
PSKNR/L S25T-PSKNR/L12 3548.00 PWLNR/L S40T-PWLNR/L08 4950.00 SDJCR/L 2020-K11 1609.00
PSKNR/L S32U-PSKNR/L12 4043.00 PWLNR/L S40V-PWLNR/L08 6353.00 SDJCR/L 2525-M11 1691.00
PSKNR/L S40V-PSKNR/L12 6353.00 PWLNR/L S50U-PWLNR/L08 6683.00 SDJCR/L 3232-P11 2310.00
PSKNR/L A25R-PSKNR/L12 3011.00 PWLNR/L S50W-PWLNR/L08 12169.00 SDJCR/L 4040-R11 3424.00
PSKNR/L A32S-PSKNR/L12 3713.00 PWLNR/L A25R-PWLNR/L08 3011.00 SDNCN 0808-D07 1073.00
PSKNR/L A40T-PSKNR/L12 5734.00 PWLNR/L A32S-PWLNR/L08 3713.00 SDNCN 1010-E07 1073.00
PSKNR/L 2020-K12 1939.00 PWLNR/L A40T-PWLNR/L08 5734.00 SDNCN 1212-F07 1073.00
PSKNR/L 2525-M12 2021.00 PWLNR/L A25T-PWLNR/L08 4125.00 SDNCN 1212-F11 1485.00
PSKNR/L 3232-P12 2640.00 PWLNR/L A32U-PWLNR/L08 4950.00 SDNCN 1616-H11 1526.00
PSKNR/L 2525-M15 2104.00 PWLNR/L A40V-PWLNR/L08 8168.00 SDNCN 2020-K11 1609.00
PSKNR/L 3232-P15 2723.00 PWLNR/L 1616-H06 1856.00 SDNCN 2525-M11 1691.00
PSKNR/L 3232-P19 2805.00 PWLNR/L 2020-K06 1939.00 SDQCR/L 1010-E07 1073.00
PSKNR/L 4040-S19 6311.00 PWLNR/L 2525-M06 2021.00 SDQCR/L 1212-F07 1073.00
PSKNR/L 4040-S25 6559.00 PWLNR/L 1616-H08 1856.00 SDQCR/L 1212-F11 1485.00
PSKNR/L 5050-T25 12788.00 PWLNR/L 2020-K08 1939.00 SDQCR/L 1616-H11 1526.00
PSSNR/L 2020-K12 1939.00 PWLNR/L 2525-M08 2021.00 SDQCR/L 2020-K11 1609.00
PSSNR/L 2525-M12 2021.00 PWLNR/L 3232-P08 2640.00 SDQCR/L 2525-M11 1691.00
PSSNR/L 3232-P12 2640.00 PWLNR/L 4040-S08 5940.00 SDQCR/L S10K-SDQCR/L07 1609.00
PSSNR/L 2525-M15 2104.00 SCLCR/L 0808-D06 1073.00 SDQCR/L S12M-SDQCR/L07 1691.00
PSSNR/L 3232-P15 2723.00 SCLCR/L 1010-E06 1073.00 SDQCR/L S16Q-SDQCR/L07 1856.00
PSSNR/L 3232-P19 2805.00 SCLCR/L 1212-F06 1073.00 SDQCR/L S16Q-SDQCR/L11 1856.00
PSSNR/L 4040-S19 6311.00 SCLCR/L 1212-F09 1073.00 SDQCR/L S20Q-SDQCR/L11 2021.00

37
Turning Tool Holders & Boring Bars

TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE

INR INR INR

SDQCR/L S25R-SDQCR/L11 2393.00 SNR/L 0020-R22 1856.25 SVJCR/L S20R-SVJCR/L11 2475.00


SDQCR/L S25S-SDQCR/L11 2558.00 SNR/L 0025-R22 2310.00 SVJCR/L S25R-SVJCR/L11 2393.00
SDQCR/L S32S-SDQCR/L11 2805.00 SNR/L 0032-S22 2722.50 SVJCR/L S25S-SVJCR/L11 2558.00
SDUCR/L S10K-SDUCR/L07 1609.00 SNR/L 0040-T22 4496.25 SVJCR/L S32S-SVJCR/L16 2805.00
SDUCR/L S12M-SDUCR/L07 1691.00 SNR/L 0050-U22 6435.00 SVJCR/L S40T-SVJCR/L16 3878.00
SDUCR/L S16Q-SDUCR/L07 1856.00 SNR/L 0060-V27 8456.25 SVJNR/L 2020-K12 1939.00
SDUCR/L S16Q-SDUCR/L11 1856.00 SRDCN 1212-F06 1073.00 SVJNR/L 2525-M12 2021.00
SDUCR/L S20Q-SDUCR/L11 2021.00 SRDCN 1616-H06 1155.00 SVUBR/L 2020-K16 1609.00
SDUCR/L S20R-SDUCR/L11 2475.00 SRDCN 2020-K06 1403.00 SVUBR/L 2525-M16 1691.00
SDUCR/L S25R-SDUCR/L11 2393.00 SRDCN 2525-M06 1568.00 SVUBR/L S20Q-SVUBR/L16 1403.00
SDUCR/L S25S-SDUCR/L11 2558.00 SRDCN 1616-H08 1155.00 SVUBR/L S20S-SVUBR/L16 1856.00
SDUCR/L S32S-SDUCR/L11 2805.00 SRDCN 2020-K08 1403.00 SVUBR/L S25T-SVUBR/L16 2805.00
SDUCR/L A10K-SDUCR/L07 2558.00 SRDCN 2525-M08 1568.00 SVUBR/L S32U-SVUBR/L16 4496.00
SDUCR/L A12M-SDUCR/L07 2723.00 SRDCN 1616-H10 1155.00 SVUBR/L S40V-SVUBR/L16 5816.00
SDUCR/L A16Q-SDUCR/L07 3094.00 SRDCN 2020-K10 1403.00 SVUBR/L S16Q-SVUBR/L11 1856.00
SDUCR/L A16Q-SDUCR/L11 3094.00 SRDCN 2525-M10 1568.00 SVUBR/L S20Q-SVUBR/L11 2021.00
SDUCR/L A20Q-SDUCR/L11 3341.00 SRDCN 2020-K12 1403.00 SVUBR/L S20R-SVUBR/L11 2475.00
SDUCR/L A20R-SDUCR/L11 3878.00 SRDCN 2525-M12 1568.00 SVUBR/L S25R-SVUBR/L16 2393.00
SDUCR/L A25R-SDUCR/L11 3713.00 STUCR/L S08K-STUCR/L06 1320.00 SVUBR/L S25S-SVUBR/L16 2558.00
SDUCR/L A25S-SDUCR/L11 4290.00 STUCR/L S10K-STUCR/L06 1320.00 SVUBR/L S32S-SVUBR/L16 2805.00
SDUCR/L A32S-SDUCR/L11 4208.00 STUCR/L S10K-STUCR/L09 1320.00 SVUBR/L S40T-SVUBR/L16 3878.00
SER/L 1010-F11 1320.00 STUCR/L S12M-STUCR/L11 1320.00 SVUCR/L 2020-K16 1609.00
SER/L 1212-F11 1320.00 STUCR/L S14M-STUCR/L11 1320.00 SVUCR/L 2525-M16 1691.00
SER/L 1212-H16 1320.00 STUCR/L S16R-STUCR/L11 1485.00 SVUCR/L S20Q-SVUCR/L16 1403.00
SER/L 1616-H16 1402.50 STUCR/L S18Q-STUCR/L11 1403.00 SVUCR/L S20S-SVUCR/L16 1856.00
SER/L 2020-K16 1900.00 STUCR/L S20S-STUCR/L11 1856.00 SVUCR/L S25T-SVUCR/L16 2805.00
SER/L 2525-M16 2227.00 STUCR/L S20S-STUCR/L16 1856.00 SVUCR/L S32U-SVUCR/L16 4496.00
SER/L 3225-P16 2392.50 STUCR/L S25T-STUCR/L16 2805.00 SVUCR/L S12M-SVUCR/L08 1691.00
SER/L 3232-P16 2392.50 STUCR/L S32S-STUCR/L16 2929.00 SVUCR/L S16Q-SVUCR/L11 1856.00
SER/L 2525-M22 1773.75 STUCR/L S32U-STUCR/L16 3506.00 SVUCR/L S20Q-SVUCR/L11 2021.00
SER/L 3232-P22 2475.00 STUCR/L S40T-STUCR/L16 4496.00 SVUCR/L S20R-SVUCR/L11 2475.00
SER/L 4040-S22 5280.00 STUCR/L S40V-STUCR/L16 5816.00 SVUCR/L S25R-SVUCR/L16 2393.00
SER/L 2525-M27 2227.50 SVJBR/L 1212-F11 1073.00 SVUCR/L S25S-SVUCR/L16 2558.00
SER/L 3232-P27 2928.75 SVJBR/L 1616-H11 1155.00 SVUCR/L S32S-SVUCR/L16 2805.00
SER/L 4040-S27 6187.50 SVJBR/L 2020-K11 1403.00 SVUCR/L S40T-SVUCR/L16 3878.00
SER/L 5050-T27 9982.50 SVJBR/L 1616-H16 1526.00 SVVBN 1212-F11 1073.00
SNR/L 0008-K08 1237.50 SVJBR/L 2020-K16 1609.00 SVVBN 1616-H11 1155.00
SNR/L 0010-K11 1237.50 SVJBR/L 2525-M16 1691.00 SVVBN 2020-K11 1403.00
SNR/L 0010-K11-A16 1402.50 SVJBR/L 3232-P16 2310.00 SVVBN 1616-H16 1526.00
SNR/L 0012-K11 1320.00 SVJBR/L S20R-SVJBR/L11 2475.00 SVVBN 2020-K16 1609.00
SNR/L 0012-K11-A16 1402.50 SVJBR/L S25R-SVJBR/L11 2393.00 SVVBN 2525-M16 1691.00
SNR/L 0013-Q16 1402.50 SVJBR/L S25S-SVJBR/L11 2558.00 SVVBN 3232-P16 2310.00
SNR/L 0016-Q16 1402.50 SVJBR/L S32S-SVJBR/L16 2805.00 SVVCN 1212-F11 1073.00
SNR/L 0016-R16 1608.75 SVJBR/L S40T-SVJBR/L16 3878.00 SVVCN 1616-H11 1155.00
SNR/L 0020-Q16 1691.25 SVJCR/L 1212-F11 1073.00 SVVCN 2020-K11 1403.00
SNR/L 0020-S16 1856.25 SVJCR/L 1616-H11 1155.00 SVVCN 1616-H16 1526.00
SNR/L 0025-R16 1856.25 SVJCR/L 2020-K11 1403.00 SVVCN 2020-K16 1609.00
SNR/L 0025-T16 2805.00 SVJCR/L 1616-H16 1526.00 SVVCN 2525-M16 1691.00
SNR/L 0032-S16 2557.50 SVJCR/L 2020-K16 1609.00 SVVCN 3232-P16 2310.00
SNR/L 0032-U16 3093.75 SVJCR/L 2525-M16 1691.00 TTER/L 1212-2T15-D40 1856.25
SNR/L 0040-T16 4496.25 SVJCR/L 3232-P16 2310.00 TTER/L 1212-3T15-D40 1856.25
SNR/L 0040-V16 5816.25 SVJCR/L S12M-SVJCR/L08 1691.00 TTER/L 1616-2T08 2021.25
SNR/L 0050-U16 6270.00 SVJCR/L S16Q-SVJCR/L11 1856.00 TTER/L 1616-2 2021.25
SNR/L 0050-Y16 18067.50 SVJCR/L S20Q-SVJCR/L11 2021.00 TTER/L 1616-2T17 2021.25

38
Turning Tool Holders & Boring Bars

TYPE DESIGNATION PRICE TYPE DESIGNATION PRICE

INR INR

TTER/L 1616-3T09 2021.25 TTIR/L 25-4 3176.25


TTER/L 1616-3 2021.25 TTIR/L 32-3 4042.50
TTER/L 1616-3T20 2021.25 TTIR/L 32-4 4042.50
TTER/L 1616-4T10 2021.25 WCLNR/L 1616-H12 1856.00
TTER/L 1616-4 2021.25 WCLNR/L 2020-K12 1939.00
TTER/L 1616-4T25 2021.25 WCLNR/L 2525-M12 2021.00
TTER/L 2020-2T08 2310.00 WCLNR/L 3232-P12 2640.00
TTER/L 2020-2 2310.00 WTENN 1616-K16 1526.00
TTER/L 2020-2T17 2310.00 WTENN 2020-K16 1609.00
TTER/L 2020-3T09 2310.00 WTENN 2525-M16 1691.00
TTER/L 2020-3 2310.00 WTENN 3232-P16 2310.00
TTER/L 2020-3T20 2310.00 WTFNR/L S25T-WTFNR/L16 3011.00
TTER/L 2020-4T10 2310.00 WTFNR/L S32U-WTFNR/L16 3548.00
TTER/L 2020-4 2310.00 WTFNR/L S40V-WTFNR/L16 5816.00
TTER/L 2020-4T25 2310.00 WTFNR/L S32U-WTFNR/L22 3671.00
TTER/L 2020-5T12 2310.00 WTFNR/L S40V-WTFNR/L22 6023.00
TTER/L 2020-5 2310.00 WTFNR/L S50Y-WTFNR/L22 18645.00
TTER/L 2020-5T32 2310.00 WTJNR/L 1616-K16 1526.00
TTER/L 2020-6T12 2310.00 WTJNR/L 2020-K16 1609.00
TTER/L 2020-6 2310.00 WTJNR/L 2525-M16 1691.00
TTER/L 2525-2T08 2475.00 WTJNR/L 3232-P16 2310.00
TTER/L 2525-2 2475.00 WTQNR/L 1616-K16 1526.00
TTER/L 2525-2T17 2475.00 WTQNR/L 2020-K16 1609.00
TTER/L 2525-3T09 2475.00 WTQNR/L 2525-M16 1691.00
TTER/L 2525-3 2475.00 WTQNR/L 3232-P16 2310.00
TTER/L 2525-3T20 2475.00 WTQNR/L S25T-WTQNR/L16 3011.00
TTER/L 2525-4T10 2475.00 WTQNR/L S32U-WTQNR/L16 3548.00
TTER/L 2525-4 2475.00 WTQNR/L S40V-WTQNR/L16 5816.00
TTER/L 2525-4T25 2475.00 WTQNR/L S32U-WTQNR/L22 3671.00
TTER/L 2525-5T12 2475.00 WTQNR/L S40V-WTQNR/L22 6023.00
TTER/L 2525-5 2475.00 WTQNR/L S50Y-WTQNR/L22 18645.00
TTER/L 2525-5T32 2475.00 WTUNR/L S25T-WTUNR/L16 3011.00
TTER/L 2525-6T12 2475.00 WTUNR/L S32U-WTUNR/L16 3548.00
TTER/L 2525-6 2475.00 WTUNR/L S40V-WTUNR/L16 5816.00
TTER/L 2525-6T32 2475.00 WTUNR/L S32U-WTUNR/L22 3671.00
TTIR/L 16-2 2310.00 WTUNR/L S40V-WTUNR/L22 6023.00
TTIR/L 20-2 2805.00 WTUNR/L S50W-WTUNR/L22 8910.00
TTIR/L 20-3 2805.00 WTUNR/L S50Y-WTUNR/L22 18645.00
TTIR/L 20-4 2805.00 WWLNR/L 1616-H08 1856.00
TTIR/L 25-2 3176.25 WWLNR/L 2020-K08 1939.00
TTIR/L 25-3 3176.25 WWLNR/L 2525-M08 2021.00
TTIR/L 25-3 3176.25 WWLNR/L 3232-P08 2310.00

39
Indexable Drills

INDEXABLE DRILL 3 X D Suitable for SPMG Inserts

DIMENSIONS(mm) PRICE
TYPE
D L L1 L2 L3 d1 d2 SCREW WRENCH INR

MDR3125-20-T2-05 12.5 105.5 37.5 55.5 50 20 25 M2X0.5 T6 6468


MDR3130-20-T2-05 13 107 39 57 50 20 25 M2X0.5 T6 6468
MDR3135-20-T2-05 13.5 108.5 40.5 58.5 50 20 25 M2X0.5 T6 6468
MDR3140-20-T2-05 14 110 42 60 50 20 25 M2X0.5 T6 6468
MDR3145-20-T2-05 14.5 111.5 43.5 61.5 50 20 25 M2X0.5 T6 6468
MDR3150-20-T2-05 15 113 45 63 50 20 25 M2X0.5 T6 6468
MDR3155-25-T2-06 15.5 122.5 46.5 66.5 56 25 32 M2.2X0.5 T7 6468
MDR3160-25-T2-06 16 124 48 68 56 25 32 M2.2X0.5 T7 6468
MDR3165-25-T2-06 16.5 125.5 49.5 69.5 56 25 32 M2.2X0.5 T7 6468
MDR3170-25-T2-06 17 127 51 71 56 25 32 M2.2X0.5 T7 6468
MDR3175-25-T2-06 17.5 128.5 52.5 72.5 56 25 32 M2.2X0.5 T7 6468
MDR3180-25-T2-06 18 130 54 74 56 25 32 M2.2X0.5 T7 6468
MDR3185-25-T2-06 18.5 131.5 55.5 75.5 56 25 32 M2.2X0.5 T7 6468
MDR3190-25-T2-06 19 133 57 77 56 25 32 M2.2X0.5 T7 6468
MDR3195-25-T2-06 19.5 134.5 58.5 78.5 56 25 32 M2.2X0.5 T7 8428
MDR3200-25-T2-06 20 136 60 80 56 25 32 M2.2X0.5 T7 8428
MDR3205-25-T2-06 20.5 137.5 61.5 81.5 56 25 32 M2.2X0.5 T7 8428
MDR3210-25-T2-06 21 139 63 83 56 25 32 M2.2X0.5 T7 8428
MDR3215-25-T2-06 21.5 140.5 64.5 84.5 56 25 32 M2.2X0.5 T7 8428
MDR3220-32-T2-07 22 142 66 86 56 25 32 M2.5X0.8 T8 8428
MDR3225-32-T2-07 22.5 152.5 67.5 92.5 60 32 44 M2.5X0.8 T8 8428
MDR3230-32-T2-07 23 154 69 94 60 32 44 M2.5X0.8 T8 8428
MDR3235-32-T2-07 23.5 155.5 70.5 95.5 60 32 44 M2.5X0.8 T8 8428
MDR3240-32-T2-07 24 157 72 97 60 32 44 M2.5X0.8 T8 8428
MDR3245-32-T2-07 24.5 158.5 73.5 98.5 60 32 44 M2.5X0.8 T8 8428
MDR3250-32-T2-07 25 160 75 100 60 32 44 M2.5X0.8 T8 8428
MDR3255-32-T2-07 25.5 161.5 76.5 101.5 60 32 44 M2.5X0.8 T8 11172
MDR3260-32-T2-07 26 163 78 103 60 32 44 M2.5X0.8 T8 11172
MDR3265-32-T2-07 26.5 164.5 79.5 104.5 60 32 44 M2.5X0.8 T8 11172
MDR3270-32-T2-07 27 166 81 106 60 32 44 M2.5X0.8 T8 11172
MDR3275-32-T2-07 27.5 167.5 82.5 107.5 60 32 44 M2.5X0.8 T8 11172
MDR3280-32-T2-09 28 169 84 109 60 32 44 M3.5X0.9 T15 11172
MDR3285-32-T2-09 28.5 170.5 85.5 110.5 60 32 44 M3.5X0.9 T15 11172
MDR3290-32-T2-09 29 172 87 112 60 32 44 M3.5X0.9 T15 11172
MDR3295-32-T2-09 29.5 173.5 88.5 113.5 60 32 44 M3.5X0.9 T15 11172
MDR3300-32-T2-09 30 175 90 115 60 32 44 M3.5X0.9 T15 11172
MDR3305-32-T2-09 30.5 176.5 91.5 116.5 60 32 44 M3.5X0.9 T15 11172
MDR3310-32-T2-09 31 178 93 118 60 32 44 M3.5X0.9 T15 11172
MDR3315-32-T2-09 31.5 189.5 94.5 119.5 60 32 44 M3.5X0.9 T15 11172
MDR3320-32-T2-09 32 181 96 121 60 32 44 M3.5X0.9 T15 11172
MDR3325-32-T2-09 32.5 182.5 97.5 122.5 60 32 44 M3.5X0.9 T15 11172
MDR3330-32-T2-09 33 184 99 124 60 32 44 M3.5X0.9 T15 11172
MDR3335-32-T2-09 33.5 185.5 100.5 125.5 60 32 44 M3.5X0.9 T15 11172
MDR3340-32-T2-11 34 187 102 127 60 32 44 M4X10 T15 11172
MDR3350-32-T2-11 35 190 105 130 60 32 44 M4X10 T15 11172
MDR3360-32-T2-11 36 193 108 133 60 32 44 M4X10 T15 12740
MDR3370-32-T2-11 37 196 111 136 60 32 44 M4X10 T15 12740
MDR3380-32-T2-11 38 199 114 139 60 32 44 M4X10 T15 12740
MDR3390-32-T2-11 39 202 117 142 60 32 44 M4X10 T15 12740
MDR3400-32-T2-11 40 205 120 145 60 32 44 M4X10 T15 12740
MDR3410-32-T2-14 41 232 123 162 70 40 54 M4X10 T15 12740
MDR3420-32-T2-14 42 235 126 165 70 40 54 M4X10 T15 12740

40
Milling Cutters

FACE MILLS SPKN 1203 FACE MILLS TPKN 2204

PRICE PRICE
INSERT SIZE INSERT SIZE
INR INR

SPKN 1203 FSC--80 14704 TPKN 2204 FSC--80 14704


SPKN 1203 FSC-100 17072 TPKN 2204 FSC-100 17072
SPKN 1203 FSC-125 20907 TPKN 2204 FSC-125 20907
SPKN 1203 FSC-160 27121 TPKN 2204 FSC-160 27121
SPKN 1203 FSC-200 38790 TPKN 2204 FSC-200 38790
SPKN 1203 FSC-250 65920 TPKN 2204 FSC-250 65920

CUTTERS XDHT 09 CUTTERS XPHT 16 / SDMT

PRICE PRICE
INSERT SIZE INSERT SIZE
INR INR

XDHT09 XDIA- 12-09 2400 XPHT/SDMT XDIA- 40-16/12 4400


XDHT09 XDIA- 16-09 2800 XPHT/SDMT XDIA- 50-16/15 6900
XDHT09 XDIA- 20-09 2800 XPHT/SDMT XDIA- 63- 16/15 9891
XDHT09 XDIA-25- 09 3200 XPHT/SDMT XDIA- 80- 16/15 16800
XDHT09/XPHT1604 XDIA- 32-09 3200 XPHT/SDMT XDIA- 100-16/15 20700
XPHT/SDMT XDIA- 125- 16/15 25900
XPHT/SDMT XDIA- 160- 16/15 30791

* MILLING CUTTERS TO SUIT NON-ALUMINA ® I N SER T S C A N BE SU P P L I ED ON


R EQUES T. PRI CE S FOR DI AME TERS W I L L REM A I N T H E SA M E.

41
Troubleshooting
Types of Tool Failure & Solutions
Milling
Endmills
Drilling
Tur ning
Troubleshooting
Types of Tool Failure & Solutions

MILLING : Increase : Decrease : Use : Correct use

SOLUTION
INSERT
CUTTING CONDITION TOOL SHAPE
GRADE

Approach angle
Cutting speed

cutting edge
TROUBLE CAUSES

Chattering at
Depth of cut

Relief angle

Nose radius
Rake angle

Toughness

Hardness
Coolant
Feed
Flank wear Improper cutting conditions

Improper insert grade

Chattering

Crater wear Improper cutting conditions

Improper insert grade

Chipping Lack of insert toughness

Excessive feed

Excessive cutting load

Built-up edge Improper cutting conditions

Improper cutting
edge shape

Improper insert grade

Chattering Improper cutting conditions

Improper cutting
edge shape

Bad chip flow

Unstable workpiece
clamping

Lack of number of
cutting teeth

Poor surface finish Improper cutting conditions

Bad chip flow

Chattering

Built-up edge

Thermal crack Improper cutting conditions

Improper insert grade

43
Types of Tool Failure & Solutions

MILLING : Increase : Decrease : Use : Correct use

SOLUTION
INSERT
CUTTING CONDITION TOOL SHAPE
GRADE

Approach angle
Cutting speed

cutting edge
TROUBLE CAUSES

Chattering at
Depth of cut

Relief angle

Nose radius
Rake angle

Toughness

Hardness
Coolant
Feed
Facture Improper insert grade

Excessive cutting load

Bad chip flow

Chattering

Excessive overhang

44
Types of Tool Failure & Solutions

ENDMILLS Tool Failures & Solutions : Increase : Decrease : Use : Correct use

SOLUTION
CUTTING CONDITION TOOL SHAPE GRADE MISCELLANEOUS

Up cut / Down cut

Machine vibration

Workpiece fixing
Machine rigidity
Number of flute
Length of flute
Cutting speed
TROUBLE CAUSES

Depth of cut

Chip pocket
Relief angle

Lead angle

Toughness

Overhang
Hardness
Coolant

Honing
Feed
Excessive periphery
Improper cutting condition
cutting edge

Chipping Improper cutting condition

Generating built up edge


Damage at cutting edge

Weak tool rigidity

Improper grade

Fracture during operation Improper cutting condition

Excessive cutting load

Excessive overhang

Poor surface finish Generating built up edge

Chattering

Poor straightness

Poor machining precision Improper cutting condition


(Machined size, perpendicularity)

Improper tool shape

Bad chip evacuation Excessive cutting volume

Improper chip pocket

Improper chip condition

45
Types of Tool Failure & Solutions

DRILLING Tool Failures & Solutions : Increase : Decrease : Use : Correct use

SOLUTION
CUTTING CONDITION TOOL SHAPE GRADE ETC

Clamping workpiece
Machine vibration
Machine rigidity
Flute width rate
Thinning angle
Cutting speed
TROUBLE CAUSES

Relief angle

Guide bush
Point angle
Initial feed

Toughness
Step feed

Hardness
Coolant

Thinning
Honing
Feed
Too sharp cutting edge
Chipping (big relief angle or thinning
edge is too sharp)

Excessive cutting speed

Built-up edge

Vibration & chattering

Wear Excessive cutting speed


(Abnormal wear at margin)

Insufficient cutting speed


(Abnormal wear at center)

Chip Long chip

Over lap

Chip burning

Hole precision Burr, Tool clamping precision


Poor surface finish
Excessive feed, sharp
point angle

Excessive cutting speed


(Considered tool grade)

Fracture Breakage on contact Poor sufficient finish

Insufficient machine rigidity

Improper cutting condition

Breakage at hole bottom Crooked hole

Chip clogging

46
Types of Tool Failure & Solutions

TURNING Tool Failures & Solutions : Increase : Decrease : Use : Correct use

SOLUTION
CUTTING SELECTING MACHINE
INSERT TOOL SHAPE
CONDITION CLAMPING
GRADE

TROUBLE CAUSES

Improvving holder rigidity


Improving insert precision
Chip breaker valuation
Select better adhesion

Cutting edge strength


Select tougher grade

Clamping workpiece
Select harder grade

M - Class > G Class

Machine vibration

Holder overhang
resistant grade
Cutting speed

Depth of cut

Nose radius
Rake angle
Coolant

Honing
Feed
Poor precision Insert precision is variable
Unstable machining size

Workpiece, Separation of tool

Cutting edge back thrust is big Flank wear increase


Unnecessary to adjust because machining precision
changes during operation

Improper cutting condition

Poor surface roughness Weakened cutting force by Wet


increasing wear of tool cutting
for finishing
Criterion of tool life

Improper cutting condition Wet


cutting

Cutting edge chipping

Adhesion built up Wet


cutting

Wet
Vibration, chattering cutting

Improper cutting condition Wet


Soft steel (nap) cutting

Burr, chipping & nap Improper cutting condition Wet


Steel, aluminum (burr) cutting

Cast iron Improper cutting condition


(Weak chipping)

Cutting heat generation


Poor machining precision and short tool life Improper cutting condition
by cutting heat

47
OUR DOMESTIC NETWORK
A HME D A B AD JAMNAGAR
AURANGABAD KOCHI
BANGALORE KOLHAPUR
B HO PA L KOLKATTA
CHENNAI LUDHIANA
C O I MB AT O R E MUMBAI
DELHI PUNE
FA R I D AB A D RAJKOT
GOA S UR AT
GURGAON VADODAR A

OUR INTERNATIONAL NETWORK


BANGLADES H
KOR EA
S I NGAPOR E
SRI LANKA
UAE
USA

EDITORIAL & CREATIVE TEAM


BATUL MERCHANT
S O R AYA TAHER M ER CHANT
D. DUTTA

CORPORATE OFFICE
SAF E T O O L S MFG. (I M POR T & EXPOR T) CO.
6 4 / 3 , 2 N D F L O OR , I NDI A HOUS E, N. R . R OAD,
BANGALORE 560002

ENQUIRIES
alu m in a@ s af e t o ols. c o. in / info@ safet ools. c o. in
+91 80 41695207 / +91 80 41695202
THE FUTURE OF CUTTING TOOLS

YOUR LOCAL DISTRIBUTOR

SAFE TOOLS MFG. (IMPORT & EXPORT) CO.


64/3, 2ND FLOOR, INDIA HOUSE, N.R. ROAD, BANGALORE 560002
+91 80 41695207 / +91 80 41695202 / +91 9341921080
alumina@safetools.co.in info@safetools.co.in

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