P197/P257 SERIESTABLE OF CONTENTS FEATURES ........ OPERATING RECOMMENDATIONS P197 SERIES PERFORMANCE DATA ....... P257 SERIES PERFORMANCE DATA . P197 SERIES DIMENSIONAL DATA P257 SERIES DIMENSIONAL DATA .... % ‘SAE B SHAFT END COVERS SAE C SHAFT END COVERS SPLIT FLANGE SINGLE PUMP PORT END COVERS STRAIGHT THREAD AND BSPP SINGLE PUMP PORT END COVERS TANDEM PUMP PORT END COVERS: GEAR HOUSINGS DRIVE SHAFTS DOUBLE OUTLET BEARING CARRIERS SINGLE OUTLET BEARING CARRIERS . WEIGHTS .... ems BT 10 " 12 12 13 14 . 16PERMCO’S P197/P257 SERIES JOURNAL BUSHING PUMPS ‘The P197/P257 series is a series of high performance gear pumps. This completely new design utilizing ‘computer aided engineering has allowed Permco to develop a state of the art external gear pump for heavy duty, high performance mobile applications. Utilizing specialized sleeve bearing technology. gear journals are supported via @ hydra-dynamic film, thus ‘allowing continuous working pressures up to 4500 ps! {810 bar) dependent upon the series and the selected ‘gear size. At rated speeds up to 2400 rpm, the series is compatible with all mineral based hydraulic ols ‘and some fre resistant fds (water glycol and invert ‘emulsions), Employing high strength iron for all pup body components and an all doweled construction, the P197/P257 is wel suited for high pressure and high shock load applications. Internal to the P197/P257 are its patented pressure balanced bronze thrust plates. Being ofthe floating type. the thrust plates are allowed to move freely, providing a positive seal across the entire face ofits mating gear set and ensuring optimum volumetric performance atthe highest operating pressures. The P197/P257 gears are made from a high quality, nickel alloy steel that ensures minimal gear flexure at high operating pressures. By using such a steel, the P'197/P257 can be operated over a broad range of Working pressures without the ensuing gear wipe of the housing at high pressures that can seriously detract from the volumetric output at lower working pressures. ‘The series is available in both single and multiple gear housing configurations with a variety of drive shaft and Porting options, Depending upon the application, the use of Permco's P3000 series continental drive shafts may be applied to the P197 series Permco's world headquarters are located in Streets- boro, Ohio with its European operations located near Zurich, Switzerland. We market our products through- ut the entire world with distribution and authorized service centers ready to help solve your fluid power problems, If you require any additional information not contained with this catalog, please feel free to contact your local Permco representative or Permco's Engineering Department.P197/P257 SERIES OPERATING RECOMMENDATIONS FLUID TYPE, TEMPERATURE AND INLET CONDITIONS ‘The P197/P257 series pumps are compatible with mineral base, water glycol and invert emulsion fluids. {tis recommended that a premium quality hydraulic fluid with a viscosity range of 150-300 SUS (62-65 cSt, at 100°F (38° C) be used to assure ‘optimum performance. The normal operating viscosity range is between 55-1000 SUS (9-220 cSt) with a not to exceed start up viscosity of 2000 SUS (440 cSt). Under normal operating conditions, fluid temperatures should not exceed 180° F (62° C) for mineral base fluids and 135° F (57° C) for water glycol and invert emulsions. If temperatures greater than these values _are required for a particular application, please consult your Permco representative or call the factory. Inlet conditions should not exceed 7 in. Hg. for mineral bbase fluids and 3 in. Hg. for water glyco! and invert ‘emulsions. Degassing of the fluid and subsequent cavitation may occur if these values are exceeded. For applications requiring inlet conditions greater than these values, consult your Permco representative Cr call the factory. Supercharging the inlet is not recommended Maximum operating speeds for al luids and all gear Widths is 2400 rpm, Maximum operating pressures are dependent upon gear widths and on the operating fluid. For mineral based oils, maximum operating pressures (dependent upon gear width and series) is 500 psi (275.8 ber). For water glycol and invert emulsions, consult our Engineering Department. ‘SHAFT ALIGNMENT Unit shaft alignment must be within 0.005 inches (127 mm) total indicator reading (TLR) using a stan- dard motor coupling. Follow coupling manufacturer's installation instructions to prevent end thrust on shaft ‘Tum pump shaft to assure freedom of rotation. Pump ‘and motor must be mounted on a rigid base. ‘SIDE LOADS ‘An outboard bearing is mandatory for radial (side or ‘overhung loads imposed upon the drive shatt of the pump. The maximum radial Joad is 1186 Ibt. (5276 N) ‘and 3150 If (14011 N) forthe 197 and 257, respec tively. No axial (thrust) loading is permitted on the shat FILTRATION (MANDATORY) To assure maximum performance and life, a 10 ‘micrometre nominal return line filter with a Beta 10 rating of 2.2 is required for the system. Attempting to run the pump without proper fitration will degrade the shaft journals and journal bushings, causing premature failure, A 149 micrometre suction strainer is also suggested for added pump protection, however very high viscosities may dictate not using a strainer, MOUNTING RESTRICTIONS Mounting position is non-restrictive,P197/P257 SERIES PERFORMANCE DATA ‘The information shown on the next pages, represents the average results of a series of laboratory tests and: Is not necessarily indicative of any one particular unit: Information shown was taken using a mineral base hydraulic fuid at a reservoir temperature of 150° F 197 SERIES PERFORMANCE CHART (65.5° ©) and an ail viscosity of 150 SUS at 100° F (92.1 St. at 37.8°0) ‘Consult your Permco Representative or the factory {or operation below 600 or above 2400 RPM and ‘temperatures above 180° F. AVERAGE FLOW — GPM/LPM AT 3000 PS1/206.8 BAR, HORSEPOWER IN — HORSEPOWER/KILOWATTS AT 3000 PSI/206.8 BAR OL VISCOSITY — 150 SUS (82.1 cSt) AT 100° F (37.8° C) ll. TEMPERATURE — 150° F (65.5° C) (CHART Sa, NOMENCLATURE: “HEAGH GEAR WIDTH (in) ore * 4 12 134 2 om [sees | sansa | seaia [sear | a2aio tsmos [| reanat | wanes | ovanse | 2aaneo om [219s _[eszes | e2n00 | avearo [siamo ware | ranse | wenza | 267200 | siamea veoo [086s | oma | aieve2o | eanee | vaaceo wanes | 2aonse | cores | seszss | sranre aw | a7eeo | vivez | teasoo | eases | reams vesnzt | 20216 | sazea7 | sareen | «anor ‘wan [108007 | oeere | teaer7 | veamas | erarees zsanao | w2nan | arzaes | «some | 497070 “ean [222002 | teoe00 | vearia | seme | sans vermis | sass | sxe | aaroro | sssia ooo | 2a1Sa4 | traers | oraro2 | cewmee | earrions mazar | sana | a7oase | srame7 | «snes moon | 158800 | tear | zase00 | erriose | o1.7ra00 ssanr2 | ass30 | ssoao2 | earars | name wm | 274000 | areens | zeaaeo | sosmiea | saaroir #0906 couse | 7orees | 79.1800 oon [2072.0 paznes? | saa7e60 | aBi7aa2 465047 seawos | ass | eases ‘Wax, Continuous Gear wiath Operating Pressure 7 th 1174 40007275. +2 ‘7507258.6 13/4 ‘3500/281.4 2 32507204.1257 SERIES PERFORMANCE CHART AVERAGE FLOW — GPM/LPM AT PRESSURE SHOWN IN CHART HORSEPOWER IN — HORSEPOWER/KILOWATTS AT PRESSURE SHOWN IN CHART OIL VISCOSITY ~ 150 SUS (82.1 cSt) AT 100°F (97.8°C) OIL TEMPERATURE — 150° F (65.5° C) GEAR WIDTH (in.)/PRESSURE aes | ee Pee ate | ee ae ok [eee ea [awed ees | Uses | awe [nae | sae | ieaear sia | oaeweea | anaes |asened | Tacs aren | are rae neat | vaste [haar] uewe uf Taran | “mame Seal Saar | uaeeet =| armas [pam [reve | 1a maroc | mineral marr [teeter Laan Sarma eer 2 caiman |inecoer [amie |. easeem emaren [i meee [maa a ee a Mn seahae | GaeamgT | anaes" | aac | ance nsetean | aetna a ee a re aR RT oe comet icc Soe : mone te er nie re ne PEKTReNTAL —PoRT eNO ee ee Rie = She Slee Sie BRARNGSENic SOMMER iar _ [Pp] [27] [a] [86] [an] [zats caB| [za15|-[1 ims | Surg GEAR FUNG (257 SERIES COVER SNE UNT reaTeUE unt197 SERIES DIMENSIONAL DATA SINGLE UNIT = nt. fl i Lo E44 Bl es. 532, a Ht 4 zo AH LJ) She UJ a ek au, 0, as Enea 768 7 ro eee | a =o {1} = ae — 5 i= if B LH] @ AH Ee 2s Lt | nee | + 1 2065 Dimensions: — thes oe ines MULTIPLE UNIT al 319 | pms | 533 7 2 7 73538 Aes LU [imam 0372 2 , [oe as sus ae | ate re Dimensions: ees Fires257 SERIES DIMENSIONAL DATA ‘SINGLE UNIT P| ate HA ial ‘ I 4 i | = E x : ae nH? lc — je a — Dimensions: Hehe _ -|- vr | cow | - | - [vim] 2 5 | cow [| - | - [me ports avalabie in P25? series onl NOTE: For extended studs, add an“X* tothe above codes 10197/257 SERIES SINGLE PUMP PORT END COVER ‘SAE STRAIGHT THREAD AND BSPP PORTS ial Esnart i, Or rl hy — v Dimensions: —Inehes we 169 169 i288 T 7288 CODE SELECTION (SAE STRAIGHT THREAD) LEFT PoRT Gr] ae | seem) gamer TET | aT | er] RT Soe_| nen | nemomer_| Soeouner | nownon | wer lover |oumer| met ma [as [AC 20 ow au [ve | = [ ec 30 A 7 ca [os [oc oo ow [eves |= oa | = oc = ow [ve Pee] — | DwENSION [ior _| ca |e | ec @ cow] = | = [ia [ae re fa | re FS FD cow [= = Poa s hat ae cx | es co oo) en a ET Ha | — HC. = ‘cow | - | - [em [rv D peso 6426 [7820 zee] 278 CODE SELECTION (BSP © beelee Ta] | poem | Regret Tear || aa oe | heat | eros | Seeouner | pounow ie |r] er : a5 | 100 wa [a8 [IC ow “af - [= zeas | 250 oe ow fap = ete w= te ow ret — | — a MA | MB MC COW = — | se 1 ae ae i a cow [= =] 1 paw on - oc = cow | — [| — [rape NOTE: For ntendes tne ano the above codes "197/257 SERIES TANDEM PUMP PORT END COVER $32 BB —K— 356 3047] @ SHAFT | } 550 4 Locarno Stiehete Gros Zs wou wore Dinencions: ets etee'sruos —exrehld stwos aa 5/01 NCA THREAD DIMENSION | var] 57 268_| 276 CODE SELECTION : ors8 | 7081 STUDS [STUDS EXT a6 | 206 » z san6 | sase 197/257 SERIES GEAR HOUSING 601 = ay lo 257 SERIES 197 SERIES CODE SELECTION Gear Width (in.) Dena ia wasp ae pone ee ee oe pe ont 12x: ches 197/257 SERIES prive sHaFTS Dimensions: ons [14] SPLINED SAE B (13 TOOTH) [29] SAE B KEYED Nouning foce Mearng feo —— 131 100) 3327) 2 2540 ra sea 638 873 87 SB 163 ‘Br | 163 nw #4 naie ee 257 F.=4500 800 257 PLeN/As500 ‘57 B.-8000.6000 197 PLVA6000 [a7] SPLINED SAE BB (15 TOOTH) 32] SAE BB KEYED Mowrng face Maarieg fe — 150__ - 3610 2s Fa sine ea 290, 100 121 2515 Ba F606 257 757 PLasSonconsutT FACTORY ‘97 PLvec00 2000 {57 PLse000 CONSULT FACTORY 6] SPLINED SAE © (14 TOOTH) 00] SAE C KEYED owing foce Marg oon 150 3810 218 | 219 5563 5563 257 PL=s6000.8000 ‘57 PLaWAe000 257 L=140008000 PL = PRESSURE x GEAR WIDTH (For each section and added together) ‘The 257 series has its own continental shatts. P3000 series continental shafts can be applied in P197 pumps. Consult the Permco code book or the factory for type and availabilty Do not exceed listed PL factor shown for each shatt. (FORMAT PL = INTEGRAL PL, CONTINENTAL PL) 13127/257 SERIES BEARING CARRIER — SINGLE INLET / DOUBLE OUTLET SAE 4-BOLT SPLIT FLANGE, SAE STRAIGHT THREAD AND BSPP PORTS RET "357 ONY pes a (fea Oo 0 Se ® ke Py 40 CO IT 5.66. st ae A A , keg] & oA | o 4 4.06 319 Dimensions: —lnches war B03 tains EE ar 4 350 4.00) . 1 asain 3s as “ maa : aoe ae GUT FIANOE PORTWa COO Saiaaetae ae a setae ost oe os Be ttect estes 3 82 eat bet if Determination of Bearing Carrier Code 1. Inthe belly down postion, dterine pure rotation from shaft ‘2h Clockwise lation wil put the nat onthe et de andthe {op outet pot wil be forthe hom gear sector. Counteockurse rofation wl pu the milton te raft ste andthe top Suet wl Sevorthe rtr goar Section 2. Seloct inet port size Fine the appropriate letter that meats the por tte and rotation roqurements, 3. Select out rements ‘ep tot rtere tothe ont gear section for clockwise rotation 2 rer goar section for counterlackwrse rotation, ftom out 14 refers othe rear gear section for clockwise rotation and front ‘ear section for countercicekwisa ration 4. Combine the net por designation wth the out! port design ‘ont ave st the boarng camer code. Example: Rotation: Clockwise It Porn SoM ange with 11/4" net Besignater ‘utetPertng: 1 Spit Flange top tron! sacon Me oom Rage btom fa a DBesignator {rea action) CCompate Bearing Carier Code: CAB197/257 SERIES BEARING CARRIER — SINGLE INLET / SINGLE OUTLET SAE 4-BOLT SPLIT FLANGE, SAE STRAIGHT THREAD AND BSPP PORTS: 48 i 6 ——s oO | rar o ° ele | | | see i 1 Ge ag a aH ~~ 9445 3445 | Dimensions: —Inenes_ coe © SHAFT —— a one - arr as a ; =a 7 a ais ane otra Gooee soe a a a a Ponte | oR | Common Tox xe] we mont_| "neat | ‘omer i: Te ox_| 0 Two x xe fs Te [ox [xo] 2 [ec] xe |e rx [xT |x| xk | eae [xt Pct oe "TONG = BT ONLY Determination of Bearing Carrier Code 1. inthe ball down postion, determine pump rotation from shat ‘na Glocewisa rolatign wil put the fet on the let side andthe bute port wil be onthe ig sie, Courterclockwae etalon wll Bukit on ne ih sige an roo wb on oh Example: Potton Cesk ay net Porta. Spt Flange with 1-1/4 et DBesignator-© ‘Ouvet Porting: 1= Spit Flange front section) ster "oto" Complete Bearing Carer Code: CBX 15WEIGHTS — 197 SERIES WEIGHT (approximate) SINGLE UNITS ‘Gear wath fn 1 |r| 412 | +94] 2 Unit Weights) | 37.0 | 380 | 390 | aos | 420 unit weignt gs) | 168 | 172 | 177 | 184] 100 WEIGHT (approximate) MULTIPLE UNITS: Ter Wis al + [ean] va | vm] 2 | BEARS ira waceoeas | 120 | 120] 140 [158 [ara] a0 vmwectt tan |_| sa] ea | rol r7[ 11 For total multiple unt weight, add the selected gear widths plus the total number of bearing carriers required. To this sum, add 21 bs. (8.5 kgs.) forthe shaft end cover and port end cover combined weight. Please note that this combined weight includes the smaller port end cover designed for multiple uit, WEIGHTS — 257 SERIES WEIGHT (approximate) SINGLE UNITS Gear With fy ve | oa | 4 | 46] v2] +04| 2 | ove | ove Unit Weight tbs) | 436 | 450 | ae2 | 47a | 491 | so6 | srs | 53a | 546 unit weight gs) | 198 | 204 | 209 | 217 | 229] 220 | 235 | 241 | 247 WEIGHT (approximate) MULTIPLE UNITS Gear Width Gnd v2 | oa | 4 | twa] tra] sam! 2 | 240 | 202 | Caner unit weight os) | 70 | 83 | 97 | 110] 123] 197 | 150 | 164 | 17 | 200 unitweiott ros) | 32 | 38 | 44] so] se] 62] 68] 75 | 80] 127 For total mutile unit weight, add the selected gear widths plus the total numberof bearing carriers required. To this sum, add 27-8 lbs. (12.8 kgs) for the shaft end cover and port end cover combined weight. Please note that this combined weight Includes the smaller port end cover designed for mutiple units. NOTE: Weights are approximate and will vary due to shaft end cover type and porting sizes, 16PERMET Fee ee een) cre ee eo reid Cea eet) ete Ren ea) Telefon: 41-7904316 + Tolefax: 41-7904674 Deere Seed Cress