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19/9/2014 Pipe Sizing Charts Tables | Energy-Models.

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Pipe Sizing Charts Tables


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Course
Lessons

Piping and
Ductwork
Systems

Pumps and
Fans

Refrigeration

Time Value of
Money

Lighting
(NASA)

Duct Sizing
Charts &
Tables

Pipe Sizing
Charts Tables

BOILERS

Centrifugal
Chiller -
Fundamentals

HEATING AND
COOLING
SYSTEM
UPGRADES

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HVAC:
Centrifugal
Chillers

Chiller Plant
Design

PV Modeling
in eQUEST

Introduction to
Photovoltaic
Systems

How Solar
Electric
Technology
Works

Basic
Photovoltaic
Principles and
Methods

Photovoltaic
(PV) Tutorial

CLOSED SYSTEMS

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Design Criteria: 3' Frictional Pressure Drop per 100' Pipe Length with a Maximum Velocity of 10 ft/sec

Figure - 1 Friction Loss for CLOSED Piping Systems: Schedule 40 Steel Source: Carrier Systems
Design

OPEN SYSTEMS
Refrigeration
Equipment
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Products from
Verified
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Now!

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Design Criteria: 3' Frictional Pressure Drop per 100' Pipe Length with a Maximum Velocity of 10 ft/sec

Figure - 2 Friction Loss for OPEN Piping Systems: Schedule 40 Steel Source: Carrier Systems Design

COPPER Physical Dimensions and Sizing Criteria


(ASPE Data Book)

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PLASTIC Physical Dimensions and Sizing Criteria (ASPE Data Book)

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Copper Pipe Sizing Chart

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Design Criteria: 3' Frictional Pressure Drop per 100' Pipe Length with a Maximum Velocity of 10 ft/sec

Figure - 3 Friction Loss for Copper Piping Systems: Types K, L, & M Source: Carrier Systems Design

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CAST IRON Physical Data Hydraulic Handbook Colt


Industries

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ALUMINUM , BRASS Handbook for Mechanical Engineers : Baumeister & Marks

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PIPE DESIGN BASED ON HAZEN WILLIAMS


FORM(UfL=A0.2083 x (100/C)^1.85 x Q^1.85/D^4.8635 )
Source: Cameron Hydraulic Data, 1926-62

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Dynamic Pressure Losses through Fittings


EL = L/D* D (EL = Equivalent Length. L=Pipe Length, D = Pipe Diameter)

Velocity Pressure Factor (K) forWater : K = C*D**E: Pressure Drop (PD) = K*VP

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Dynamic Pressure Losses through Valves


EL = L/D* D (EL = Equivalent Length. L=Pipe Length, D = Pipe Diameter)

Velocity Pressure Factor (K) forWater : K = C*D**E: Pressure Drop (PD) = K*VP

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PROPERTIES OF LIQUIDS

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STEAM PRESSURE CLASSIFICATION AND PIPE SIZING


DESIGN CRITERIA

LOW PRESSURE STEAMPIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)

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MEDIUM PRESSURE STEAM PIPE SIZING CRITERIA :


Flow Rates of Steam (lbs/hr)

HIGH PRESSURE STEAMPIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)

Pressure Drop (psi/100') sizing criteria for open gravity


(sloped pipe) condensate return
CONDENSATE FLOWRATE (lbs/hr) Condensate Return Pressure = 0 psig

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PROPERTIES OF STEAM

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Example: 6800 lbs per hour of steam flow in a 2 1/2 inch pipe at 100 psig pressure.
What is the pressure (psi) drop per 100 ft length of pipe and the flow velocity?
Answer: psi/100' = 11 velocity = 32,000 fpm

Figure - 17 Steam Flow Rates at Various Pressures and Velocities for Schedule 40 Pipe Source: ASHRAE

Figure - 18

Steam flow

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at 30 psig

Source:
ASHRAE

Design
Criteria:

0.75 psi per


100 ft pipe

Max Vel =
6,000 fpm

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Figure - 19

Steam flow
at 50 psig

Source:
ASHRAE

Design
Criteria:

1.0 psi per


100 ft pipe

Max Vel =
(/sites/all/files/advanced-pages-31058/pipe-sizing-charts-tables-25.png) 8,000 fpm

Figure - 20

Steam flow
at 100 psig

Source:
ASHRAE

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Design
Criteria:

2.0 psi per


100 ft pipe

Max Vel =
10,000 fpm

(/sites/all/files/advanced-pages-31058/pipe-sizing-charts-tables-26.png)

Figure - 21

Steam flow
at 150 psig

Source:
ASHRAE

Design
Criteria:

(/sites/all/files/advanced-pages-31058/pipe-sizing-charts-tables-27.png) 2.0 psi per


100 ft pipe

Max Vel =
10,000 fpm

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Natural Gas Pipe Sizing Tables and Charts


Steel Pipe - Schedule 40
Downstream Pressure

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inlet upstream pressure is more than 5 psig (35 kPa)

fittings factor 1.2 - equivalent pipe length = pipe length + 20%

For natural gas the nominal BTU/cf varies from about 900 to 1100 BTU/cf. In general it is
common to set

1 Cubic Foot (CF) = Approx 1,000 BTUs

1 CFH ≈ 1 MBH

1 Btu/h = 0.293 W

Steel Pipe - Schedule 40


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pressure less than 1 1/2 psig pressure drop 0.5 inches water column

specific gravity of natural gas energy content in natural gas 10

1 Cubic Foot (CF) = Approx 1,000 BTUs 1 CFH = 1 MBH

common to use fittings factor 1.5 - equivalent pipe length

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in table above = pipe length + 50%

For natural gas the nominal BTU/cf varies from about

900 to 1100 BTU/cf. In general it is common to set

(/sites/all/files/advanced-pages-31058/pipe-sizing-charts-tables-31.png) (/sites/all/files/advanced-pages-31058/pipe-sizing-charts-tables-32.png)

pressure less than 1 1/2 psig pressure less than 1 1/2 psig

common to use fittings factor 1.5 - equivalent pipe lenght common to use fittings factor 1.5 - equivalent pipe length
in table above = pipe length + 50% in table above = pipe length + 50%

pressure drop 0.5 inches water column pressure drop 0.5 inches water column

specific gravity of natural gas 0.6 specific gravity of natural gas 0.6

energy content in natural gas 1000 Btu/lb energy content in natural gas 1000 Btu/lb

One MBH is equivalent to 1000 BTU's per hour One MBH is equivalent to 1000 BTU's per hour

1 Btu/h = 0.293 W

1 lb = 0.4536 kg

1 ft (foot) = 0.3048 m

1 in water = 248.8 N/m2 (Pa) = 0.0361 lb/in2 (psi) = 25.4 kg/m2 = 0.0739 in mercury

1 psi (lb/in2 ) = 6,894.8 Pa (N/m2 )

The capacity of a low pressure natural gas (less than 1 psi) pipe line can be calculated with the
Spitzglass formula like

q = 3550 k ( h / l SG)1/2 (1)

where

q = natural gas flow capacity (cfh) h = pressure drop (inWater Column)


l = length of pipe (ft) k = [d5 /(1 + 3.6/d + 0.03 d)]1/2
d = inside diameter pipe (in) SG = specific gravity
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For natural gas the nominal BTU/cf varies from about 900 to 1100 BTU/cf . In general it is
common to set

1 Cubic Foot (CF) = approx 1,000 BTUs

1 CFH = 1 MBH

The specific gravity of natural gas varies from 0.55 to 1.0 .

The downstream pressure in a houseline after the meter/regulator is in general in the

range of 7 to 11 inches Water Column, or about 1/4 psi.

Example - Natural Gas Pipe Capacity

The capacity of a 100 ft natural gas pipe with a nominal diameter 0.5 inches (actual ID 0.622 in
)

and 0.5 inches WC pressure drop can be calculated as

k = [(0.622 in )5 /(1 + 3.6 / (0.622 in) + 0.03 (0.622 in))]0.117

q = 3550 0.117 ( (0.5 in) / (100 ft) 0.60 ) 1/2 = 37.9 cfh

Specific gravity of natural gas is set to 0.60.

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Horizontal Fixture Branches and Building Drains and Sewers


Stacks

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BACK TO
TOP

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ROOF DRAIN AND LEADER SIZING

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HORIZONTAL
HORIZONTAL RAINWATER PIPE SIZING
RAINWATER PIPE SIZING

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HORIZONTAL RAINWATER PIPE SIZING

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Example of Primary-Secondary Piping Network System

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Course 2 Lesson (/advanced-training/course-2-systems-and-plants/course-2-lesson)

About the Author

(/content/varkie-thomas)

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Varkie C. Thomas, Ph.D., P.E. Research Professor College of Architecture


Illinois Institute of Technology Chicago, Illinois, USA

Varkie Thomas taught graduate courses in Energy Efficient Building Design, Building Energy
Performance Analysis and advised doctoral candidates (1996-2008) as an Adjunct Professor at
Illinois Institute of Technology (IIT) from SOM. He is currently a Research Professor with the
Ph.D. program at IIT. He was a member of the UN Technical Program to China in 1991 and a
Visiting Professor from Purdue in Malaysia in 1996/97 funded by the World Bank.

Academic: B.Sc. (Honors) in Mathematics from St. Xavier’s College Bombay University; Post-
Graduate Diploma in Environmental Engineering from London South Bank University; Post-
Graduate Diploma (with Distinction) and Ph.D. in Industrial Management from Strathclyde
University Glasgow. Registered Professional Engineer (P.E.) and Certified Energy Manager
(CEM - Association. of Energy Engineers).

Instructors (/category/about-us/instructors)

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