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Formation Damage and Horizontal Wells
Formation Damage and Horizontal Wells
soctoty of PotrolcunEn@wor9
SPE 37138
ofPurdeum
Cw7@ 13%.SOciety Sn3incem
h. discussion of special core analytical techniques used to
ThisympeJw18pqmuffM
fnumlmthm#t thelmawkmd Wamca m Nmimmd Well
TecJmdou optimize clrillingfluid and drilling process design is presented.
Chd8, NOV.
Mdh (h@y, Afbata, 18-M,
1996.
~h~-~ti~tiem~-~mfdwh;~wd~ Introduction
aWalned inm4mrac4suinliNrdbylheMhPx(s). cmtmts Of YkpqW, @BpaeMal,lmvenMtum
mvieued by tha 3odety of kbdcmn fhgin- ad am subjected to cmredim ~ the mtk+-(s). ‘fle
r@m-ld, np4’amed, da5nd ~lyrdleu mypOdtbm Ofthe SOc&syd Rndam fJW- Horizontal wells are being utilized throughout the world in an
iu c4Scem, m mcmkn. Pqem pmsmtcd M SPS meuinsa an subjcd to publicdm review by Mitdd
ever increasing fashion to attempt to increase production rates
Canmitteuoflk Soduy of Peb’deumfhghe$s. Pemdskmmqy Isresuictedman atmima afmt
~th3md. mu~~y~b+. mt~bdmddd-~k- by maximizing reservoir exposure, targeting multiple zones,
Write Lhukn,SPS,
P.O.
k
dmiowledcenmIof where ad by whom the paper wu pmsemed.
reducing drawdowm to minimize premature water or gas
833836,
W,m, TX 7W83-3S36,
U.S.A.,
Pax01-214-952-9435.
coning problems, exploit thin pay zones an~ more recently, in
such processes as steam-assisted gravity drainage and as
Abstract injectors and producers in secondary and tetiiary enhanced oil
recovery proccascs. Underbalanced drillrng using horizontal
The use of horizontal drilling is gaining widespread frequency well technology has also increased as a meaos of attempting to
throughout the world, Production results from many horizontal increase productivity from horizontal wells by reducing
wells have been disappointing, and it is believed that when this formation damage, improve ROP and reduce drilling and stuck
has occurred in situations where viable reservoir quality has pipe problems in severe lost circulation zones.
been present, near wellbore formation damage effects have
been a major contributor to the marginal flow performance. The use of conventional technology to drill and complete
Due to the fact that most horizontal wells arc completed in an horizontal wells has resulted in disappointing results in many
open hole fashion, even relatively shallow invasive near- applications, due to what is believed to be formation damage
wellbore damage (that would be penetrated by conventional effects. This paper reviews near wellbore skin damage from a
perforation practices in cased and cemented vertical mechanistic view in horizontal vs vertical completions,
completions) may substantially impede flow. Drilling induced highlights reasons why formation damage effects may be more
damage may include fines mobilization, invasion of mud significant in horizontal va vertical well applications and
solids, mechanical glazing, phase trapping or chemical reviews current technology levels which are being utilized to
reactivity between invading fluids and the formation matrix or attempt to reduce formation damage effects in horizontal well
in-situ fluids. Calculations illustrate how the permeability of applications.
horizontal wells can be reduced dramatically by high near
wellbore skins and how this damage effect is attenuated as Mechanism of Formation Damage During Drilling of
horizontal to vertical permeability ratio is increased (such as in Horizontal Wells
highly laminated sands). They also illustrate how damage
effects are reduced in situations of high vertical permeability, Mechanisms of formation damage which may be operative in
such as formations containing natural vertical fractures which reducing the productivity of horizontal wells have been
are penetrated by the horizontal well. Underbalanced drilling discussed in the literature by various authors’2.
is discussed as a solution to some horizontal well formation
damage problems, and the importance of maintaining a These damage mechanisms can be grouped into several major
continuous underbalanu pressure condition during the entire categories, these being:
drilling operation to obtain optimum results is emphasised. A
hat of reservoir parameters which should be evaluated to Fines Migration. Fines migration is the motion of naturally
design an effective drilling program is presented, and a brief pre-existing particulate matter in the pore system. This maybe
827
2 FORMATION DAMAGE AND HOIUZONTALWELLS . A PRODUCTWHY KILLER? SPE 37138
induced during the driiiing procbaa by high fluid leakoff rates chain polymer molecules. Polar compound adsorption may alter
of water 0s oil-baaed mud filtrate into the near wellbore region the wetting characteristics of the matrix in the near wellbore
caused by e@ated h-tic overbalance pressures or regiou generaiiy in most cases to a preferentially more oil-wet
excessively high tid6&iance pmaaums’. state. This causes a potentially si@lcant increase m water
phase relative permeability in this region, which may adversely
External DrWng/Mud S&is Invasion. The invasion of elevate producing water oil ratio for the well if the completion
artificial mud solids (weighting agents, fluid loss agents or is in a zone where a mobile water saturation is present.
bridging agents), or natursily generated mud solids produced
by bit-rock interactions and not removed by surface solids Mechankal Near Wellbore Damage Effeeta. Mechanical
control equipment into the formation during overbalanced action of the bit, combined witi t%w cuttings, poor hole
drilling conditions. cleaning and a poorly centralized drill string may remit in the
formation of a thin “glaze” of low permeability surrounding the
Phase Trapping. The 10SSof both water or oil baaed drilling wellbore. This problem is believed to be aggravated by straight
mud fiitrate to the formation in the near welibore region due gas drilling operations, where. a iarge amount of heat is
to leakoff during overbalanced drilling operations, or due to generated at the rock-bit rnterface due to the poor heat transfer
spontaneous imbibition in some situations during capacity of the gas baaed drilling fluid system in comparison
underbaianced driiling operations’, can result in permanent to a conventional drilling fluid. Open hole completions m low
entrapment of a portion or all of the invading fluid resulting in permeability clastic formations tend to k the most probable
adverse relative Penneabllity effects which can reduce oil or candidates for this type of damage. Glazing will not genemlly
gas permeability in the near wellbore regions. occlude large permeability featurea, such as fractures or vugs,
and the glaze is usually readily removable in carbonate based
Chemical Incompatibility of Invading Fhdda with the In- formations with a light acid wash due to its higidy soluble
situ Rock Matrix. Many formations contain potentially nature.
reactive materhd in-situ in the matrix, including reactive
sweiling clays such as amectite or mixed layer clays, or Factors Which Wiil Tend to Increase the Severity of Near
defloccuiatable materials such as kaolinite or other loosely Weilbore Damage
attached fines. Expansion or motion of these rnateriais within
the pore system, which may be induced by the invasion of The overriding factor which will incrtase the severity of near
non-equilibrium water baaed mud filtrates into the near wellbore damage will be the extent of incursion of fluids and
wellbore region, can cause considerable reductions in solids into the reservoir and Iiow these mat&ials will react with
permeability674’g. the formation once they come into contact with the rock
matrix.
Fiuid-Iluid Incompatibility Effects Between Invading
lluida and In-Situ ~tti& Oil or waterbased mud fiitmtes Factors which will tend to increase the fluid/aoiid loss
invading into the near wellbore region during overbalanced performance of a drilliig mud in a horizontal drillrng
drilling processes can react adversely with in-situ hydrocarbons application may include:
or waters present in the matrix with detrimentalreauhswhich
may reduce permeability. Problems would include the Overbalance pressure The greater the density of the
formation of inaolubie precipitates or scales between hydrostatic fluid column and resulting dmvnhoie presawe
incompatible batera, deaaphatting of the in-situ crude or generated in comparison to the net effective reservoir pbre
hydrocarbon’ based drilling fluid caked by blending of pressure, the greater the tendency for kxaes of both fluids and
incompatible oiis, or the formation of higidy viscous stable mud solids to the formation. H@hiy weighted, mid systems
wa~r in oil emulsions due to turbulent blending of invaded (due to either deliberate hi~’ concentrations of weighting
fiitiatcs with either in-situ water or oil. agents for well camel or poor surface solids control klti’ng
in a undesirable tndidup of a high concentration of dense
Near Weiibore Wettabiiity Alteration and Surface naturalsilicate or carbonatebase+ ,formadon
j,, driils@idsinthe
Adsorption EffectJw Many drilling fluid additives used for fluid system), high backp~ures or driiiing operaii6ns in
mud rheology, stability, emulsion control, corrosion inhibition, significantly pressure dep@@ ‘f@@ona (particularly in deep
torque reduction or lu&icity contain polar surfactants or zones) may ail contribute,’~ w overbalance pr&#ea.
compounds which can ~,preferentiaily adsorbed on the surface Overbalance pressurea in’qx~ of ajplt 700b kh (Imp)
of the rock. The physical adsorptiori of these compounds can are generally considered to, be seveti and My causG,aenous
cause reductions in permeability by the physical occlusion of lmses to the formation, particqisry in zones of ~$h rmemoir
the pore systerm in ,the caae of high molecular weight long quaiity.
chain polymers, parkularly in iow Permetillity porous meda
where the small pore throats may be easily bridged by long High Solids Content. A high concentration of artificial or
828
SPE 37138 D.B. BENN1ON,F.B. THOMAS, RF. BIEtZ 3
natural solids in the mud system, which are inappropriately Why is Damage More of a Concern in Horizontal vs
sized to form a low permeability filter cake, can either invade Vertical Wells?
into the mck matrix (if the solids are too small, that is, less
than approximately 30% of the medm pore throat aperture), There are a number of reasons why horizontal wells appear to
or may screen off on the formation face forming porous, high be more susceptible to formation damage than their verticsl
permeability, thick filter cakes which may result in long-term well cOunteqmrts. One of the major reasons is related to the
filtrate seepage and stuck pipe problems if the solids are too completion practicea used for moat horizontal wells. The fact
large. For an open hole completion scenario, an appropriate is that the majority of horizontal wells are completed in either
size distribution of particulate matter in the mud is essential to a direct open hole fashion, or with some type of slotted or
establish a sealing, low permeability filter cake rapidly on the prepacked liner, whi~ as far as produced fluids are
face of the formation. ‘I%iswill minimize solids invasion to concerned, is equivalent to an open hole completion. This is in
directly at the wellbore-formation interface where it can comparison to vertical wells where moat of the wells are cased,
hopefully be readily removed either by direct mechanical cemented and perforated. One can thus see that a degree of
backflow or some type of very localized chemical or relatively small invasive formation damage, several centimetres
mechanical stimulation treatment. in depth about a vertical wellbore may be insignificant, as a
normal perforation charge will penetrate beyond the damaged
Poor Fluid Rheology. The use of high API fluid loss, low zone and accesa undamaged rcaervoir matrix to facilitate
viscosity fluids will generally increase the potential for filtrate reasonable production rates if a permeable formation is present.
losses to the formation. Consideration is often given to the use Many types of damage, such as solids invaaio% do, in fact,
‘ of so called ‘clear” fluids with no added solids in the hopes tend to be very localized about the wellbore in this limited type
that if the base fluid is compatible with the formation no of radius, particularly in the absence of zones of extreme
damage will occur, even if significant fluid losses occur during permeability (such has highly fmctured or vugular porosity
the drilling proms. Unfortunately, the presence of naturally systems).
generated drill solida in clear fluid systems often results in near
wellbore mechanical damage as large volumes of the base It can be observed in an open hole horizontal completion,
fluid, along with the often inappropriately sized naturally however, that the produced reservoir fluids must pass
generated fines from the drilling process, are carried off into completely through the zone of damage which may have been
the formation. The use of appropriate viscosifiers/polymem can created about the wellbore during the drilling process.
assist in the reduction of uncontrolled fluid losses to the Although shallow in some -, the permeability of this
formation in some cases, and should be evaluated for each affected zone may be extremely low, creating a very high zone
specific situation under consideration. of what is referred to as “skin” damage about the wellbore.
‘Ihus, even relatively shallow invasive damage, which maybe
Poor Base Fluid Compatibility. Even in the beat designed insignificant in a cased and perforated completion, can be very
overbalanced drilling operation, and often in many so called substantial in an open hole scenario. Other reasons contributing
“underbakmced” drilling operationa, some unavoidable losses to increased severity of damage in horizontal vs vertical wells
of mud filtrate to the formation occur. Shallow invasion may could inchde:
not be significant for Cased/perforatedcompletions, but may be
quite problematic for open hole situationa. This being the case, Greater Depth of Invasion. Drilling times for horizontal
it is usually prudent to design the base mud filtrate with full wells are usually greater than conventional vertical wells. Fluid
compatibility with the formation matrix in mind. This would exposure time at the heel of the well maybe significant if poor
include anticipating problems with reactive clays, in-situ fluids mud rheology is present in an overbalanced cmnditi~ or if the
(emulsion potential and precipitation ability) and phase mud filter cake is continuously disturbed by a poorly
tmpping (possibility of including IIT reducing agents such as centralized drill string or multiple tripping operations, invasion
surfactants or alcohols to lessen the impact of phase trapping depth of damaging mud filtrate and solids into the near
if fluid losses do occur). wellbore region may be substantially greater than in a
conventional vetiical well application.
Presence of Zones of Extreme Permeabfity. Fluid losses
and potential damage will generally be more significant in Selective Cleanup/Damage. The large exposed length of a
zones of high permeability, such as high perm intercrystalline horizontal well often results in zones of highly variable
streaka, fractures or interconnected vugular porosity which may reservoir quality being penetrated. High permeability streaks
be penetrated by the horizontal well. Convemely, if invasion may preferentially clean up upon drawdown resulting in
depth is not too significant, these zones may be the most minimal drawdown pressure being applied to more heavily
forgiving and easy to clean up in some respects due to more damaged and invaded portions of the well, making it diffkult
favorable capillary pressure relations and larger pore sizes. to obtain an effectual cleanup. Production logs on horizontal
wells often indicate the majority of the produced fluid is being
829
4 FORMATION DAMAGE AND HORIZONTAL WELLS - A PRODUCTIVITY KILLER? SPE 37138
sourced from only a very small section of the total length of k. Average horizontal permeability, mz
the well. hw Pay wne heigh~ m
p= = Reservoir preasnm at effective drainage
Difficulty of Stimulation. Damagedverticalwells may often radius, Pa
be effectively stimulated economically using a variety of pw. Wellbore pressure,Pa
penetrative techniques such as hydraulic or acid fracturing, acid P= Viscosity, Pa.a
or other typm of chemical squeeses, heat Immmeats, ete. These Effective drainage radius, m
types of pmrxssea are not readily economically applied to & Wellbore radius, m
horizontal wells due to coat and tccbnieal conaidemtions
associated with attempting to stimulate a section hundreda of The effect of near wellbore damage can be included in
meters in length (instead of only a few meters in length as Equation 1 through the use of a reaistsnce factor commonly
often is the case in a vertical well). Thxefom, most horizontal called the “skin” factor. This concept was introduced in 1953
well stimulation treatments tend to be relatively non-invasive by van Everdingenl 1:
in nature, such as acid wsshea, and may only be effective in
AP,h=s Q!!L
[1
penetrating shallow near wellbore damage. (2)
2mlh
Anisotropic Flow. The flow patternsinto a horizontal well
are completely different than a vertical well, this is
schematically illustrated as Figure 1. It can be seen that a Thus, for a constant flow to the wellbore, the skirL induced by
vertical well in a uniform strata of cross bedded planea which a combination of the invasive damage mechankm which have
it penetrates in an orthogonal fashion will drain the reservoir been dMuaaed previously, adds a constant pressure drop to the
in a uniform planar radhl fashion. Conversely, a horizontal total drawdown (or,in other tans, a portion of the available
well sources fluids from both the vertical and horizontal planar drawdown is dissipated in overcoming the fluid resistance to
direction and hence is much more radically affected by flow through the zone of impaired permesbilhy created about
variations in the vertical permeability of the reservoir. This the wellbore). A wellbore with normal radius of ~ therefore,
shall be described in greater detail in the following sections of with a skin effect present, behaves as if the well were a
the paper. “clean” well with a reduced wellbore radius given by:
than the vertical well value, a possible explanation as to why underbalanced drilling program is contained in the literature
some very badly damaged horizontal wells actually perform 4,12,13
832
SPE 37138 D.B. BENN1ON,F.B. THOMAS, RF. BIEIZ, 7
variable drawdown rate return permeability test profile. Tlwae which me used as a tool to evaluate drilling fluids and program
variable pressure return permeability teats am conducted to design prior to the coat and risk of actual implementation m
quantify the degree of drawdown required to lift the filter cake the field to obtain optimum performance have been pmented.
from the face of the formation, re-initiate flow and track
formation cleanup as a function of drawdown pressure up to Acknowledgements
the maximum expected drawdown pressure level which can be
realistically applied in the field to obtain a realistic evaluation The authors express appreciation to Vivian Whiting aod
of true fluid performance. Maggie Irwin for their assistance in the preparation of the
manuscript and the figures and to Hycal Energy Rescamh
For heterogeneouspore systems, variations of the technology Laboratories for the funding of this work and permission to
can be applied using naturally or synthetically fmctured and present the data.
shimmed cores (l@ure 14) or new fill diameter radial
coreflood formation damage technology which precisely References
mimics the radial leakoff pattern seen in the reservoir (Figure
15). 1. Porter, K.E., “An Overview of Formation Damage”,
JPT, pp 780-786, August, 1986.
Figure 16 illustrates a modified coreflood apparatus to evaluate
underbalanced drilling. These experiments are defiied in 2. Bennion, D.B., F. Brent ThOlnSS, Benni~ D.W.,
additional detail in the literature’. The objective of these tests Biets, R.F., “Fluid Design to Minimii Invasive
is to determine if problems such as spontaneous imbibition Damage in Horizontal Wells”, Paper HWC 94-71
may be apparent during a true underbalanced drilling operation, presented at the Canadian SPVCIMICANMET
and also the degree of damage and invasion to be expected if International Conference on Recent Advances in
the underbalance pressure condition is lost and low viscosity Horizontal Well Applications, Calgary, cana~ Mar.
fluid and solids abruptly invade into the formation. In this 20-23, 1994.
fashion, the amount of damage can be compared to a
conventional overbalanced fluid system in the same situation, 3. fig, J.E., et al, ‘Velocity Miles in Perforated
and a risk analysis conducted to ascertain if the extra expense Completions”, JCPT, August, 1993.
and potential problems associated with an underbslsnced
drilling operation are justified. 4. Bennion, D.B., et al, “Underbalanced Drilling of
Horizontal Wells, Does it Really Eliminate Fmmation
Conclusions Damage?”, JCPT, November, 1995.
Formation damage in horizontal wells can be a signifhnt 5. Bennion, D.B., et al, “Aqueous and Hydmearbon
impediment to economic production of oil or gas. Near Phase Trapping in Porous Media, Diagnoais,
wellbore formation damage mechanisms, which can occur Prevention and Treatment”, prcaented at the 1995
during the drilling process, centre about fluid and solids losses CIM Annual Technical Conference, Banff, Alberta,
to the matrix and fracture/vug system adjacent to the wellbore canada.
during overbalanced operations as well as possible mechanical
darnage in some situations. Shallow damage is more significant 6. Bennion, D.B., et al, “Injection Water Quality, A Key
in open hole horizontal wells due to the need to be able to Factor to Successful Wateffloodmg”, Paper CIM-
produce through the zone of impaired permeability during AOSTRA 94-60, presented at the 1994 Annual
ultimate production, in comparison to a cased completion Technical Meeting of the Petroleum Society of CIM.
where shallow invasive damage ia normally penetrated by a
typical perforation charge. Flow calculations indicate that the 7. Fogler, S. et al, “Rock-Clay Interactions”, JPT, 1989.
severity of damage in horizontal wells is signifkantly incmaaed
as the ratio of vertical to horizontal permeability degrades and 8. Scheunnrm, R., et al, “Injection Water Salinity,
also to a lesser extent as formation thickness increasea. Formation Pre-Treatment and Well Operationa Fluid
Underbalanced drilling may be a partial solution to many Selection Guidelines”, JPT, July, 1990, 836.
invasive formation damage problems in open hole hotiontal
wells, but only if properly executed and if a continuous 9. Bazin, B. et al, “Control of Formation Damage by
underbalance pressure condition is maintained. Modelling Rock-Water Interaction”, Paper SPE
27363, presented at the SPE Symposium on
A list of reservoir parameters to evaluate prior to designing a Formation Damage, hfayette, IA, Feb. 7-10, 1994.
drilling program for an open hole horizontal well has been
presented and various special core analysis tests described 10. Butler, R.M., “Horizontal Wells for the Recovery of
833
8 FORMATION DAMAGE AND HORIZONTAL WELLS - A PRODUCTIVITYKILLER? SF%37138
834
Table 1- List of Simulation Parameters for
Vertieal and Horizontal Flow Calculations
Parameter Value (W) value (Pm)
Table 2
Normalized Production Rate vs Skin
Vertical and Horizontal Wells
Vertical and Horizontal Permeabilties Equal
SkiISFactor QNorsa Q-Norm
Vetticsl Well Horisosstd Well
o I.Ooo I .000
1 0.884 0,988
2 0.792 0,976
5 0.603 “0.942
10 0.432 0890
20 0.275 0,802
50 0.132 0,619
100 0.071 0.448
200 0.037 0.288
500 0.015 0,140
h- — i
83S
Table 3
Normdaed Production Rate vs Skin
Verticat and Horizontal Wel~ Kv-Kh
Effect of Pay Thickn&
Skin Factor Q-Norm Q-Norm Q-m (&norm Q-norm
Vc”cdwell HorimmtBIWtll VerUcal WcB Horkontd WeU ‘ VCr(kil Well HOriamtd well
h-2m h=2m b-1.m b-10m mm b-30m
Table 4
Normalized Production Rate Vs Skin
Vertical and Hotintal Wells
Variable K&
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