IBG JORDA

Operation Bulletin
Style #102
Sl# Code Operation Machine SMV Target
1 M1 Pocket bag Overlock 5T O/L 0.95 63
2 M2 Pocket Attach SNLS 0.43 140
3 M3 Pocket Outline SNLS 0.26 231
4 M4 Pocket tacking SNLS 0.45 133
5 M5 Side Seam 5T O/L 0.84 71
6 M6 Inseam Attach 5T O/L 0.6 100
7 M7 Overlock backrise 5T O/L 0.33 182
8 M8 Mark Elastic Helper 0.18 333
9 M9 Attach Elastic 3T O/L 0.37 162
10 M10 Bottom Serge 3T O/L 0.26 231
11 M11 Blind Hem Blind Hem 0.28 214
12 M12 Press garment (seams) Press 0.33 182
13 M13 Label Attach SNLS 0.42 143
14 M14 Waist band tacking SNLS 0.18 333
15 M15 Elastic Smocking Kansai 0.57 105
16 M16 Bartack Front Bartack Mac 0.23 261
17 M17 Checking helper 0.3 200
Handling Time 1 67
TOTAL 7.87
100%
90%
85%
IBG JORDAN

MACHINE REQUIREMENT

Manpower Kansai Single Needle Bartack 5T Overlock 3T Overlock

2.5 3
1.5 1
1 1
1.5 1
2 2
2 2
1 1
1
1 1
1 1
1
1
1 1
1 1
1.5 2
1 1
1

22 2 5 1 8 2
168
151
143
 WIP
Waiting Time
Total (NVA)
Blind Hem WIP
Output/Hr
158 0.38
209 0.29 0.09
231 0.26 0.03
200 31 0.30
143 57 0.42
200 0.30 0.12
182 18 0.33
333 0.18 0.15
162 171 0.37
231 0.26 0.11
1 214 16 0.28
182 32 0.33
143 39 0.42
333 0.18 0.24
158 175 0.38
261 0.23 0.15
200 61 0.30
200
1 541 0.89
 35 55 70 55 70 55 70 55 70 55

107 M1 M2 M3 M5 M6

Input
50

107 M1 M1 M4 M5 M6

264

105 cm
MACHINE

BIN
55 70
c c
m m

Total floor Area 363000.00

3630 sq.meter
70 55 70 55 70 55 70 55 70 55 70 55 35 1375

M7 M9 M12 M13 M15 M16

Chec
M8 M10 M11 M14 M15
king

Length 13.75 m
Breadth 2.64 m
MACHINE Area 36.3 m^2

55
c
m
 IBG JORD
Operation Bulletin-CELLULAR LAYOUT
Style #102
Sl# Code Operation Machine SMV
1 M1 Pocket bag Overlock 5T O/L
2 Pocket Attach SNLS
2.09
3 M2 Pocket Outline SNLS
4 Pocket tacking SNLS
5 Side Seam 5T O/L
6 M3 Inseam Attach 5T O/L 1.67
7 Overlock backrise 5T O/L
8 Mark Elastic Helper
9 Attach Elastic 3T O/L
M4
10 Bottom Serge 3T O/L 1.42
11 M5 Blind Hem Blind Hem
12 M6 Press garment (seams) Press
13 Label Attach SNLS
M7
14 Waist band tacking SNLS
15 M8 Elastic Smocking Kansai 1.59
16 M9 Bartack Front Bartack Mac
17 Placing back the Garment Helper
TOTAL 6.77
TARGET
 IBG JORDAN
LAYOUT
MACHINE REQUIREMENT
Target Manpower Kansai Single Needle Bartack 5T Overlock

29 1 1 1

36 1 1

42 1

38 1 1 1 1

4 1 2 1 2
100% 35
90% 32
85% 30
REMENT
3T Overlock Blind Hem

1 1

1 1
 107 107 107 107 55 107
55 5TOL SNLS 5TOL 3TOL 3TOL

BHM
100

55 BTK KANSAI SNLS PRESS PRESS

55 5TOL SNLS 5TOL 3TOL

BHM
100 CELL 2

55 BTK KANSAI SNLS PRESS

55 5TOL SNLS 5TOL 3TOL

BHM
100 CELL 3

55 BTK KANSAI SNLS PRESS

55 5TOL SNLS 5TOL 3TOL

BHM
100 CELL 4
55 BTK KANSAI SNLS PRESS
55 5TOL SNLS 5TOL 3TOL

BHM
100 CELL 5
55 BTK KANSAI SNLS PRESS
1050
 107 107 107 911
5TOL SNLS 5TOL

SNLS KANSAI BTK

191310

382620

UNIT
Length 9.11 m 4.555
Breadth 4.2 m 2.1
Area 38.262 m^2 9.5655

47
SL FACTORS CONVENTIONAL CELLULAR
1 Standard Minute Value 7.87 6.77
2 Manpower 22 20
3 Target per Hour 168 177
4 Floor Area (Sq.m) 36.3 47.82
5 Machine requirement 19 40
6 WIP 541 0
7 Waiting Time 0.89 0.67
8 Multi Skil Level Operator Not required Required
9 Changeover time 2days less than 1hrs
10