CUTTING SECTION

TECHNICHAL TEAM'S S.O.P

1 PP MEETING TO BE DONE BY ALL HEADS WITH REPORT CONSISTING OF SIZESET, RISK ANALISYS, TRIM
CUTTING CHECK LIST, MINI MARKER, OB CHART, PP SAMPLE, BUYER COMMENTS & MAIN FILE.
2 MAKE THE CUTTING PLAN AS PER THE PO, RATIO,DELIVERY WITH THE FABRIC FLOW CHART FROM THE
3 FABRIC FLOW CHART NEED THE FOLLOWING DETAILS -PO WISE QTY,COLOUR WISE QTY,SHADE WISE Q
4 ALL THE DUPLICATE PATTERN SHOULD BE CHECKED AND SIGNED BY QAM
5 BEFORE STARTING THE BULK CUTTING DO THE PILOT CUTTING WITH COVERING ALL SIZES
6 PILOT CUTTING SHOULD BE PROPERLY AUDITED BY PM,CUTTING INCHARGE AND QAM
7 PROCEED THE BULK CUTTING,BASED ON THE PILOT CUTTING REPORT AND BATCH DRY RUN REPORT
DISPLAY THE SAMPLES WITH BUYER CMMENTS,IPP MEETING MINUTS,SIZE SET COMENTS,TRIM/SWATCH
1 MARKER APPROVAL'S
2 MINI MARKER APPROVAL TO BE SIGNED OFF BY FM, PM, QAM, FABRIC INCHARGE, CUTTING INCHARGE.
ALL RATIO MINI MARKER COPY TO BE SIGNED BY QAM & FILED.
MINI MARKER TO BE DISPLAYED IN THE CUTTING FLOOR & SPERADING QA TO CONFIRM CUTTING BASE
1 SPREADING
CHECK ALL THE PATTERNS TO BE PLACED ASPER THE WAY&GRAIN LINE,. ENSURE ALL COMPONENTS A
2 ENSURE THERE SHOULD NOT BE ANY OVER LAPPING PARTS. ALL NOTCHES SHOULD BE IN PLACE & CO
3 USE THE CSV MARKER FOR THE DYED LOT BASED ON THE FABRIC CHECKING REPORT
4 PREPARE THE LAY SLIP AS PER THE PLAN.( PO WISE ,RATIO WISE AND COLOUR WISE)
5 GIVE THE COLOUR CODING SYSTEM FOR THE DEFERRENT SHRINKAGE/SHADE
COMPARE THE FIRST LAY LENGTH AND WIDTH WITH THE LAY SLIP AND IT SHOULD BE SINGNED BY QA &
6 LAY HIGHT IS DEPEND ON THE FABRIC BUT KEEP MAXIMUM LAY HEIGHT SHOULD BE 4"
7 DON’T MIX THE SHADES IN THE LAY,IF ANY UNAVOIDABLE SITUATION, GIVE A SEPERATION BETWEEN TH
AND AFTER CUTTING DO THE NUMBERING SHADEWISE.
8 CUTTER SHOULD BE WEAR THE METAL GLOVES WHILE CUTTING
9 CHECK TO SEE THAT ALL CUTTING BLADES ARE SHARP AND ARE CUTTING PROPERLY ON DAILY BASIS
10 MAINTAIN THE BLADE REPLACEMENT LOG
11 AFTER COMPLETING THE LAY- COUNT BOTH END OF THE LAY AND IT SHOULD BE TALLY WITH THE LAY S
CHECK THE LAY TENSION AND ALIGNMENT OF MARKER
1 CHECK ALL LAY TOP STICKERS ARE PLACED PROPRLY WITH CORRECT INFORMATIONS( CUT NO:,SIZE,S
2 GIVE THE NUMBERING PLACEMENT IN ALL POSSIBLE PARTS FOR AVOIDING GUM MARK ON GARMENT
3 END BITS KEEP PROPERLY WITH THE FOLLOWING DETAILS - CUT NO: SHADE, ROLL NO:,FACE SIDE AND
4 AFTER CUTTING THE LAY, CHECK THE TOP/MIDDLE /BOTTOM PARTS WITH THE HARD PATTERN.(NOTCH
COMPULSORY USE MASK EVERYBODY
NUMBERING
1 DISPLAY ALL THE CUT PANELS IN THE SECTION WITH PARTS NAME AND INDICATION OF THE NUMBERIN
2 USE THE PROPER GUM STICKER FOR NUMBERING DEPEND ON FABRIC NATURE ( LOW GUM,MEDIUM GU
3 ALL PARTS NUMBERING TO BE DONE IMMEDIATELY (CUT NO:WISE)
4 DO THE NUMBERING ON THE SPECIFIED PLACES
5 DEFECTIVE PANELS TO BE REPLACED FROM THE SAME ROLLS
6 GIVE THE COLOUR CODING SYSTEM FOR THE DEFERRENT SHRINKAGE/SHADE
7 CUT PANELS MOVEMENT SHOULD BE IN THE TROLLEYS WITH LAY SLIP, CHECK LIST AND CUT NO: DETA
RELAY
1 DISPLAY THE APPROVED MOCK AS PER THE MATCHING PARAMETERS AND WITH THE COMMENTS .
2 WHILE CUTTING THE RELAY PANELS, CUT MAXIMUM TWENTY LAYS AT A TIME.
FUSING
1 DISPLAY FUSED MOCKS AND FUSING STANDARDS AS RECOMMENDED ( TIME, TEMP: PRESSURE)
2 CALIBRATE THE FUSING MACHINE TWICE IN A DAY (BEFORE STARTING THE PRODUCTION AND AFTER L
BUNDLING
1 CUT BUNDLES TO BE AUDITED BEFORE LOADING.,AND SEND THE REPORT ALONG WITH THE BUNDLES
2 LOADING SHOULD BE PO WISE, RATIO WISE AND COLOUR WISE
IE'S ROLE
1 FABRIC FLOW ( STYLE WISE,PO WISE AND COLOUR WISE)
2 PREPARE CUTTING CHECK LIST
3 PREPAIRING THE CUTTING PLAN
4 PREPAIRING THE LOADING PLAN
5 MONITORING THE DAILY PRODUCTION HOURLY BASIS
6 GENARATE THE DAILY PRODUCTION REPORT
QUALITY SYSTEM
1 QUALITY DEPARTMENT HAS TO CROSS CHECK THE TECHNICAL TEAM'S S.O.P IS FOLLOWED
2 MAKE SURE THE QUALITY PARAMETERS ARE ACHIEVED PROPERLY
3 MAINTAIN THE ALL PROCES QUALITY REPORTS
4 QUALITY TRAINING TO BE CONDUCTED EVERY ALTERNATE DAY & RECORD TO BE MAINTAINED.
, RISK ANALISYS, TRIM CARD, FABRIC SWATCH CARD, SHADE CARD,
& MAIN FILE.
LOW CHART FROM THE STORES
SE QTY,SHADE WISE QTY AND SHRINKAGE WISE QTY

ALL SIZES

CH DRY RUN REPORT

COMENTS,TRIM/SWATCH CARDS, AND MESUREMENT CHART

E, CUTTING INCHARGE.

ONFIRM CUTTING BASED ON THE APPROVED MINI MARKER

RE ALL COMPONENTS ARE PLACED AS PER THE LAY SLIP.

ULD BE IN PLACE & COMPARE THE MARKER PATTERN WITH HARD PATTERN AND IT SHOULD BE SIGNED BY QA

LD BE SINGNED BY QA & CUTTER

PERATION BETWEEN THE LAY-

PERLY ON DAILY BASIS

E TALLY WITH THE LAY SLIP

ATIONS( CUT NO:,SIZE,SHADE AND QTY)

MARK ON GARMENT
LL NO:,FACE SIDE AND METRAGE
ARD PATTERN.(NOTCH LOCATION AND SHAPES)

ION OF THE NUMBERING PLACEMENT

( LOW GUM,MEDIUM GUM AND HIGH GUM)

IST AND CUT NO: DETAILS( SIZE ,SHADE AND QTY)

H THE COMMENTS .

MP: PRESSURE)
DUCTION AND AFTER LUNCH)

G WITH THE BUNDLES

FOLLOWED

E MAINTAINED.