International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056

Volume: 05 Issue: 04 | Apr-2018 www.irjet.net p-ISSN: 2395-0072

Spacing of supports, pedestal (d) Rim stress

L 5.00 m
Angle of bedding Fr=Fh/4 = 85/4 = 21.25 ksc
β 120 deg
LONGITUDINAL STRESS
Weight calculation (pipe with water in it)
Maximum permissible longitudinal stress
Weight of inlining = π*(0.6+0.012)*0.012*2200 F’ = fy *0.6*efficiency of circumferential joint =
2500*0.6*0.8
= 50.758 kg/m
F’ = 1200 ksc
Weight of the pipe shell =
π*(0.6+2*0.012+0.006)*0.006*7850 Total actual longitudinal stress, F’ = saddle stress +bending
stress +rim stress
= 93.22 kg/m
= fI + fb + fr
Weight of gunniting =
π*(0.6+2*(0.012+0.006)+0.012)*0.012*220) = 470.949+88.53+21.25
= 53.744 kg/m F’ = 580.7
Weight of water running in the pipe = ksc < 1200 SAFE
π*0.6^2/4*1000
CIRCUMFERENTIAL STRESS
= 280.743 kg/m
Total load due to the pipe and water in it = Maximum permissible circumferential stress
50.758+93.22+53.744+282.743 F”= Fy* 6*efficiency of longitudinal joint
= 480.5 kg/m = 2500*0.6*0.9
F” = 1350 ksc
(a) Maximum value of localized stress in pipe ( saddle
stress) Total circumferential stress, F” = saddle stress +hoop
stress= fI + fh
FI = K * p/ * log(r/t) = 470.949+85
Where, F” = 555.9 ksc <1350 SAFE
k a factor obtained from expression (0.02-0.00012(β-90)) Hence, c/c distance between the supports, (i.e, pedestal),
Β angle of support 5m is sufficient for angle of support being 120 deg.
K = 0.0164
P saddle reaction including 10% for continuity DESIGN OF SUPPORT STRUCTURE, PEDESTAL ‘P’
= 2642.60 kg
Grade of concrete M20
Shell thickness = 6 mm
Grade of steel Fe 500
R radius of pipe, (D/2) = 300 mm
mp
Permissible stress in compression, bending, σcbc
Fl = 470.949 ksc = 7 N/

(b)Bending stress mp
Permissible stress in compression, direct, σcc
= 5 N/
Fb = bending moment / modulus of shell plate Permissible tensile stress in steel
Where, bending moment, M = W /8 = 230 N/
= 480.465*5^2/8 Design constants
= 1501.5 kg-m
m = 280/(3 σcbc) = 13.3333
Sectional n π* *t =(22/7)*300^2*6/1000
k = m σcbc / (m σcbc)= 0.2887
= 1696 cm^4 j = 1- k/3 = 0.9038
fb =1501.5*100/1696 Q = ½ kj σcbc = 0.9132
= 88.53ksc
= = 27 deg
(c)Hoop stress Hoop force in pipeline,σt = PD/2
= 51 KN
Fh = P*d/2/t 1.7*(60/2)(0.6) = 85 ksc
Longitudinal force in the pipeline = 0.303* σt
= 15.45 KN
Vertical component = 7.01 KN

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