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EFF Transformer PDF
EFF Transformer PDF
Contents
Description Page
Product overview, efficiency levels, product family and factory installed options . . . . . . . . . . . . . . . . . . . . 2
Catalog number configuration—product selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General purpose transformers product selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
K-factor rated transformers product selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Frame FR912B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Frames FR914D and FR915D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Frame FR916A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Frame FR917. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Frame FR918A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Frames FR919, FR919E, FR920 and FR920E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Frame FR923. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Frame FR924. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Frame FR928. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Frame FR929. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Transformer wiring diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–17
NEMA Premium dry-type distribution transformers (1000 kVA and below) specification. . . . . . . . . . 18–20
Technical Data TD009001EN NEMA Premium efficient transformers
Effective April 2013
Eaton’s family of NEMA PremiumT efficiency transformers provides Eaton’s NEMA Premium product family
30 percent less losses than similarly sized NEMAT TP-1 efficiency
models. In the United States, Department of Energy regulation Eaton’s NEMA Premium efficiency transformers are manufactured
10 CFR Part 431 requires low voltage dry-type distribution transform- in an ANSI 61 gray polyester powder-coat-painted NEMA Type 2
ers to meet NEMA TP-1 efficiency levels. Installing lower-loss NEMA enclosure, which is easily converted to NEMA 3R when fitted
Premium transformers reduces energy consumption, resulting with a weathershield kit.
in lower operating costs while reducing harmful emissions. General purpose
EatonT is one of the original manufacturers who supported and
joined NEMA’s Premium efficiency transformers program. • Three-phase 15–500 kVA
Like NEMA TP-1 efficient transformers, the recognized efficiency • Aluminum windings (copper optional)
of NEMA Premium efficient transformers is measured at 75°C and • 220°C insulation system and 150°C rise
with a linear load of 35 percent of full load rating. The table below (115°C or 80°C rise optional)
shows the difference between the various transformer efficiency
levels that have become common over the past few years.
• 200°C insulation system and 130°C rise
(115°C or 80°C optional)
Table 1. Low voltage dry-type distribution transformer efficiency K-factor
levels for three-phase transformers
• Three-phase 15–300 kVA
NEMA
NEMA TP-1 Premium • K-4, K-9 or K-13 ratings
losses (at losses (at NEMA
NEMA 35% load 35% load Premium
NEMA TP-1 Premium and 75ºC) and 75ºC) improvement • Aluminum windings (copper optional)
kVA efficiency efficiency (watts) (watts) in losses
• 220°C insulation system and 150°C rise
15.0 97.0% 97.90% 162.4 112.6 30.7% (115°C or 80°C rise optional)
30.0 97.5% 98.25% 269.2 187.0 30.5% • Single electrostatic shield between primary
45.0 97.7% 98.39% 370.8 257.7 30.5% and secondary winding
75.0 98.0% 98.60% 535.7 372.7 30.4% • 200 percent rated neutral
112.5 98.2% 98.74% 721.7 502.5 30.4%
150.0 98.3% 98.81% 907.9 632.2 30.4% Harmonic mitigating
225.0 98.5% 98.95% 1199.2 835.6 30.3% • Three-phase 15–300 kVA
300.0 98.6% 99.02% 1490.9 1039.2 30.3% • 0°, -15°, +15° or 30° phase shift
500.0 98.7% 99.09% 2305.0 1607.1 30.3% • Aluminum windings (copper optional)
For additional information on NEMA’s Premium efficiency • 220°C insulation system and 150°C rise
transformers program, visit NEMA at: (115°C or 80°C rise optional)
www.nema.org/prod/pwr/trans/transformersprogram.cfm. • Single electrostatic shield between primary
All NEMA Premium efficient transformers manufactured by Eaton and secondary winding
are designed, manufactured and tested per applicable standards, • 200 percent rated neutral
including ULT 1561, NEMA ST20, NEMA TP-1, DOE 10 CFR
Part 431 and the NEMA Premium efficiency transformers program.
The results of all industry-standard production tests are electronically Additional factory-installed options
stored so the results can be retrieved at a later date. Along
with other data, Eaton also records the no-load losses of every
• Surge protective device installed on primary or secondary
transformer that is shipped. (120 kA or 160 kA)
• Infrared viewing window (3”, 4” or 5”)
• Stainless steel enclosure (grade 304 or 316)
• Core-coil only
• CE mark
• Custom paint colors
• Hinged and lockable front covers
V 48 M 28 T 75 N3
Type Suffix
Primary kVA options
V = DT-3 (three-phase ventilated)
voltage Taps Temp rise CU = Q
X = Harmonic mitigating 15 = 15
29 = 208 Secondary voltage SS = W
(three-phase ventilated) D = 2 at +2.5%, 2 at -2.5% B = 80ºC rise 25 = 25
72 = 200 E = 1 at +5%, 1 at -5% 19 = 190Y/110 F = 115ºC rise 30 = 30 ZZ = E
Nonlinear 25 = 220 28 = 208Y/120 NV = R
G = 2 at -5% E = Electrostatic shield 45 = 45
H = KT-4 (three-phase ventilated) 23 = 230 29 = 208 X=T
M = 2 at +2.5%, 4 at -2.5% T = 150ºC rise 50 = 50
B = KT-9 (three-phase ventilated) 24 = 240 25 = 220 delta LS_ _ = Y
N = None 75 = 75
N = KT-13 (three-phase ventilated) 27 = 277 31 = 220Y/127 AF = U
R = 1 at +5%, 2 at -5% 99 = 100
G = KT-20 (three-phase ventilated) 38 = 380 26 = 220 delta/110 midtap TR = I
12 = 112.5
J = KT-30 (three-phase ventilated) 39 = 400 22 = 240 delta/120 midtap SR = O
49 = 150
43 = 416 64 = 240Y/139 22 = 225 CE = P
44 = 440 24 = 240 delta 33 = 300 T={
45 = 450 27 = 277 55 = 500 EE = }
48 = 480 38 = 380 delta 77 = 750 NON = q
57 = 575 37 = 380Y/220 POS = w
60 = 600 34 = 400Y/231 NEG = e
51 = 416Y/240 THR = r
35 = 440Y/254 E3 = t
62 = 460Y/266 Z=y
47 = 480Y/277 S6 = u
48 = 480 delta I2 = i
60 = 600 delta I3 = o
61 = 600Y/346 I4 = p
N3 = [
Q Copper windings. I Certified test report of standard production e -15º phase-shift (used with HMTs).
W Grade 304 stainless steel enclosure tests for the specific serial number r -30º phase-shift (used with HMTs).
(does not imply a NEMA 4X rating). to be shipped.
t CSL3 DOE 2007 energy-efficient.
O Certified sound level report.
E Open-type core and coil assembly. y Easy install base.
P CE marked.
R Totally enclosed non-ventilated u Grade 316 stainless steel enclosure
DS-3 or DT-3. { Thermal indicator embedded in center coil.
(does not imply NEMA 4X rating).
T 50/60 Hz. Suffix “TT” indicates two thermal indicators
of different temperature ratings are installed. i Integral 2-inch infrared viewing window.
Y Low sound design. LS47 indicates low Contact your local Eaton sales office for
} NEMA TP-1 efficient. o Integral 3-inch infrared viewing window.
sound equal to 47 dB; LS42 indicates voltage combinations not shown. Use table
42 dB. q 0º phase-shift (used with HMTs). p Integral 4-inch infrared viewing window. for catalog number breakdown only. Do not
use to create catalog numbers because all
U Fungus-proof. w +15º phase-shift (used with HMTs). [ NEMA Premium efficiency. combinations may not be valid.
Front
CL
Removable panel
front and rear
N. P.
Core-coil L
mounting base
M
R
N F
H
G
T K Q O
Front
J P
Table 8. FR912B accessories Table 9. FR912B replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS38 Front/back panel 47-49323-1
Wall-mount bracket WMB01 Side panel 47-49321-1
Rodent screen RS16 Top cover 47-49322-1
Bottom panel 47-51964-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Front
CL CL
N. P.
Removable panel
front and rear
A
Core-coil
mounting base
M
R
N F
H
K G
Front T
J P Q O
S
Use R x P and/or R x Q both sides, and S x T on
bottom as recommended cable entry location.
Table 11. FR914D and FR915D accessories Table 12. FR914D and FR915D replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS39 Front/back panel 47-49317-1
Wall-mount bracket WMB01 Side panel 47-49315-1
Rodent screen RS17 Top cover 47-49318--1
Bottom panel 47-51965-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Removable panel
front and rear
CL
Nameplate
CL
L
O
M F
G
N
Q
H
P
J
Use O x N both sides and Q x J on bottom
as recommended cable entry location.
D
B
Table 14. FR916A accessories Table 15. FR916A replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS19 Front/back panel 47-41790-1
Wall-mount bracket Not available Side panel 47-41789-1
Rodent screen RS07 Top cover 47-41791-1
Bottom panel 47-51966-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Removable panel
front and rear
N. P. CL
CL
2.20
9.75 9.75
(55.9)
A (247.7) (247.7)
P 1.75 3.94
(44.5) (100.1)
1.75
(44.5)
3.06
(77.7)
O
T U
L V
F
M
R 11.30
(287.0)
S G N
8.25 8.25
(209.6) (209.6)
Q H
Use O x N both sides and K x Q on bottom
as recommended cable entry location.
J
K This dimension drawing is for reference only.
It is not to be regarded as indicating the exact
details of construction.
Table 17. FR917 accessories Table 18. FR917 replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS34 Front/back panel 47-44973-1
Wall-mount bracket Not available Side panel 1714C64G01
Rodent screen RS05 Top cover 1714C67H01
Bottom panel 47-51967-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Front
N. P. CL
Removable panel
front and rear
K
A J
H1 H2 H3
V
W O Q
L M P
G
N G
X
Front R
T H
Table 20. FR918A accessories Table 21. FR918A replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS34 Front/back panel 47-41801-1
Wall-mount bracket Not available Side panel 47-41800-1
Rodent screen RS05 Top cover 47-41802-1
Bottom panel 47-41799-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Removable
top panel
front and rear
Front
CL
N. P.
Removable K
CL bottom panel
S front and rear R
A
X1
S L X2
X3
X1 X0 X2 X3
X0
N
M H1 H3 H2
Z O
P H1
L Y T H3
H2
F
G H H
X Q
U V V
J Front
27.00 (685.8) x 10.00 (254.0)
cutout with undrilled cover
plate on both ends of case
D
B
Table 22. FR919, FR919E, FR920 and FR920E dimensions in inches (mm)
A B C D E F G H J K L M N O P Q R S T U V X Y Z
75.00 44.20 36.23 40.76 24.00 4.00 10.47 11.52 16.22 7.94 1.75 26.00 22.00 13.89 17.87 5.76 4.13 2.50 12.56 12.56 9.50 13.75 14.18 10.20
(1905.0) (1122.7) (920.2) (1035.3) (609.6) (101.6) (265.9) (292.6) (412.0) (201.7) (44.5) (660.4) (558.8) (352.8) (453.9) (146.3) (104.9) (63.5) (319.0) (319.0) (241.3) (349.3) (360.2) (259.1)
Table 23. FR919, FR919E, FR920 and FR920E accessories Table 24. FR919, FR919E, FR920 and FR920E
Name Serial number
replacement enclosure parts
Weathershield WS35 Name Serial number
CL
Removable panel
front and rear
N. P.
CL
P 3.32
(84.3)
A 1.75 7.44
1.75 (44.5) (189.0)
(44.5) X1
X2
X3 H1
X1 X0 X2 X3 X0 H2
H3
V
H1 H2 H3 O
T
L
U
M F
R 11.06
S (280.9)
12.16 12.16 G N
(308.9) (308.9)
Q H
Use O x N both sides and Q x K on bottom
J as recommended cable entry location.
D
B
Table 26. FR923 accessories Table 27. FR923 replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS37 Front/back panel 47-45927-1
Wall-mount bracket Not available Side panel 47-45925-1
Rodent screen RS09 Top cover 47-45926-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Front
Removable panel
front and rear
U U
T S
V
H1 H2 H3 X H1
L L H2
H3
A
L
X1 X2 X3 K X1
X0 W X2
R X3
Q
X0
N M
P
Y
F
G J J
H
Use V x W both sides, Z x AA and Z x BB
as recommended cable entry location.
BB BB
Front
AA
C E
Mounting slots
1.00 x 0.69 (25.4 x 17.5)
4 total
Table 29. FR924 accessories Table 30. FR924 replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS40 Upper front/back panel 47-53089-2
Wall-mount bracket Not available Lower front/back panel 47-53089-1
Rodent screen RS18 Side panel 47-53088-1
Top cover 47-53089-4
Bottom panel 47-53087-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Removable panel
front and rear
S
G J J
V
H1
H1 H2 H3 H2
L H3
A L L
K
X1
X2
X1 X2 X3 X3
R U
Q
N X0
X0 M
P
W
F
G J AA
T
H
Use V x U, X x Z and Y x Z as
Front recommended cable entry location.
Y
X X
C E
Mounting hole
0.56 (14.2) dia.
4 total
Table 32. FR928 accessories Table 33. FR928 replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS41 Front/back panel 47-53777-1
Wall-mount bracket Not available Side panel 47-53779-1
Rodent screen RS19 Top cover 1714C67H15
Bottom panel 47-53778-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
Removable panel
front and rear
S
G J J
V
H1
H1 H2 H3 H2
L H3
A L
L K
X1
X2
R X1 X2 X3 U X3
Q
N X0
M
X0
W P
F
G J J AA
T
H
C E
Mounting hole
0.56 (14.2) dia.
4 total
Table 35. FR929 accessories Table 36. FR929 replacement enclosure parts
Name Serial number Name Serial number
Weathershield WS42 Front/back panel 47-53786-1
Wall-mount bracket Not available Side panel 47-53788-1
Rodent screen RS20 Top cover 47-41802-3
Bottom panel 47-53787-1
a When ordering a replacement front panel, identify the serial number off the existing nameplate and
reference it in the order notes so a replacement nameplate can be provided.
H1 H3
H1 H2 H3
Primary
444 6
432 7 87654321 87654321 87654321 H2
H1 H3
H1 H2 H3
Primary
X2
Volts Tap Secondary
X1 X0
504 1 X0 X1 X2 X3
492 2 X3
480 3
468 4 A B A B A B
456 5 Polarity:
Shield
444 6
432 7 876 543 2 1 8765 43 21 8765 43 21 H2
H1 H3
H1 H2 H3
Primary
H1 H3
H1 H2 H3
Primary
NEMA Premium dry-type distribution trans- Download the file “Java Ground Motion Parameter Calculator
—Version 5.0.8 (4.6 MB)” and save it to your hard drive,
formers (1000 kVA and below) specification then run the executable (.exe) that was downloaded.
Part 1—general Enter the latitude and longitude of your project location.
1. Scope (To find exact latitude and longitude, go to
http://geocoder.us/ and type in the address.)
a. The contractor shall furnish and install general purpose
individually mounted dry-type transformers of the The IBC seismic criteria for that location will then be
two-windings type, self-cooled as specified herein, displayed. It is simply a matter of verifying that the criteria
and as shown on the contract drawings. shown for your specific building location is correct.
2. Related sections 1. The equipment and major components shall be suitable
for and certified by actual seismic testing to meet all
3. References applicable seismic requirements of the 2006 International
a. The transformers and all components shall be designed, Building Code (IBC) Site Classification (Enter clas-
manufactured and tested in accordance with the latest sification from above website). The site coefficients
applicable standards of ANSI, NEMA and UL. Fa = (Enter value from above website), and spectral
response accelerations of SS = (Enter value from above
b. Transformers shall meet the requirements of federal law website)g, S1 = (Enter value from above website)g are
10 CFR Part 431 “Energy Efficiency Program for Certain used. The test response spectrum shall be based upon
Commercial and Industrial Equipment” and NEMA Premium a five percent damping factor, and a peak (SDS) of at least
efficiency transformer program. (Enter value from above website)g’s (3–12 Hz) applied
4. Submittals—for review/approval at the base of the equipment in the horizontal direction.
The forces in the vertical direction shall be at least 66
a. The following information shall be submitted to the engineer:
percent of those in the horizontal direction. The tests shall
1. Outline dimensions and weights cover a frequency range from 1–100 Hz. Guidelines for
2. Transformer ratings including: the installation consistent with these requirements shall
be provided by the equipment manufacturer and based
a. kVA upon testing of representative equipment. Equipment
b. Primary and secondary voltage certification acceptance criteria shall be based upon
the ability for the equipment to be returned to service
c. Taps immediately after a seismic event within the above
d. Basic impulse level (BIL) for equipment over 600V requirements without the need for repairs.
e. Design impedance ••••••••••••••••••••••• OR •••••••••••••••••••••••
f. Insulation class and temperature rise 1. The manufacturer shall certify the equipment based upon
g. Sound level a dynamic and/or static structural computer analysis
of the entire assembly structure and its components, pro-
3. Product data sheets vided it is based upon actual seismic testing from similar
5. Submittals—for construction equipment. The analysis shall be based upon all applicable
seismic requirements of the 2006 International Building
a. The following information shall be submitted Code (IBC) Site Classification (Enter classification from
for record purposes. above website), site coefficient Fa = (Enter classifica-
1. Final as-built drawings and information for items tion from above website), FV = (Enter classification
listed in section four (Submittals—for review/approval), from above website) and spectral response accelera-
and shall incorporate all changes made during the tions of SS = (Enter classification from above website)
manufacturing process g, S1 = (Enter classification from above website)g.
The analysis shall be based upon a five percent damping
2. Connection diagrams
factor, and a peak (SDS) of at least (Enter classification
3. Installation information from above website)g’s (3–12 Hz), applied at the base
4. Seismic certification and equipment anchorage details of the equipment in the horizontal direction. The forces
as specified in the vertical direction shall be at least 66 percent of
those in the horizontal direction. The analysis shall cover
6. Qualifications a frequency range from 1–100 Hz. Guidelines for the
a. The manufacturer of the assembly shall be the manufacturer installation consistent with these requirements shall be
of the major components within the assembly. provided by the equipment manufacturer and based upon
testing of representative equipment. Equipment certifica-
b. For the equipment specified herein, the manufacturer tion acceptance criteria shall be based upon the ability
shall be ISOT 9001 or 9002 certified. for the equipment to be returned to service immediately
c. The manufacturer of this equipment shall have produced after a seismic event within the above requirements
similar electrical equipment for a minimum period of five without the need for repairs.
years. When requested by the engineer, an acceptable list 2. The following minimum mounting and installation
of installations with similar equipment shall be provided guidelines shall be met, unless specifically modified
demonstrating compliance with this requirement. by the above referenced standards.
d. Provide seismic tested equipment as follows: a. The contractor shall provide equipment anchorage
Note to spec. writer: details, coordinated with the equipment mounting
provision, prepared and stamped by a licensed civil
To help understand the 2006 IBC/2007 CBC seismic
engineer in the state. Mounting recommendations
parameters for a specific location, the attached link
shall be provided by the manufacturer based upon
to the US Geological Survey will be extremely helpful:
the above criteria to verify the seismic design
http://earthquake.usgs.gov/research/hazmaps/design/
of the equipment.
a Note to spec. writer—optional
18 EATON CORPORATION www.eaton.com b Note to spec. writer—select one
NEMA Premium efficient transformers Technical Data TD009001EN
Effective April 2013
b. The equipment manufacturer shall certify that the e. Transformers shall meet or exceed the efficiency levels speci-
equipment can withstand, that is, function following fied in the NEMA Premium efficiency transformers program.
the seismic event, including both vertical and lateral Efficiencies are measured at 35 percent loading and 75ºC.
required response spectra as specified in above codes. 3-phase kVA Minimum efficiency
c. The equipment manufacturer shall document 15 97.90%
the requirements necessary for proper seismic 30 98.25%
mounting of the equipment. Seismic qualification 45 98.39%
shall be considered achieved when the capability 75 98.60%
of the equipment, meets or exceeds the specified 112.5 98.74%
response spectra. 150 98.81%
7. Regulatory requirements 225 98.95%
300 99.02%
a. All transformers shall be UL listed and bear the UL label. 500 99.09%
8. Delivery, storage and handling 750 99.16%
1000 99.23%
a. Equipment shall be handled and stored in accordance with
manufacturer’s instructions. One copy of these instructions
shall be included with the equipment at time of shipment. 3. Construction—NEMA Premium transformers
9. Operation and maintenance manuals a. Insulation systems
a. Equipment operation and maintenance manuals shall 1. Transformer insulation system shall be as follows:
be provided with each assembly shipped, and shall include
instruction leaflets and instruction bulletins for the complete a. 15 kVA and above: 200 or 220ºCd insulation system
assembly and each major component. with 80, 115, 130 or 150ºCd rise, ventilated design.
2. Required performance shall be obtained without
exceeding the above indicated temperature rise
PART 2—products
in a 40ºC maximum ambient, and a 24-hour average
1. Manufacturers ambient of 30ºC