DMX

Dry Powder Batch Mixer

The benchmark in mixing technology
Headquarters of BHS-Sonthofen in Germany
The company
BHS-Sonthofen, headquartered in Sonthofen, Germany, is an
owner-operated group of companies in the field of machine
and plant engineering. We offer technical solutions in the field
of mechanical process engineering, with a focus on mixing,
crushing, recycling and filtration. With over 300 employees and
a number of subsidiaries, BHS-Sonthofen has a global presence.

Over 125 years of experience in mixing technology

BHS-Sonthofen invented the first twin-shaft batch mixer back
in 1888 and has been systematically upgrading the design
ever since. Today, BHS has a broad product range of batch
and continuous mixing systems for numerous applications.
Based on this know-how, the DMX series of twin-shaft batch
mixers has been specially developed to meet the particular
requirements of mixing dry materials.

Worldwide service
BHS offers quick and reliable service worldwide with its
technical customer support and spare parts stock on three
continents for all machine types.

www.bhs-sonthofen.com
 DRY POWDER BATCH MIXER
4

BHS dry powder batch mixer DMX

Twin-shaft mixing technology is suitable for all formulas and
offers a wide range of benefits. The mixing technique has
a significant effect on the quality of the mixture and the
economic efficiency of the production process.

Dry powder batch mixer DMX 3600


Generating valuable products
Consistent and reliable mixing results
Thanks to the proven design and arrangement of the mixing
tools, you will achieve consistent homogeneous mixtures batch
after batch in less time.
Advantages of the twin-shaft principle
Compared with single-shaft mixers, twin-shaft mixing
technology offers considerably better mixing with short mixing
cycles. Thanks to the sophisticated mixing mechanism with the
directed three-dimensional motion pattern, the speed of the
mixer can be less compared to single-shaft or intensive mixers
while still producing a greater mixing effect.
Gentle processing of the mixture
The special spiral-blade mixing mechanism and the gentle
material transport, combined with the generation of high
relative movements of each single particle, ensure that sensitive
components in the material to be mixed, such as perlite,
styrofoam or expanded concrete, are protected. The grain
structure of all batch ingredients is thus preserved.
5
www.bhs-sonthofen.com
Superior machine technology
Compact design
Compared with other mixing systems, twin-shaft mixers are
filled to a significant higher filling level, making them more
compact for a comparable throughput rate. In the case of new
plants, mixers of the DMX series are ideal because of their
small dimensions; for modification to existing plants, they allow
the installation of a more powerful mixer in the available space.
Maintenance-friendly and robust design
Our machines are characterized by a sturdy and durable
design, providing safe and easy access for maintenance work.
Residue-free discharge
Residue-free discharge of the mixer is carried out using two
large, water-tight and twist resistant discharge door flaps.
Low wear
The compact design and the high filling level minimize the ratio
of wearing surfaces to batch volume.
 FUNCTION AND MIXING CONCEPT
6

ADVANTAGE OF THE THREE-DIMENSIONAL

MIXING CONCEPT
Unlike single-shaft systems which move the mixture to the
center of the machine, the three-dimensional mixing concept of
the twin-shaft batch mixer results in a more intensive exchange
of materials and thus in shorter mixing cycles with reduced
energy consumption.

BHS spiral mixing tools

» Mixing tools arranged in the form of an interrupted spiral on
each mixing shaft
» Two counter-rotating mixing shafts with the mixing tools
overlapping in the longitudinal center area of the mixer
» Counterblades positioned at the ends of the shafts
» Moderate circumferential speed of the mixing blades

Functional principle: spiral mixing tools

Mixing concept
» Generation of a circular three-dimensional pattern for rapid
mixture of batch ingredients
» Intensive material exchange in the turbulent overlap area of
the two mixing circles
» Optimal conversion of the energy input into intensive relative
movements of the mixture
» Rapid movement of all materials throughout the mixer during
the entire mixing process

Functional principle: movement of the mixture

 DISCHARGE
7
www.bhs-sonthofen.com

MIXER DISCHARGE
Solutions and options tailored to requirements

Features of the discharge door flaps

» Residue-free discharge with large dual discharge door flaps
» Arrangement of the door flaps over the entire length
and width of the trough
» Solid and machined welded construction
» Effective, adjustable sealing
» Reliable operation using hydraulic cylinders

Discharge door flap variants

» Discharge door flaps for fine-particle mixtures in water-tight
design
» Discharge door flaps for granular dry material mixtures in
wear-resistant design

DMX 3600 with closed dual discharge door flaps

DMX 3600 with opened dual discharge door flaps

 OPTIONS AND ACCESSORIES
8

Mixing trough cover  1 1

The dustproof mixing trough cover is equipped with large
maintenance hatches opened with the aid of gas springs.
Optional custom connections for feeding, venting or color
and fiber addition are available upon request. Dust can be
successfully captured by means of vent socks or an active filter.

Electrical terminal box  2

All the cabling can optionally be connected to a terminal box

for easier installation.

Mixing tools  3

The mixing tools used, based on our spiral-blade mixing

mechanism, are adapted according to the abrasiveness of the
batch inigredients and the need for residue-free discharge (3b
– smooth mixing tools). 2

Agitators  4

The mixer can be fitted with agitators, installed along the

longitudinal side of the trough, for the purpose of disintegrating
undesired agglomerations. They work highly efficiently, due
to the high filling level of the mixer, as they are in permanent
contact with the circulating mixture.

Wear protection
Depending on the abrasiveness of the mixture, various liner
variants are available for the mixer.

Dustproof discharge hopper

Discharge hoppers, individually adapted to plant requirements,
3a 3b
can be designed and supplied for receiving the mixture and for
transfer to the downstream conveyor systems.

Air compensation pipe

Air compensation pipes are used to compensate for the
pressure fluctuations between discharge hopper and mixer.

4
 9
www.bhs-sonthofen.com

Periphery
Drawing on a wealth of experience in the planning and
construction of special plants, retrofits and plant extensions,
BHS is able to supply the entire periphery, from the weighing
system to the complete mixing station.

Sampling
Depending on the specific requirements, different sampling
devices are available with either pneumatic or hydraulic
actuation. These are installed on the longitudinal side of the
trough. The sample can alternatively be filled into an automated
sampling carousel or a conventional container.

Installation of a DMX 3600 in a dry mortar plant

 CUSTOMER TRIALS
10

Tests give certainty

BHS offers customers the opportunity to run mixing tests
with their own specific materials at the BHS technical center
in Sonthofen. Furthermore, laboratory mixers can also be
operated directly at the customer’s location to develop solutions
to challenging problems. We would be pleased to advise and
assist you.

During the mixing process the entire mixture of the laboratory mixer is in motion
 TECHNICAL DATA
11
www.bhs-sonthofen.com

Performance data (standard designs)

Maximum Maximum Throughput rate 2) Drive 3) Maximum aggregate size

Nominal
Type permissible permissible
volume Binder up to Dry Fine Coarse
fill volume 1) fill mass 1) Binder Dry mortar
density 1 mortar seal seal

DMX 1200 1,200 l 1,050 l 1,650 kg 40 cycles/h 42 m³/h 40 cycles/h 66 t/h 1 x 15 kW 1 x 22 kW 1 mm 16 mm

DMX 1700 1,700 l 1,500 l 2,200 kg 40 cycles/h 68 m³/h 40 cycles/h 88 t/h 1 x 22 kW 1 x 37 kW 1 mm 16 mm

DMX 2600 2,600 l 2,300 l 3,300 kg 38 cycles/h 99 m³/h 38 cycles/h 125 t/h 1 x 30 kW 1 x 55 kW 1 mm 16 mm

DMX 3600 3,600 l 3,200 l 4,600 kg 38 cycles/h 137 m³/h 38 cycles/h 175 t/h 1 x 37 kW 1 x 75 kW 1 mm 16 mm

DMX 4900 4,900 l 4,400 l 6,200 kg 38 cycles/h 186 m³/h 38 cycles/h 236 t/h 1 x 55 kW 2 x 55 kW 1 mm 16 mm

DMX 6500 6,500 l 5,900 l 8,300 kg 36 cycles/h 234 m³/h 36 cycles/h 299 t/h 2 x 37 kW 2 x 75 kW 1 mm 16 mm

Dimensions and weights (standard designs)

Type A B C D E F G Weight

DMX 1200 2,600 mm 4) 1,500 mm 1,180 mm 1,940 mm 2,060 mm 1,500 mm 1,130 mm 5,000 kg

DMX 1700 2,930 mm 1,240 mm 900 mm 2,330 mm 2,430 mm 1,850 mm 1,400 mm 6,000 kg

DMX 2600 3,800 mm 1,770 mm 1,170 mm 2,350 mm 2,470 mm 1,950 mm 1,420 mm 7,400 kg

DMX 3600 3,650 mm 1,750 mm 1,130 mm 2,880 mm 2,980 mm 1,990 mm 1,580 mm 8,800 kg

DMX 4900 4,150 mm 2,260 mm 1,500 mm 2,880 mm 3,000 mm 2,020 mm 1,580 mm 12,500 kg

DMX 6500 4,270 mm 2,260 mm 1,500 mm 3,220 mm 3,340 mm 2,200 mm 1,850 mm 14,500 kg

1)
Actual batch volume and mass depend on the density of the materials being mixed
2)
For mixing time of 60 seconds
3)
Alternative drive power available on request for other applications
4)
Without hydraulic aggregate (is placed separately)
Drive power of agitator 5.5 kW per unit (max. 6 units depending on machine size)

Performance data for other materials available on request.

All specifications apply to the standard version.
Technical data for customized designs may differ from the specified data.
All technical data may change due to development.
Subject to modification without notice.

F
G

C D
E
BHS FIELDS OF COMPETENCE

MIXING CRUSHING RECYCLING FILTRATION

TECHNOLOGY TECHNOLOGY TECHNOLOGY TECHNOLOGY

03.2015_801000168_EN, © 2015 BHS-Sonthofen GmbH – All rights reserved.

www.bhs-sonthofen.com