Utility-Grid Intertied Photovoltaic Systems: Presenter: Dan Lepinski, P.E

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Utility-grid Intertied Photovoltaic Systems

Presenter: Dan Lepinski, P.E.


Solar Design Engineer & Consultant
Active In the Solar Industry Since 1972

Dan Lepinski, P.E.


Dan@ntree.org
IEEE Power and Energy Society Presentation, October 16, 2018
Synopsis
This presentation will provide a basic understanding
of how the grid and solar electricity work together.

An overview of solar panels, inverters, wind power,


micro-grids, energy storage, and related topics will
be covered.

Safety features and how solar energy systems react in


the event of a grid failure will also be discussed.
Your Presenter…
Dan Lepinski, P.E. - Consulting & Design Engineer in the Solar & Power Industries

Voting Member - Underwriters Laboratories UL 1741 Standards Technical Panel.


The STP authors the UL1741 Safety Standard for the entire solar energy industry.

Solar Industry Task Force Interacting with the National Fire Protection Association
Code Panel 4. NFPA publishes the National Electric Code.

Solar America Board for Codes and Standards (“Solar ABCs”)


Interface with and advise the NEC Task Force and UL 1741 STP.
Electric Power Research Institute "Smart Grid" Development Committee
Engineers, scientists & experts address “next generation power grid” challenges.
Intertek / ETL Consultancy Group
Intertek is one of several Nationally Recognized Testing Laboratories
certified by OSHA to test products to UL Safety Standards.
US Dept of Energy Building Codes Assistance Project. (2017, and ongoing…)
One of only two engineers selected for participation in this national program.

Active in the Solar Industry since 1972.

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Utility-Grid Intertied Photovoltaic Systems
Today’s Presentation
Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Basic “Solar" Terminology

Photovoltaic (“PV”): Electricity from light


Solar Cell: Converts sunlight into electricity
Photovoltaic Module: Multiple solar cells connected in one unit
Photovoltaic Array: Multiple photovoltaic modules
Inverter: Device that changes DC to AC
(Must be a sine wave for “grid-tied” use.)

“DER”: Distributed Energy Resource

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Solar Energy Isn’t New…

"Solar Printing Press" - Paris - 1882

A home in California in 1906


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Solar Energy Isn’t New…

Solar hot water - California – 1906

Solar collector for


heating water

A home in California in 1906

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Solar Energy Isn’t New…

Solar Energy System

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Solar Energy Isn’t New…

Solar Energy System

Solar Panels

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Solar Energy Isn’t New…
1955 Bell Telephone Ad Promoting Solar Electricity.
Bell Labs is credited with inventing solar cells.

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Most solar cells are black to various shades of blue…

Monocrystalline Cell Polycrystalline Cell

Both are crystalline silicon. Manufacturing methods differ.

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Solar Panel Construction…

Must withstand a
minimum 1" hailstone
Tempered Glass
at 55 mph. (UL 1703)
Ethelene Vinyl
Acetate ("EVA")

Solar cells Survive 25+ years of


heating and cooling.
Ethelene Vinyl
Acetate ("EVA")

Backsheet Seals environment


out - permanently.

Aluminum Frame Supports snow, and


withstands wind.
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Definitions: "Solar Cell", "PV Module", "PV Array"

Cell
Module

Array

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"Thin-film" modules are reddish-brown, gray, or black.

Amorphous Silicon Cadmium Telluride Copper Indium


Gallium Selenide
This technology is often installed as "solar shingles“, and is used in flexible modules.

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Solar Energy System

Solar Panels
Inverters

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Inverters – The Basics AC Output

Some Models Are Single Phase*


+ Inverter
DC In
_
(From solar panels) Some Models Are Three Phase*

* Depends on inverter brand and model. Output is one or the other, not both.
Note: Highest efficiencies have been independently lab-verified at 99%!
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"Micro-inverters"

Microinverters

Some General Considerations for Selection and Use:


1. Sites where shade may be an issue.
2. Odd-facing roof surfaces.
3. Insufficient continuous roof surface.
4. Allows for incremental system growth.
5. System Size (typical): 2 kW to 50 kW, but may be larger.
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"Micro-inverter" System

Micro-
Micro-inverters:
Typically 200-350 Watts each.
Some models are up to 1,000 Watts.

Attach to racking or PV modules.

Typically one PV module per inverter.


A few configurations have two, and
sometimes four PV modules per
inverter.
Output: 240Vac or 208 Vac three-phase.
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"String" Inverter System
Solar panels are connected one to another .. in a series
"string". Inverter size (typical): 3.5 kW to 150 kW.

Some General Considerations for Selection and Use:


1. Slightly lower installation cost than micro-inverters in small systems.
2. More easily serviced than micro-inverter systems.
3. Inverter may be installed in an environmentally-friendly location.
4. Typical output: 240Vac, 208V three-phase, 480V three-phase.

22 Note: Some Code-required hardware omitted for simplicity.


"String" Inverter System

5
1 3 4

(1) Inverter, (2) DC disconnect, (3) solar production meter (optional),


(4) AC disconnect, (5) utility company meter.
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“Local” Solar Electricity Works Like This...

Photovoltaic modules
convert sunlight into
electricity.

"Inverter" - changes
solar "DC" into
household "AC".

Utility meter: Measures energy Solar electricity serves the building


consumed, and any excess energy loads first.
first Any excess goes out to
that may be fed back to the utility the utility grid to the neighbors, and
grid. may accrue credit to the owner.

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“Central" Inverter System – Utility Scale

Some General Considerations for Selection and Use:


1. Large utility-scale three-phase (“solar farm”) systems.
2. High power output. Typically 250 kW to 2.5 MW, 480 or 690V ac.
3. Sometimes involve a long distance from the system to consumers.
Urban Utility-Scale … Phoenix, Arizona

Photo Credit: Tim Roberts Photography / Shutterstock


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Urban Utility-Scale … San Antonio, Texas

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“Near-Rural” Solar Farm… Minnesota!

Photo Credit: Minneapolis/St Paul Business Journal

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Rural “Solar Farm” - Imperial Valley, California

Photo Credit: Kindle Project

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Wind Power
Blue & Purple = Greatest Wind Resource.

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Wind Power

Image: Green Mountain Energy Wind Farm - Fluvanna, Texas (SE of Lubbock)

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Wind Power

Texas is #1 in wind electricity in the USA…


… producing more than the next 3 states combined!
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The Economics of Solar Energy
Let’s start with “How We’ve Always Done It”…
Electricity Generation Retail Electric
Companies Providers
Transmission
Industrial Customers
600 MW &
Coal & Natural Distribution Customers
Gas Plants
Companies
Residential Customers
700 - 3,500 MW

Nuclear Plant

Customers
10-30 MW

150 MW 100 MW
Hydroelectric Plant
600-800 MW
Industrial Power Plant Medium Municipal Power
Sized Plant Plant Rural Customers

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The Economics of Solar Energy…
Why Is Distance Significant?

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The Economics of Solar Energy…

Chart Credit: www.lazard.com (2017-2018 Data)

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Solar Micro-Grids
What is a "micro-grid?

Topologies vary:
Micro-grids can be capable of connecting to and operating in parallel
with the utility grid (as above), or operate in a “stand-alone” mode,
providing power for buildings, or up to entire communities.

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Energy Storage

Batteries
Lead-Acid
Lithium-Ion
Lithium Iron Phosphate
“Flow” Batteries
… and other developing battery technologies.

Other Approaches
Pumped Water
Molten Salts (heat storage)
Fuel cells
Hydrogen Generation (Combustion, and for use in fuel cells)
Compressed Air
Flywheels

Advantages / Disadvantages of Each


Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Applicable Safety Standards (Not all shown)

UL 1703 – Photovoltaic Modules


UL 2703 – Rack Hardware (grounding)
UL 1741 – All Electrical Equipment and Switchgear
IEEE 1547 – Standard for Interconnection of "DER"
IEEE 62.41 – Standard for Surge Withstand (‘B’ or ‘C’)
IEEE 37.90 – Standard for EMI/RFI Immunity
NFPA 70 – National Electric Code
IBC 2015 – Commercial Building Code
IRC 2015 – Residential Building Code
IFC 2015 – International Fire Code
FCC Part 15 – Radio Frequency Interference
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Required System Safety Actions and Features

Cease operation if the grid goes down (“anti-islanding”).


Stop generating power in the event of “abnormal” grid.
Must wait five minutes after “good grid” to resume output.
Sense and report “ground faults” and “arc faults”.
Manual correction of fault required, then manual reset.
“Rapid Shutdown”.
Inverters are “current-limited” devices.
… and others.

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Safety Features
A Comment About “Compliance”…
To be in compliance with the National Electric Code,
all solar equipment must be certified to UL Safety Standards
by any of several Nationally Recognized Testing Laboratories.
These are the four most commonly used in the solar industry:

Underwriters Laboratories ("UL") Intertek ("ETL")

Canadian Standards Association


("CSA") TÜV

Despite decades of education, some inspectors still don't recognize any lab other than "UL".

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Myths and Misconceptions About Solar Energy

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The Top Four Solar Myths:
1. Solar panels require more energy to manufacture than
they’ll produce in their lifetime.

False.
The United States Department of
Energy National Renewable Energy
Laboratory proved PV systems
"repay" their energy investment in
about 2 years in the sun.

In other words .. a solar panel will generate as much energy in two years as
it took to manufacture it. This includes the aluminum frame.

47 Source: US Dept of Energy, National Renewable Energy Laboratory, "PV FAQ Sheet", Report 35489.pdf, updated Sept 05, 2013.
The Top Four Solar Myths:
1. Solar panels require more energy to manufacture than
they’ll produce in their lifetime.
2. Solar manufacturing results in more pollution than is
saved by solar usage.
3. Solar energy is too expensive.
4. Solar equipment is ugly.

Take a close look – is this the profile


of a young lady, or the face of an
older woman?
They’re both here, but some of you
see one woman, some see the other.

Solar energy is the same…

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Three Additional Common Myths and Misconceptions
5. Solar panels are heavy.
6. Solar panels work better in hot weather.
7. Solar panels require regular maintenance.

ALL FALSE

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Utility-Grid Intertied Photovoltaic Systems

Basic Terminology
Solar Energy History & “PV” Fundamentals
Inverters - What They Are - What They Do
Wind Power
Solar Micro-Grids
Energy Storage
Safety Features
Myths & Misconceptions about Solar Energy
A Look Ahead
Q&A

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Grid Support
Solar Energy System

Storage
Solar Panels
Inverters

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A Look Ahead…
1. Continued improvements in energy storage.
2. Expanded use of micro-grids.
3. “Community Solar”.
4. Mandated Solar. Example: Starting in 2020, all new homes
built in California must have solar panels installed.
5. UL-
UL-1741 “SA”
SA” - Grid support: (Utility companies take note!)
Real time power factor correction adjustable by utility
Peaking demand assistance
Voltage “sag” detection and support
Responsive to abnormal line voltage and frequency
Adjustable power output and “ramp” rate
System output controlled by utility company

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In closing .. I’d like to leave you with the words of one
rather famous American, who said:

"I'd put my money on the sun and solar energy. What a source of
power! I hope we don't have to wait until oil and coal run out
before we tackle that."

Any idea who may have


made such an insightful
statement?

~Thomas A. Edison ~
(1847-1931)
…in conversation with Henry
Ford and Harvey Firestone...

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Thank You!

Contact Information:
Dan Lepinski, P.E.
Dan@ntree.org
817.884.6081

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