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LAMPIRAN C Spesifikasi Peralatan
LAMPIRAN C Spesifikasi Peralatan
LAMPIRAN C Spesifikasi Peralatan
Kc 0.4951
a 0.5
Fc 0.160831571531553 ft.lbf/lbm
Total Gesekan, F 13.7320918778843 ft.lbf/lbm
Menghitung Static Head
Z1 0m
Z2 3m
ΔZ 3m
9.84251968503937
g/gc 1 lbf/lbm
ΔZ*g/gc 9.84251968503937 ft.lbf/lbm
Menentukan BHP
BHP = Pteoritis
BHP 7.45424352104582 hp
Kc 0.4951
a 0.5
Fc 0.743431376903176 ft.lbf/lbm
Total Gesekan, F 139.962346183222 ft.lbf/lbm
Menentukan BHP
BHP = Pteoritis
BHP 3.39889342065477 hp
Kc 0.4951
a 0.5
Fc 0.630883837736329
Total Gesekan, F 136.775655842963
Menentukan BHP
BHP = Pteoritis
BHP 3.05503027869192
cP Viskositas Campuran
lbm/ft.hr
Faktor Keamanan
Laju Alir Volumetrik
ft3/hr m
ft3/s
Dimensi Pipa
in 0.10 ft Nominal Pipe Size
in 0.138333333333 ft OD (Outside Diameter)
standard Schedule Number
in 0.016666666667 ft Wall Thickness
in 0.125 ft ID (Inside Diameter)
ft2 Inside Cross-Sectional Area (A)
Q=m Kecepatan Linear Fluida (V)
ft/hr V
ft/s
Reynold Number
Nre
Jenis Aliran
Fig 14.1 Peters-Timmerhaus Faktor Fanning, f
Tipe Pipa
Equivalent Roughness, ɛ
ɛ/D
Kc
a
ft.lbf/lbm Fc
ft.lbf/lbm Total Gesekan, F
lbf/lbm g/gc
ft.lbf/lbm ΔZ*g/gc
Menentukan BHP
BHP = Pteoritis
hp BHP
186.411014064647 ft3/hr m
0.05178083724018 ft3/s
ρ)/μ
8542.13931761158 Nre
Turbulance Jenis Aliran
0.188946567081001 Fig 14.1 Peters-Timmerhaus Faktor Fanning, f
Commercial-Steel Tipe Pipa
0.00015 Equivalent Roughness, ɛ
0.0012 ɛ/D
0.4951 Kc
0.5 a
0.27498425291007 ft.lbf/lbm Fc
111.977934897555 ft.lbf/lbm Total Gesekan, F
Menentukan BHP
BHP = Pteoritis
2.41883555933445 hp BHP
Neraca Massa
Densitas (kg/m3) F (kg/jam) Fraksi (n) rho*n
2650 453.009 0.0637322287 168.8904059578
3950 15.036 0.0021153615 8.355677858977
5240 8.592 0.001208778 6.333996669952
4230 7.303 0.0010274332 4.346042243921
2130 246.562 0.0346879328 73.88529692931
985.655 943.046 0.1326737952 130.7705896563
1600 543.535 0.0764680104 122.3488165807
2400 4890.922 0.6880864603 1651.407504637
23185.655 7108.005 1 514.930825897
ng Ekuivalen Total
Komponen Pipa Jumlah (n) L/D Le = n*(L/D)*ID,ft
Pipa Lurus Vertikal - - 13.1234 4
Pipa Lurus Horizontal - - 16.4042 5
Elbow 90 3 35 13.125
Gate Valve (Full Open) 1 9 1.125
Sharp Edge Exit (K=1) 1 54 6.75
arp Edge Enterance (K=0,5) 1 23 2.875
Total 53.4026
0.4951
0.5
0.152995879744308 ft.lbf/lbm
Gesekan, F 120.369005647052 ft.lbf/lbm
ntukan BHP
= Pteoritis
2.8579374632093 hp
Menghitung LMTD
Hot Tin 90 C 194 F
Hot Tout 110 C 230 F
LMTD 209.8903369 F
Tc 426.2
tc 212
Ud 6
A 89.81152506
Koreksi Nilai Ud
Nt 28.59511114 tube
32 tube
Jumlah Lewatan 1
ID 8 in
Koreksi Nilai A
A 100.5056
Koreksi UD
UD 5.361583338 BTU/ft2.jam.F
Spesifik Shell
ID 8 in 0.6664 ft
Jarak Baffle 6 in
Jumlah Lewatan 1
Spesifik Tube
Jumlah Tube 32 Tube
IDt 0.652 in
Flow Area 0.334 in2
Nre Nre
cp 0.45 cp 0.3
1.1025 0.735
De 0.73 De 0.652
0.0608 0.0543
L/D 197.260274 L/D 220.8589
Nre 8162.22847 Nre 374463.7
jH 40 jH 290
ho hi
k 0.0555 k 0.33
c 1.311350666 c 0.46
3.544190989 0.139394
ho 10.77822465 hi 20.46012
18.1795
Uc 6.766510197
Koreksi Ud dan Rd
A 100.5056 ft2
Ud 5.361583338 BTU/ft2.jam.F
Dirt Factor Rd
Rd 0.0387254 ft2.jam.F/BTU
Ds in
0.666666667 ft
Delta Pr 0.004
Delta Pt 0.087772
E-101
Menghitung LMTD
Hot Tin 258 C 496.4 F 457.7
Hot Tout 215 C 419 F 252.5
Heater Tin 30 C 86 F
Heater Tout 215 C 419 F
LMTD
LMTD 175.1698 F
R
2.418667
R 0.232432 Cp 3.869867 58.048
S
S 0.811404
Menentukan Ud
Fluida Panas Berupa Water, Ud (Tabel 8 : 840, Kern 1983)
Asumsi Harga Ud 300Btu/Jam.ft2.F
A
A 88.20204 ft2
Dipilih pendingin jenis double pi
Data Pipa Anulus Inner Pipe
IPS (in) 3 2
Schedule No 40 40
OD (in) 3.5 2.38
ID (in) 3.07 2.07
a''(ft2) 0.92 0.62
Tabel 11, Kern,1983
Menghitung jH Menghitung jH
jH 55 jH 7
Ringkasan
293.0488 h outside 116.2613
Uc 83.2382
Ud 83.2392
Menentukan Ukuran
Rasio T:D 2;1
Volume Silinder (4/8*3.14) Dt^3 Vs 3.87137909
Volume Head (3.14/24) Dt^3 Ve 0.32261492
Volume Tangki (14/24*3.14) Dt^3 Vs+2Ve
Dt 2.46593160821
1.351 1.5
Volume Tangki(Vt) D=1.5 6.181875 m3
Diameter Tangki 1.5 m
59.0551181102 in
Jari-Jari Tangki 0.75 m
29.5275590551 in
Tinggi Silinder 3m
118.11023622 in
Tinggi Larutan Dalam Tangki (HL) 1.94839670702 m
Kebutuhan Daya
P 39.2459523502 W
0.05258957615 hp
Efisiensi motor 80%, sehingga
P 0.06573697019 hp
LMTD 83.5416959731599 F
jH 1750 61.72451
hi 13570.4102121 Btu/jam.ft.F 30.86225
hio 1500
Uc 1350.7008125 Btu/Jam.ft.F
Rd 0.001
Ud 574.594948586 Btu/Jam.ft^2.F
A 60.0819122816 ft2
Rancangan Support
Laju 10635.88 kg/jam
23441.49 lb/jam
Muatan Kaki 5860.372
Jari-jari 29.52756 in
H 5 in
Dimension of Water Plate
Tebal Head (t) 0.5 in
Cos alpa 0.8
Internal Pressure 297.9127 psi
D 0.308187 595.8255
2.368331 8
k1 0.04
k2 0.01
k3 0.06
k4 0.01
k5 0.015
k6 0.01
k7 0.02
k8 0.01
Data-Data
Laju Alir Massa (G) 7108.906 kg/jam
Densitas Campuran (p) 1617.77012 kg/m3
Waktu Tinggal 30 Menit
Faktor Keamanan 20 %
Temperatur Operasi 30 C
Menentukan Ukuran
Rasio T:D 2;1
Volume Silinder (4/8*3.14) Dt^3 Vs 6.612057
Volume Head (3.14/24) Dt^3 Ve 0.441563
Volume Tangki (14/24*3.14) Dt^3 Vs+2Ve
Dt 1.43943073
1.6149 1.5
Volume Tangki(Vt) D=1.5 6.181875 m3
Diameter Tangki 1.5 m
59.0551181 in
Jari-Jari Tangki 0.75 m
29.5275591 in
Tinggi Silinder 3m
118.110236 in
Tinggi Larutan Dalam Tangki (HL) 0.99395249 m
Kebutuhan Daya
P 83.8843764 W
0.11240506 hp
Efisiensi motor 80%, sehingga
P 0.14050633 hp
Heater Tin 30 C 86 F
Heater Tout 90 C 194 F
LMTD 116.7688655034 F
jH 1000
hi 11755.6272 Btu/jam.ft.F
hio 1500
Uc 1330.26077 Btu/Jam.ft.F
Rd 0.001
Ud 570.863478 Btu/Jam.ft^2.F
A 11.0975268 ft2
5.54876342
Jarak Koil ke dinding 0.25 ft, maka
Diameter Lilitan 4.42 ft
Panjang Pipa Lurus 104.693649 ft
Keliing Lilitan 13.8788 ft
0.755763
0.007558
1.828192
Rancangan Support
Laju 7108.906 kg/jam
15668.03 lb/jam
Muatan Kaki 3917.007
Jari-jari 29.52756 in
H 5 in
Dimension of Water P
Tebal Head (t) 0.5 in
Cos alpa 0.8
Internal Pressure 16.98554 psi
D 0.308187 33.97109
2.368331 8
k1 0.04
k2 0.01
k3 0.06
k4 0.01
k5 0.015
k6 0.01
k7 0.02
k8 0.01
FT-101
Spesifikasi tangki
Bahan konstruksi Carbon Steel SA-285 Grade A
Jenis sambungan Double Welded Butt Joint
Allowable stress (s) 11250 psi Tabel 13.1 Brownell & Young Hal 263
Corrrosion allowance (Ca) 0.125 in
1 Buthod 1997 Hal 172
Efisiensi joint head 1 Buthod 1997 Hal 176
Tebal shell 0.472518966897 in
Tebal shell efek Ca 0.597518966897 in 𝑡=𝑃𝑅/(𝑆𝐸−0,6𝑃) Buthod 1997 Hal 18
Tebal shell yang dipilih 0.625 in
in
Tekanan maksimum 235.1387380271 psi
16.0002420816 atm
Operasi
min
hr
C
kg/jam
ownell & Young Hal 263
Menghitung LMTD
Hot Tin 100 C 212 F
Hot Tout 50 C 122 F
Cold Tin 30 C 86 F
Cold Tout 60 C 140 F
LMTD
LMTD 51.937021472 F
R
R 1.66666666667
S
S 0.42857142857
FT (Gambar 1 : 828, Kern 1983)
Menentukan Ud
Fluida Panas Berupa Water, Ud = 250-500 (Tabel 8 : 840, Kern 1983)
Asumsi Harga Ud 300 Btu/Jam.ft2.F
A
A 49.9014997904 ft2
Dipilih pendingin jenis double pipe
Data Pipa Anulus Inner Pipe
IPS (in) 3 2
Schedule No 40 40
OD (in) 3.5 2.38
ID (in) 3.07 2.07
a''(ft2) 0.92 0.62
Tabel 11, Kern,1983
Menghitung jH Menghitung jH
jH 150 jH 14
Ringkasan
709.5316412 h outside 37.234981901
Uc 35.3783859655
Ud 35.3793859655
Menghitung LMTD
Hot Tin 40 C 104 F 113
Hot Tout 120 C 248 F 275
LMTD
LMTD 32.768612159 F
R
2.418667
R 0.8 Cp 3.869867 58.048
S
S 0.9090909091
Menentukan Ud
Fluida Panas Berupa Water, Ud = 250-500 (Tabel 8 : 840, Kern 1983)
Asumsi Harga Ud 300 Btu/Jam.ft2.F
A
A 73.816467859 ft2
Dipilih pendingin jenis double pipe
Data Pipa Anulus Inner Pipe
IPS (in) 3 2
Schedule No 40 40
OD (in) 3.5 2.38
ID (in) 3.07 2.07
a''(ft2) 0.92 0.62
Tabel 11, Kern,1983
Menghitung jH Menghitung jH
jH 80 jH 7
Ringkasan
426.25285258 h outside 116.261294134
Uc 91.346388973
Ud 91.347388973
Persamaan
Pers 3.3-12, Geankoplis
Ws 413957.229354 J/Kg
Brake kW
Brake kW 217.3788079856 kW
291.5049815087 Hp
T-101
Volume 4.006418877955
Direncanakan Hs 4/3 Do
Volume Silinder Vs
Vs π/4.Do².Hs
1.046666666667 Do3
Volume Konis Vk
Vk = Brownell & Young, 1979
Sudut Konis 30 O
Vk 0.075536625 Do3
Volume Vs+Vk
4.00641887795471 1.122203291667 Do3
Do3 3.570136451841
Do 1.528 m
60.15748 in
Maka
Hs 2.037333333333 m
Hk 0.4410954 m
Vs 3.734035616427 m3
Vk 0.086612935209 m3
Tinggi Total Tangki Hs + Hk
T= 2.478428733333 m
Ph r x g x hs
26665.01089894 Pa
3.8674 Psi
P Po+Ph
18.5674 Psi
Faktor Keamanan 20 %
P 22.28088
Maka
t= 0.17976840567
Digunakan tebal shell standar yaitu 3/16in = 0.1875 in
icr 0.5625
sf 2
r = Do 60.15748
AB = Do/2 – icr 29.51624 in
BC = r – icr 59.59498 in
AC 2680.353217463
51.7721 in
b 8.38538 in
OA 10.56514840567 in
0.2683 m
Penentuan Pengaduk
Lebar Buffle Do/12
0.127333333333 m
Kecepatan Pengaduk 60 rpm
1 rps
Da/Do ; 1/3
Da 0.509333333333 m
Solid
Komponen Densitas (kg/m3) F (kg/jam) fraksi D*n
SiO2 2650 45.3009 0.0086665246 22.96629008335
Al2O3 3950 15.03663 0.0028766608 11.36281015618
Fe2O3 5240 8.59236 0.0016438062 8.613544335394
TiO2 4230 7.303506 0.0013972352 5.910305087387
NaOH 2130 36.9843 0.0070754741 15.07075981507
H2O 1000 141.45690829 0.0270621504 27.06215041695
Na2SiO3 liquid 1600 81.5153775 0.0155947237 24.95155799912
Na2SiO3 solid 2400 4890.92265 0.935683425 2245.640219921
Total 23200 5227.1126318 1 2361.577637815
Liquid
Komponen Densitas (kg/m3) F (kg/jam) fraksi D*n
SiO2 2650 407.7081 0.21677429 574.45188
Al2O3 3950 - - -
Fe2O3 5240 - - -
TiO2 4230 - - -
NaOH 2130 209.5777 0.11143035 237.346655
H2O 1000 801.589147 0.42619688 426.196884
Na2SiO3 liquid 1600 461.9204725 0.24559847 392.957548
Na2SiO3 solid 2400 - - -
Total 23200 1880.795419 1 1630.95297
S-101
F 393.28176 lb/jam
Temperatur Gas Masuk 130 C 266 F
Densitas Gas 0.314 kg/m3 0.0196 lb/ft3
Temperatur Udara 32 C 90 F
Densitas Udara 62.11 lb/ft3
Teoritical Draft 0.9 in H2O
Tekanan Barometrik 29.92 in Hg
h 15.97289909446
55.899 15.9729 ft
476.0272 3.49961517 4.871734 m
0.007351712615
31.2358915624989
1.536 ft/s 1.5359102
d 15.40859731189
2.6466 ft 1.406372
0.807213 m
G-101
Kondisi Operasi
Temperatur (T) = 30 C
Tekanan (P) = 1 atm
Densitas NaOH (ρ) = 2130 kg/cm3
Laju Alir Massa (G) = 1323.98 kg/jam
Lama Penyimpanan (τ) = 7 Hari (168 jam)
Faktor Keamanan (fk) = 20% (Couper, 2005)
= 0.62158685446 m3/jam
= 125.3119098592 m3
Ditetapkan P : L : T = 3;2;1
V = 3T*2T*1T
125.311909859155 = 6 T3
T3 = 20.88531830986
T = 2.7539 m
P = 8.26167 m
L = 5.50778 m
G-102 G-103
= 1.6212 m3/jam
= 299.59776 m3
;
;
;
G-103
Kondisi Operasi
Temperatur (T) = 30 C
Tekanan (P) = 1 atm
Densitas Pasir Silika (ρ = 2400 kg/cm3
Laju Alir Massa (G) = 5048.671 kg/jam
Lama Penyimpanan (τ = 7 Hari (168 jam)
Faktor Keamanan (fk) = 20% (Couper, 2005)
= 2.10361291667 m3/jam
= 424.088364 m3
Ditetapkan P : L : T = 3;2;1
= 3T*2T*1T
424.088364 = 6 T3
T3 = 70.681394
T = 4.134614 m
P = 12.403842 m
L = 8.269228 m
RD-101
Kecepatan udara maksimum yang diperbolehkan 0.5 - 5 kg/m2s (368 - 3886 lb/ft2jam)
Ditetapkan kecepatan udara 500 lb/ft2jam
Untuk desain Rtary dryer yang ekonomis, suhu udara masuk ditentukan agar nilai Nt memenuhi syarat yaitu anatar
Nt =ln (𝑇ℎ𝑎
−𝑇𝑊𝑏)/(𝑇ℎ𝑏
−𝑇𝑊𝑏) ln(Tha-Thb) 5.3375380797
InTwb 4.5432947823
ln Thb 15.526882926
Maka Diperoleh
Qr/ms 14.96512 Btu/lb
Qr/ms 172406.506612 Btu/jam
L 41.2981623555 ft
12.5546413561 m
Ukuran Rotary Dryer yang memenuhi standar mempunyai harag L/D = 4-10 (perry,1973)
N= 0.08774168066 putaran/s
5.26450083964 rpm
F
F
F
F (Fig. 23-3 Mc. Cabe,1985)
Kecepatan udara maksimum yang diperbolehkan 0.5 - 5 kg/m2s (368 - 3886 lb/ft2jam)
Ditetapkan kecepatan udara 500 lb/ft2jam
A= D = (4𝐴/π )
𝑀/𝐺 ^0.5
A 22.254541768 ft2
D 5.3244468949 ft2
1.618631856 m
L= 38.852732619 ft
11.811230716 m
Ukuran Rotary Cooler yang memenuhi standar mempunyai harag L/D = 4-10 (perry,1973)
A. Kapasitas Conveyor
Laju Alir Massa : 1351 kg/jam 1.351 ton/jam
Densitas : 2130 kg/m3
B. Kondisi Conveyor
Sudut Inklinasi 10 derajat
C. Spesifikasi Conveyor
Lebar Belt (w) 14 in
Luas Penampang (A) 0.11 ft
Kapasitas Desain 32 ton/jam
Kecepatan Desain 200 ft/menit
Pempty 0.042219 hp
Phorizontal 0.007903 hp
Pvertikal 0.0117 hp
0.061822 hp
0.077277
BC-301
A. Kapasitas Conveyor
Laju Alir Massa : 5048.671 kg/jam 5.048671 ton/jam
Densitas : 2400 kg/m3
B. Kondisi Conveyor
Sudut Inklinasi 10 derajat
C. Spesifikasi Conveyor
Lebar Belt (w) 14 in
Luas Penampang (A) 0.11 ft
Kapasitas Desain 32 ton/jam
Kecepatan Desain 200 ft/menit
Pempty 0.157771 hp
Phorizontal 0.029535 hp
Pvertikal 0.043721 hp
0.231027 hp
0.288784
BL-101 BL-102
Laju Alir Udara 6252.65361 kg/jam 1.736848 kg/s Laju Alir Udara
Tekanan Masuk 1 atm 101.325 kPa Tekanan Masuk
Tekanan Keluar 1.5 atm 151.9875 kPa Tekanan Keluar
0.405465108
Mr Campuran 1.185
303
8314 J/Kmol.K
Energi (-Ws) 1984752.173
0.8
5423.16585
7269.659316 hp
ft3/menit
F-101
Laju Udara Masuk 6252.65361 kg/jam 216.8049 kmol/jam
T Udara 30 C 303 K
Tekanan 1 atm
R 82.06 cm3.atm/mol.K
Komponen Tc Pc Omega Tr Pr B0
N2 126.1 33.4962 0.04 2.4029 0.0299 0.082816
O2 154.58 49.7705 0.022 1.9602 0.0201 0.082867
Tabel B.1 (Smith)
Faktor Kompresibilitas
Komponen X Z XZ
N2 0.79 1.0011 0.790869
O2 0.21 1.0009 0.210189
Total 1 2.002 1.001058
V 5396379.6475 cm3/jam
190.57031633 ft3/jam
3.1761719388 ft3/min
5.3931399521 m3/jam
Konsentrasi Debu Industri 0.002 g/ft3
Jumlah Debu Tersaring 0.3811406327 g/jam
Faktor Kompresibilitas
Komponen X Z XZ
N2 0.79 1.0011 0.790869
O2 0.21 1.0009 0.210189
Total 1 2.002 1.001058
V 6791679.9735 cm3/jam
239.84461537 ft3/jam
3.9974102562 ft3/min
6.787602615 m3/jam
Konsentrasi Debu Industr 0.002 g/ft3
Jumlah Debu Tersaring 0.4796892307 g/jam
Pr B0 B1 BPc/RTc
0.0299 0.0828163 0.139 0.0883763
0.0201 0.0828674 0.139 0.0859254
BE-101 Densitas 132.97125 lmb/ft3 BE-1