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Petrobras FPSO Carioca MV30: Inspection and Test Plan (Pump & Package) For PBA-1185 A/B
Petrobras FPSO Carioca MV30: Inspection and Test Plan (Pump & Package) For PBA-1185 A/B
3. Not Accepted. Work May Not Proceed. Revise and PBA-1185 A BBS-sc 12x16x27K
Resubmit PBA-1185 B BBS-sc 12x16x27K
SULZER CONFIDENTIAL
Lead Reviewer: Asano Taku Acceptance Code: 1 - ACCEPTED Review Date: 03-Apr-2019 06:26:19
SAP doc No. 100313878-0080 / 0090 Technical Quality Sulzer Pumps Project No. Q100313878-0080 / 0090
Customer MODEC Issued by (Name/LE) J. Paulino / SBR
Sulzer P.O. No. 4500024248 Standard Quality Plan Released by (Name/LE) S. Boutin / SBR
TAG No. PBA-1185A/B Special Quality Plan Rev. 02 Date Mar/20/2019 Page 2 of 10
Project /Site: Petrobras FPSO Sepia MV30 Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
Oil & Gas BBS-sc 12x16x27k-1 Class S6 + NACE
Note: This template defines the minimum inspection requirements API610 11th Edition / ISO13709-2 Class I + MODEC Requirements
Standard Rev.
Product Type of No. of
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document / Document/ Remarks
Supplier
MODEC
Item No.
Sulzer
Mat. Status Record Record
ABS
Pre-Inspection Meeting H H H H
1.0 Pump
1.1 Case C
Cross Section Drawing / MODEC Specification
Material Requirements AC C R R R 3
0478-MI20-00S1-0110-001
Sample Casting – Applicable
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – 100% Surface RM C R R R 6
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
PT or MT– 100% accessible surface RM C R R R 6
ASME VIII Div.1, App.7
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – 100% accessible surface RM C R R R 6
ASME VIII Div.1, App.7
Production Casting
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – 100% Surface RM C R R R 6
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
PT or MT– 100% accessible surface RM C R R R 6
ASME VIII Div.1, App.7
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – Critical Areas RM C R R R 6
ASME VIII Div.1, App.7
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – Machined Surfaces / Dimensional FM - - - - 7
Machine drawing
NDT Procedure 0478-94-9910-C10-0001-001 /
PT or MT– Critical Areas FM C R R R 6
ASME VIII Div.1, App.7
Weld Repair (if applicable) RM / FM ASME IX, See Task 3.0
Inspectorate
Standard Rev.
Supplier
MODEC
Item No.
Mat. Status
Sulzer
Record Record
ABS
Hydrostatic Test Procedure 0478-94-9910-
Hydrostatic test FM - C W H 6 Duration 60 min.
G22-0001-001 / No Leaks
Inspectorate
Standard Rev.
Supplier
MODEC
Item No.
Mat. Status
Sulzer
Record Record
ABS
1.3 Case and Cover Attachment Piping P
Material Requirements RM Cross Section Drawing / Material Standard C R R R 3
Welding FM ASME IX, See Task 3.0
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - 100% Welds FM - C R R 6
ASME B31.3
NDT Procedure 0478-94-9910-C10-0001-001 /
PT – 100% Welds FM - C R R 6
ASME VIII Div.1, App. 8
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – 100% Welds (BW Joints) FM - C R R 6
ASME B31.3
Hydrostatic Test Procedure 0478-94-9910-
Hydrostatic test FM - C W H 6 Duration 60 min.
G22-0001-001 / No Leaks
1.4 Impeller C
Cross Section Drawing / MODEC Specification
Material Requirements AC C R R - 3
0478-MI20-00S1-0110-001
Sample Casting – Applicable
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – 100% Surface RM C R R - 6
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
PT – 100% accessible surface RM C R R - 6
ASME VIII Div.1, App.7
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – 100% accessible surface RM C R R - 6
ASME VIII Div.1, App.7
Production Casting
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - 100% Surface RM C R R - 6
MSS-SP55
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
H Hold Point B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
W Witness C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
R Document Review F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
A Approve P Plate RM Raw Material 4 EN 10204 – 3.2 ST Product Marking
M Monitor
C Carried out
Revision: 2 Date: March, 2019 Amendment: ABS Requirements – Task 2.0 Doc No: ---
SULZER CONFIDENTIAL
Lead Reviewer: Asano Taku Acceptance Code: 1 - ACCEPTED Review Date: 03-Apr-2019 06:26:19
SAP doc No. 100313878-0080 / 0090 Technical Quality Sulzer Pumps Project No. Q100313878-0080 / 0090
Customer MODEC Issued by (Name/LE) J. Paulino / SBR
Sulzer P.O. No. 4500024248 Standard Quality Plan Released by (Name/LE) S. Boutin / SBR
TAG No. PBA-1185A/B Special Quality Plan Rev. 02 Date Mar/20/2019 Page 5 of 10
Project /Site: Petrobras FPSO Sepia MV30 Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
Oil & Gas BBS-sc 12x16x27k-1 Class S6 + NACE
Inspectorate
Standard Rev.
Supplier
MODEC
Item No.
Mat. Status
Sulzer
Record Record
ABS
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – Machined Surfaces / Dimensional FM - - - - 7
Machine drawing
Weld Repair (if applicable) RM / FM ASME IX, See Task 3.0
Balancing FM ISO1940-1 / G2.5 - C R - 6
1.5 Shaft B
Cross Section Drawing / MODEC Specification
Material Requirements RM C R R - 3
0478-MI20-00S1-0110-001
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - Machined Surfaces FM - - - - 7
Machine drawing
Inspectorate
Standard Rev.
Supplier
MODEC
Item No.
Mat. Status
Sulzer
Record Record
ABS
1.8 Pressure Retaining Fasteners B
Cross Section Drawing / MODEC Specification
Material Requirements FM C R R R 3
0478-MI20-00S1-0110-001
Inspectorate
Standard Rev.
Supplier
MODEC
Item No.
Mat. Status
Sulzer
Record Record
ABS
Welding FM AWS D1.1, See Task 3.1 H Review WPS / WPQR / WQR
Joint welds preparation (fit up) RM Internal procedure / Machine drawing - - - W 7
VI - Machined Surfaces FM Internal procedure / Machine drawing - - - - 7
VI - 100% Welds FM Supplier Procedure / AWS D1.1 Table 6.1 C R R W 6
MT - Full penetrant welds FM Supplier Procedure / AWS D1.1 Part C C R R W 6
UT – Full penetrant welds FM Supplier Procedure / AWS D1.1 Part C C R R W 6
Painting Check MODEC Specification, See Task 3.2
Inspectorate
Standard Rev.
Supplier
MODEC
Item No.
Mat. Status
Sulzer
Record Record
ABS
Weld Procedure Specification AWS D1.1 C R R R 6 Note b
Weld Procedure Qualification Record AWS D1.1 C R R R 6 Note b
Welder Qualification Record AWS D1.1 C R R R 6 Note b
4.2 Coupling
Balance check ISO1940-1 / G1.0 C R R H 6
4.4 Instrumentation
Calibration certificate Supplier Procedure / Data Sheet C R R - 6
Hazardous area certificate Data Sheet C R R - 6
Inspectorate
Standard Rev.
Supplier
MODEC
Item No.
Mat. Status
Sulzer
Record Record
ABS
4.5 Junction Box
Hazardous area certificate C R R - 6
Painting check See Task 3.2 - - - -
Remarks: