File Date Changes to previous versions

+ vers. SW

me193PSP01.doc 18/04/2007 - 193 PSP manual first issue

me193TC02.doc 05/08/2008 - as me193psp01.doc but also for non-pasteurising 193

sw: 193TC06.mot - jpg keypad from AO (round)

me193TC03.doc 04/09/2009 -4: alternative keypad

-48: T26
sw: 193BARTC08.mot

me193TC04.doc 01/08/2011 - 15, 19, 34, 40, 41, 45, 51, 56, 60, 61, 62, 63, 64

sw: 193BARTC14.mot

me193TC05.doc 24/08/2011 - complete manual revised for insertion/correction of Italian messages

sw: 193BARTC14.mot

me193TC06.doc 10/10/2011 - 48, 58.

sw: 193BARTC16.mot

me193TC07.doc 29/03/2012 - 193bartc19 Turck sensors, 193Lait01 photocells

- 16, 49, 55, 65
sw std:
193BARTC19.mot
sw Lait:
193Lait01.mot

me193TC08.doc 13/11/2012 - 15, 19: 1° ready after reaching Hot and not after HOB
- 17: pressing for 2” the Production key to change cycle in 193 Lait
std sw: - 32,33: reviewed cleaning process with heated cleaning added
- 45: Japanese language added
193BARTC21.mot
- 45, 47, 50: U13, U16 and U17 added
Lait sw: - 49, 58: T85 and T86; T01 and T02 removed (moved to user menu)

193Lait03.mot
(Ita-Eng-Deu-Jap)

193 PSP / 193 Bar USA NP NG / 193 LAIT

“ELECTRONICS MANUAL”
TC

1
This manual provides information and procedures to help technicians in setting up
and repairing the machine. This is the reason why this manual is addressed to
TECHNICIANS, only.
When turning power on to the machine, it carries out an operation self-test of the
display and all LEDs light up.
The display shows a software version and the machine sets back to the function it
was in when power was switched off (see BLACKOUT).
For clearness sake, all functions are also described in Italian, but English is the only
language that can be set.

ABBREVIATIONS

For the sake of convenience some abbreviations have been included in this manual,
namely:

EVRC Cylinder Heating Solenoid Valve TEV Tank Thermostat

1= left side, 2 =right side
EVFC Cylinder Cooling Solenoid Valve TEC Cylinder Thermostat
1= left side, 2= right side 1= left side, 2= right side
EVRV Tank Heating Solenoid Valve TGV Tank Ice Thermostat
- only PSP -
EVFV Tank Cooling Solenoid Valve TE Evaporator Thermostat
1= left side, 2= right side
MA Beater Motor MMV Tank Mixer Motor
1= left side, 2= right side (one)
MC Compressor Motor MIR Spigot micro-switch
(one) 1= left side, 2= right side, 3= central
MP Pump Motor MV Fan Motor
1= left side, 2= right side
IMS Front lid

For the entire manual: 1= left side, 2= right side.

2
SOFTWARE VERSION

When turning the machine on, the display shows the software version.
FOR EXAMPLE
CARPIGIANI 193
ver.193bartc14 means sw version= 14

If the machine fails to work, the Technician shall always specify this number
(software version), as well as the machine serial number indicated on the data plate,
so as to take the best advantage of Carpigiani Technical Service.

3
CONTROLS

As an alternative:

Note

When a key is pressed and the relevant function is accepted, the machine keyboard
will emit a sound signal.

All data relevant to the Pasteurisation function (key included), are disabled
in non-Pasteurising machines.

4
POSITION OF 193 PG PROBES and SOLENOID VALVES

TEV – TEC1 – TGV (LEFT SIDE)

TEV

TGV

TEC1

TEC2 – TE2 (RIGHT SIDE)

TEC2

TE2

5
TE1 (REAR SIDE)

TE1

SOLENOID VALVES (RIGHT SIDE)

EVRC1

EVFC1

EVFC2
EVRC2

EVFV

6
POSITION OF 193 PSP PROBES and SOLENOID VALVES

TEV – TEC1 – TESV – TESC1 (LEFT SIDE)

TESV

TEC1

TEV

TESC1

TGV – TE1 (REAR SIDE)

TGV

TE1

7
SOLENOID VALVES (RIGHT SIDE)

EVFC1
EVRC1

EVRC2

EVRV

EVFV

EVFC2

8
DAYLIGHT SAVING TIME

From MARCH 30th to OCTOBER 30th included, the daylight saving time is active.
The machine clock will automatically be set forward one hour in the
above-mentioned period. This means that when passing from 01:59 on 30th March to
02:00 on 30th March, the clock will automatically be set forward one hour. One
minute after 01:59, the display will show 03:00 (daylight saving time).

Passing from 01:59 on October 30th to 02:00, the time will be set back to Greenwich
mean time. When the clock reaches 01:59, it will be set backward 1 hour and time
displayed will be 01:00.

The clock will be set to Greenwich mean time until next March 30th.

The daylight saving time is only active when the step Daylightsav Time is set to
Yes.

9
FUNCTIONS

STOP

In this function the machine is stopped and the relevant LED (backlighted) is ON.
From the Stop status it is possible to select any other function. To change a function
IT IS ALWAYS NECESSARY to first return to Stop.
The display shows:

- ENGLISH - - ITALIAN -

10:33:21 Fri 10:33:21 Ven

To set the machine to Stop from Production, Storage and Pasteurisation modes,
press the Stop key and hold it down for 2”. This is to avoid unintentional pressures
by “touch”.

If machine is left in Stop mode with mix covering the level sensor, the message
“Why in STOP?” will be displayed to remind the user to set the machine to
Production, Pasteurisation or Storage.

MIR 1-2-3

When MIR 1 (LH) is active, the display will show:

Active MIR N. 1 MIR Attivo N. 1

When MIR 2 (RH) is active, the display will show:

Active MIR N. 2 MIR Attivo N. 2

When MIR 3 (central) is active, the display will show:

Active MIR N. 3 MIR Attivo N. 3

10
MA – MP HOUR COUNTER RESET

Resetting the MP hour counter:

- Activate the side you want to reset (Manager Menu – Active Side).

- Press Stop and hold it down (about 20”).

- Once the message **READ EVENTS*** is displayed, wait for the message “Reset
hrs Count”.
The selected hour counter will be reset (MP1 or 2).

Resetting MA hour counter:

- Activate the side you want to reset (Manager Menu – Active Side).
- Engage the lid MIR of the side selected in Manager Menu.

- Press Stop for 20”.

- Once the message **READ EVENTS*** is displayed, wait for message “Reset hrs
Count”.

RESETTING TOTAL AND PARTIAL CONE COUNTERS

Once the power supply has been restored, press Stop for at least 5” to reset the
number of total and partial (daily) cones.
The display will show:
- ENGLISH - - ITALIAN -

Reset Cone Count Coni Azzerati

Cones are stored with a resolution of 1 unit.

11
EVENTS

The machine is provided with a large memory to store the events (log).
To read the stored events, set the machine to STOP.

Press Stop and hold it down for 3”. The display will show:

- ENGLISH- - ITALIAN -

**READ EVENTS*** * LEGGI EVENTI*

N.Ev. 00014 Numero Ev.00014 Total number of

Year 2007 Anno 2007 events

09:00:08 15 Feb 09:00:08 15 Feb

Stop Stop

The last screen shows the last stored event.

Events can then be scrolled with the Next (for the next event) and Previous

keys (for the previous event).

To leave the “Read events” mode, press Stop or do not touch any key for 30”.
The stored events concern Pasteurisation steps, alarms, function changes, blackouts.

The Autosetup procedure does NOT erase events from the memory.

To erase events:
- gain access to “Read events” by pressing Stop until the “**READ EVENTS**”
message is displayed;
- keep the Cleaning key pressed until the “Reset Events” message is displayed.

12
TEMPERATURE CONTROLS

When the machine is in Stop mode, the TEV temperature is checked and when it
reaches or exceeds 15 °C, a Pasteurisation cycle is forced. By pressing the
Production key the machine will automatically switch to Pasteurisation, unless the
front lid has been opened and then closed again (Spigot Opened). In this case, the
test on TEV ≥ 15°C will be disabled for 60 minutes and the Production key is
enabled.
If TEV remains <15°C in all events, all functions will be allowed with no time limits.

If the mix level is covering the level sensor and the machine is in Stop mode, a time
will be counted.
If this time exceeds 24 hours, the display will show:

10:33:21 Fri 10:33:21 Ven

Wash Today !!! Lavare oggi !!!

and the Wash procedure will be started and the Production mode disabled.
The Reset conditions are the same as Wash (IMS opening and closing).

13
PRODUCTION

The access to Production is only enabled when the mix is above the
minimum level sensor.

The product is cooled down in the cylinder until Hot set in step HOT (see
programming table) has been reached.
After the desired consistency has been reached (Hot), the beater continues working
for 3 more seconds (or for the time set in step Delay Beater) and then it will switch
off.
If necessary, tank storage will be started, provided that
TEV  Storage Temp.

After reaching the Hot value, if no cone is dispensed, the beater will start every 10
minutes (Cyclic Timer) and run for 10 seconds to check the ice-cream consistency:
should it be below HOT –Hot Different.), the compressor and the relevant
solenoid valve (EVFC) will also start until ice-cream reaches the set consistency.
All above-mentioned actions will be performed on both side 1 and 2.

If HOT has already been reached and the machine is in Production stand-by mode,
as soon as a cone is dispensed the beater motor will start running for 15 seconds to
check the consistency.
During the ice-cream distribution, when the mix in the tank is below the minimum
level sensor, the display will show the message Add Mix, and it will only be possible
to dispense the number of cones set in step Last Cones.

14
As soon as you gain access to the Production mode, a menu will give the possibility
to set the type of product you want to serve from both sides, i.e., Soft (soft
ice-cream) or Fruit (water ice); the display will show:

Key - ENGLISH - - ITALIAN -

Soft/Yo Soft/Yo Crema/Yo Crema/Yo

In this window, the display shows the type of product dispensed from each side:
Soft/Yo (left) = on side 1 Soft ice-cream or Yogurt is dispensed.
Soft/Yo (right) = on side 2 Soft ice-cream or Yogurt is dispensed.
The screen above is the first menu page; by pressing the Production key it is possible to gain access to the following
combinations:
Fruit Soft/Yo (Fruit on side 1 and Soft/Yogurt on side 2)
Soft/Yo Fruit (Soft/Yogurt on side 1 and Fruit on side 2)
Fruit Fruit (Fruit on both sides)
Once the desired production combination has been displayed, wait for 3’’ without pressing any key the machine
automatically switches to the selected type of production and loads the relevant settings.

Now, the production mode is activated and the display will show:

- ENGLISH- - ITALIAN -

Ready ! Gelato Pronto !

TEV +4°C W- 14 TEV +4°C L- 14

The first top line refers to the sundae if ready to be served (Sundae Ready!) or proper consistency not yet

reached (Do not Serve!).

If display is “Do not Serve!”, it means that the sundae has not yet reached the HOT value set in step Hot 1-2

- Hot 1-2 and as a consequence it is necessary to wait.

For more details, please refer to the Paragraph DO NOT SERVE.

The second line refers to the TEV temperature and the days to the next necessary wash. In the example above there
are still 14 days to the next wash.

15
Press Production to move to the screens described below:

Key - ENGLISH - - ITALIAN - Notes

Hopper  +014°C Vasca  +014°C TEV

 +015°C  +013°C  +015°C  +013°C TEC1 TEC2

In this window, the first line (on top) displays the tank temperature:
 = ON when the tank is cooled +014°C= tank temperature (TEV)

The second line displays the two cylinder temperature:

 left = ON when cylinder 1 is being cooled +015°C= cylinder 1 temperature (TEC1)
 right = ON when cylinder 2 is being cooled +013°C= cylinder 2 temperature (TEC2)

Hot=085 Hot=085 Hot=085 Hot=085

Set=100 Set=100 Set=100 Set=100

In this window, the first line displays (on top):

HOT = 085: reading of the current consistency in the cylinders on both sides

The second line displays:

Set = 100: set HOT of both sides (left side 1, right side 2)

Cones Today Coni Giornalieri

12345 12345

In this window the display shows the daily cones (from 0:00 to 23.59):

12345 = is the number of cones.

The daily cones are reset:

- after midnight
- in case of a blackout
- when pressing Stop upon switching on (see paragraph STOP)

Total Cones Coni Totali

0923456780 0923456780

In this window the display shows the total cones:

0923456780= is the number of cones.

To reset them, switch the machine off and then on again. Soon after switching on (approx. 1 minute),

press Stop and hold it down for 5 seconds.

16
 TC1+013 TC2+013 TC1+013 TC2+013 TEC1 TEC2
TE1-012 TE2-012 TE1-012 TE2-012 TE1 TE2

In this window the display shows the different probes (without displaying °C or °F):
TEC = Cylinder Thermostat (1= side 1, 2= side 2)
TE = Evaporator Thermostat (1= side 1, 2= side 2)

TEV+014 TGV-022 TEV+014 TGV-022 TEV TGV

In this window the display shows the TEV and TGV probes (without displaying °C or °F):
TEV = tank thermostat
TGV = tank anti-ice thermostat

Press Production to go back to the starting screen.

Note for 193 Lait

To change cycle in the 193 Lait, press the Production key for 2” from the Production
function.

17
FRUIT PRODUCTION

When selecting Fruit production in one or both sides, the machine carries out the
production cycle described below:
The HOT (HOT 1-2 Fruit) to be reached is set in steps T49 and T50 of Technician
Programming. In particular these steps refer to the HOT values to be reached in
Cylinder 1 and 2.
Furthermore, in Programming Technician mode it is possible to set the ON and OFF
times (EVFC Fruit T ON - EVFC Fruit T OFF) that represent the opening and
closing times of EVFC1 and EVFC2 (depending on the selected side) during the fruit
production.

After reaching the HOT value, if no cone is dispensed, the beater starts working
every 3 minutes (T48 Cyclic Timer Fr.) for about 10 seconds to check the ice-cream
consistency: if it is below HOT 1-2 Fruit – Hysteresis Hot 1-2 (Hot 1-2
Different.) the machine starts both the compressor and the solenoid valve (EVFC) of
the active fruit side, to reach the set ice-cream consistency.

18
DO NOT SERVE (WAIT)

When selecting Production, the display shows Wait ! and this means that the ice-
cream is reaching the ideal consistency, therefore it is necessary to wait until the
message is no longer displayed:
For example, on left side:
- ENGLISH - - ITALIAN -
Wait! Serve Attendi! Pronto
TEV +4°C W- 14 TEV +4°C L- 14

Once the Hot value has been reached (the first time you access to Production,
whereas for the next times the Hob value will apply) the machine will pass to the
standard operation.
The display will show:

Ready ! Gelato Pronto !

TEV +4°C W- 14 TEV +4°C L- 14

In particular:
If the consistency falls below the value set in step Hot Block, Wait! will be
displayed. This means that the ice-cream is not ready to be served.
The display will show Sundae Ready ! ONLY after reaching the Hot Block on BOTH
sides.
If a cone is served the display will show Wait ! (MIR engaged), and all outputs will
be cut out (MA, MC, EVFC OFF).
In particular, if the consistency is reached on one side only, and the ice-cream is
dispensed from that side, the relevant MA, MC and EVFC ON outputs will remain
active; if, instead, we try to serve ice-cream from the side where the correct
consistency has not been reached, all relevant outputs will be cut out (MA, MC, EVFC
OFF). If we dispense product from the central spigot, provided that the Hot Block
value has not been reached yet in one of the two sides, both side outputs will be cut
out to avoid non-homogeneous distribution of the product.
If Storage must be activated in the tank, MC + EVFV will remain active.
As soon as the photocell is disengaged, the Production will restart and MA and MC +
EVFC will be reactivated.
If the consistency value goes below Hot Block – 5 points hysteresis, the display
will show Wait!.

19
MIX OUT

In case of low mix in the left tank, the first line will display: Mix Out 1. In case of low
mix in the right tank, the first line will display: Mix Out 2. in case of low mix in both
tanks, the first line will only display: Mix Out 1!. in the latter case, if we ONLY refill
the left side until the correct level is reached, the message Mix Out 1 will no longer
be displayed and it will be replaced by Mix Out 2.

In all cases above, the tank low level LED will turn on on the keypad and the
buzzer plays continuously.
The second line displays how many cones we can still serve (Last Cones) before the
machine automatically sets to Storage mode.
The number of cones we can still dispense is set in a machine programming step.
- ENGLISH - - ITALIAN - Note

Mix Out 1 Mix Esaurita 1 low level

Last Cones 5 Ultimi Coni 5 last cones

Note:
When Mix Out is displayed, it means that no access to Production or Pasteurisation
screens is allowed.

20
ICE IN THE CYLINDER

In Production, if the TE temperature of one of the two cylinders reaches a value less
than or equal to the one set in step Ice Cylinder, the Ice Cylinder alarm will be
triggered and will be stored among the events, ONLY.
The display does not show this alarm.
Under this condition, all cylinder outputs are cut out and the machine cools the tank,
if necessary.

When the Production Timer is out, the consistency will be checked again if, in the
meantime, the cylinder TE has become higher than Ice Cylinder.

TIMEOUT PRD

In Production, if consistency does not reach its set point within the time set in step
Timeout Prd., the cycle will be forced to end as if HOT had been reached and the
alarm will be stored among the events (not on the display).
If Hot Block is not reached within 15 minutes after production MANTECAZIONE start,
the machine will switch to Stop and the Timeout Prd. alarm will be displayed.

21
PASTEURISATION
- for the PSP version only-

No Pasteurisation process can be started if the mix inside the tank is below
the minimum level sensor. If both sides are active, the mix must reach both
levels.

Pasteurisation process is automatically carried out every day at 2:00 am

(provided that time has been programmed in step U09 Start Pasteur. Time).
The machine is usually in Production mode, and at the preset Pasteurisation time, it
will automatically enter into Pasteurisation and carry out the relevant cycle.

If, step Start Pasto Time is set to “no”, the automatic Pasteurisation is disabled
and it can only be started manually (General Market).

To activate the Manual Pasteurisation, press the Pasteurisation key 5” long.

Warning: 5 seconds after the access to the Pasteurisation mode, the cycle must be
completed.
If the Pasteurisation is not successfully completed, the machine will NOT enter into
the Production mode until the execution of a full Pasteurisation cycle.

To force the access to Pasteurisation even though the machine is in reserve (mix

below minimum level), it is necessary to press the Storage key 30 seconds

long.
This allows you to “skip” the tank level control block and you can now press the
Pasteurisation key for 5 seconds to enter in the Manual Pasteurisation mode.

22
The product in both tank and the cylinders is heated up to 65°C, kept at this
temperature for 30 minutes (fixed time), and then cooled down until the storage
temperature is reached.
At the end of the cycle, the monitor displays “- End of Pasteurisation -”,
followed by date and time, meaning that the pasteurisation process has been
correctly executed.

The beater in the cylinder turns cyclically during the Heating, Pause and Cooling
phases (from +65 °C to +20 °C in the cylinder) and when the cylinder reaches the
storage temperature; whereas while cooling, from+20 °C to cylinder storing
temperature, the beater works continuously.

Also in the event that the tank reaches the storage temperature earlier than the
cylinder and TEC>20 °C, the beater in the cylinders is forced to be ON (continuous
operation).

No access to Ice-cream Production is allowed as long as the Pasteurisation process is

in progress (till “End of Pasteurisation” is displayed).

23
 Pasteurisation

55°65°85°

°C

MA+MC+EVFC 15” ON
MC+EVFV 30” ON

TEC= 10°C 20°

MA+MC+EVRC 15” ON
MC+EVRV 30” ON

2°
MA+MC+EVFC 15” ON
MA+MC+EVRC 15” ON MC+EVFV 30” ON
MC+EVRV 30” ON

30’
Time

Pasteurisation Graph

Cycle description

MP ON only upon cycle start for 15”.

Upon cyclic heating cycle start between cylinder and tank:
MA+MC+EVRC 15”ON and MC+EVRV 30”ON.

In Cooling: operation until TEC=20°C with MP off:

MA+MC+EVFC 15”ON and MC+EVFV 30”ON.

When TEC reaches 20°C, MA is always ON also when cooling the tank:
MA+MC+EVFC 15”ON and MC+EVFV 30”ON.

24
HEATING

Heating is carried out with “positive hysteresis”: this means that if a temperature of
65 °C has been set, heating will be disabled at 67 °C and will restart at 65 °C.
If you want to skip the heating step and the 30 minute pause, press the Storage key

for about 3 seconds (at least 5 seconds after the access to

Pasteurisation); in this way, you will set the machine to the Cooling cycle without a
previous pause of 30 minutes.

Once entering in Pasteurisation, the display is as follows:

- ENGLISH - - ITALIAN - Note

- Heating - -Riscaldamento-
Do Not Serve ! Non Servire!
In this window, the first line (on top) displays:
- Heating – i.e., heating step of Pasteurisation process.

On the second line:

Non Servire! - Do Not Serve!: ice-cream must not be dispensed.

Press Pasteurisation to view the screens below:

Key - ENGLISH - - ITALIAN - Note

Hopper  +023°C Vasca  +023°C TEV

Def.Hopp +038°C Ant.Vas +038°C TGV

In this window, the first line (on top) shows the Tank temperature (TEV), whereas the second line shows the Tank
anti-ice temperature (TGV).
: The arrow up indicates that the Tank is being heated.

Key - ENGLISH - - ITALIAN - Note

TC1 +066 TC2 +068 TC1 +066 TC2 +068

TE1 +078 TE2 +081 TE1 +078 TE2 +081

In this window, the display shows the sensor temperatures.

During the heating cycle, the compressor heats cylinder and tank alternatively.
The default times of the heating step are, as a rule, 15 seconds for cylinders and 30
seconds for tank.

25
ACTIVATED UNITS

Upon start, MP is activated for a fixed time of 30 seconds, whereas MMV runs for the
entire cycle.
In Cylinder Heating the following units are activated: MA, MC, EVRC for 15 seconds
(see the table below). The following units are activated: MC, EVRV, for 30 seconds
(see the table below).
EVRC, MP and MA are referred to sides 1 and 2.
If the tank reaches the Pasteurisation temperature earlier than the cylinders, the
beater in cylinders will run continuously.

Following checks are also performed:

If TEV < TEC by: >= 4°C ON EVRV 46” / ON EVRC 15”
If TEV < TEC by: >=3°C and <4°C ON EVRV 38” / ON EVRC 15”
If TEV < TEC by: >=2°C and <3°C ON EVRV 34” / ON EVRC 15”
If TEV < TEC by: >=1°C and <2°C ON EVRV 32” / ON EVRC 15”

DELTA TGV-TEV
(Belt Alarm)

The conditions below trigger the belt alarm:

- TEV and TGV sensors must not be in alarm state
- the machine must be in Heating or Pasteurisation Pause.

In Pasteurisation Heating, if TGV temperature becomes > than the TEV temperature
by the value programmed in step Delta TGV-TEV, Alarm Belt will be displayed and
the machine will set to Stop.
Check the driving belt or if the rotor is in its seat.

26
PAUSE

If you want to skip the 30 minute pause after the temperature of 65°C + hysteresis

temperature has been reached, press the Storage key for 2 seconds; in this
way it is possible to set the machine to the Cooling cycle by skipping the 30 minute
pause.

- ENGLISH - - ITALIAN - note

-Heating Pause- -Pausa Pasto-

Do Not Serve ! Non Servire!

In this window the first line (on top) displays:

-Heating Pause- i.e. Pasteurisation pause (or stand-by).

The second line displays:

Do Not Serve! which means that the product must not be served in this step.

Press Pasteurisation to view the screens below:

Key - ENGLISH - - ITALIAN - Note

Hopper  +067°C Vasca  +067°C TEV

Def.Hopp +078°C Ant. Vas. +078°C TGV

In this window, the first line (on top) shows the Tank temperature (TEV), whereas the second line shows the Tank
anti-ice temperature (TGV).
: The arrow indicates that the Tank is being heated in case its temperature falls below 65 °C.

Key - ENGLISH - - ITALIAN - Note

Pause Time 30:00 Tempo Pausa30:00

This window displays the Pause decreasing time.

Key - ENGLISH - - ITALIAN - Note

TC1 +066 TC2 +068 TC1 +066 TC2 +068

TE1 +078 TE2 +081 TE1 +078 TE2 +081

This window displays the sensor temperatures.

27
ACTIVATED UNITS

MMV runs for the entire cycle.

If the Pasteurisation temperature is reached in both cylinders and tank, MMV will run
continuously, whilst MA runs for 15 seconds and stops for 2 minutes, until pause
time is over.
If the cylinders need to be heated during the pasteurisation pause, MA (always ON),
MC and EVRC (1 or 2) will be activated.

If only the tank needs to be heated during the pasteurisation pause, MC and EVRV
will be activated.

If cylinders and hopper need to be heated at the same time during the pasteurisation
pause, the heating will be cyclic: 15 sec. MA, MC and EVRC and 30 sec. MC and EVRV
(the times given in the previous table relevant to ON-OFF times according to TEC and
TEV temperatures still apply).

28
COOLING

The product is cooled down to the cylinder and hopper Storage temperatures
(Storage Temp.).

- ENGLISH- - ITALIAN - Note

- Cooling - -Raffreddamento-
Do Not Serve ! Non Servire!

In this window the first line (on top) displays:

- Cooling -: i.e., Pasteurisation cooling step.

The second line displays:

Do Not Serve!: the product must not be served in this step.

Press Pasteurisation to view the screens below:

Key - ENGLISH - - ITALIAN - Note

Hopper  +067°C Vasca  +067°C TEV

Def.Hopp +078°C Ant. Vas. +078°C TGV

In this window, the first line (on top) shows the Tank temperature (TEV), whereas the second line shows the Tank
anti-ice temperature (TGV).
: The arrow indicates that the Tank is being cooled.

Key - ENGLISH - - ITALIAN - Note

TC1 +066 TC2 +068 TC1 +066 TC2 +068

TE1 +078 TE2 +081 TE1 +078 TE2 +081

This window displays the sensor temperatures.

ACTIVATED UNITS

MMV runs for the entire cycle, until TEV reaches the Storage temperature.
In Cylinder Cooling, the following units are activated: MA, MC, EVFC, MV for 15 sec.
(see table).
In Hopper Cooling, the following units are activated: MC, EVFV, MV for 30 sec.
(see table).

29
Upon cycle end the machine sets to Storage and displays - Pasto End - with the
relevant time and day of the week.

- ENGLISH - - ITALIAN - note

- Pasto End - - Fine Pastoriz. -

10:17:50 Mon 10:17:50 Mon

In this window the first line (on top) displays:

- Pasto End -: i.e. Pasteurisation (Storage) holding step.

The second line displays:

- time and day of the week

ACTIVATED UNITS
When the Storage set-point has been reached and the tank needs to be cooled, MMV
is activated for the tank cooling duration (in parallel with EVFV).
In Cylinder Cooling (side 1 and 2), the following units are activated: MA, MC, EVFC,
MV.
In Hopper Cooling, the activated units are MC, EVFV, MV.

Anti-ice (defrost)

When the TGV temperature reaches a value lower/equal to –18° (step Hopper
Defrost) EVRV is activated (and EVFV stays on). The display shows the arrow up.
When TGV increases by the value programmed in the step Hop. Defrost Hys., EVRV
switches off.

30
STORAGE

Storage is used to get the product temperature both in tank and cylinders at 4 °C
(this value can be programmed in Storage Temp.).
As far as the tank is concerned, storage is checked by TEV whereas cylinders are
checked by the probes TEC1 and TEC2.
Every time you set the machine to Storage, the values of TEC probes (temperature
in the cylinders) and TEV (temperature in the tank) are read.
If both cylinders and tank need to be cooled at the same time, the tank has the
priority.
In this case, the Storage will be carried out cyclically.
When Storing the tank, EVFV + MC are activated for 30 seconds.
When Storing the tank, MA + MC + EVFC (side 1 and 2) are activated for 15
seconds.

When entering in the Storage mode, the display shows:

Key - ENGLISH - - ITALIAN - Note

Hopper  +067°C Vasca  +067°C TEV

Def.Hopp +078°C Ant.Vas. +078°C TGV
In this window, the first line (on top) shows the Tank temperature (TEV), whereas the second line shows the Tank
defrost temperature (TGV).
: The arrow indicates that the Tank is being cooled.

Press Storage to view the screen below:

Key - ENGLISH - - ITALIAN - Note

TC1+066 TC2+068 TC1+066 TC2+068

TE1+078 TE2+081 TE1+078 TE2+081
This window displays the sensor temperatures.

ACTIVATED UNITS
MMV runs during the entire cycle, until TEV reaches the Storage temperature.
Active units in Cylinder Cooling: MA, MC, EVFC, MV for 15 seconds.
Active units in Tank Cooling: MC, EVFV, MV for 30 seconds.

31
CLEANING

In this function MA with MP are enabled for 30 seconds. Then the machine
automatically switches to Stop mode to prevent cylinder early wear.

After entering the Cleaning function the display shows what follows:
- ENGLISH - - ITALIAN - Notes

TC1+014 TC1+014 TEC1

TC2+010 TC2+010 TEC2
Beater + Pump ON Agitat.+Pompa ON

In this window the display shows in the first line (on top) the temperature values detected by the probes of the two
Cylinders: TEC1 and TEC2.

Press Cleaning to disable MA whereas MP remains active:

TC1+014 TC1+014 TEC1
TC2+010 TC2+010 TEC2
Pump ON Pompa ON

In this window the display shows in the first line (on top): TEC1 and TEC2.
MA is disabled whereas MP remains active.

Press Cleaning again to enable MA and disable MP:

TC1+014 TC2+010 TC1+014 TEC1
Beater ON TC2+010 TEC2
Agitatore ON

In this window the display shows in the first line (on top): TEC1 and TEC2.
MA is re-enabled and MP is disabled.

32
Press Cleaning to pass to Heated Cleaning, where both MA and EVRC+MC are
enabled until the cylinder temperature reaches the value Set TEC Cleaning set in
step T85 in the Programming Table:
TC1+014 TC2+010 TC1+014 TEC1
Beater + Heating TC2+010 TEC2
Agitat.+Riscald.

In this window the display shows in the first line (on top): TEC1 and TEC2.
MA and EVRC are enabled until TEC reaches the Set TEC Cleaning value.

Once the Set TEC Cleaning value in both cylinders is reached, the machine switches
back to Stop mode.

MA AND MP HOUR COUNTER

By pressing the Pasteurisation key from Cleaning, you will enter in the display
of side 1 MA and MP hour counter.

MP1 hours 00000 MP1 Ore 00000

MA1 hours 00002 MA1 Ore 00002

By pressing Pasteurisation key again, MA2 and MP2 hour counter will be
displayed.
MP2 hours 00000 MP2 Ore 00000
MA2 hours 00002 MA2 Ore 00002

To exit from Hour Counter display and return to Cleaning, press Pasteurisation key

For Hour Counters resetting, see paragraph STOP.

33
WEEKLY CLEANING WASH DAYS

The first screen in Production displays the number of days to next wash:

- ENGLISH - - ITALIAN -

Wait! Serve Attendi Pronto

TEV +4°C W- 14 TEV +4°C L- 14

The second line refers to the number of days to next wash. The example shows that the wash cycle will be executed
in 14 days.

If, on wash day, the ice-cream Production function has already been set and you
serve ice-cream, everything works as if the machine were really in Production mode,
so MP, MA and MC are enabled and run until reaching the proper product
consistency.
The display shows what follows:

Ready ! Gelato Pronto !

Wash today ! Lavare oggi !

The Ice-cream Production function is instead inhibited and, if you enter in another
function, such as Stop, Storage, Pasteurisation or Cleaning, the machine does not
accept it.
The display indicates what follows:

08:10:05 Wed 08:10:05 Mer

Wash today! Lavare oggi !

To set the number of days back to the programmed value (Wash Days) it is
necessary to wash your machine or to remove the front lid and reassemble it (or yet,
disconnect and re-connect the IMS).

Note
The Wash day starts decreasing from 23:53 to 23:56.

34
CLEANING THE DISPLAY
Keypad lock

By pressing the Cleaning key for 3 seconds from any function, all keys are
disabled and Cleaning LED will blink.
This allows cleaning the capacitive keypad without causing any unintentional function
changes.
The machine will remain in the same function.

To enable the keys again, press Cleaning for 3 seconds.

35
ALARMS

The machine displays any possible alarm message and makes it blink.
In case an alarm has been reset, the relevant message will be displayed in a fixed
way (it will not blink).

To reset the message, press the Storage/Reset key .

The machine can be used in ice-cream production mode also when an alarm is
active, unless it is a critical one; in this case, press STOP and do not use the machine
until it is repaired.
Here below is the alarm list:
ALARM DESCRIPTION

Mix Esaurita 1-2 The display shows Mix Out when the mix is below the level
Mix Out Left - Right sensor. When the mix is low and in Production you dispense
a number of cones same as/or higher than the value set in
step Last Cones, not only will “Mix Out” be displayed, but
your machine will also set to “Hot reached” position, so
disabling all outputs from the side where cones are out.

Term.Sicur.Cil. 1 Cylinder 1 safety thermostat tripped.

Safety Therm.Cyl. 1 Machine sets to Stop mode.
(TESC1)
- For PSP only -
Term.Sicur.Cil. 2 Cylinder 2 safety thermostat tripped.
Safety Therm.Cyl. 2 Machine sets to Stop mode.
(TESC2)
- For PSP only -
Term.Sicur.Vasca Tank safety thermostat tripped.
Safety Therm.Hop Machine sets to Stop.
(TESV)
- For PSP only -

36
Termico Agitat. 1 Cylinder 1 beater motor (bimetallic) thermal cut-out tripped.
Overload Beater 1 Machine sets to Stop mode
(PTMA1)

Termico Agitat. 2 Cylinder 2 beater motor (bimetallic) thermal cut-out tripped.

Overload Beater 2 Machine sets to Stop mode
(PTMA2)

Pressostato Pressure switch tripped.

Pressure Switch Machine sets to Stop:
(PR)
- if it trips for the third time within 1 hour
- if pressure switch contact remains open for 2 consecutive
minutes.
If the machine was in Pasteurisation mode, Pasteurisation
cycle shall be executed again.
Check cooling water flow.
Termico Compres. Compressor motor thermal cut-out.
Overload Compres Machine sets to Stop.
(PTMC)

All. Sonda Vasca Faulty tank probe.

Al. Hopper Probe This is a critical alarm: consequently, the machine sets to
(TEV)
Stop, from Production as well as from Storage and
Pasteurisation modes.

All. Sonda Cil. 1 Faulty cylinder 1 probe.

Al. Cylind.Probe 1 This is a critical alarm: consequently, the machine sets to
(TEC1)
Stop, from the Storage and Pasteurisation modes; it stays
in the same function when in Production mode, because
consistency is checked.
All. Sonda Cil. 2 Faulty cylinder 2 probe.
Al. Cylind.Probe 2 This is a critical alarm: consequently, the machine sets to
(TEC2)
Stop, from the Storage and Pasteurisation modes; it stays
in the same function when in Production mode, because
consistency is checked.

37
All.Sonda Gh.Vas Faulty tank evaporator probe.
Al. IceHop.Probe This alarm does not cause the machine to stop (it remains
(TGV)
in the current function).
In Pasteurisation Heating step, the alarm is eliminated.
Portello Aperto Safety magnetic switch.
Spigot Opened If open for 10 seconds, it resets the Wash message.
(IMS)
IMS opening also resets the Pasteurisation flag, so that if
the machine was in Pasteur. mode, you can directly enter in
Production by opening and closing the lid.

All. Sonda Evap. 1 Cylinder 1 evaporator probe alarm.

Al. Evapor.Probe 1 This alarm does not cause the machine to stop (it remains
(TE1)
in the current function).
In Pasteurisation Heating step, the alarm is eliminated.

All. Sonda Evap. 2 Cylinder 2 evaporator probe alarm.

Al. Evapor.Probe 2 This alarm does not cause the machine to stop (it remains
(TE2)
in the current function).
In Pasteurisation Heating step, the alarm is eliminated.

Mancata tensione Power restoration after a blackout.

Power On Check blackout table in Pasteurisation and Production
modes.
The event is stored in any function.

38
Ghiaccio Cilin. 1-2 Cylinder anti-ice read by TE1-TE2 probes.
Ice Cylinder In Production, if one of the two TE becomes lower than the
(ICE)
value set in step Ice Cylinder, the machine sets to position
“HOT reached” and stores the alarm Ice Cylinder 1 or 2
among the events.
The alarm might be caused by an insufficient feeding to the
cylinder.
Check the pump efficiency.
The alarm reset will follow as soon as the temperature in
the cylinder raises back.

If, instead, the alarm is displayed in Stop, it is necessary to

check/replace the relative TE probe because the readable
temperature full scale is read by the CPU.

Timeout Prd. 1-2 In Production, activation time of the beater motor is

Timeout Prd.1-2 checked. If the beater motor remains active for 10 minutes
(Timeout Prd.) and Hot has not been reached, the machine
switches to the condition of “reached-HOT” with alarm
“Timeout Prd.” in the event list.
The Timer will be reset on MIR and upon MA switching on.
Check mix level in the cylinder, the pump in the tank and
the freezing unit.

Allarme cinghia In Pasteurisation Heating step, if the TGV2 temperature

Belt Alarm becomes > than the TEV value programmed in step DELTA
(DELTA TGV-TEV)
TGV-TEV, “Belt alarm“ is displayed and the machine sets to
Stop.
Check the driving belt or if the rotor is in its seat.
Warning: this alarm is not active if one of the two probes
(TEV or TGV) is inhibited.

39
L -nn g In Production mode, if “TEV +4°C L- nn” is displayed it
W -nn g means that nn days remain until the machine must be
(Wash)
washes. The Wash Alarm might also be caused by leaving
the machine 24 hours in Stop mode with mix above the
level sensor.
See WEEKLY CLEANING.

Attendi In Production, every time consistency value is below the one

(Non Servire!) programmed in step Hot Lock, cone red LED lights up to
indicate that it is necessary to wait for the ice-cream to be
Wait! ready and “Wait” will be displayed. If, in such a case, you
(Do Not Serve !) try to dispense cones, all units stop (MA and MC) until the
photocell is busy. As soon as it is set free, both MA and MC
re-start in order to bring ice-cream to its proper
consistency.

Invertire Fase It is necessary to invert 2 phases on the three-phase line in

Invert Phases! order to get the correct beater rotation direction. The alarm
resets by pressing the Reset key (after inverting 2 phases).
Check lasts 1 minute only, after switching the machine on.

Pastorizzare ! When machine has been set to Stop with mix above low
Pasto needed ! level sensor for over 60’, TEV temperature is checked and
if it is 15°C or higher, Pasteurisation is needed. If you press
the Production key, the machine will automatically set to
Pasteurisation, unless you open its front lid and close it
again. In this case, the test on TEV ≥ 15°C will be cancelled
for 60’ and the Production key will be enabled.
If in all these cases, TEV<15 °C, all functions will be
allowed with no time limits.

Perchè in STOP? If the machine is left in the Stop mode with mix covering
Why in STOP ?? the level sensor, the message “Why in STOP?” will be
displayed after 30 seconds and an intermittent beep will be
emitted. This is to remind the user that the machine must
be set to Production, Pasteurisation or Storage.
The above-mentioned message will be deleted by entering

40
 in Production mode, with low mix level, or by pressing the
Reset (Stor.) key.
To have the message back on the display, enter again in
Production, Storage or Pasteurisation.

All.Pist. aperti The “Piston opened” alarm (active only if T79 = Yes) signals
Piston opened that a piston is open or a piston is missing in the lid. To
reset the alarm, close the pistons with the lid assembled to
confirm the effective presence of the pistons. The alarm can
be triggered again after an IMS or in case of power
blackout.
This alarm blocks the access to all functions.

41
BLACKOUT

In the event of a blackout, if the machine was in Cleaning mode, when the power
supply is restored, it sets to STOP.

If, instead, the machine was in Pasteurisation Heating or Pause mode, upon power
supply restoration, it switches on in the same function where it was before the power
blackout (with Power failure on the display).

If the machine was in Production or Pasteurisation Cooling mode, upon power supply
restoration, it checks the TEV temperature and how long the power blackout lasted;
if a blackout lasts longer than what indicated in the table below, the machine will
repeat the pasteurisation completely and alarm “Power failure” or “Power On” will
be stored in the “events list“.
Otherwise, if blackout time is shorter than the one indicated in the table below, the
machine will return to the function where it was before blackout.

TEV temperature Time

68 °C  50 °C 30 minutes
49 °C  15 °C 10 minutes
14 °C  10 °C 20 minutes
9 °C  4 °C 2 hours

42
AUTOSETUP

If necessary, an autosetup procedure shall be executed under Carpigiani staff

authorisation.

CAUTION: After an autosetup, the probe offset values are zeroed. Before executing
it, it is advisable to refer to the Programming Table.

The procedure sets all programmable values according to the ones indicated in the
column “typical value”.
To do that, switch machine off and on again.

WAIT for 1 second after switching on, and then press the key .

Hold pressed until the display shows:

CARPIGIANI 193
ver.193tc06

Autosetup Done Autosetup Fatto

The message will be followed by a beep.

Release the key , now.

The machine is now programmed according to the values indicated in the

corresponding column (see programming table).

43
EVENTS LIST

The machine has a large memory to store most of the events (selected function,
alarms, etc...).

To read the stored events the machine must be in STOP mode; then press
and hold it down for 5 seconds.

The display will show the last occurred event with the relevant date and time.
For example:
- ENGLISH - - ITALIAN -

12:10:36 22 May 12:10:36 22 May

Start Pasteur Inizio Pastorizz

The first line displays date/time and the second one the event.

Events are scrolled with the Next (next event) and Previous keys
(previous event).
If you do not press any button for 30 sec. or if you press STOP, the machine will
switch to STOP.
The event list helps us to understand when and how many times an alarm has
occurred.
Moreover, we can have a report that tells us about the pasteurisation cycle while
checking:

Pasteur. Start : Pasteurisation Start

Pause Start : Pause Start (Heating End)
Pause End : Pause End (Cooling Start)
Pasto End : Pasteurisation End

Note: It is possible to store a maximum of nearly 1000 events.

Once the maximum number has been reached, upon storing a new event the last
one will be erased.
To erase events:
- Gain access to “Read Events” by pressing Stop until the “**READ EVENTS**”
message is displayed.
- Keep the Cleaning key pressed until the “Reset Events” message is displayed.

44
USER PROGRAMMING

1) To enter in User Programming press the Stop and Storage keys at

the same time (“sw version” and “Manager Menu” will be displayed)
and release them soon.

The first step of programming User is now displayed.

- ENGLISH - - ITALIAN -

Hours Ora
Step U01 10 Step U01 10

The first line shows the description and the second one the step number (U=User) and the value.

2) Press key or to change the value.

Press Stop to enter in the next step.

See programming table.

3) To exit from programming, do not press any key for about 30

seconds, or press Production or Cleaning.
Machine returns to Stop, now. /

Step Display ITA Display ENG Min Max Default

U01 Ore Hours 00 23
U02 Minuti Minutes 00 59
U03 Giorno Settimana Day of Week Sun Sat
U04 Giorno del Mese Day of Month 01 31
U05 Mese Month Jan Dec
U06 Anno Year 2000 2099
U07 Linguaggio Language Ita JAP Eng
U08 Ora Avvio Prod. Start Prod. Time 00 23+no 08
U09 Ora Avvio Pas-Con Start Past-Stor 00 23+no 02
U10 Abilita Beep Liv Lev. Beep Enable No Yes Yes
U11 Lato Attivo Active Side 01 03
U12 Lato Frutta Fruit Side 00 03
U13 Conserv.autom Autom. Storage No Yes No
U16 HOT 1 HOT 1 000 120 100
U17 HOT 2 HOT 2 000 120 100

45
Step Note
U01 Hour
Hour setting
U02 Minutes
Minutes setting
U03 Day of the Week
Week day setting.
U04 Day of the Month
Month day setting.
U05 Month
Month setting.
U06 Year
Year setting.
U07 Language
Language setting (Ita, Eng, Deu, Jap).
NOTE: by setting the JAP language, the Pasteurisation Set is automatically
set to 68° for both Tank and Cylinder.
U08 Prod. Start time
Setting of Automatic Distribution Starting time.
When setting at no, no automatic Distribution will ever start.

U09 Pas-Stor. Act. Time

For Pasteurising machines:

Setting the automatic Pasteurisation activation time if U13 -Autom.stor. is
set to No, or setting the automatic Storage if U13 –Autom.stor. is set to
Yes.
If set to No neither the automatic Pasteurisation nor the automatic Storage
will be activated.

For non-Pasteurising machines:

Setting the automatic Storage activation time.
If set to No the automatic Storage will not be activated.
U10 Beep Liv Enable
When set to YES, an intermittent beep will be emitted as soon as the mix is
below the minimum level sensor, whereas in Stop mode it remains OFF also
when enabled.

46
U11 Active Side
There are three possible selections (1, 2 or 3). Selection of the side where
you want to work.
1= left
2= right
3= both

U12 Fruit side

There are four possible selections (1, 2, 3 or no). Selection of the side where
you want to produce fruit. When selecting no, the machine will only produce
soft ice-cream.
1= left
2= right
3= both

U13 Autom.stor.
Non-pasteurising machine: step not used.
The Storage time is set in step U09.

Pasteurising machine:
if U13=No, at the time set in step U09 the Pasteurisation mode is activated
if U13=Yes, at the time set in step U09 the Storage mode is activated

U16 HOT 1
Side 1 HOT value.
Increase this value to increase the ice-cream hardness and the beater motor
absorption.

U17 HOT 2
Side 2 HOT value. See previous step.

47
TECHNICIAN PROGRAMMING

A technician may change some machine parameters.

In order to enter in the Technician Programming mode, it is necessary to press Stop
and Storage at the same time, and hold them down for 10”.
The monitor now displays:
14:10:22 Mon
******PROG******

Release the keys.

The first step of Technician Programming is now displayed:

- ENGLISH- - ITALIAN -

HOT 1 HOT 1
Step T01 +100 Step T01 +100

The first line shows the description and the second one the step number (T=Technician) and the value.

Press key or to change the value and

Stop to enter in the next step.

See programming table.

To exit from the Programming mode, it is necessary to avoid pressing

any key for about 30 seconds or press Production or Cleaning.
Machine will set back to Stop, now.
/

48
 PROGRAMMING TABLE

Standard machine: 193BARTC21 – Macchine LAIT: 193LAIT03

Step Display ITA Display ENG U.of M. Min Max Default 193 Bar 193 Bar 193
193 Bar LAIT Usa psp
3/mono

T01 HOT 1 HOT 1 N 000 120 100 080 100 100

T02 HOT 2 HOT 2 N 000 120 100 080 100 100
T03 Isteresi Hot 1 Hot 1 Different. N 000 020 014 008 008 014
T04 Isteresi Hot 2 Hot 2 Different. N 000 020 014 008 008 014
T05 Gas Caldo 1 Hot Gas 1 sec/10 000 020 003 000 003 003
T06 Gas Caldo 2 Hot Gas 2 sec/10 000 020 003 000 003 003
T07 Ritardo Agit.1 Delay Beater 1 sec 001 020 003 005 003 003
T08 Ritardo Agit.2 Delay Beater 2 sec 001 020 003 005 003 003
T09 Blocco Hot 1 Hot Block 1 N 000 120 020 020 040 040
T10 Blocco Hot 2 Hot Block 2 N 000 120 020 020 040 040
T11 Timer Ciclico Cyclic Timer min 001 015 010 010 010 010
T12 Trimmer Hot 1 Trimmer HOT 1 N 010 255 121 121 110 121
T13 Trimmer Hot 2 Trimmer HOT 2 N 010 255 121 121 110 121
T14 Ritardo Monofase Single Phase Del msec 000 500 000 000 000/460 000
T15 Ghiaccio Cilind. Ice Cylinder °C -033 010 -023 -030 -030 -023
T16 Timeout Prd Timeout Prd min 001 059 010 010 010 010
T17 Ultimi Coni Last Cones N 001 099 005 010 010 005
T18 MMV Yogurt MMV Yogurt Y/N No Yes No Yes No No
T19 Pastorizzante Pasteur. Version N No Yes No No No Yes
T23 Temp. Conservaz. Storage Temp °C 001 006 003 003 003 003
T25 Antighiac. Vasca Hopper Defrost °C -030 000 -004 -004 -004 -018
T26 Ist.Antig.Vasca Hop. Defrost Hys °C 002 030 002 002 002 008
T27 Rit. Mixer Vasca Delay Hop. Mixer min 001 099 001 001 001 001
T28 Pasto Vasca Pasto Hopper °C 055 085 064 064 064 064
T29 Pasto Cilindro Pasto Cylinder °C 055 085 064 064 064 064
T30 Delta TGV-TEV Delta TGV-TEV °C 010 099 090 060 060 060
T33 Regolazione TEV Offset TEV °C TEV-9 TEV+9 to be set to be set to be set to be set
T34 Regolazione TEC1 Offset TEC1 °C TEC-9 TEC+9 to be set to be set to be set to be set
T35 Regolazione TGV Offset TGV °C TGV-9 TGV+9 to be set to be set to be set to be set
T36 Regolazione TEC2 Offset TEC2 °C TEC2-9 TEC2+9 to be set to be set to be set to be set
T39 Giorni Lavaggio Wash Days N 000 042 003 007 003 014
T40 Fahrenheit Fahrenheit Y/N No Yes No No Yes No
T43 Ora Legale Daylightsavtime Y/N No Yes Yes Yes Yes Yes
T48 Timer Cic. Frutt Cyclic Timer Fr. min 000 015 003 003 003 003
T49 HOT 1 Frutta HOT 1 Fruit N 050 080 60 060 060 060
T50 HOT 2 Frutta HOT 2 Fruit N 050 080 60 060 060 060
T51 EVFC Frutta ON EVFC Fruit T ON sec 000 180 120 070 070 120
T52 EVFC Frutta OFF EVFC Fruit T OFF sec 000 120 015 025 025 15
T66 Allarme RTA1 Alarm RTA1 Y/N No Yes Yes Yes Yes Yes
T67 Allarme RTA2 Alarm RTA2 Y/N No Yes Yes Yes Yes Yes
T68 Allarme RTC1 Alarm RTC1 Y/N No Yes Yes Yes Yes Yes
T70 Allarme TESC1 Alarm TESC1 Y/N No Yes Yes Yes Yes Yes
T71 Allarme TESC2 Alarm TESC2 Y/N No Yes Yes Yes Yes Yes
T72 Allarme TESV1 Alarm TESV1 Y/N No Yes Yes Yes Yes Yes
T75 Allarme PR1 Alarm PR1 Y/N No Yes Yes Yes Yes Yes
T76 El.Board Superv. El.Board Superv. Y/N No Yes No No No No
T77 Al. Timeout Prd Al Timeout Prd Y/N No Yes Yes Yes Yes Yes
T78 Post Freddo Vasc Post Hopper Stor Y/N No Yes Yes Yes Yes Yes
T79 Al.Pistone Apert AL.Piston Opened Y/N No Yes No Yes No No
T85 Set TEC Pulizia Set TEC Cleaning °C 000 050 020 020 020 020
T86 Reset Ore Motori Reset Hours N 000 006 000 000 000 000

(*) by setting the Japanese language, the pasteurisation Set will be automatically set to 68° for both Tank and
Cylinder.

49
NOTES TO PROGRAMMING TABLE

Step NOTE
T03 Hysteresis Hot 1 (Hysteresis side 1)
A lower value makes HOT more sensitive when serving ice-cream. With
machine in Production and MIR 1 or 3 being energized, after the compressor
cuts out by HOT, the compressor is connected again when the consistency
value displayed is lower than HOT minus value set in this step.

T04 Hysteresis Hot 2 (Hysteresis side 2)

A lower value makes HOT more sensitive when serving ice-cream. With
machine in Production and MIR 2 or 3 being energized, after the compressor
cuts out by HOT, the compressor is connected again when the consistency
value displayed is lower than HOT minus value set in this step.

T05 HOT GAS 1

Warm gas solenoid valve excitation time (EVRC1).
Every time EVFC1 de-energises, EVRC1 is energised for a time that can be
programmed in this step.
The Time can be set in tenths of a second.

T06 HOT GAS 2

Warm gas solenoid valve excitation time (EVRC2).
Every time EVFC2 de-energises, EVRC2 is energised for a time that can be
programmed in this step.
The Time can be set in tenths of a second.

T07 Beater 1 Delay

It is the time the beater on side 1 will continue running after the compressor
stops since it has reached the HOT value.

T08 Beater 2 Delay

It is the time the beater on side 1 will continue running after the compressor
stops since it has reached the HOT value.

50
T09 Lock Hot 1
Hot value under which everything stops (MA, MC and EVFC1 OFF) if you try
to dispense a cone.
As soon as MIR re-opens, Production starts again and MA, MC and EVFC1 are
ON again.
The keypad displays: “Wait!”.
If consistency exceeds the Hot Lock value, “Ice-cream Ready!” will be
displayed.
If consistency lowers below Hot Lock – 5 points hysteresis, you return to the
lock condition with message “Wait!”.

T10 Lock Hot 2

Hot value under which everything stops (MA, MC and EVFC2 OFF) if you try
to dispense a cone.
As soon as MIR re-opens, Production starts again and MA, MC and EVFC2 are
ON again.
The keypad displays: “Wait!”.
If consistency exceeds the Hot Lock value, “Ice-cream Ready!” will be
displayed.
If consistency lowers below Hot Lock – 5 points hysteresis, you return to the
lock condition with message “Wait!”.

T11 Cyclic Timer

Cyclic timer in Production mode.
Every 10 minutes (programmed in this step) the beater starts to check the
ice-cream consistency.

51
T12 Trimmer Hot 1 (side 1)
It’s a number automatically set after Autosetup procedure.
If the number is increased, ice-cream consistency will decrease at the end of
a production cycle.

Caution: to change this number, it is necessary to make certain that beater

motor current DOES NOT exceed 110% of rated value.
Note: The value shown in the programming table is indicative. This
parameter is set differently for each machine and is usually shown on an
adhesive label in the electrical box.

T13 Trimmer Hot 2 (side 2)

See step T012.
T14 Single-phase delay
Programming of the single-phase delay shall be executed to have HOT value
of “000” on display when the product is completely liquid in SINGLE-PHASE
machines.
The Single-phase delay is already set in the machines supplied by Carpigiani;
when the electronic card of a machine must be replaced, it is necessary to
set the Single-phase delay again to the relevant value.
In three-phase machines, such value must be 000.

T15 Cylind. Ice

When the temperature read through TE of one of the two sides reaches a
value which is equal to/or lower than the one programmed in this step, the
machine sets to the “reached HOT” and cuts out the cylinder cooling
compressor.
It only triggers in the Production mode.
The Cylinder Ice alarm is stored in the event list.

T16 Timeout Prd

In Production, a time that can be programmed in this step is activated. If
HOT set is not reached within the programmed time, the machine will react
as if HOT had been reached anyway and “Timeout Prd.” alarm will be stored
in the event list.

52
T17 Last Cones
It is the number of cones the machine can dispense in Production when LED
of low level sensor switches on.
The machine will then automatically set to Storage.

T18 MMV Yogurt

If set to YES in Production or Storage mode, the MMV activates when the
tank anti-ice triggers with cyclic time periods of 1 minute ON and 15 minutes
OFF.
Only for the Yogurt version.

T19 Pasteurising
Depending on the set value, one can choose whether to have a
pasteurisation cycle (YES) executed or this function disabled in case of non-
pasteurising units (NO). Storing occurs after opening the front lid (IMS).
T23 Storage Temp.
Cylinder/tank temperature storage.
It is controlled in Storage, Production and Pasteurisation.

T25 Tank anti-ice

193 PSP:
When the TGV temperature reaches a value which is less than or equal to the
set one, the hot gas solenoid valve energises (EVRV) to defrost the tank
(EVFV remains ON).
193 PG:
When the TGV temperature reaches a value which is less than or equal to the
set one, MC, EVFV and MV cut out until the temperature exceeds the
hysteresis value.

53
T26 Tank Anti-ice Hyst.
Tank anti-ice hysteresis.
193 PSP:
In tank cooling, when the TGV temperature reaches a value which is less
than or equal to the one programmed in step Tank anti-ice, hot gas
solenoid valve energises for tank defrosting, until the TGV temperature raises
by the value set in this step.
See Tank Anti-ice step.
193 PG:
In tank cooling, when the TGV temperature reaches a value which is less
than or equal to the one programmed in step Tank anti-ice, MC, EVFV and
MV are cut out until the temperature exceeds the hysteresis (the value is set
in this step).
See step Tank Anti-ice.

T27 Tank Mixer Delay

Time in minutes during which the tank mixer motor continues running after
cooling the tank.
This step is used to achieve a better thermal exchange and to prevent icing
around the tank walls.

T28 Tank Pasto

Tank pasteurisation temperature.

T29 Pasto Cylinder

Cylinder pasteurisation temperature.

T30 TGV-TEV Delta

In Pasteurisation Heating, if TGV temperature becomes > than TEV by the
value programmed in step TGV-TEV Delta, the message “Belt Alarm” will
be displayed and the machine will set to Stop.
Check driving belt or whether the rotor is in its seat.

54
T33 TEV Setting
TEV tank temperature setting.
In this step you can set the real temperature of the mix in the tank.
It is necessary to set the sensor after setting the machine to Storage mode,
at a temperature of (4 °C).
Thanks to this electronic CPU, the machine must not reach the room
temperature for the probe setting.
With an accurate thermometer check the temperature in the hopper; if the
reading is not (4°C) (value indicated on display), press the increase or
decrease keys until the temperature matches with the one read by the
thermometer.

Note: When replacing a probe it is important to cover it with a conductive

paste before inserting it into its bulb-holder.

T34 TEC 1 Setting

TEC1 cylinder temperature setting. See TEV Setting.

T35 TGV Setting

TGV tank evaporator temperature setting (for tank defrosting).
This temperature must be set by means of a probe of a precise thermometer
in the bulb-holder that you find in the tank evaporator.
See TEV Setting.

T36 TEC2 Setting

TEC1 cylinder evaporator temperature setting.
See TEV Setting.
T39 Wash days
It indicates the number of days missing to the machine next wash.
The machine needs to be cleaned otherwise it will jam up (production will not
be allowed).
If the value is set to "0", the days to wash are disabled.

T40 Fahrenheit
Display of the temperature in °C (No) or in °F (Yes).
The temperature will be displayed in °C or °F.

55
T48 Fruit Cyclic Timer
Cyclic Timer in Fruit Production.
The beater starts every 3 minutes (programmed in this step) to check the
ice-cream consistency.

T49 Fruit HOT 1

HOT value in case of fruit production on side 1.
Increase this number to increase the ice-cream hardness, as well as the
beater motor input.

T50 Fruit HOT 2

HOT value in case of Fruit production on side 2. See step T49.

T51 EVFC Fruit ON

Solenoid valve opening time for cooling both cylinders in Fruit Production
cycle.
T52 EVFC Fruit OFF
Solenoid valve closing time for cooling both cylinders in Fruit Production
cycle.
T66 RTA1 Alarm
It enables (YES) or disables (NO) the alarm for beater motor overload relay
on side 1: “Beater thermal relay”.

T67 RTA2 Alarm

It enables (YES) or disables (NO) the alarm for beater motor overload relay
on side 2: “Beater thermal relay”.

T68 RTC1 Alarm

It enables (YES) or disables (NO) the alarm for compressor motor overload
relay: “Compressor thermal relay”.

T70 TESC1 Alarm

It enables (YES) or disables (NO) the Cylinder Safety thermostat alarm on
side 1.

56
T71 TESC2 Alarm
It enables (YES) or disables (NO) the Cylinder Safety thermostat alarm on
side 2.

T72 TESV1 Alarm

It enables (YES) or disables (NO) the Tank Safety thermostat alarm.

T75 PR1 Alarm

It enables (YES) or disables (NO) the high pressure switch alarm: “Pressure
switch”.

T76 El. Board supervisor

Only for the manufacturer. Leave it set to No.

T77 Timeout Prd Al.

It enables (YES) or disables (NO) the “Timeout Prd” alarm.

T78 Tank Post-Cooling

It enables (YES) or disables (NO) the Tank post-cooling.
If set to Yes, when in Production, EVFV switches off to reach the Storage
temperature and a Hot cycle is carried out in the cylinder.

T79 Piston open alarm

Set to Yes, this step enables the “Piston opened” alarm to check the presence
of the pistons. In Stop, access to all functions is blocked and the display
shows “Piston open” until the lid is reassembled and the pistons closed (MIR
not active). When the pistons close, the alarm is automatically reset and the
check is disabled until the following power failure or lid opening.
With step T79 = Yes the central MIR is disabled.

T85 Set TEC Cleaning

Upon selection of the Heated Cleaning function, the EVRC with MA is enabled
until reaching the value set in this step.
If the temperature has already been reached upon function selection, the
machine switches to Stop mode.

57
T86 Hours Counter Reset

1 = MA1, MA2, MP1, MP2 hours and cone reset

2 = MA1 hours reset
3 = MA2 hours reset
4 = MP1 hours reset
5 = MP2 hours reset
6 = total cone-counter reset
Once set, it enables the reset function at the programming output
and it automatically goes back to 000 (no reset).

58
 If an alarm is enabled, the machine will be protected by that alarm.

 When an alarm is disabled, the machine will not be protected by the alarm and you
will be working on your own risk.
Example:
Disabling an alarm can be useful when a component is broken, for example, if safety
thermostat is broken and its contacts are open, the machine will never heat up.
To bypass that status temporarily, disable the TESV alarm: the machine will ignore
the safety thermostat.
Caution: after replacing a safety thermostat, do not forget to enable the alarm so as
to protect your machine.

59
HOT SETTING

Warning: before carrying out this procedure, it is necessary to activate ONE

side only (see Manager Menu, step “Active Side”). Autosetup does not work
when both sides are active.
To set the machine, fill the cylinder with mix and select the Production mode. With
ammeter clamp check beater motor input.
Once the compressor has been activated, provide a short circuit between pin 1 and 2
of MRS5 connector (see card layout).

Pin1-2 of MRS5:

In HOT display page, an increasing number will be displayed.

When current read through the ammeter clamp is same as the beater motor rated
value, eliminate the short circuit in order to complete HOT setting procedure and
store the “TRIMMER HOT” setting value in the relevant programming step “Trimmer
Hot”.
The above-mentioned procedure applies to both sides.

WARNING:
NEVER EXCEED MOTOR INPUT RATING VALUE.

193 Step
400/50/3 Display Trimmer Hot
IDLING Motor Beater 2.93 A 30 120
power 402 W
Beater motor power in PRODUCTION HOT 4.42 A 100 120
1430 W

193 Step
208-230/60/3 Display Trimmer Hot
IDLING Motor Beater 2.90 A 21 110
Power 350 W
Beater motor power in PRODUCTION HOT 4.0 A 100 110
1200 W

60
CARD LAYOUT

The machine electronics consists of a two-level CPU (573700115).

On the base you find the CPU, whilst on upper level connected through “needle beds”
there are all terminal boards.
The compatible alternative instead is on a single layer (code 573700115).

ELECTRONIC CARD

code: 573.700.115

2 layers

alternative
ELECTRONIC CARD
code
573.700.115
1 layer

61
Connectors
573.700.112

2 layers

MRS1
(outputs 230V)

MRS2
(outputs 24V)

MRS6
(feeding)

MRS5
(NTC probes)

MRS4
(PTC probes)

MRS3
(inputs)

LCD keypad

Not Used

Not Used

Serial port

62
Connectors
573.700.115
1 layer

MRS1
(outputs 230V)

MRS2
(outputs 24V)

MRS6
(feeding)

MRS5
(NTC probes)

MRS4
(PTC probes)

MRS3
(inputs)

Not Used

LCD keypad

Not Used

Serial port

63
 Jumper 573.700.112 2 layers

J1, J2

(Ammeter scale -
Europe)
both jumpers are
located towards card
outside

J3, J4
For red T/A
(ammeter scale
- USA)
both jumpers
are located
towards card
inside

For black T/A

64
 Jumper 573.700.115 1 layer

J9, J7
(ammeter scale
- USA)
both jumpers
are located
towards card
outside

J10, J8
(Ammeter scale -
Europe)
both jumpers are
located towards
card inside

Note: This
machine features a
black T/A 1/1000
so the ammeter
scale is “Europe”

65
SOFTWARE UPGRADE

For a CPU software upgrade, it is necessary to use the special serial cable supplied
by Carpigiani connect it to the CPU through the Serial port (see electronic card
layout) and to serial port RS232 of any Personal Computer (PC).
The software can be updated by transferring the new software from the computer to
the CPU and using the M16C Flasher.

Once you have connected your PC (RS 232) to the CPU (Serial port) with the special
cable code 577.400.032, connect the machine to the mains.

After installing the M16C Flasher it is necessary:

- to start the programme and press the Settings key
- configure as follows:

This configuration shall be executed for the first time, only.

- Close Settings window.
- Press the arrow next to Settings key and select Prog new file…
- Select Program 193BARTC*mot or 19LAIT*.mot
After a software upgrade offsets of the probes and Trimmer Hot must NOT be
reprogrammed.

66
TABLE °C-OHM
The table here below shows the relation between the temperature read by a PTC
probe and the relevant resistance in OHM, read by a tester.
It is useful to check right sensor reading.

TEMPERATURE °C OHM
-50 503.5
-45 528.9
-40 555.2
-35 582.5
-30 610.6
-25 639.6
-20 669.6
-15 700.5
-10 732.2
-5 764.9
0 798.5
5 832.9
10 868.3
15 904.6
20 941.8
25 980
30 1019
35 1058.9
40 1099.7
45 1141.5
50 1184.1
55 1227.6
60 1272.1
65 1317.5
70 1363.7
75 1410.9
80 1459
85 1508
90 1557.9
95 1608.7
100 1660.4
105 1713
110 1766.5
115 1820.9

67
INDEX

ABBREVIATIONS .......................................................................................................2
SOFTWARE VERSION ................................................................................................3
CONTROLS ................................................................................................................4
POSITION OF 193 PG PROBES AND SOLENOID VALVES ............................................5
TEV – TEC1 – TGV (LEFT SIDE) ............................................................................................... 5
TEC2 – TE2 (RIGHT SIDE) ...................................................................................................... 5
TE1 (REAR SIDE) ................................................................................................................... 6
SOLENOID VALVES (RIGHT SIDE) .......................................................................................... 6
POSITION OF 193 PSP PROBES AND SOLENOID VALVES ..........................................7
TEV – TEC1 – TESV – TESC1 (LEFT SIDE)................................................................................. 7
TGV – TE1 (REAR SIDE) .......................................................................................................... 7
SOLENOID VALVES (RIGHT SIDE) ......................................................................................... 8
DAYLIGHT SAVING TIME ...........................................................................................9
FUNCTIONS ............................................................................................................. 10
STOP ....................................................................................................................... 10
MIR 1-2-3 ............................................................................................................................ 10
MA – MP HOUR COUNTER RESET ........................................................................................... 11
RESETTING TOTAL AND PARTIAL CONE COUNTERS .............................................................. 11
EVENTS ................................................................................................................................ 12
TEMPERATURE CONTROLS ................................................................................................... 13
PRODUCTION .......................................................................................................... 14
NOTE FOR 193 LAIT ................................................................................................................. 17
FRUIT PRODUCTION ............................................................................................................ 18
DO NOT SERVE (WAIT)......................................................................................................... 19
MIX OUT .............................................................................................................................. 20
ICE IN THE CYLINDER .......................................................................................................... 21
TIMEOUT PRD ...................................................................................................................... 21
PASTEURISATION ................................................................................................... 22
PASTEURISATION GRAPH ............................................................................................................ 24
HEATING ............................................................................................................................. 25
PAUSE ................................................................................................................................. 27
COOLING ............................................................................................................................. 29
ANTI-ICE (DEFROST) ................................................................................................................. 30
STORAGE................................................................................................................. 31
CLEANING ............................................................................................................... 32
ONCE THE SET TEC CLEANING VALUE IN BOTH CYLINDERS IS REACHED, THE MACHINE SWITCHES BACK TO STOP MODE.... 33
MA AND MP HOUR COUNTER................................................................................................. 33
WEEKLY CLEANING .................................................................................................34
CLEANING THE DISPLAY ......................................................................................... 35
ALARMS .................................................................................................................. 36
AUTOSETUP............................................................................................................. 43
EVENTS LIST ........................................................................................................... 44
USER PROGRAMMING ............................................................................................. 45
TECHNICIAN PROGRAMMING ..................................................................................48
PROGRAMMING TABLE ............................................................................................49
(*) BY SETTING THE JAPANESE LANGUAGE, THE PASTEURISATION SET WILL BE
AUTOMATICALLY SET TO 68° FOR BOTH TANK AND CYLINDER. .......................................49
SETTING HOT .......................................................................................................... 60
68
 CONNECTORS ........................................................................................................................... 62
573.700.112 ........................................................................................................................ 62
CONNECTORS 573.700.115 ...................................................................................................... 63
SOFTWARE UPGRADE .............................................................................................. 66
TABLE °C-OHM ........................................................................................................67
INDEX ..................................................................................................................... 68

69