Professional Documents
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CP CRF450R PDF
CP CRF450R PDF
CRF450R 9
CRF450R A
CRF450R B
CRF450R C
4
13MEN904 © Honda Motor Co., Ltd. 2011
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
• See the parts catalogue news for any revision that is made after
• Fuel hose, general purpose hoses and vinyl
hose........................................................................... 7 B 7
July 01, 2011.
• FLAT RATE SERVICE TIME.................................... 11 B11
• Always specify the part number when ordering a part. • Illustrated index ........................................................ 16 B16
• ENGINE GROUP..................................................... 23 D 1 2
• Check the model, type, serial numbers, color, maker, and the • FRAME GROUP...................................................... 53 F 1 3
size as needed before ordering a part.
• PART NO. INDEX..................................................... 97 I 1 4
• Note that the illustrations (part drawings) can differ from the ac- • PART NAME INDEX............................................... 102 J 1 5
tual parts in shape.
They are given just to help you to refer to the parts.
1
2011.07.01 E
B 2
2
2011.07.01 E
B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
4
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B 5
Check
point 1 2 3
5
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B 6
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
1 Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Area Applicable engine Applicable frame Applicable throttle body
Model Type
code serial No. serial No. identification No.
ED European direct sales PE05E-2700001~2799999 JH2PE05A*9K700001~9K799999
CRF450R9 GQD0A A
U Australia PE05E-2700001~2799999 JH2PE05U*9K700001~9K799999
ED European direct sales PE05E-2800001~2899999 JH2PE05A*AK800001~AK899999
CRF450RA GQD3A A
U Australia PE05E-2800001~2899999 JH2PE05U*AK800001~AK899999
ED European direct sales PE05E-2900001~2999999 JH2PE05A*BK900001~BK999999
CRF450RB GQ25A A
U Australia PE05E-2900001~2999999 JH2PE05U*BK900001~BK999999
ED European direct sales PE05E-2900001~ JH2PE05A*CK100001~
CRF450RC GQ25A A
U Australia PE05E-2900001~ JH2PE05U*CK100001~
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
GQD0A KC
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B 7
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1
3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M
95003-38xxx-20 <95003-38003-10M> 12.0 13.0 1
<95003-05008-60M> 8 <95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M
95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40001-60M 1
95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 3 95003-25001-10M 1 95003-50001-10M 1
95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
95003-11001-60M 1 95003-27001-60M 1 95003-60001-10M 1
95003-27xxx-3x <95003-27003-60M> 9.0 13.0 95003-60xxx-1x <95003-60003-10M> 22.0 27.0
95003-11xxx-60 <95003-11003-60M> 5.0 9.0 3 3 3
<95003-11008-60M> 8 95003-27001-60M 1 95003-60001-10M 1
95003-27xxx-60 <95003-27003-60M> 9.0 13.0 95003-60xxx-20 <95003-60003-10M> 22.0 27.0
95003-12001-10M 1 3 3
95003-12xxx-1x <95003-12003-10M> 5.0 7.0 3 95003-33001-10M 1 95003-60001-60M 1
<95003-12008-10M> 8 95003-33xxx-1x <95003-33003-10M> 10.0 14.0 95003-60xxx-3x <95003-60003-60M> 22.0 27.0
3 3
95003-12001-10M 1 95003-33001-10M 1 95003-60001-60M 1
95003-12xxx-20 <95003-12003-10M> 5.0 7.0 3 95003-33xxx-20 <95003-33003-10M> 10.0 14.0 95003-60xxx-60 <95003-60003-60M> 22.0 27.0
3 3
<95003-12008-10M> 8
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B 9
1
Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
diameter Length diameter Length
(m) (m)
(mm) (mm)
95005-11xxx-3x 95005-11001-30M 11.0 1 95005-45001-10M 1
95005-11xxx-5x 95005-11001-50M 11.0 1 95005-45xxx-4x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8
95005-12001-10M 1
95005-12xxx-1x 12.0 95005-45xxx-5x 95005-45001-50M 4.5 1
<95005-12003-10M> 3
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50001-30M 1
95005-50xxx-3x <95005-50003-30M> 5.0 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95005-14001-50M 14.0 1 95005-55001-10M 1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
95005-17xxx-2x 95005-17001-20M 17.0 1 95005-65001-10M 1
95005-65xxx-1x 6.5
95005-17xxx-3x 95005-17001-30M 17.0 1 <95005-65003-10M> 3
95005-17xxx-5x 95005-17001-50M 17.0 1 95005-65xxx-2x 95005-65001-20M 6.5 1
95005-30xxx-3x 95005-30001-30M 3.0 1 95005-70001-30M 1
95005-70xxx-3x 7.0
<95005-70003-30M> 3
95005-30xxx-5x 95005-30001-50M 3.0 1
95005-70xxx-5x 95005-70001-50M 7.0 1
95005-35001-10M 1
95005-35xxx-1x <95005-35003-10M> 3.5 3 95005-75001-10M 1
95005-75xxx-1x <95005-75003-10M> 7.3 3
<95005-35008-10M> 8
95005-35xxx-2x 95005-35001-20M 3.5 1 95005-75xxx-2x 95005-75001-20M 7.3 1
95005-35xxx-3x 95005-35001-30M 3.5 1 95005-80xxx-1x 95005-80001-10M 8.0 1
<95005-80003-10M> 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
<95005-35008-10M> 8 95005-80xxx-3x 95005-80001-30M 8.0 1
95005-35xxx-5x 95005-35001-50M 3.5 1 95005-80xxx-5x 95005-80001-50M 8.0 1
95005-45001-10M 1 95005-91xxx-3x 95005-91001-30M 12.0 1
95005-45xxx-1x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8 95005-91xxx-5x 95005-91001-50M 12.0 1
95005-45xxx-2x 95005-45001-20M 4.5 1 95005-92xxx-3x 95005-92001-30M 12.0 1
95005-45xxx-3x 95005-45001-30M 4.5 1 95005-92xxx-5x 95005-92001-50M 12.0 1
NOTE: X is displayed to represent the omitted numerals and letters of the
roman alphabet.
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
9
2011.07.01 E
B10
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
1 95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
10
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B11
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
1
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
11
2011.07.01 E
B12
12
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B13
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft. 1
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
13
2011.07.01 E
B14
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
15
2011.07.01 E
ENGINE GROUP B16
E-1 D 1 E-2 D 2 E-3 D 4
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE
2
E-4 D 9 E-5 D10 E-6 D11
CAM CHAIN/TENSIONER CYLINDER R. CRANKCASE COVER/WATERPUMP
16
2011.07.01 E
ENGINE GROUP C 1
E-10 E 2 E-11 E 3 E-12 E 5
GENERATOR CRANKCASE CRANKSHAFT/PISTON
2
E-13 E 6 E-14 E 7 E-15 E 9
BALANCER TRANSMISSION GEAR SHIFT DRUM
17
2011.07.01 E
ENGINE GROUP C 2
EOP-2 E14
GASKET KIT B
18
2011.07.01 E
FRAME GROUP C 3
F-1 F 1 F-2 F 2 F-3 F 3
HANDLE LEVER/SWITCH/CABLE FR. BRAKE MASTER CYLINDER HANDLE PIPE/TOP BRIDGE
19
2011.07.01 E
FRAME GROUP C 4
F-10 F14 F-11 F15 F-12 G 1
RR. BRAKE MASTER CYLINDER REAR WHEEL FUEL TANK(CRF450R9/A)
20
2011.07.01 E
FRAME GROUP C 5
F-18 G12 F-19 G13 F-20 G16
STAND/STEP SWINGARM REAR CUSHION
21
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FRAME GROUP C 6
F-26-1 H11 F-27 H12
CAUTION LABEL(CRF450RA/B/C-ED) MARK
22
2011.07.01 E
E-1 CYLINDER HEAD COVER D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1111C4 COVER, CYLINDER HEAD ••••••••• 0.3
4 (1)
1111D2 GASKET, CYLINDER HEAD COVER •• 0.3
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
23
2011.07.01 E
E-2 CYLINDER HEAD D 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 3.4
.INCLUDES: Valve adjust and
reface
2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 2.9
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111L9A .Replace all intake valve
guide add ••••••••••••••••••• 0.3
3 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 2.9
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M0A .Replace all exhaust valve
guide add ••••••••••••••••••• 0.3
reface
4 111115 GASKET, CYLINDER HEAD •••••••• 2.0
5 311131 INSULATOR, THROTTLE BODY/
CARBURETOR •••••••••••••••••• 0.6
9 (18)
1141D5 JOINT, WATER :UPPER •••••••••• 0.2
10 614130 PLUG, SPARK •••••••••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
25
2011.07.01 E
E-3 CAMSHAFT/VALVE D 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 111118 CAMSHAFT ••••••••••••••••••••• 0.9
.INCLUDES: Valve adjustment
3 (4,5)
1111K9 ARM, EXHAUST VALVE ROCKER(ONE) 0.7
.NOTE: Same time for two units
.INCLUDES: Valve adjustment
6 1111N0 VALVE, INTAKE(ONE) ••••••••••• 2.4
.INCLUDES: Refacing
1111N0A .Replace all intake valve add 0.2
7 1111N1 VALVE, EXHAUST(ONE) •••••••••• 2.4
.INCLUDES: Refacing
1111N1A .Replace all exhaust valve add 0.2
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 3.0
.INCLUDES: Refacing
9 (1,11,12,13)
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
2
14934-MBB-000 SHIM, TAPPET(2.025) ••••••••• 2 2 2 2
14935-MBB-000 SHIM, TAPPET(2.050) ••••••••• 2 2 2 2
14936-MBB-000 SHIM, TAPPET(2.075) ••••••••• 2 2 2 2
14937-MBB-000 SHIM, TAPPET(2.10) •••••••••• 2 2 2 2
14938-MBB-000 SHIM, TAPPET(2.125) ••••••••• 2 2 2 2
14939-MBB-000 SHIM, TAPPET(2.150) ••••••••• 2 2 2 2
14940-MBB-000 SHIM, TAPPET(2.175) ••••••••• 2 2 2 2
14941-MBB-000 SHIM, TAPPET(2.20) •••••••••• 2 2 2 2
14942-MBB-000 SHIM, TAPPET(2.225) ••••••••• 2 2 2 2
14943-MBB-000 SHIM, TAPPET(2.250) ••••••••• 2 2 2 2
14944-MBB-000 SHIM, TAPPET(2.275) ••••••••• 2 2 2 2
14945-MBB-000 SHIM, TAPPET(2.30) •••••••••• 2 2 2 2
14946-MBB-000 SHIM, TAPPET(2.325) ••••••••• 2 2 2 2
14947-MBB-000 SHIM, TAPPET(2.350) ••••••••• 2 2 2 2
14948-MBB-000 SHIM, TAPPET(2.375) ••••••••• 2 2 2 2
14949-MBB-000 SHIM, TAPPET(2.40) •••••••••• 2 2 2 2
14950-MBB-000 SHIM, TAPPET(2.425) ••••••••• 2 2 2 2
14951-MBB-000 SHIM, TAPPET(2.450) ••••••••• 2 2 2 2
14952-MEB-670 SHIM, TAPPET(2.475) ••••••••• 2 2 2 2
14953-MEB-670 SHIM, TAPPET(2.500) ••••••••• 2 2 2 2
14954-MEB-670 SHIM, TAPPET(2.525) ••••••••• 2 2 2 2
14955-MEB-670 SHIM, TAPPET(2.550) ••••••••• 2 2 2 2
14956-MEB-670 SHIM, TAPPET(2.575) ••••••••• 2 2 2 2
14957-MEB-670 SHIM, TAPPET(2.600) ••••••••• 2 2 2 2
14958-MEB-670 SHIM, TAPPET(2.625) ••••••••• 2 2 2 2
14959-MEB-670 SHIM, TAPPET(2.650) ••••••••• 2 2 2 2
14960-MEB-670 SHIM, TAPPET(2.675) ••••••••• 2 2 2 2
14961-MEB-670 SHIM, TAPPET(2.700) ••••••••• 2 2 2 2
14962-MEB-670 SHIM, TAPPET(2.725) ••••••••• 2 2 2 2
14963-MEB-670 SHIM, TAPPET(2.750) ••••••••• 2 2 2 2
14964-MEB-670 SHIM, TAPPET(2.775) ••••••••• 2 2 2 2
14965-MEB-670 SHIM, TAPPET(2.800) ••••••••• 2 2 2 2
14966-MEB-670 SHIM, TAPPET(2.825) ••••••••• 2 2 2 2
14967-MEB-670 SHIM, TAPPET(2.850) ••••••••• 2 2 2 2
14968-MEB-670 SHIM, TAPPET(2.875) ••••••••• 2 2 2 2
14969-MEB-670 SHIM, TAPPET(2.900) ••••••••• 2 2 2 2
14970-MEB-670 SHIM, TAPPET(2.925) ••••••••• 2 2 2 2
14971-MEB-670 SHIM, TAPPET(2.950) ••••••••• 2 2 2 2
14972-MEB-670 SHIM, TAPPET(2.975) ••••••••• 2 2 2 2
14973-MEB-670 SHIM, TAPPET(3.000) ••••••••• 2 2 2 2
16 14102-MEN-A30 WEIGHT, DECOMPRESSION ••••••• 1 - - -
14102-MEN-A41 •••••••••••••••••••••••••••• - 1 - -
14102-MEN-A50 •••••••••••••••••••••••••••• - - 1 1
29
2011.07.01 E
E-3 CAMSHAFT/VALVE D 8
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
30
2011.07.01 E
E-4 CAM CHAIN/TENSIONER D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110140 CHAIN, CAM ••••••••••••••••••• 2.4
2 111130 TENSIONER, CAM CHAIN ••••••••• 2.4
3 (5)
111133 LIFTER, TENSIONER •••••••••••• 0.2
6 111139 GUIDE, CAM CHAIN ••••••••••••• 2.0
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
31
2011.07.01 E
E-5 CYLINDER D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 2.4
2 111102 GASKET, CYLINDER ••••••••••••• 2.3
3 (6)
114150 JOINT, WATER ••••••••••••••••• 0.4
4 114137 HOSE G, WATER •••••••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
32
2011.07.01 E
E-6 R. CRANKCASE COVER/WATERPUMP D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.8
2 (3)
212121 COVER, CLUTCH •••••••••••••••• 0.2
4 110158 GASKET, CRANKCASE COVER :RIGHT 0.7
6 114105 IMPELLER, WATER PUMP ••••••••• 0.4
7 (16)
114110 MECHANICAL SEAL, WATER PUMP •• 1.1
8 1141B0 COVER, WATER PUMP •••••••••••• 0.3
9 1141B1 GASKET, WATER PUMP COVER ••••• 0.3
10 1141E7 SHAFT, WATER PUMP •••••••••••• 1.1
15 114144 BEARING, WATER PUMP •••••••••• 1.1
17 112105 OIL SEAL, KICK STARTER SPINDLE 0.7
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
34
2011.07.01 E
E-7 CLUTCH D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110183 GEAR, BALANCER DRIVE ••••••••• 1.1
2 (3,21)
2121A0 OUTER, CLUTCH •••••••••••••••• 1.1
4 212112 CENTER, CLUTCH ••••••••••••••• 0.6
5 (6,22,23,24)
2121A1 DISC, CLUTCH FRICTION •••••••• 0.4
.NOTE: Same time for two units
or more
7 2121A3 PLATE, CLUTCH PRESSURE ••••••• 0.3
8 (20)
2121A5 PIECE, CLUTCH JOINT •••••••••• 0.3
9 212107 SPRING, CLUTCH ••••••••••••••• 0.3
.NOTE: Same time for two units
or more
10 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.3
11 211105 GEAR, PRIMARY DRIVE •••••••••• 1.1
2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
35
2011.07.01 E
E-7 CLUTCH D14
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
36
2011.07.01 E
E-8 OIL PUMP D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1131C4 GEAR, OIL PUMP DRIVEN •••••••• 0.6
3 (1,4)
1131C7 ROTOR, OIL PUMP •••••••••••••• 4.3
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
37
2011.07.01 E
E-9 L. CRANKCASE COVER D16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.7
1101P4 COVER, CRANKCASE(A) :LEFT •••• 0.5
.NOTE: ’10- model
3 1101A3 GASKET, CRANKCASE COVER :LEFT 0.6
1101P5 GASKET, CRANKCASE COVER(A)
:LEFT ••••••••••••••••••••••• 0.4
.NOTE: ’10- model
4 (18)
113126 VALVE, RELIEF •••••••••••••••• 0.7
1131G6 VALVE, RELIEF(A) ••••••••••••• 0.5
.NOTE: ’10- model
5 (1,6,20)
113127 ELEMENT, OIL FILTER •••••••••• 0.2
8 2131A4 COVER, DRIVE SPROCKET •••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
39
2011.07.01 E
E-10 GENERATOR E 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 613105 ROTOR OR FLYWHEEL •••••••••••• 0.8
6131C6 ROTOR OR FLYWHEEL(A) ••••••••• 0.6
.NOTE: ’10- model
2 6131A3 STATOR ••••••••••••••••••••••• 0.9
6131C7 STATOR(A) •••••••••••••••••••• 0.7
.NOTE: ’10- model
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
40
2011.07.01 E
E-11 CRANKCASE E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 4.7
.INCLUDES: Engine removal and
installation
4 1101L3 ONE WAY VALVE, CRANKCASE ••••• 4.2
.INCLUDES: Engine removal and
installation
5 110110 GASKET, CRANKCASE •••••••••••• 4.2
.INCLUDES: Engine removal and
installation
6 110115 CRANKCASE :LEFT •••••••••••••• 4.7
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 5.2
.INCLUDES: Engine removal and
installation
8 1101G2 JET, PISTON OIL ••••••••••••••
.INCLUDES: Engine removal and
installation
4.2
2
9 1131B5 SCREEN, OIL FILTER ••••••••••• 0.6
1131G2 SCREEN, OIL FILTER(A) •••••••• 0.4
.NOTE: ’10- model
10 2121A7 LEVER, CLUTCH •••••••••••••••• 0.4
12 615126 SWITCH, GEAR POSITION •••••••• 0.5
+18 1101B7 BEARING, CRANKSHAFT :RIGHT ••• 4.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
2 25 1101F9
.INCLUDES: Engine removal and
installation
OIL SEAL, GEARSHIFT SPINDLE •• 1.2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
42
2011.07.01 E
E-12 CRANKSHAFT/PISTON E 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 4.4
.INCLUDES: Engine removal and
installation
3 (2,4,5)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 2.5
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
43
2011.07.01 E
E-13 BALANCER E 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110185 SHAFT, BALANCER •••••••••••••• 1.4
1101S7 SHAFT, BALANCER(A) ••••••••••• 1.2
.NOTE: ’10- model
2 1101L5 GEAR, BALANCER DRIVEN •••••••• 0.8
4 1101G4 BEARING, BALANCER SHAFT :RIGHT 4.4
.INCLUDES: Engine removal and
installation
5 1101G3 BEARING, BALANCER SHAFT :LEFT 4.4
.INCLUDES: Engine removal and
installation
1101G5 BEARING, BALANCER SHAFT :BOTH 4.6
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
44
2011.07.01 E
E-14 TRANSMISSION E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (5,8,10,13)
210141 MAINSHAFT, TRANSMISSION •••••• 4.4
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
2 (4,6,9,12,15)
210142 COUNTERSHAFT, TRANSMISSION ••• 4.4
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
18 213135 SPROCKET, DRIVE •••••••••••••• 0.2
33 2101C2 BEARING, MAINSHAFT :LEFT ••••• 4.4
.INCLUDES: Engine removal and
installation
2101C8 BEARING, COUNTERSHAFT :RIGHT • 4.4
34
.INCLUDES: Engine removal and
installation
2101C7 BEARING, COUNTERSHAFT :LEFT •• 4.4
2
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH •• 4.6
.INCLUDES: Engine removal and
installation
+35 2101C5 BEARING, MAINSHAFT :RIGHT •••• 4.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
46
2011.07.01 E
E-15 GEAR SHIFT DRUM E 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3,4,5,30)
210112 FORK, GEARSHIFT •••••••••••••• 4.4
.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units
or more
6 2101A9 DRUM, GEARSHIFT •••••••••••••• 4.4
.INCLUDES: Engine removal and
installation
7 2101B2 CENTER, GEARSHIFT DRUM ••••••• 1.4
9 (11,12,13,15)
2101B3 SHIFTER, GEARSHIFT DRUM •••••• 1.2
14 2101B4 PLATE, GUIDE ••••••••••••••••• 1.2
16 (17)
210125 STOPPER OR SPRING, SHIFT DRUM 1.3
18 (19)
210122 SPINDLE, GEARSHIFT ••••••••••• 1.2 2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
48
2011.07.01 E
E-16 KICK STARTER SPINDLE E11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 1121A0 PINION, KICK STARTER ••••••••• 1.2
5 (6)
1121A1 RATCHET, KICK(RECOIL) STARTER 1.2
7 612135 GEAR, STARTER IDLE ••••••••••• 1.1
9 1121A2 SPINDLE, KICK STARTER •••••••• 1.2
10 (11)
112103 SPRING, KICK STARTER RETURN •• 1.1
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
49
2011.07.01 E
E-17 THROTTLE BODY E12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 311125 VALVE, STARTER ••••••••••••••• 1.0
6 311132 BODY ASSY., THROTTLE ••••••••• 1.0
8 311145 INJECTOR, FUEL ••••••••••••••• 1.1
14 617116 SENSOR, MAP •••••••••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
51
2011.07.01 E
EOP-2 GASKET KIT B E14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
52
2011.07.01 E
F-1 HANDLE LEVER/SWITCH/CABLE F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 811100 CABLE, THROTTLE •••••••••••••• 0.7
3 811115 CABLE, CLUTCH •••••••••••••••• 0.4
5 6151D8 SWITCH, ENGINE STOP •••••••••• 0.5
6 (10)
810150 GRIP, THROTTLE ••••••••••••••• 0.1
7 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
8 (9)
810155 HOUSING, THROTTLE •••••••••••• 0.2
.NOTE: Same time for two units
11 8101C8 BRACKET, HANDLE LEVER :LEFT •• 0.2
14 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
55
2011.07.01 E
F-4 STEERING STEM F 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 510100 STEM OR SHAFT ASSY., STEERING 0.7
6 (3)
5101B2 THREAD, STEERING HEAD TOP •••• 0.3
7 5101C4 DAMPER, STEERING ••••••••••••• 0.2
8 5101G4 CASE, STEERING DAMPER •••••••• 0.8
11 5101G3 ROD ASSY., STEERING DAMPER ••• 0.4
12 5101G2 BEARING, STEERING DAMPER ••••• 0.4
5101G2A .Replace 1 bearing add ••••••• 0.1
13 (9,10,26,27)
5101G5 PISTON, STEERING DAMPER •••••• 0.3
24 (4)
5101B6 BEARING, HEAD PIPE :UPPER •••• 0.7
5101B7 BEARING, HEAD PIPE :LOWER •••• 0.9
5101C7 BEARING, HEAD PIPE :BOTH ••••• 0.9
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
57
2011.07.01 E
F-5 FRONT FENDER F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131B7 FENDER, FRONT •••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
58
2011.07.01 E
F-6 FRONT FORK F 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 (11)
5111C5 SPRING, FRONT FORK :LEFT ••••• 0.8
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.8
5111C7 SPRING, FRONT FORK :BOTH ••••• 1.3
4 5111C8 TUBE, OUTER :LEFT •••••••••••• 1.0
5111C9 TUBE, OUTER :RIGHT ••••••••••• 1.0
5111D0 TUBE, OUTER :BOTH •••••••••••• 1.7
8 5111D5 PIPE, SLIDE :RIGHT ••••••••••• 1.0
9 (42)
5111D8 DAMPER, FRONT FORK :LEFT ••••• 1.0
5111D9 DAMPER, FRONT FORK :RIGHT •••• 1.0
5111E0 DAMPER, FRONT FORK :BOTH ••••• 1.7
14 (41)
5111E4 BOLT, FRONT FORK :LEFT ••••••• 1.0
5111E5 BOLT, FRONT FORK :RIGHT •••••• 1.0
5111E6 BOLT, FRONT FORK :BOTH ••••••• 1.7
19 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
20 (5,6,7,39,40)
5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.9
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.9
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.5
21 5111D4 PIPE, SLIDE :LEFT •••••••••••• 1.0
5111D6 PIPE, SLIDE :BOTH •••••••••••• 1.7
22 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.5
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
61
2011.07.01 E
F-7 FRONT BRAKE CALIPER F10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.1
5 (1)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.5
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
11 711130 CALIPER, FRONT BRAKE ••••••••• 0.4
.INCLUDES: Bleed brakes
12 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
62
2011.07.01 E
F-8 FRONT WHEEL F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
6 710103 HUB, FRONT WHEEL ••••••••••••• 2.4
7 7101D4 FRONT WHEEL •••••••••••••••••• 0.9
8 710109 RIM, WHEEL :FRONT •••••••••••• 2.3
9 (11)
710139 FRONT TIRE(ONE) •••••••••••••• 0.8
10 (11)
710140 TUBE, FRONT TIRE(ONE) •••••••• 0.8
13 711120 DISC, FRONT BRAKE •••••••••••• 0.3
14 413195 COVER, FRONT DISC •••••••••••• 0.2
19 710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
64
2011.07.01 E
F-9 REAR BRAKE CALIPER F13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.1
6 711155 CALIPER, REAR BRAKE •••••••••• 0.6
.INCLUDES: Bleed brakes
7 7111C1 BRACKET, REAR CALIPER •••••••• 0.5
9 4131A7 COVER, REAR DISC ••••••••••••• 0.4
10 7111C9 GUARD, REAR CALIPER •••••••••• 0.1
13 (2)
7111D5 PISTON, REAR BRAKE CALIPER ••• 0.7
.INCLUDES: Bleed brakes
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
65
2011.07.01 E
F-10 RR. BRAKE MASTER CYLINDER F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 712130 HOSE, REAR BRAKE ••••••••••••• 0.6
.INCLUDES: Bleed brakes
2 712125 CYLINDER, REAR BRAKE MASTER •• 0.4
.INCLUDES: Bleed brakes
5 7121H0 PISTON SET, REAR BRAKE MASTER 0.5
.INCLUDES: Bleed brakes
7 7121G7 DIAPHRAGM, REAR BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
66
2011.07.01 E
F-11 REAR WHEEL F15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.4
5 710160 AXLE, REAR WHEEL ••••••••••••• 0.3
10 710121 HUB, REAR WHEEL •••••••••••••• 2.5
11 710118 REAR WHEEL ••••••••••••••••••• 1.0
12 710127 RIM, WHEEL :REAR ••••••••••••• 2.4
13 (15)
710142 REAR TIRE(ONE) ••••••••••••••• 0.9
14 (15)
7101A7 TUBE, REAR TIRE(ONE) ••••••••• 0.9
19 711145 DISC, REAR BRAKE ••••••••••••• 0.4
27 (28)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
710133A .Replace 2 bearings add •••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
68
2011.07.01 E
F-12 FUEL TANK(CRF450R9/A) G 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 310120 PUMP ASSY., FUEL ••••••••••••• 0.6
6 310100 TANK, FUEL ••••••••••••••••••• 0.5
20 310162 HOSE, FUEL FEED •••••••••••••• 0.6
37 (38)
3101C7 FILTER, FUEL ••••••••••••••••• 0.7
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
72
2011.07.01 E
F-13 RADIATOR SHROUD G 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1151A0 SHROUD, RADIATOR :RIGHT •••••• 0.1
2 115126 SHROUD, RADIATOR :LEFT ••••••• 0.1
1151A5 SHROUD, RADIATOR :BOTH ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
73
2011.07.01 E
F-14 SEAT/SIDE COVER G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 413150 SEAT ••••••••••••••••••••••••• 0.1
3 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
5 4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
74
2011.07.01 E
F-15 AIR CLEANER G 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
4 3121A8 BASE, AIR CLEANER ELEMENT •••• 0.1
5 4131A0 MUDGUARD, AIR CLEANER CASE ••• 0.1
7 3121F8 CASE, AIR CLEANER :RIGHT ••••• 0.6
8 3121F7 CASE, AIR CLEANER :LEFT •••••• 0.6
3121F9 CASE, AIR CLEANER :BOTH •••••• 0.6
9 3121A5 CASE, AIR CLEANER •••••••••••• 0.7
10 3121B6 TUBE, AIR CLEANER CONNECTING • 0.6
20 617120 SENSOR, AIR TEMP ••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
76
2011.07.01 E
F-16 EXHAUST MUFFLER G 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.2
2 (19,28)
313120 MUFFLER •••••••••••••••••••••• 0.1
3 313110 PIPE, EXHAUST •••••••••••••••• 0.2
4 3131A6 PROTECTOR, EXHAUST PIPE •••••• 0.1
10 (11,12,13)
3131C3 WOOL, GLASS •••••••••••••••••• 1.0
14 3131F1 MUFFLER :FRONT ••••••••••••••• 1.0
15 3131F0 BODY, MUFFLER •••••••••••••••• 1.0
17 (16,30,31)
3131F2 CAP, MUFFLER END ••••••••••••• 1.0
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
78
2011.07.01 E
F-17 PEDAL/KICK STARTER ARM G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
2 112107 ARM, KICK STARTER •••••••••••• 0.1
6 810160 PEDAL, REAR BRAKE •••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
79
2011.07.01 E
F-18 STAND/STEP G12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 4101C4 BRACKET, STEP :RIGHT ••••••••• 0.2
5 4101C3 BRACKET, STEP :LEFT •••••••••• 0.2
4101N7 BRACKET, STEP :BOTH •••••••••• 0.3
6 (7)
4101C6 BAR, MAIN STEP :RIGHT •••••••• 0.1
9 (8)
4101C5 BAR, MAIN STEP :LEFT ••••••••• 0.1
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
80
2011.07.01 E
F-19 SWINGARM G13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 213165 CHAIN, DRIVE ••••••••••••••••• 0.2
11 (12,36)
4101E2 GUIDE, DRIVE CHAIN ••••••••••• 0.1
14 4101E5 SLIDER, CHAIN •••••••••••••••• 0.3
16 4101E4 ROLLER, CHAIN TENSIONER •••••• 0.1
17 4101E3 ROLLER, CHAIN LOWER •••••••••• 0.1
18 5121B0 SWINGARM ASSEMBLY •••••••••••• 1.1
27 5121C8 BEARING, SWINGARM PIVOT :LEFT 1.1
5121C9 BEARING, SWINGARM PIVOT :RIGHT 1.1
5121D0 BEARING, SWINGARM PIVOT :BOTH 1.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
83
2011.07.01 E
F-20 REAR CUSHION G16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 512115 CUSHION ASSY., REAR •••••••••• 0.5
3 (19,20)
5121B9 SPRING, REAR CUSHION ••••••••• 0.7
4 (5,6,7)
5121E1 ROD, REAR DAMPER ••••••••••••• 1.3
11 (13)
5121E0 BLADDER •••••••••••••••••••••• 0.9
22 5121D2 DAMPER, REAR ••••••••••••••••• 0.8
23 5121H0 ROD ASSY., REAR DAMPER ••••••• 1.1
24 5121D9 CASE, DAMPER ••••••••••••••••• 1.1
25 5121D8 ADJUSTER, COMPRESSION DAMPING
FORCE ••••••••••••••••••••••• 0.9
27 (8,10,18,21,26,56)
5121H1 CASE, ROD GUIDE •••••••••••••• 1.3
32 512140 ARM, CUSHION ••••••••••••••••• 0.5
37 512145 ROD, CUSHION CONNECTING •••••• 0.3
49 (50)
5121D4 BEARING, CUSHION CONNECTING
ROD ••••••••••••••••••••••••• 0.5
5121D4A .Replace 1 bearing add ••••••• 0.1
512146 BEARING, CUSHION ARM ••••••••• 0.7
5121D3 BEARING, CUSHION ARM
:FOR 1 VEHICLE •••••••••••••• 1.1
51 5121D1 BEARING, REAR CUSHION •••••••• 0.7
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
86
2011.07.01 E
F-21 REAR FENDER H 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 413102 FENDER, REAR ••••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
87
2011.07.01 E
F-22 WIRE HARNESS H 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (3)
614105 COIL, IGNITION ••••••••••••••• 0.6
4 6131B2 RECTIFIER, REGULATE •••••••••• 0.4
5 6131C1 CONDENSER •••••••••••••••••••• 0.2
6 611100 HARNESS, WIRE •••••••••••••••• 0.8
7 (20)
6111Q5 SUB HARNESS, FUEL PUMP ••••••• 0.4
9 618135 ENGINE CONTROL MODULE(ECM) ••• 0.5
19 6111L3 HARNESS, WIRE(A) ••••••••••••• 1.1
.NOTE: ’10- model
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
90
2011.07.01 E
F-24 FRAME BODY H 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 410100 BODY, FRAME •••••••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
8 4101A5 FRAME :REAR •••••••••••••••••• 0.5
9 4101F5 GUARD, ENGINE :LEFT •••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
92
2011.07.01 E
F-25 TOOLS H 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
93
2011.07.01 E
F-26 CAUTION LABEL(CRF450R9/C-U) H10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
94
2011.07.01 E
F-26-1 CAUTION LABEL(CRF450RA/B/C-ED) H11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
95
2011.07.01 E
F-27 MARK H12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B C
96
2011.07.01 E
PART NO. INDEX I 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
11394-MEN-A30 D11 33 4 14106-MEN-A40 D8 30 18 14921-MBB-000 D5 27 14 D7 29 15 16400-MEN-A41 E12 50 6
E14 52 1 14401-MEN-A31 D9 31 1 D7 29 15 14951-MBB-000 D6 28 14 16400-MEN-A51 E12 50 6
11394-MEN-A40 D11 33 4 14410-MEN-A30 D4 26 3 14922-MBB-000 D5 27 14 D7 29 15 16422-MEN-A31 E12 50 7
E14 52 1 14420-MEN-A30 D4 26 4 D7 29 15 14952-MEB-670 D7 29 15 16450-HN8-A61 E12 50 8
11395-MEN-A30 D16 38 3 14451-MEN-A30 D4 26 5 14923-MBB-000 D5 27 14 14953-MEB-670 D7 29 15 16450-MEN-A51 E12 50 8
E14 52 1 14510-MEN-A30 D9 31 2 D7 29 15 14954-MEB-670 D7 29 15 16472-MCW-000 E12 50 9
11395-MEN-A40 D16 38 3 14520-KRN-671 D9 31 3 14924-MBB-000 D5 27 14 14955-MEB-670 D7 29 15 16473-P7A-004 E12 50 10
11395-MEN-A50 D16 38 3 14521-HN8-000 D9 31 4 D7 29 15 14956-MEB-670 D7 29 15 16542-MEN-A41 E12 50 19
E14 52 1 14560-MEN-671 D9 31 5 14925-MBB-000 D5 27 14 14957-MEB-670 D7 29 15 16700-MEN-A30 G1 69 1
E13 51 1 D7 29 15 14958-MEB-670 D7 29 15 16700-MEN-A31 G1 69 1
12000 14620-MEN-A30 D9 31 6 14926-MBB-000 D5 27 14 14959-MEB-670 D7 29 15 16700-MEN-A32 G1 69 1
14711-MEN-A30 D4 26 6 D7 29 15 14960-MEB-670 D7 29 15 16700-MEN-A51 G3 71 3
12010-MEN-A30 D2 24 1 14721-MEN-A30 D4 26 7 14927-MBB-000 D5 27 14 14961-MEB-670 D7 29 15 16700-MEN-A52 G3 71 3
12010-MEN-A31 D2 24 1 14731-MEB-670 D4 26 8 D7 29 15 14962-MEB-670 D7 29 15 16702-KPC-D50 G2 70 38
12100-MEN-A30 D10 32 1 14751-MEN-A30 D4 26 9 14928-MBB-000 D5 27 14 14963-MEB-670 D7 29 15 G3 71 4
12100-MEN-A50 D10 32 1 14752-MEN-A30 D4 26 10 D7 29 15 14964-MEB-670 D7 29 15 16711-MEN-A30 G1 69 2
12191-MEN-A31 D10 32 2 14772-MEB-670 D4 26 11 14929-MBB-000 D5 27 14 14965-MEB-670 D7 29 15 G3 71 5
E13 51 1 14775-KGB-610 D4 26 12 D7 29 15 14966-MEB-670 D7 29 15 16712-MEN-A30 G1 69 3
12204-MEN-P00 D2 24 2 14781-MAT-000 D4 26 13 14930-MBB-000 D5 27 14 14967-MEB-670 D7 29 15 G3 71 6
97
2011.07.01 E
PART NO. INDEX I 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
17518-KZ4-710 G1 69 9 18360-MEN-E20 G9 77 14 22120-MEN-A30 D13 35 4 24322-MM4-000 E9 47 10 32660-MJ6-710 H7 91 2
G3 71 12 18360-MEN-E21 G9 77 14 22120-MEN-A50 D13 35 4 24324-KA3-711 E9 47 11
17518-MEN-A30 G1 69 10 18361-MEN-E20 G9 77 15 22125-MBN-670 D14 36 22 24325-KA3-711 E9 47 12 35000
G3 71 13 18361-MEN-E50 G9 77 15 22201-MBN-670 D14 36 23 24326-KBH-901 E9 47 13
17519-MEN-A30 G1 69 11 18362-MEN-E20 G10 78 16 22201-MEN-A10 D13 35 5 24328-MEN-A30 E9 47 14 35130-MEN-A31 F1 53 5
G3 71 14 18362-MEN-E51 G10 78 31 D14 36 23 24329-KA3-740 E9 47 15 35759-MEN-A31 E3 41 12
17521-MEN-A30 G1 69 12 18363-MEN-E20 G10 78 17 22321-KZ3-690 D13 35 6 24430-MEN-A30 E9 47 16
G3 71 15 18375-MEN-A30 G10 78 18 22351-MEN-A30 D13 35 7 24435-MEN-A10 E9 47 17 37000
17522-MEN-730 G1 69 13 18391-ML0-003 G10 78 19 22352-KAE-770 D13 35 8 24610-MEN-A30 E9 47 18
G3 71 16 22401-MEN-A30 D13 35 9 24651-MEB-670 E9 47 19 37830-MEL-003 E12 50 14
17567-MEN-A31 E12 50 11 19000 22401-MEN-A50 D13 35 9 24652-HA0-000 E9 47 20 37870-HN8-A60 D2 24 11
17568-HP5-600 E12 50 12 22402-MBN-670 D14 36 24 24700-MEN-A30 G11 79 1 37880-P05-A00 G8 76 20
17575-MEN-A30 G1 69 14 19021-MEN-A30 H5 89 1 22810-MEN-A30 E3 41 10 24700-MEN-A50 G11 79 1
G3 71 17 19033-MEN-A30 H5 89 2 22810-MEN-A40 E3 41 10 38000
17576-MEN-A30 G1 69 15 19034-MEN-A30 H5 89 3 22810-MEN-A50 E3 41 10 28000
G3 71 18 19037-KRN-641 H5 89 4 22838-MEN-A30 E3 41 11 38770-MEN-E21 H4 88 9
17577-MEN-A30 G1 69 16 19037-MEN-E31 H5 89 4 22850-MEN-730 D13 35 10 28211-MEN-670 E11 49 3 38770-MEN-E32 H4 88 9
G3 71 19 19046-MEN-E31 H5 89 8 22851-KZ3-J20 D13 35 10 28215-MEN-A30 E11 49 4 38770-MEN-E52 H4 88 9
17578-MEN-A30 G1 69 17 19051-KRN-000 H5 89 5 22870-MEN-A30 F1 53 3 28221-MEB-770 E11 49 5 38770-MEN-E61 H4 88 9
98
2011.07.01 E
PART NO. INDEX I 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
42715-MA0-770 F16 68 17 45112-KS6-701 F10 62 7 50660-MEN-A60 G12 80 6 52101-KZ4-J40 G13 81 6 52444-MEN-A31 H1 85 24
42717-329-000 F16 68 18 45125-KRN-A31 F2 54 1 50670-MEN-A60 G12 80 9 52141-MEN-710 G13 81 7 52445-MEN-A31 H1 85 25
45131-HA5-672 F10 62 8 52142-KZ4-J40 G13 81 8 52446-MEN-A31 H1 85 26
43000 45132-166-016 F10 62 9 51000 52143-KZ4-J40 G13 81 9 52447-MEN-A31 H1 85 27
F13 65 15 52143-MEN-A30 G13 81 10 52448-MEN-A31 H1 85 28
43107-MBG-006 F10 62 5 45133-MA3-006 F10 62 10 51401-MEN-A31 F7 59 3 52146-MEN-A50 G15 83 36 52463-KZ4-J40 H1 85 29
43108-KZ4-J41 F13 65 3 F13 65 16 51402-MEN-A31 F7 59 3 52146-MEN-J00 G13 81 11 52464-KRN-710 H1 85 30
43112-KZ4-J41 F13 65 4 45150-MEN-006 F10 62 11 51403-MEN-A31 F7 59 3 52147-MEN-J00 G13 81 12 52464-MEN-A30 H2 85 31
43131-KW3-006 F13 65 5 45150-MEN-A51 F10 62 11 51410-MEN-A31 F7 59 4 52160-MEN-000 G13 81 13 52465-MEN-A30 H2 85 32
43150-KRN-711 F13 65 6 45190-MEN-006 F10 62 12 51410-MEN-A61 F7 59 4 52170-MEN-A30 G13 81 14 52465-MEN-A50 H2 85 32
43190-KRN-711 F13 65 7 45203-MG3-016 F10 62 13 51412-MEN-A31 F7 59 5 52170-MEN-A50 G13 81 14 52465-MEN-A60 H2 85 32
43215-KZ4-J41 F13 65 8 45215-HA5-672 F10 62 14 51413-MEN-A51 F9 61 39 52171-KR6-000 G14 82 15 52466-KRN-710 H2 85 33
43310-MEN-A31 F14 66 1 45351-KRN-A30 F11 63 13 51414-MEN-A31 F7 59 6 52175-MEN-A30 G14 82 16 52473-MEN-A30 H2 85 34
43330-KRN-A30ZA F13 65 9 45461-MEN-000 F7 59 1 51415-MEN-A31 F7 59 7 52176-KRN-A30 G14 82 17 52475-KZ4-J20 H2 85 35
43340-MEY-000ZA F13 65 10 45462-MEN-000 F7 59 2 51416-MEN-A51 F9 61 40 52176-MEN-A30 G14 82 17 52476-KZ4-J20 H2 85 36
43351-KRN-A30 F16 68 19 45468-MEN-A30 F4 56 1 51420-MEN-A31 F7 59 8 52200-MEN-A30 G14 82 18 52479-MEN-A30 H2 85 37
43352-568-003 F10 62 2 45504-MEN-J01 F2 54 2 51420-MEN-A51 F7 59 8 52200-MEN-A50 G14 82 18 52479-MEN-A50 H2 85 37
F13 65 11 45510-MEN-J01 F2 54 3 51420-MEN-A61 F7 59 8 52400-MEN-A31 G16 84 2 52479-MEN-A60 H2 85 37
43353-461-771 F10 62 3 45513-KCE-671 F2 54 4 51430-MEN-A31 F7 59 9 52400-MEN-A61 G16 84 2 52486-MEN-A61 H1 85 25
99
2011.07.01 E
PART NO. INDEX I 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
53755-MEN-A11 F4 56 14 87560-GBF-770 H10 94 2 90103-MEN-A60 G15 83 35 90304-KZ4-J30 F3 55 11 90512-KZ4-J20 F6 58 3
53755-MEN-A51 F4 56 14 87560-GBF-B60 H10 94 2 90104-MEN-A30 G6 74 6 90305-KRN-A30 H2 85 45 90514-MEN-730 G10 78 25
53756-MEN-A11 F4 56 15 87560-MEN-E30 H11 95 2 90104-MEN-A60 H8 92 31 H3 86 57 90543-MV9-670 D1 23 6
53757-MEN-A11 F4 56 16 87560-ML3-970 H10 94 2 32 90305-KZ3-B01 G14 82 23 E13 51 1
53782-MEN-A10 F4 56 17 90105-MAC-680 F11 63 15 90305-KZ4-J20 F16 68 23 90545-300-000 F2 54 18
89000 F16 68 20 90306-KBP-901 H3 86 57 F14 66 13
61000 90105-MEN-000 G14 82 19 90306-KZ4-711 F3 55 12 90545-KSR-711 F8 60 28
89201-KS6-810 H9 93 1 90105-MEN-730 G2 70 25 H2 85 46 90554-728-940 E11 49 12
61110-MEN-A30 F6 58 1 89212-KZ4-J40 H9 93 2 G4 72 28 90309-357-000 G14 82 24 90554-KA5-680 E8 46 31
61136-MEN-A30ZA F3 55 16 89216-MEN-A30 H9 93 3 90105-MEN-A30 H7 91 20 90309-ML3-791 F16 68 24 90602-259-010 E8 46 32
61139-MEN-A10ZA H12 96 1 89301-KA4-811 H9 93 4 90105-MEN-A60 G5 73 5 90401-HP1-670 E7 45 22 90602-MEB-670 E1 39 17
61140-MEN-A30ZA F3 55 6 90106-KSE-000 G8 76 22 90401-KFC-900 E6 44 3 90608-072-000 D13 35 19
61304-958-003 H3 87 1 90000 90106-MEN-A30 H7 91 21 90401-KZ4-J20 F16 68 25 90610-MEN-A30 E3 41 17
90106-MEN-A60 F1 53 22 90401-MEN-A30 E2 40 7 90620-SB2-003 H4 88 11
77000 90001-MEN-850 E3 41 13 90106-MJ0-000 F4 56 18 90401-MEY-670 D16 38 16 90647-657-671 H6 90 22
90001-MEN-A30 D2 24 12 G6 74 7 90402-KW6-960 D13 35 15 90650-KV6-003 F1 53 20
77100-MEN-A30 G6 74 1 90002-892-000 E12 50 15 90107-KZ4-J40 F3 55 9 90403-KA3-830 H6 90 21 90651-MA5-671 F2 54 19
77100-MEN-A40 G6 74 1 90002-MEN-A30 D1 23 5 F4 56 19 90410-HC4-000 H8 92 24 90651-MEN-A11 F5 57 22
77101-MEN-A30 G6 74 2 90003-KRN-670 E7 45 19 90107-MEN-A30 G8 76 23 90421-HA2-010 D13 35 16 90651-MEN-A51 F5 57 22
100
2011.07.01 E
PART NO. INDEX I 5
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
91202-MEY-671 E4 42 24 G4 72 33 94520-35000 E6 44 8 96001-06080-00 D12 34 25
91203-KA4-771 E4 42 25 96001-06090-00 D3 25 23
91204-KF0-003 D11 33 17 92000 95000 96211-08000 G11 79 16
91204-MEN-A31 E1 39 19 96220-30178 D15 37 6
91205-MEB-671 E4 42 26 92900-08022-0B D2 24 19 95001-75150-40 H6 90 23 96220-40080 E10 48 29
91207-ML3-871 E8 46 39 95002-01130 H6 90 24 96300-06012-00 D1 23 7
91251-444-000 G11 79 12 93000 95002-02080 H6 90 25 E11 49 15
91251-KZ4-J21 F16 68 29 95002-02100 E4 42 29 96300-08020-00 E4 42 37
91252-MEN-A31 F9 61 29 93301-06016-0A E10 48 27 95002-02120 G8 76 28 96300-08065-00 E4 42 38
91253-KZ3-861 G14 82 29 E11 49 13 95002-02130 G8 76 29
91256-KSR-711 F9 61 30 93401-04016-00 F14 66 14 95003-14073-10 H6 90 26
91256-ML3-791 F5 57 25 93401-05020-00 E12 50 17 95014-22100 F3 55 15
91258-KZ3-B01 F5 57 25 93404-06016-08 F6 58 5 95015-54000 G11 79 14
91260-KZ4-711 F9 61 31 93404-06018-00 H8 92 26
91262-KZ3-731 H3 86 52 93500-04025-0G G8 76 23 96000
91283-ML7-003 G14 82 30 25
91301-KRN-A41 E6 44 9 93500-05008-0A G14 82 31 96001-06012-00 E4 42 30
91301-P7A-004 E12 50 16 93500-05008-0G G14 82 32 G14 82 34
91302-PA9-003 E1 39 20 93600-04012-1G F2 54 20 H3 87 3
101
2011.07.01 E
PART NAME INDEX J 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
BEARING, RADIAL BALL, 608UU •• G14 82 26 BOLT, FLANGE, 10X37 ••••••••••• H7 91 20 BOLT, FLANGE, 6X90•••••••••••• D3 25 23
BEARING, RADIAL BALL, 6203U •• E8 46 33 BOLT, FLANGE, 5X10 •••••••••••• E12 50 15 BOLT, FLANGE, 8X121••••••••••• H7 91 16
BEARING, RADIAL BALL, 6904 ••• F12 64 19 BOLT, FLANGE, 5X16 •••••••••••• E2 40 5 BOLT, FLANGE, 8X18•••••••••••• H7 91 19
BEARING, RADIAL BALL, 69052RS F16 68 27 BOLT, FLANGE, 6MM ••••••••••••• F8 60 26 BOLT, FLANGE, 8X20•••••••••••• E4 42 37
BEARING, RADIAL BALL, 6905RS • F16 68 28 BOLT, FLANGE, 6X10 •••••••••••• D9 31 7 BOLT, FLANGE, 8X24•••••••••••• G10 78 21
BEARING, SHELL, 33X38X8 •••••• E4 42 21 D11 33 11 G12 80 10
F3 55 8 H7 91 14
102
2011.07.01 E
PART NAME INDEX J 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
BUSH, GUIDE •••••••••••••••••• F7 59 6 CLAMPER B, FR. BRAKE HOSE ••••• F7 59 2 COLLAR, RR. WHEEL SIDE•••••••• F15 67 8
BUSH, SLIDER ••••••••••••••••• F7 59 7 CLAMPER, CORD ••••••••••••••••• E2 40 3 COLLAR, R. RR. AXLE••••••••••• F15 67 7
10 H7 91 2 COLLAR, SEAT FR.•••••••••••••• G1 69 9
F9 61 37 CLAMPER, FUEL HOSE •••••••••••• E12 50 12 G3 71 12
CLAMP B, WATER HOSE ••••••••••• D10 32 5 COLLAR, SHIFTER••••••••••••••• E9 47 10
H6 90 19 COLLAR, STEERING DAMPER••••••• F4 56 17
CLAMP, HARNESS •••••••••••••••• G2 70 26 COLLAR, SWINGARM PIVOT SIDE••• G13 81 9
103
2011.07.01 E
PART NAME INDEX J 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
COLLAR, SWINGARM SIDE, 54MM •• G13 81 8 DRUM, GEARSHIFT••••••••••••••• E9 47 6 GAUGE, AIR PRESSURE••••••••••• H9 93 4
COLLAR, SWINGARM, 46MM ••••••• G13 81 7 DUST SEAL, 15X20X2.5 •••••••••• G11 79 12 GAUGE, OIL LEVEL•••••••••••••• D16 38 7
COLLAR, TANK SETTING ••••••••• G1 69 5 DUST SEAL, 16X26X3•••••••••••• H3 86 55 GEAR, BALANCER DRIVE•••••••••• D13 35 1
G3 71 8 DUST SEAL, 17X20X2.5 •••••••••• G11 79 9 GEAR, BALANCER DRIVEN••••••••• E6 44 2
COLLAR, TENSIONER •••••••••••• D9 31 4 DUST SEAL, 17.5X26X3 •••••••••• H3 86 53 GEAR, COUNTERSHAFT FIFTH•••••• E7 45 15
CONDENSER UNIT ••••••••••••••• H4 88 5 DUST SEAL, 22X29X4•••••••••••• G14 82 30 GEAR, COUNTERSHAFT FOURTH••••• E7 45 12
CORD ASSY., HIGH TENSION ••••• H4 88 3 DUST SEAL, 25X32X4•••••••••••• H3 86 52 GEAR, COUNTERSHAFT LOW•••••••• E7 45 4
COTTER, VALVE •••••••••••••••• D4 26 13 DUST SEAL, 30X37X4•••••••••••• G14 82 29 GEAR, COUNTERSHAFT SECOND••••• E7 45 6
COUNTERSHAFT COMP. ••••••••••• E7 45 2 DUST SEAL, 32X43X7•••••••••••• F16 68 29 GEAR, COUNTERSHAFT THIRD•••••• E7 45 9
COVER ASSY., R. CRANKCASE •••• D11 33 1 DUST SEAL, RR. CUSHION PIVOT•• H3 86 54 GEAR, KICK STARTER IDLE••••••• E11 49 7
COVER COMP., CYLINDER HEAD ••• D1 23 2 DUST SEAL, STEERING HEAD •••••• F4 56 3 GEAR, MAINSHAFT FIFTH••••••••• E7 45 13
COVER COMP., DRIVE SPROCKET •• D16 38 8 4 GEAR, MAINSHAFT FOURTH•••••••• E7 45 10
COVER COMP., FR. DISK •••••••• F11 63 14 GEAR, MAINSHAFT SECOND•••••••• E7 45 5
COVER COMP., L. CRANKCASE •••• D16 38 2 [E ] GEAR, MAINSHAFT THIRD••••••••• E7 45 8
COVER, BODY •••••••••••••••••• E12 50 3 GEAR, OIL PUMP DRIVEN••••••••• D15 37 2
COVER, CLUTCH •••••••••••••••• D11 33 2 ELEMENT, AIR CLEANER •••••••••• G7 75 3 GEAR, PRIMARY DRIVE••••••••••• D13 35 11
COVER, END ••••••••••••••••••• G10 78 30 EMBLEM, PRODUCT••••••••••••••• F3 55 7 GRILL, RADIATOR L.•••••••••••• H5 89 3
COVER, FUEL CONNECTOR •••••••• G1 69 14 GRILL, RADIATOR R.•••••••••••• H5 89 2
G3 71 17 [F ] GRIP COMP., THROTTLE•••••••••• F1 53 6
COVER, L. HANDLE LEVER ••••••• F1 53 13 GRIP, L. HANDLE••••••••••••••• F1 53 7
COVER, L. SIDE ••••••••••••••• G6 74 5 FENDER SET, RR.••••••••••••••• H3 87 2 GUARD, L. ENGINE•••••••••••••• H7 91 9
COVER, OIL FILTER •••••••••••• D16 38 1 FENDER SUB ASSY., FR.••••••••• F6 58 1 GUARD, RR. CALIPER•••••••••••• F13 65 10
COVER, RR. DISK •••••••••••••• F13 65 9 FILTER COMP., ENGINE OIL•••••• D16 38 5 GUIDE SET, CHAIN•••••••••••••• G15 83 36
COVER, R. HANDLE LEVER ••••••• F2 54 14 FILTER KIT, FUEL•••••••••••••• G2 70 37 GUIDE, BRAKE HOSE••••••••••••• G13 81 3
COVER, R. SIDE ••••••••••••••• G6 74 3 G3 71 1 5
COVER, WATER PUMP •••••••••••• D11 33 8 FLAP, TIRE•••••••••••••••••••• F11 63 11 GUIDE, CABLE••••••••••••••••••
H7 91 5
CRANKCASE COMP., L. •••••••••• E3 41 6 F15 67 15 GUIDE, CAM CHAIN••••••••••••••
D9 31 6
CRANKCASE COMP., R. •••••••••• E3 41 1 FLYWHEEL COMP. •••••••••••••••• E2 40 1 GUIDE, CHAIN••••••••••••••••••
G13 81 11
CRANKSHAFT COMP. ••••••••••••• E5 43 1 FORK SUB ASSY., L. FR.•••••••• F8 60 22 GUIDE, DRIVE CHAIN••••••••••••
D16 38 9
CUSHION ASSY., RR. ••••••••••• G16 84 2 FORK SUB ASSY., R. FR.•••••••• F8 60 19 GUIDE, EX. VALVE••••••••••••••
D2 24 3
CUSHION RING, INJECTOR ••••••• E12 50 10 FORK, CENTER GEARSHIFT•••••••• E9 47 3 GUIDE, FR. BRAKE HOSE•••••••••
F4 56 1
CUSHION, HANDLE PIPE ••••••••• F3 55 4 E10 48 30 GUIDE, IN. VALVE••••••••••••••
D2 24 2
CYLINDER ••••••••••••••••••••• D10 32 1 FORK, L. GEARSHIFT •••••••••••• E9 47 2 GUIDE, RR. BRAKE HOSE•••••••••
G13 81 4
CYLINDER ASSY., RR. MASTER ••• F14 66 2 FORK, R. GEARSHIFT •••••••••••• E9 47 1 GUIDE, STOPPER CABLE••••••••••
G1 69 17
CYLINDER SUB ASSY., FR. MASTER F2 54 3 G3 71 20
[G ] GUIDE, TUBE••••••••••••••••••• E3 41 17
[D ]
GASKET KIT A•••••••••••••••••• E13 51 1 [H ]
DAMPER ASSY., STEERING ••••••• F4 56 7 GASKET KIT B•••••••••••••••••• E14 52 1
DAMPER COMP., FR. •••••••••••• F7 59 9 GASKET, CLUTCH COVER •••••••••• D11 33 3 HARNESS, WIRE••••••••••••••••• H4 88 6
F9 61 42 E14 52 1 19
DAMPER COMP., RR. •••••••••••• H1 85 22 GASKET, CRANKCASE••••••••••••• E3 41 5 HEAD ASSY., CYLINDER•••••••••• D2 24 1
DIAL, CLUTCH CABLE ADJUSTING • F1 53 15 E14 52 1 HOLDER B1, HANDLE PIPE UPPER•• F3 55 15
DIAPHRAGM •••••••••••••••••••• F2 54 7 GASKET, CYLINDER•••••••••••••• D10 32 2 HOLDER, HANDLE UNDER•••••••••• F3 55 3
F14 66 7 E13 51 1 HOLDER, L. LEVER BRACKET•••••• F1 53 12
DISK, CLUTCH FRICTION •••••••• D13 35 5 GASKET, CYLINDER HEAD••••••••• D2 24 4 HOLDER, MASTER CYLINDER••••••• F2 54 5
D14 36 23 E13 51 1 HOLDER, TUBE•••••••••••••••••• F1 53 1
DISK, FR. BRAKE •••••••••••••• F11 63 13 GASKET, EX. PIPE•••••••••••••• E13 51 1 HOSE ASSY., FUEL FEED••••••••• G1 69 20
DISK, RR. BRAKE •••••••••••••• F16 68 19 G9 77 1 G3 71 23
DOWEL PIN, 10X16 ••••••••••••• E1 39 24 GASKET, HEAD COVER•••••••••••• D1 23 4 HOSE A, WATER••••••••••••••••• H5 89 9
DOWEL PIN, 12X20 ••••••••••••• D2 24 21 E13 51 1 HOSE B, WATER••••••••••••••••• H5 89 10
D10 32 7 GASKET, L. COVER•••••••••••••• D16 38 3 HOSE COMP., FR. BRAKE••••••••• F2 54 1
5
DOWEL PIN, 14X20 ••••••••••••• E4 42 28 E14 52 1 HOSE COMP., RR. BRAKE••••••••• F14 66 1
DOWEL PIN, 8X10 •••••••••••••• D2 24 20 GASKET, R. COVER•••••••••••••• D11 33 4 HOSE C, WATER••••••••••••••••• H5 89 11
DOWEL PIN, 8X14 •••••••••••••• D12 34 21 E14 52 1 HOSE D, WATER••••••••••••••••• H5 89 12
E1 39 23 GASKET, TENSIONER LIFTER•••••• D9 31 5 HOSE E, WATER••••••••••••••••• H5 89 13
DOWEL PIN, 8X7 ••••••••••••••• D11 33 20 E13 51 1 HOSE F, WATER••••••••••••••••• H5 89 14
D-RING, 15MM ••••••••••••••••• E6 44 9 GASKET, WATER PUMP •••••••••••• D11 33 9 HOSE G, WATER••••••••••••••••• D10 32 4
D-RING, 23.75MM •••••••••••••• E8 46 38 E14 52 1 HOUSING, UNDER THROTTLE••••••• F1 53 9
104
2011.07.01 E
PART NAME INDEX J 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
HOUSING, UPPER THROTTLE •••••• F1 53 8 MUFFLER COMP., FR. •••••••••••• G9 77 14 O-RING, 13.8X2.5•••••••••••••• E14 52 1
HUB SUB ASSY., FR. ••••••••••• F11 63 6 MUFFLER COMP., RR. •••••••••••• G10 78 17 O-RING, 16.5X2.5•••••••••••••• E4 42 27
HUB SUB ASSY., RR. ••••••••••• F15 67 10 E14 52 1
[N ] O-RING, 18X3•••••••••••••••••• D11 33 19
[I ] E1 39 22
NUT, 18MM ••••••••••••••••••••• D13 35 14 E14 52 1
IMPELLER, WATER PUMP ••••••••• D11 33 6 NUT, ADJUST••••••••••••••••••• G16 84 15 O-RING, 18.8X1.9•••••••••••••• F5 57 25
INJECTOR ASSY., FUEL ••••••••• E12 50 8 NUT, CLIP, 6MM •••••••••••••••• H6 90 20 O-RING, 19X3•••••••••••••••••• D2 24 18
INSULATOR, THROTTLE BODY ••••• D2 24 5 NUT, FLANGE, 10MM••••••••••••• H7 91 23 E13 51 1
NUT, FLANGE, 12MM••••••••••••• E2 40 8 O-RING, 21.5X1.5•••••••••••••• G16 84 9
[J ] NUT, FLANGE, 6MM•••••••••••••• F2 54 21 O-RING, 21.8X2.4•••••••••••••• D10 32 6
H4 88 16 E13 51 1
JET COMP., PISTON, #80 ••••••• E3 41 8 H8 92 28 O-RING, 21.9X2•••••••••••••••• F5 57 25
JOINT, BRAKE ROD ••••••••••••• F14 66 10 NUT, FLANGE, 8MM•••••••••••••• G10 78 26 O-RING, 25.5X2.0•••••••••••••• G16 84 12
JOINT, BREATHER TUBE ••••••••• G7 75 15 H8 92 29 O-RING, 27X2•••••••••••••••••• D11 33 18
JOINT, DRIVE CHAIN ••••••••••• G13 81 2 NUT, FR. AXLE ••••••••••••••••• F12 64 17 E14 52 1
JOINT, FUEL TUBE ••••••••••••• G7 75 2 NUT, HEX., 12MM••••••••••••••• E6 44 7 O-RING, 29.5X2.0•••••••••••••• F9 61 35
JOINT, INJECTOR •••••••••••••• E12 50 7 G16 84 16 O-RING, 29.7X3.5•••••••••••••• F9 61 36
JOINT, KICK ARM •••••••••••••• G11 79 3 NUT, HEX., 6MM •••••••••••••••• F1 53 21 O-RING, 2.4X88.4•••••••••••••• G1 69 3
JOINT, WATER ••••••••••••••••• D2 24 9 F14 66 15 G3 71 6
D10 32 3 NUT, HEX., 8MM •••••••••••••••• F12 64 21 O-RING, 2.8X1.9••••••••••••••• F9 61 31
JOINT, WATER HOSE •••••••••••• H5 89 15 F16 68 30 O-RING, 33.2X2.4•••••••••••••• F9 61 33
G14 82 24 O-RING, 39.7X2.4•••••••••••••• F9 61 34
[K ] NUT, LOCK ••••••••••••••••••••• F7 59 15 O-RING, 39.8X2.2•••••••••••••• E1 39 20
NUT, SPECIAL, 6X7 ••••••••••••• H3 87 1 E14 52 1
KEY, SPECIAL WOODRUFF, 25X14 • E5 43 6 NUT, SPRING, 6MM•••••••••••••• G10 78 20 O-RING, 3.7X73.9•••••••••••••• G1 69 2
NUT, SQUARE, 5MM•••••••••••••• D2 24 8 G3 71 5
[L ] NUT, STEERING STEM •••••••••••• F3 55 11 O-RING, 44.4X3.1•••••••••••••• F9 61 32
NUT, U, 10MM•••••••••••••••••• F3 55 12 O-RING, 7.5X1.5••••••••••••••• G8 76 24
LABEL, CAUTION ••••••••••••••• H10 94 2 H2 85 46 O-RING, 8.5X1.7••••••••••••••• E1 39 18
H11 95 2 NUT, U, 12MM•••••••••••••••••• H2 85 45 E14 52 1
LABEL, DRIVE CHAIN ••••••••••• H10 94 1 H3 86 57 O-RING, 8.6X1.9••••••••••••••• G2 70 38
H11 95 1 NUT, U, 22MM•••••••••••••••••• F16 68 23 G3 71 4
LABEL, RADIATOR CAP •••••••••• H5 89 8 NUT, U, 6MM••••••••••••••••••• F1 53 19 O-RING, 9.5X1.5••••••••••••••• F5 57 26
LABEL, RR. DAMPER •••••••••••• H2 85 38 F12 64 18 OUTER COMP., CLUTCH••••••••••• D13 35 2
LABEL, RR. DAMPER WARNING •••• H2 85 38 F16 68 22
39 G14 82 22 [P ]
LEATHER COMP., SEAT •••••••••• G6 74 2 NUT, U, 8MM••••••••••••••••••• F16 68 24
LEVER COMP., CLUTCH LIFTER ••• E3 41 10 NUT, U, HEX. 14MM••••••••••••• G14 82 23 PACKING, FUEL CAP••••••••••••• G1 69 19
LEVER COMP., R. STEERING G3 71 22
HANDLE F2 54 12 [O ] PACKING, MUFFLER•••••••••••••• G10 78 19
LEVER, L. STEERING HANDLE •••• F1 53 14 PACK B, GLASS WOOL•••••••••••• G9 77 10
LIFTER ASSY., TENSIONER •••••• D9 31 3 OIL SEAL SET •••••••••••••••••• H1 85 26 12
LIFTER, VALVE •••••••••••••••• D4 26 8 OIL SEAL, 10X21X5••••••••••••• E1 39 19 PAD SET, FR.•••••••••••••••••• F10 62 4
LOCK, PURSE •••••••••••••••••• E2 40 4 OIL SEAL, 12X18X3••••••••••••• E4 42 26 PAD SET, RR.•••••••••••••••••• F13 65 1
OIL SEAL, 12X22X5••••••••••••• D11 33 16 PAWL A, RATCHET••••••••••••••• E9 47 11
[M ] OIL SEAL, 14X22X5••••••••••••• E4 42 25 PAWL B, RATCHET••••••••••••••• E9 47 12
OIL SEAL, 20X28X5••••••••••••• D11 33 17 PEDAL COMP., CHANGE••••••••••• G11 79 1
MAINSHAFT COMP. •••••••••••••• E7 45 1 OIL SEAL, 22X36X7.5 ••••••••••• E6 44 6 PEDAL COMP., RR. BRAKE•••••••• G11 79 6
MARK ••••••••••••••••••••••••• H12 96 4 OIL SEAL, 26X37X7••••••••••••• F12 64 20 PGM-FI UNIT••••••••••••••••••• H4 88 9
MARK, CAUTION •••••••••••••••• H10 94 2 OIL SEAL, 31X40X7••••••••••••• E8 46 39 PIECE, ADJUST••••••••••••••••• F4 56 10
MARK, L. RADIATOR SHROUD ••••• H12 96 3 OIL SEAL, 38X52X7••••••••••••• E4 42 23 PIECE, CLUTCH LIFTER•••••••••• D13 35 8
5
6 OIL SEAL, 39X56X7.5 ••••••••••• E4 42 24 PINION, KICK STARTER•••••••••• E11 49 3
MARK, R. RADIATOR SHROUD ••••• H12 96 2 O-RING•••••••••••••••••••••••• E12 50 16 PIN D, JOINT•••••••••••••••••• G11 79 14
5 F9 61 30 PIN, GEARSHIFT RETURN SPRING•• E9 47 20
MARK, STEERING DAMPER •••••••• H12 96 1 H3 86 56 PIN, HANGER••••••••••••••••••• F10 62 14
MUDGUARD, AIR CLEANER CASE ••• G7 75 5 O-RING, 11X1.9 •••••••••••••••• F5 57 27 F13 65 8
MUFFLER COMP. •••••••••••••••• G9 77 2 O-RING, 13.5X1.5•••••••••••••• F5 57 28 PIN, PISTON••••••••••••••••••• E5 43 4
G10 78 28 O-RING, 13.8X2.5•••••••••••••• E1 39 21 PIN, SHIFTER•••••••••••••••••• E9 47 8
105
2011.07.01 E
PART NAME INDEX J 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
RADIATOR ASSY., L. ••••••••••• H6 90 17 G3 71 13 G10 78 16
RADIATOR ASSY., R. ••••••••••• H5 89 16 RUBBER, MOUNTING•••••••••••••• D1 23 6 31
H6 90 16 E13 51 1 SHAFT A, SHIFT FORK••••••••••• E9 47 4
RATCHET, KICK STARTER •••••••• E11 49 5 RUBBER, RADIATOR MOUNTING ••••• H5 89 5 SHAFT B, SHIFT FORK••••••••••• E9 47 5
RECEIVER, CLUTCH CABLE ••••••• E3 41 11 6 SHAFT COMP., BALANCER••••••••• E6 44 1
RECTIFIER COMP., REGULATOR ••• H4 88 4 RUBBER, RADIATOR UPPER•••••••• H5 89 1 SHAFT, BRAKE PIVOT•••••••••••• G11 79 8
RETAINER ••••••••••••••••••••• F10 62 7 RUBBER, R. SIDE COVER STOPPER• G6 74 4 SHAFT, EX. ROCKER ARM••••••••• D4 26 5
106
2011.07.01 E
PART NAME INDEX J 6
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
SHAFT, OIL PUMP •••••••••••••• D15 37 1 SWINGARM SUB ASSY., RR. ••••••• G14 82 18 WASHER, CONICAL SPRING FUEL
SHAFT, SWINGARM PIVOT •••••••• G13 81 6 SWITCH ASSY., CHANGE •••••••••• E3 41 12 PUMP G2 70 27
SHAFT, WATER PUMP •••••••••••• D11 33 10 SWITCH ASSY., ENGINE STOP & G4 72 29
SHIFTER, DRUM •••••••••••••••• E9 47 9 INDICATOR F1 53 5 WASHER, FENDER MOUNTING••••••• F6 58 2
SHIM, TAPPET ••••••••••••••••• D4 26 14 WASHER, LOCK, 18MM•••••••••••• D13 35 17
D5 27 14 [T ] WASHER, OIL BOLT•••••••••••••• F2 54 18
D6 28 14 F14 66 13
15 TANK COMP., FUEL•••••••••••••• G1 69 6 WASHER, PLAIN, 10MM••••••••••• D2 24 17
D7 29 15 G3 71 9 F3 55 14
SHROUD SET, L. RADIATOR •••••• G5 73 2 TENSIONER COMP., CAM CHAIN •••• D9 31 2 WASHER, PLAIN, 12MM••••••••••• D13 35 15
SHROUD SET, R. RADIATOR •••••• G5 73 1 THREAD, STEERING HEAD TOP ••••• F4 56 6 H2 85 47
SLIDER, CHAIN •••••••••••••••• G13 81 14 THROTTLE BODY ASSY. ••••••••••• E12 50 6 H3 86 48
SLIDER, THROTTLE CABLE ••••••• F1 53 10 TIRE, FR. ••••••••••••••••••••• F11 63 9 WASHER, PLAIN, 5MM•••••••••••• G14 82 33
SPANNER A, PIN ••••••••••••••• H9 93 1 TIRE, RR. ••••••••••••••••••••• F15 67 13 WASHER, PLAIN, 6MM•••••••••••• G2 70 32
SPINDLE COMP., GEARSHIFT ••••• E9 47 18 TUBE•••••••••••••••••••••••••• E12 50 5 G4 72 34
SPINDLE, KICK STARTER •••••••• E11 49 9 TUBE A, BREATHER•••••••••••••• G8 76 17 WASHER, PLAIN, 8MM•••••••••••• G10 78 27
SPOKE SET, FR. ••••••••••••••• F11 63 1 TUBE B, BREATHER•••••••••••••• G8 76 18 G12 80 12
SPOKE SET, RR. ••••••••••••••• F15 67 1 TUBE COMP., FUEL CAP BREATHER• G1 69 12 WASHER, RADIATOR MOUNTING••••• H6 90 21
2 G3 71 15 WASHER, RR. MUFFLER••••••••••• G10 78 25
SPRING ASSY., RR. BRAKE RETURN G11 79 7 TUBE C, BREATHER•••••••••••••• G8 76 19 WASHER, SEALING, 6MM•••••••••• D9 31 9
SPRING, BRAKE LEVER •••••••••• F2 54 13 TUBE, AIR CLEANER CONNECTING•• G7 75 10 E13 51 1
SPRING, CLUTCH ••••••••••••••• D13 35 9 TUBE, BREATHER •••••••••••••••• E3 41 2 WASHER, SEALING, 6.5MM•••••••• D11 33 14
SPRING, DECOMPRESSION •••••••• D8 30 18 TUBE, FUEL, 7.3X150 ••••••••••• H6 90 23 E14 52 1
SPRING, DRUM STOPPER ••••••••• E9 47 17 TUBE, OUTER••••••••••••••••••• F7 59 4 WASHER, SEALING, 7MM•••••••••• D11 33 13
SPRING, EX. VALVE •••••••••••• D4 26 10 TUBE, TIRE•••••••••••••••••••• F11 63 10 E14 52 1
SPRING, FR. FORK ••••••••••••• F7 59 3 F15 67 14 WASHER, SEALING, 8MM•••••••••• E3 41 16
SPRING, GEARSHIFT RETURN ••••• E9 47 19 TUBE, VINYL, 6X9X730 •••••••••• H6 90 26 E14 52 1
SPRING, IN. VALVE •••••••••••• D4 26 9 TY-RAP, CABLE••••••••••••••••• G2 70 30 WASHER, SPECIAL••••••••••••••• F8 60 28
SPRING, JUDDER ••••••••••••••• D14 36 24 31 WASHER, SPRING SEAT••••••••••• H1 85 19
SPRING, KICK RETURN •••••••••• E11 49 10 G4 72 32 WASHER, SPRING, 24MM•••••••••• E8 46 30
SPRING, KICK STARTER ••••••••• G11 79 5 33 WASHER, SPRING, 8MM••••••••••• F12 64 22
SPRING, KICK STARTER RATCHET • E11 49 6 F16 68 31
SPRING, L. STEP RETURN ••••••• G12 80 8 [V ] WASHER, STEERING STEM••••••••• F3 55 13
SPRING, OIL FILTER ••••••••••• D16 38 6 WASHER, SWINGARM SIDE THRUST•• G13 81 10
SPRING, PAD •••••••••••••••••• F10 62 6 VALVE ASSY., RELIEF ••••••••••• D16 38 4 WASHER, THRUST•••••••••••••••• H2 85 36
F13 65 3 VALVE COMP., REED••••••••••••• E3 41 4 WASHER, THRUST INVOLUTE,
SPRING, PAWL PLUNGER ••••••••• E9 47 15 VALVE COMP., STARTER •••••••••• E12 50 1 25X31X1.5 E8 46 28
SPRING, RETURN ••••••••••••••• F4 56 14 VALVE, EX.•••••••••••••••••••• D4 26 7 WASHER, THRUST, 17.2MM•••••••• E8 46 25
SPRING, RR. CUSHION •••••••••• G16 84 3 VALVE, IN.•••••••••••••••••••• D4 26 6 27
SPRING, R. STEP RETURN ••••••• G12 80 7 WASHER, THRUST, 19MM•••••••••• E8 46 31
SPROCKET, DRIVE •••••••••••••• E7 45 18 [W ] WASHER, THRUST, 20MM•••••••••• E11 49 12
SPROCKET, FINAL DRIVEN ••••••• F15 67 3 WASHER, THRUST, 23X48••••••••• D13 35 16
STAND COMP., MAIN •••••••••••• G12 80 1 WASHER•••••••••••••••••••••••• F4 56 15 WASHER, THRUST, 24.1X36X1.5••• E8 46 24
STATOR COMP. ••••••••••••••••• E2 40 2 WASHER C, THRUST, 25MM•••••••• E8 46 29 WASHER, THRUST, 27.2X35••••••• E8 46 26
STAY, COUPLER •••••••••••••••• H7 91 7 WASHER, 10MM•••••••••••••••••• H8 92 24 WEIGHT, DECOMPRESSION••••••••• D7 29 16
STAY, EX. PIPE PROTECTOR ••••• G9 77 7 WASHER, 12MM•••••••••••••••••• D13 35 19 WHEEL SUB ASSY., FR.•••••••••• F11 63 7
STAY, FUEL TANK FR. •••••••••• G1 69 8 WASHER, 12X22.5••••••••••••••• E6 44 3 WHEEL SUB ASSY., RR.•••••••••• F15 67 11
G3 71 11 WASHER, 12.1X24.5••••••••••••• E2 40 7 WOOL COMP., SUS••••••••••••••• G9 77 11
STAY, IGNITION COIL •••••••••• H7 91 6 WASHER, 13X24X1.6••••••••••••• D16 38 16 WOOL, CENTER GLASS•••••••••••• G9 77 10
STAY, PB SENSOR •••••••••••••• E12 50 4 WASHER, 14MM•••••••••••••••••• E10 48 25 WOOL, TAIL GLASS•••••••••••••• G9 77 13
STAY, RR. EX. PIPE PROTECTOR • G9 77 8 G14 82 25 WRENCH, NIPPLE•••••••••••••••• H9 93 2
STAY, STOPPER CABLE •••••••••• H7 91 4 WASHER, 18X32X2••••••••••••••• D13 35 18 WRENCH, PLUG•••••••••••••••••• H9 93 3
5
STEM SUB ASSY., STEERING ••••• F4 56 5 WASHER, 22X35X2••••••••••••••• F16 68 25
STOPPER COMP., GEARSHIFT DRUM E9 47 16 WASHER, 25X32X1.0••••••••••••• E7 45 22
STOPPER, BEAD •••••••••••••••• F11 63 12 WASHER, 26X10.5••••••••••••••• G11 79 11
F16 68 17 WASHER, 6.1MM••••••••••••••••• E9 47 23
SUB HARNESS, FUEL PUMP ••••••• H4 88 7 WASHER, 8MM••••••••••••••••••• F16 68 26
20 WASHER, CAMSHAFT THRUST••••••• D2 24 16
SUSPENSION, PGM-F1 UNIT •••••• H4 88 10 WASHER, CHAIN SLIDER •••••••••• G14 82 15
107
2011.07.01 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP
Reqd.QTY
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
CRF450R
9 A B C
E-6 1 11330-MEN-A30 COVER ASSY., R. CRANKCASE..... 1 - - -
- 1 - - ------- 2806094
A 11330-MEN-A50 .............................. - - 1 1
- 1 - - 2806095 -------
- 1 - - ------- 2806094
A 19217-MEN-A40 .............................. - - 1 1
- 1 - - 2806095 -------
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
January 29,2012
CODE NO. 13MEN904
Reqd.QTY
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
CRF450R
9 A B C
F-12-1 3 L 16700-MEN-A51 PUMP ASSY., FUEL.............. - - 1 - ------- BK902676 ED
- - 1 - ------- BK900880 U
L 16700-MEN-A52 .............................. - - - 1
- - 1 - BK902677 ------- ED
- - 1 - BK900881 ------- U
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
February 12,2012
CODE NO. 13MEN904
Reqd.QTY
Block Ref.
No. No. Note Part No. Description Serial No. Parts catalogue code
CRF450R
9 A B C
E-7 2 L 22100-MEN-A30 OUTER COMP., CLUTCH........... 1 - - -
- 1 - - ------- 2806094
- - 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1