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INTERACTIVE SCHEMATIC

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Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
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Hand Tool “SPACEBAR” (hold down)
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RENR4327
February 2002

950G and 962G Wheel Loader


Electrical System
950G: 962G:
2JS1500-UP 3BS800-UP
4BS707-UP 5AS401-UP
6NS400-UP 5RS403-UP

© 2002 Caterpillar, All Rights Reserved Printed in U.S.A.


HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator - Blend Door H-11 56 Ground - Steer Column E-5 A
Actuator - Hood As. A-14 1 Ground - Strap (Frame to Cab) G-12 8
Actuator - Water Valve H-11 56 Ground - Strap (Implement ECM) I-9 C
Alarm - Action E-10 C Ground - Strap (Powertrain ECM) I-10 57
Alarm - Backup C-15 2 Heater - Air Inlet D-14 11
Alternator D-15 3 Horn - Forward E-1 12
Arc Suppressor (2) E-6 A Horn - Forward H-1 12
Arc Suppressor (A/C Clutch Coil) B-15 27 Horn - Forward I-1 12
Arc Suppressor (Flasher) F-10 C Horn - Forward (2) F-2 12
Arc Suppressor (Quick Coupler Solenoid) F-1 51 Lamp - Action D-4 46
Arc Suppressor(Sec. Steer. Motor Relay) B-2 32 Motor - Blower G-11 56
Batteries F-14, F-15 4 Motor - Front Washer A-3 16
Block - Terminal A-14 5 Motor - Front Wiper D-5 A
Block Assembly D-15 46 Motor - Priming Pump B-14 13
Breaker - Alternator A-15 5 Motor - Rear Washer A-3 16
Breaker - Circuit E-11 C Motor - Rear Wiper F-10 C
Breaker - Hood A-14 5 Motor - Secondary Steering Motor/Pump B-2 19
Breaker - Main A-15 5 Motor - Starter D-14 15
Breaker - Running Lamp A-14 5 Motor - Hood Actuator A-14 1
Cigar Lighter F-8 A Quad Gauge F-4 A
Control - Caterpillar Monitoring System E-5 A Radio H-5 A
Control - Dimmer E-11 C Relay - AIH B-14 17
Control - Electronic Implement I-7 D Relay - Backup Lamp I-15 25
Control - Powertrain I-10 57 Relay - Front Flood E-10 C
Control - Water Valve/Blend Door G-11 A Relay - Hood Raise/Lower B-13 5
Control - WLPCS ECM C-4 59 Relay - Main B-15 5
Converter - Voltage H-5 B Relay - Rear Flood E-11 C
Flasher F-10 A Relay - Secondary Steering B-2 14
Fuses A-14 5 Relay - Secondary Steering Intermediate F-11 C
Fuses D-11 C Relay - Start B-14 5
Ground - Cab A-8 D Resistor G-11 56
Ground - Cab F-10 57 Sender - Fuel Level H-2 18
Ground - Cab H-8 57 Sender - Hydraulic Temperature A-3 19
Ground - Cab H-10 57 Sender - Torque Converter Oil Temp B-14 20
Ground - Engine Block D-15, D-14 9 Sensor - 3rd Lever Position F-9 C
Ground - Engine Cyl Head D-14 11 Sensor - 4th Lever Position F-9 C
Ground - Left Frame Boss E-14 6 Sensor - Coolant Temperature D-15 22
Ground - Right Rear Frame B-15 7 Sensor - Engine Speed B-14 21
COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Sensor - Input Speed B-13 26 Switch - Blower B-8 D
Sensor - Lift Cylinder Head End Pressure G-1 23 Switch - Brake Oil Pressure H-2 34
Sensor - Lift Lever Position F-7 C Switch - Bucket Positioner I-1 35
Sensor - Lift Position I-1 24 Switch - Dimmer B-3 58
Sensor - Output Speed (Leading) C-13 26 Switch - Disconnect B-15 36
Sensor - Output Speed (Trailing) B-13 26 Switch - Downshift G-5 46
Sensor - Pedal Position B-3 C Switch - Engine Oil Pressure C-14 37
Sensor - Tilt Lever Position F-7 C Switch - Ether Aid (Momentary) G-5 A
Sensor - Transmission Oil Temperature B-13 26 Switch - Ether Aid Coolant D-15 22
Solenoid - (1) ECPC Transmission Reverse C-14 26 Switch - Forward Horn G-4 A
Solenoid - (2) ECPC Transmission Forward C-14 26 Switch - Forward/Neutral/Reverse G-5 A
Solenoid - (3) ECPC Transmission 4 C-13 26 Switch - Front Axle Temperature F-2 39
Solenoid - (4) ECPC Transmission 3 C-13 26 Switch - Front Intermittent Wiper B-4 D
Solenoid - (5) ECPC Transmission 2 C-13 26 Switch - Hazard Lamp G-8 B
Solenoid - (6) ECPC Transmission 1 C-13 26 Switch - Hood Actuator A-14 40
Solenoid - A/C Clutch Coil B-15 27 Switch - Hydraulic Filter Bypass A-3 16
Solenoid - Aux Lift Proportional G-1 31 Switch - Hydraulic Oil Level A-2 19
Solenoid - Aux Lower Proportional H-1 31 Switch - Implement Function Select F-9 C
Solenoid - Axle Oil Cooler Clutch C-14 28 Switch - Implement Lockout F-8 C
Solenoid - Dual HP C-15 27 Switch - Keystart D-5 A
Solenoid - Dump Proportional H-1 31 Switch - Lift Kickout Set G-8 B
Solenoid - Lift Lever K.O. Detent F-7 31 Switch - Park Brake Oil Pressure H-2 A
Solenoid - Lift Lever Lower Detent F-7 31 Switch - Primary Steering Pressure B-2 14
Solenoid - Lift Proportional G-1 31 Switch - Quick Coupler B-7 C
Solenoid - Lower Proportional H-1 31 Switch - Rear Axle Temperature C-14 33
Solenoid - On/Off Pilot G-1 8 Switch - Rear Wiper C-9 D
Solenoid - Quick Coupler F-1 51 Switch - Running/Work/Panel/Tail C-8 D
Solenoid - Rackback Proportional G-1 31 Switch - Secondary Steering Pressure B-2 14
Solenoid - Ride Control G-1 31 Switch - Secondary Steering Test H-8 B
Solenoid - Shutdown C-15 29 Switch - Selector (A/C, Off, HTR) B-9 D
Solenoid - Start Aid F-14 30 Switch - Stop Lamp B-3 C
Solenoid - Tilt Lever Bucket K.O. Detent F-7 31 Switch - Tach/Speedo/Serv Meter Select G-5 A
Stud - Terminal D-11 C Switch - Transmission Neutralizer B-5 D
Switch - A/C Refrigerant B-15 27 Switch - Turn Signal F-6 A
Switch - Auto Ride Control B-5 D Switch - Upshift G-5 A
Switch - Auto/Manual Gear Select B-6 D Switch - Variable Shift Control B-6 A
Switch - Axle Oil Cooler Temperature C-14 33 Tach/Speedometer E-4 A
Switch - Beacon B-9 D WLPCS Keypad C-4 A
Machine locations are repeated for components located close together.
A = Located inside of cab. B = Located inside of left console. C = Located around relay panel. D = Located inside right console.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 Auxiliary Start Receptacle B-15 58
CONN 2 B-15 43
CONN 3 C-15 54
CONN 4 C-15 2
CONN 5 D-14 44
CONN 6 C-14 54
CONN 7 C-14 54
CONN 8 A-13 5
CONN 9 Monitor Harness Code Plug H-13, H-9 C
CONN 10 F-12 45
CONN 11 D-12 45
CONN 12 D-12 45
CONN 13 C-12 45
CONN 14 C-10 C
CONN 15 G-10 56
CONN 16 ECAP Service Tool F-10 C
CONN 17 E-8 57
CONN 18 E-8 57
CONN 19 D-8 57
CONN 20 D-8 57
CONN 21 Options Code Plugs I-7 C
CONN 22 F-6 A
CONN 23 G-4 A
CONN 24 G-4 A
CONN 25 Customer Data Connection C-4 C
CONN 26 B-4 C
CONN 27 A-3 46
CONN 28 C-3 58
CONN 29 D-3 A
CONN 30 F-3 A
CONN 31 G-2 47
CONN 32 F-2 51
CONN 33 F-1, F-2 50
CONN 34 E-1, E-2 50
CONN 35 E-1, D-2 50
CONN 36 E-1, D-2 50
CONN 37 E-1, D-2 50
CONN 38 C-2 48
CONN 39 G-1 49
CONN 41 I-1 50
CONN 42 H-9 C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI
Component Identifiers (CID¹) Electronic Implement Control Payload Control Fault Codes
Module Identifier (MID²) (MID No. 082) Code Fault
Caterpillar Monitoring System CID Component
16800 Battery Voltage Too High
(MID No. 030) 0168 Electrical System Voltage
CID Component 16801 Battery Voltage Too Low
0248 CAT Data Link
0096 Fuel Level Sender 0270 Harness Code 25413 PCS Not Calibrated
0100 Engine Oil Pressure Sensor 0296 Powertrain Electronic Control Module 35001 Position Sensor Out of Range
0110 Engine Coolant Temperature Sensor 0350 Lift Linkage Position Sensor 35002 Loss of Position Sensor Signal
0177 Torque Converter Oil Temperature Sensor 0352 Lift Lever Position Sensor
36401 Pressure Sensor Out of Range
0248 Data Link 0353 Tilt Lever Position Sensor
36402 Loss of Pressure Sensor Signal
0263 Sensor Power Supply 0354 Raise Solenoid
0271 Action Alarm 0355 Lower Solenoid
76901 Pressure Sensor Out of Range
0324 Action Lamp 0356 Dump Solenoid 76902 Loss of Pressure Sensor Signal
0427 Front Axle Oil Temperature Sensor 0357 Rackback Solenoid 81704 Backup Battery Error
0428 Rear Axle Oil Temperature Sensor 0358 Pilot Pressure Solenoid 81708 Real Time Clock Not Running
0600 Hydraulic Oil Temperature Sensor 0359 Raise Detent Electromagnet
82002 Loss of Keypad Data Link
0819 Display Data Link 0360 Lower Detent Electromagnet
0361 Rackback Detent Electromagnet
0821 Display Power Supply
Machine Codes
0826 Torque Converter Oil Temperature Sensor 0365 Kickout Set Switch
Machine Code
0830 Brake Oil Temperature Sensor 0487 3rd Lever Position Sensor
950G 7,13,15,38
Payload Control System 0489 Implement Function Select Switch

(MID No. 074) 0490 Implement Lockout Switch 962G 14


CID Component 0491 3rd Function Forward Solenoid
0168 Electrical System Voltage 0492 3rd Function Rearward Solenoid

0254 Payload Electronic Control Module 0596 Implement Control

0350 Lift Linkage Position Sensor 0687 Option ID Code

0364 Head End Lift Cylinder Pressure Sensor ¹ The CID is a diagnostic code that indicates which component is faulty.

0769 Rod End Lift Cylinder Pressure Sensor ² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
0817 Internal Backup Battery
0820 Keypad Data Link
Failure Mode Identifiers (FMI)¹
Electronic Transmission Control System
FMI No. Failure Description
(MID No. 081) 0 Data valid but above normal operational range.
CID Component 1 Data valid but below normal operational range.
0041 Sensor Power Supply Voltage 2 Data erratic, intermittent, or incorrect.
0070 Parking Brake Switch 3 Voltage above normal or shorted high.
0149 Ride Control Solenoid 2 4 Voltage below normal or shorted low.
0168 Electrical System Voltage 5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
0177 Transmission Oil Temperature Sensor
7 Mechanical system not responding properly.
0190 Engine Speed Sensor
8 Abnormal frequency, pulse width, or period.
0270 Caterpillar Monitoring System Harness Code 9 Abnormal update.
0363 Ride Control Solenoid 1 10 Abnormal rate of change.
0367 Ride Control Switch 11 Failure mode not identifiable.
0368 Transmission Auto/Manual Switch 12 Bad device or component.
13 Out of calibration.
0444 Start Relay Magnetic Switch
14 Parameter failures.
0562 Caterpillar Monitoring System
15 Parameter failures.
0585 Transmission Output 1 Speed Sensor
16 Parameter not available.
0617 Air Inlet Heater Relay Magnetic Switch 17 Module not responding.
0621 Downshift Switch 18 Sensor supply fault.
0622 Upshift Switch 19 Condition not met.
0623 Directional Switch 20 Parameter failures.

0631 Transmission Clutch 1 Solenoid ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
0632 Transmission Clutch 2 Solenoid
0633 Transmission Clutch 3 Solenoid Monitoring System Service Modes
0634 Transmission Clutch 4 Solenoid Service Mode Number
0635 Transmission Clutch 5 Solenoid Operator Mode Sequence 0
0636 Transmission Clutch 6 Solenoid Harness Code 1
0668 Shift Lever Transmission Control
Numeric Readout 2
0672 Torque Converter Output Speed Sensor
Service 3
0673 Transmission Output 2 Speed Sensor
Tattletale 4
0674 Transmission Intermediate 1 Speed Sensor
0675 Transmission Intermediate 2 Speed Sensor Units 5
0688 Dual Horsepower Solenoid Valve Calibration 6,7,8
0793 Primary Steering Pressure Switch Monitoring System Operator Modes
0794 Secondary Steering Pressure Switch
Operator Mode Number
0795 Secondary Steering Intermediate Relay
Service Meter 0
1327 Left Brake Pedal Position Sensor
Odometer 1
1521 Variable Shift Control Rotary Switch
Tachometer 2
¹ The CID is a diagnostic code that indicates which component is faulty.
Scrolling 3
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Alternator: 107-7977 SENR4757
Caterpillar Monitoring System: SENR 1394
Electric Starting Motor: 106-8558
Consist: 106-8557 SENR3559
Consist: 106-8559 SENR3581
Payload Control System SENR6614
Power Train ECM: SENR1380
950G and 962G Wheel Loader Hyd. System
System Operation: SENR 1389
Testing and Adjusting: RENR 2146

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
275 to 1750 kPa¹ -
114-5333 A/C (High / Low) Pressure Normally Open²
(39.9 to 253.8 psi) -
65 ± 3.0°C 58°C Min
155-8998 Axle Oil Cooler Temperature Normally Open
(149 ± 37.4°F) (136.4°F Min)
Rear Axle Temperature 125 ± 3.0°C 117°C Min
155-8999 Normally Closed
Front Axle Temperature (257 ± 37.4°F) (242.6°F Min)
8270 kPa MAX 6890 ± 345 kPa A-B, Normally Open
174-4312 Park Brake Pressure
(1200 psi MAX) (1000 ± 50 psi) A-C, Normally Closed
10700 kPa MAX 8960 ± 537 kPa A-B, Normally Open
175-3244 Brake Oil Pressure
(1550 psi MAX) (1300 ± 79 psi) A-C, Normally Closed
38 ± 3°C 27°C Min
3E-6449 Start Aid Coolant (Temperature) Normally Closed
(100 ± 37.4°F) (80.6°F Min)
Primary Steering Pressure 1200 kPa MAX 700 ± 100 kPa A-B Normally Open
3E-6450
Secondary Steering Pressure (174.0 psi MAX) (102 ± 14.5 psi) A-C Normally Closed
90 ± 21 kPa 70 ± 21 kPa A-B Normally Open
3E-6455 Engine Oil Pressure
(13 ± 3.0 psi) (13 ± 3.0 psi) A-C Normally Closed
110.3 - 137.9 kPa³ 86.2 - 103.4 kPa³
7X-8549 Hydraulic Filter Bypass Pressure Normally Open
(16 - 20 psi) (12.5 - 15)
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.
³ Specifications represent a differential pressure measurement.

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
106-5122 Solenoid: A/C Clutch Coil Assembly 17.6 ± 0.6
129-7707 Solenoid: Dual HP 31.1 ± 2.4
Dump Prop
Lower Prop
Aux Lower Prop
138-2924 Solenoid: 7.75 ± 1.0
Rackback Prop
Lift Prop
Aux Lift Prop
152-5409 Solenoid: Axle Oil Cooler Clutch Assembly 9.4 ± 5
152-6761 Solenoid: On / Off Pilot 32.6 ± 1.6
152-8340 Solenoid: Ride Control 32.6 ± 1.6
Full: 0 to 3.5
157-8857 Sender: Fuel Level
Empty: 92 to 98
Reverse: (Sol. 1)
Forward: (Sol. 2)
Fourth: (Sol. 3)
160-8408 Solenoid: 8.7 ± .4
Third: (Sol. 4)
Second: (Sol. 5)
First: (Sol. 6)
185-2270 Solenoid: Quick Coupler 24.9 ± 0.4
3E-6332 Solenoid: Start Aid 6
Lift Lever K.O. Detent
3E-9366 Solenoid: Lift Lever Lower Detent 137 ± 6.7
Tilt Lever Bucket K.O. Detent
Torque Converter Oil Temperature 560 to 716 @ 54°C (130°F)
4W-9972 Sender:
Hydraulic Temperature 72 to 82 @ 110°C (230°F)
1.55 ± 0.15
8C-3663 Solenoid: Shutdown
10.3 ± 1.03
Overall 2.0 ± 0.1
9G-1950 Resistor: A/C, Heater Blower Motor
Tap 1.0 ± 0.05
¹ At room temperature unless otherwise noted.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
STD FRONT FRAME
L102 L102
L102 L102 L102 L102
VVV F
OPERATOR STATION OPERATOR STATION OPERATOR STATION VVV 615-YL-14 1 WH-18 LH FRONT CAB 299-BK-18 A
WH-18 1 608-GN-14 200-BK-14 2 BK-18 FLOOD LAMP 146-GY B
SEE ELECTRONICS GP (D) FULL ELECTRONIC FULL ELECTRONIC IMPLEMENT CONTROL 176-0780 (24) LIFT POSITION
1 1 299-BK-18 BK-18 2 200-BK-14 761-GY C
CONFIGURATIONS

SEC STER INTER RELAY

SEC STER PR SW (N/C)


172-9389 IMPLEMENT CONTROL VVV SENSOR

AIR INLET HTR RELAY


PRIM STER PR SW N/C
PRIM STER PR SW N/O
2 2 299-BK-18

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)

ENGINE SPEED RETURN


SEC STER PR SW N/O

OUTPUT SPD TRAIL -

OUTPUT SPD TRAIL +

CLUTCH 3 SOL (4TH)


CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)
CODE FUNC SELECT AUX VALVES

AUTO/MAN SW-MANUAL
AUTO/MAN SW AUTO 4
AUTO/MAN SW AUTO 2
AUTO/MAN SW AUTO 3
CLUTCH 1 SOL (REV)
CLUTCH 2 SOL (FWD)

DUAL HP SOL (962G)

SW & SENSOR RETURN

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2

DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
FOR S/W INFO. 172-9391 DESCRIPTION LH REAR CAB LH FRONT CAB F 161-8905

LH PEDAL POS SNSR

INTER SPD TRAIL +

INTER SPD TRAIL -

SENSOR SUPPLY +8V

TRANS OUT SPD (+)

TRANS OUT SPD (-)

3RD FUNC LOWER PROP SOL

PILOT SUPPLY ON/OFF SOL


3 299-BK-18 3 615-YL-14 1 WH-18

RIDE CONTROL SW 2
RIDE CONTROL SW 1

NEUT SW MOMENTARY
PLUG SW (LOC E-9) (LOC E-1)

INTER SPD LEAD -

INTER SPD LEAD +

LIFT LINKAGE POS 500Hz

3RD FUNC LIFT PROP SOL

RACKBACK PROP SOLENOID

IMPL FUNC SEL SW (N/O)


IMPL FUNC SEL SW (N/C)
SEC STER TEST SW

UPSHIFT SW (N/O)
UPSHIFT SW (N/C)
SEE ELECTRONICS GP. FLOOD LAMP FLOOD LAMP

SOLENOID RETURN
4 299-BK-18 4 200-BK-14 2 BK-18 C530-BU-18 C WH-18 SIGNAL

SOLENOID RETURN

CAT DATA LINK +

CAT DATA LINK -


NEUT INDICATOR

TRANS OIL TEMP

BUCKET KO DETENT SOL


EEE 148-5660 SINGLE AXIS LEVERS 176-0780 176-0780

INPUT SPEED +
INPUT SPEED -

LOWER PROP SOLENOID

LOWER KO DETENT SOL


5 299-BK-18 5 299-BK-18 251-BK-18 B BK-18 GROUND

BACKUP ALARM
ENGINE SPEED

LIFT PROP SOLENOID

DUMP PROP SOLENOID

LIFT KO DETENT SOL

SW & SENSOR RETURN


SW & SENSOR RETURN
AUTO/MAN 1-4
VSC MODERATE

KEY SW TO B+
FOR S/W INFO.

TILT LEVER 5000Hz


LIFT LEVER 5000Hz
7X-6315 (57) STRAP 6 299-BK-18 6 299-BK-18 138-GN-18 A OR-18 +24V

START RELAY

VSC ECONOMY

4TH LEVER 5000Hz

3RD LEVER 5000HZ

IMPL LO SW (N/O)
IMPL LO SW (N/C)
FORWARD SW
REVERSE SW
NEUTRAL SW
FFF 2 FUNCTIONS PPP NO NO

SOLENOID RETURN

SOLENOID RETURN

KO SET SW (N/O)
KO SET SW (N/C)

CAT DATA LINK +


CAT DATA LINK -
EEE PPP

VSC POWER

+ BATTERY
+ BATTERY

- BATTERY
- BATTERY
RRR
MOUNTING (35) BUCKET POSITIONER SW

BUCKET POS SW

OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
7X-6315 (C) STRAP OPTIONS

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
BOLT

UNUSED
FFF CODE PLUG 3 FUNCTIONS WITH F B B 117-1324
MOUNTING

CONN 21
DEDICATED 3RD LEVER SSS NO YES

- BATTERY
- BATTERY
BOLT (LOC I-5) 1 1 299-BK-18 146-GY A 146-GY A RD-18 + BATTERY

+BATTERY
+BATTERY
+BATTERY
CONN CONN
I V 2 2 299-BK-18 VVV 299-BK-18 B 299-BK C BK-18 GROUND
I

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
J2 J1 3 FUNCTIONS WITH RH FRONT CAB

4
TU GN-18 1 605-YL-14 3 3 615-YL-14 1 WH-18 762-YL C 762-YL B BU-18 SOLENOID

17
11

10
33
32

22
19
37
38

23

35

18
39

21
40
34

36

31

1
6

2
5
9

7
1
8
2

36

37

20
22
21
29
31
32
33
24
35
39
40

28
15
27
18

25
30
16

12
23

26
19

14
13

34

38
25
11

10

15

17
16
13
26

28
27

29

30
24

12

20

14
SELECTOR SWITCH

5
RRR YES YES FLOOD LAMP

4
G BK-18

1
2
3
4
5
6
2 200-BK-14 WIRES THAT HAVE BATTERY VOLTAGE 4 299-BK-18 4 200-BK-14 2 BK-18
LEFT V
WHEN THE KEY SWITCH IS OFF.
C C CONN CONN
C 5 299-BK-18 5 176-0780 CONN 41 F

453-PK-18
STOP/TAIL/ (57) POWERTRAIN JOY SITCK LEVER (12) FORWARD

A273-BK
A273-BK
J2 J1 VVV VVV

E908-BR-18
E909-WH-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18
K977-PK-18
709-OR-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18
RD/YL-18 C 617-BR-14 6

1
6 299-BK-18

9
5

8
3
4
299-BK-18 322-GY

976-OR
TA

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18
X974-BR-18
G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
H729-WH-18
H728-GN-18
X973-BU-18
H730-PK-18
X972-GN-18
307-OR-18
728-BU-18
202-BK-18

G939-PK-18
G764-PK-18

N939-GN-18
F785-WH-18
F783-GN-18
F781-BR-18
F784-YL-18
G750-BU
G755-GY
G763-PU
334-BU-18
321-BR-18
450-YL-18

35

19

37

10
11
12

25

27
26

28

39
416-OR-18
484-YL-18
417-GY-18
G746-WH-18

2
7

8
7
10
4
11
17
39
19
21
22
20
29
35
5
2
18
12
13
14
23
24
9
3
27
28
25
26
16
15
30
31
32
33
36
37
38
34
6
40
1
24

20

23

15

29
30
31
32
33
34
36
13
38

40
16
17
18
21
22

14
PARK/TURN CONTROL RH FRONT CAB HORN
S GN/RD-18 A 604-OR WIRES THAT HAVE BATTERY VOLTAGE X972-GN-18 WH-18 1 608-GN-14 615-YL-14 1 WH-18

975-WH
SSS QQQ 322-GY 114-RD

126-PK
126-PK
BACKUP LAMP 172-9389 C C 2 FUNCTIONS QQQ NO NO FLOOD LAMP F 7T-0970
G BK-18 B 200-BK-14 X973-BU-18 BK-18 2 200-BK-14 200-BK-14 200-BK-14 2 BK-18 114-RD
144-6838 WHEN THE KEY SWITCH IS ON. 176-0780
F
V X974-BR-18 619-GN-14

C530-BU-18
910-YL-18
FLOOD LAMP

A272-BK
A272-BK
H719-OR-18
H715-PU-18
E917-WH-18
E918-GN-18
G943-BU-18
G944-YL-18
944-OR-18
945-BR-18

299-BK-18
299-BK-18
A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
H708-OR-18
H709-BU-18
G942-OR-18

H717-BR-18
H716-WH
H713-PK-18
H714-OR-18
E922-GN-18
E921-PK-18
762-YL-18
E919-YL-18
E920-BR-18
H716-WH
OPTIONS CODE PLUGS

146-GY
146-GY
146-GY
RH REAR CAB
BA RD-18 1 612-GY STARTING CIRCUIT. H728-GN-18 200-BK-14 9X-1439

A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
299-BK-18
G947-WH-18
H711-GN-18
H710-PK-18
H720-BU-18
G BK-18 C (LOC I-7) FLOOD LAMP F
2 H729-WH-18 720-PU-18 L130
P910-BR-18 126-PK 176-0780 F LEFT
CATERPILLAR MONITORING SYSTEM CIRCUIT. L69 L16

126-PK
V G767-WH-18 945-BR-18 605-YL-14 2 RD-18 TURN

L2
L5 CAB CHASSIS LAMP
NOTE: TO BACKUP 1 321-BR-18 321-BR-18 G766-GN-18 945-BR-18 944-OR-18 200-BK-14 1 BK-18
L83 3E-6466
ALARM 2 975-WH PANEL LAMP CIRCUIT. 944-OR-18 945-BR-18 945-BR-18 945-BR-18 200-BK-14

L84
L74 L73 L83 L93

L83
945-BR-18 944-OR-18 944-OR-18 944-OR-18 H716-WH C VVV F
L21 RIGHT
L18 CONNECT AT

146-GY
146-GY
146-GY
130-RD TURN SIGNAL CIRCUIT. 973-BR-18 944-OR-18 608-GN-14 606-GY-14 2 RD-18 TURN
V L74 L19 LOC G-3 VVV
(25) BACKUP

L21
V 977-YL-18 L93 L93 200-BK-14 1 BK-18 LAMP
L74 L83 L83
LAMP 975-WH H730-PK-18 615-YL-14 3E-6466
WASHER/WIPER CIRCUIT.

L64
L93 VVV
RELAY 321-BR-18 H708-OR-18 A273-BK F
4Y-6135 V H709-BU-18 A219-BK-18 G942-OR-18 CAB FLOOD LAMPS US & COSA 619-GN-14 FLOOD LAMP
V V 9X-1439
612-GY HEATER AND AIR CONDITIONER CIRCUIT. 299-BK-18 G764-PK-18 251-BK (57) CAB 299-BK-18 H719-OR-18 200-BK-14
LICENSE V 976-OR GROUND 447-PK-18 447-PK-18 2 BK-18 F

L21
A219-BK-18 251-BK-18 299-BK-18 E917-WH-18 322-GY
PLATE L21 F (12) FORWARD
YL 614-PU-14 251-BK-18 G939-PK-18 G944-YL-18 201-BK-18 201-BK-18 1 PK-18 114-RD 322-GY
GROUND CIRCUIT. L19 HORN

L81
LAMP

334-BU-18

450-YL-18

453-PK-18
321-BR-18
728-BU-18 N939-GN-18 299-BK-18 L19 G943-BU-18 L22 L102 114-RD
5A-3808 L22 L102 (34) BRAKE OIL F 7T-0970
614-PU E920-BR-18 126-PK-18 L102

L102
202-BK-18 H715-PU-18

975-WH
L72
V IMPLEMENT CONTROL CIRCUIT. 614-PU H713-PK-18
L73
945-BR-18 E918-GN-18 PRESS SW HYDRAULIC CONTROL MANIFOLD
L73 V 175-3244

L19
TU GN-18 1 606-GY-14 H714-OR-18 944-OR-18 L15 H710-PK-18 (31) DUMP (31) LOWER (31) AUX LOWER

L82
L15 L18 L18
G BK-18 2 200-BK-14 H716-WH 202-BK-18 307-OR-18 H711-GN-18 201-BK-18 A BK PROP SOL PROP SOL PROP SOL
WLPCS ECM CIRCUIT.

L70
RIGHT V H717-BR-18 728-BU-18 614-PU G947-WH-18 432-PK-18 B RD 138-2924 138-2924 138-2924
STOP/TAIL/ L70 L85 L15 L15 L15 (18) FUEL
TA RD/YL-18 C 614-PU-14 E921-PK-18 307-OR-18 200-BK H720-BU-18 L15 L15 C BU
PARK/TURN L84 L84 LEVEL
S GN/RD-18 A 604-OR START AID CIRCUIT. L69 L69
E922-GN-18 910-YL-18
L82
299-BK-18
L82 L16 L16 BOTH SHOWN SENDER
BACKUP LAMP G BK-18 B 200-BK-14 E919-YL-18 G746-WH-18 L16 L16 L16

L16
L85 L85 L82 157-8857
144-6837 V 762-YL-18 L16 L16 L17 L17 L17 L17 V WITH BRAKE OFF
POWERTRAIN CONTROL CIRCUIT.

RD
RD

RD
RD

RD
RD
LH DOME LAMP

L15
BA RD-18 1 612-GY 201-BK-18 614-PU C 202-BK-18 A BK
G BK-18 L73 L73 C 3E-6389 419-YL-18
2 L15 508-PU 508-PU B RD
H ALL DASHED LINES ARE ATTACHMENTS.
L72 L72
614-PU SERVICE 4 201-BK-18 122-RD A RD-18 509-WH 509-WH ANTENNA AS. G764-PK-18 C BU H

1
2

1
2

2
L15 L55 C (AM/FM RADIO)
126-PK 614-PU MODE 3 E735-PU-18 C WH-18 512-GN P531-GN (A) PARK
LEFT 9U-2331 M M M
LIGHTING GP-JAPANESE ROADING PLUG 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR P976-BR-18 BRAKE SW
SPEAKER XXX XXX
CONN 42
614-PU 1 290-BK-18 201-BK-18 A513-PK 200-BK-14 3 GROUND G940-PU-18 174-4312 E922-GN-18
L94 L94 6T-7695
614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND G941-GY-18 H714-OR-18

L15
6 275-BK-18 201-BK-18 A272-BK 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN (B) VOLTAGE VVV 201-BK-18 E920-BR-18
(LOC I-13)
5 274-BK-18 (57) CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER 615-YL-14 1 WH-18 G485-BU-18 138-GN-18 H716-WH-18
L81

L17
L81 4 273-BK-18 200-BK-14 135-BU RIGHT A513-PK 4 +12 V MEMORY OUT 119-1733 200-BK-14 2 BK-18 761-GY 251-BK-18 H716-WH-18
MONITOR GROUND L17
BLOWER UNIT 3 272-BK-18 102-RD-14 SPEAKER 135-BU 5 +12 V SWITCHED OUT N939-GN-18 10 C530-BU-18 H716-WH H716-WH-18
HARNESS 6T-7695 CAB FLOOD
2 271-BK-18 LH REAR HEADLINER C C530-BU-18 146-GY 3 146-GY H716-WH-18 H716-WH H716-WH-18
(56) WATER VALVE (56) BLEND DOOR CODE C LAMP
1 270-BK-18 146-GY 299-BK 7 299-BK-18 H716-WH-18 H716-WH-18

MTR-
MTR+
ACTUATOR ACTUATOR PLUG C 176-0780
7 201-BK-18 511-BR 508-PU 2 299-BK 762-YL
22 762-YL E919-YL-18
126-5610 126-5611 509-WH VVV 762-YL 761-GY 761-GY
8 200-BK 512-GN 1 34 H713-PK-18
B (B) SECONDARY STER
CONN 9 C 200-BK C 512-GN 7 615-YL-14 1 WH-18 964-BU-18 8 322-GY E921-PK-18

PK-18
BU-18
C L55 L55

251-BK-18
614-PU TEST SW 511-BR 8 (A) TO ENTERTAINMENT 200-BK-14 2 BK-18 322-GY 1 114-RD H717-BR-18

PK-18
BU-18
YL-18
WH-18
OR-18
A 143-3001 RADIO
H709-BU-18 614-PU A513-PK 5 114-RD 16 619-GN-14
C 2 CAB FLOOD M M M M
H708-OR-18 202-BK-18 102-RD-14 135-BU 6 619-GN-14 36 200-BK-14
3 C

L70
L69
L85
L94

L84
L79 L79

L64

1
2

1
2

2
1

1
2
950G 200-BK C (B) LIFT KICKOUT 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 LAMP 200-BK-14 605-YL-14
11

1
2
AAA C D VVV 176-0780
516-GN-14 200-BK SET SW (MOM) 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14

6
2
3

5
4
H H C 5

L62
201-BK-18 6 275-BK-18 614-PU C 116-4506 136-GN-18 C 606-GY-14 200-BK-14

GN-18
4

GN-18
WWW

RD
RD

RD
RD

RD
RD
274-BK-18 H L62 C 6
5 517-BU-14 515-GY-14 614-PU 615-YL-14 617-BR-14 611-PU-14 13

A526-PK-18
1 C

A527-BU-18

L9
4 273-BK-18 H H C 2 L9 C

L22
299-BK-18 H709-BU-18 727-GN-18 FRONT DASH ASSEMBLY/STEERING WHEEL VVV 611-PU-14 614-PU-14 14
L2

A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
3 272-BK-18 L2 (56) RESISTOR H C 200-BK C H708-OR-18 608-GN-14 614-PU-14 617-BR-14 15
271-BK-18 9G-1950 B 3 C C
201-BK-18 2 124-GN-14 1 124-GN-14 200-BK 202-BK-18 E922-GN-18 G941-GY-18 30
(A) TACH/SPEEDO/SERV METER SELECT SW
201-BK-18 1 270-BK-18 A525-GN-18 2 A525-GN-18 L130 614-PU 202-BK-18 (A) UPSHIFT SW H714-OR-18 2 138-GN-18 (8) ON/OFF
A (MOMENTARY) (31) RACKBACK (31) LIFT
201-BK-18 7 201-BK-18 (A) WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 614-PU C 152-5709 E919-YL-18 6 251-BK-18 PILOT SOL
L80 112-6171 PROP SOL PROP SOL (31) AUX LIFT

OPERATOR STATION
8 CONTROL ASSEMBLY H H L79 A523-PU-18 4 A523-PU-18 200-BK-14 152-6761
35 N939-GN-18
CONN 9
V D B 1 2 WA WA W 138-2924 138-2924 PROP SOL
K V 126-6010 H 517-BU-14 5 517-BU-14 200-BK W D E920-BR-18 26 E922-GN-18
K

L130
RIGHT TURN STOP-TAIL D 3 4 138-2924
RD-18 1 RD-18 A WATER VALVE MTR (A) 12 A526-PK-18 516-GN-14 6 516-GN-14 L130 614-PU GN-18 5 F783-GN-20 5 F783-GN 1 202-BK-18 E921-PK-18 19 H714-OR-18

L102
LAMP LAMP THERMOSTAT A
BK-18 2 WH-18 C WATER VALVE MTR (B) 10 A527-BU-18 515-GY-14 7 515-GY-14 WH-18 6 F785-WH-20 6 F785-WH 10 E416-PU-18 23 E919-YL-18 F M

H716-WH
116-9624 3E-6467 962G 3E-5464 D 2
(46) DOWNSHIFT SW

614-PU
BK-18 B BLEND DOOR MTR (A) 11 A592-BU-18 200-BK-14 8 200-BK-14 E735-PU-18 E735-PU-18 D YL-18 7 F784-YL-20 7 F784-YL 3 H716-WH 24 E920-BR-18 9 E922-GN-18
AAA C BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 201-BK-18 152-5710 BR-18 8 F781-BR-20 8 F781-BR 4 H713-PK-18 25 E921-PK-18 10 H714-OR-18
3

BK-18
201-BK-18 6 275-BK-18 BLEND DOOR POS (+) 5 A594-WH-18 10 200-BK 200-BK C413-YL-18 3 G750-BU-20 3 G750-BU 5 G750-BU H717-BR-18 E416-PU-18 6 E919-YL-18

126-PK
L53 40
5 274-BK-18 (56) BLOWER 1 2
BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 201-BK-18 1 G763-PU-20 1 G763-PU 6 G755-GY L39 975-WH 20 H716-WH 7 E920-BR-18
L23 L23 3 4 L39
G G
4 273-BK-18 174-1494 H (31) RIDE CONT SOL
BLEND DOOR POS (-) 3 A596-YL-18 12 614-PU E708-PK-18 4 G755-GY-20 4 G755-GY 7 F783-GN-18 976-OR 18 H713-PK-18 8 E921-PK-18
V C
3 272-BK-18 POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14 614-PU C414-BU-18 2 202-BK-20 2 202-BK 8 F785-WH-18 603-PK 138-GN-18 21 H717-BR-18 3 H717-BR-18 152-8340
K V STOP-TAIL RD-18 A 201-BK-18 2 271-BK-18 V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 CONN 15 663-GY (A) FORWARD/NEUTRAL 9 F784-YL-18 WWW 12
CONN 23
K 727-GN-18 251-BK-18 32 975-WH
C

BK
RIGHT TURN RD-18 1 LAMP WH-18 C 1 270-BK-18 POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 310-PU /REVERSE SW 11 F781-BR-18 C529-GY-18 976-OR 2 H716-WH 976-OR-18 2 GN-18

BK-18
33

L60
LAMP 3E-6467 201-BK-18 7 201-BK-18 B BEACON
BK-18 2 BK-18 B +24V 1 124-GN-14 200-BK 102-RD-14 308-YL 152-5707 12 G763-PU 779-WH-18 9 C529-GY-18 1 H713-PK-18 975-WH-18 1 GN-18
116-9624 8 GROUND 2 200-BK-14 (B) HAZARD 614-PU (A) ETHER AID SW 2 322-GY 128-6963 (US) 987-WH G940-PU-18 29 N939-GN-18 11 M
LAMP SW 1 A (MOMENTARY) F 108-1029 (COSA)
CONN 24
LIGHTING GP-ROADING COSA LIGHTING GP-JAPANESE YYY C BU-18 200-BK 964-BU-18 31 975-WH 4 975-WH-18 (23) LIFT CYL HEAD END
YYY 112-6167 2 N
MONITOR HARNESS CODE PLUGS STRAP AS. 8X-5804 537-GN-14 3E-7176 BK-18 PU-18 507-WH P531-GN 27 976-OR 5 976-OR-18 PRESS SENSOR
L84 L84 L61 L61 C 3 R
(LOC H-9) 538-BR 201-BK-18 200-BK DDD GY-18 506-PU L1 28 124-4672
(8) FRAME L2 L2 4 L51 L51 WWW
614-PU 201-BK-18 987-WH 39 1 138-GN-18 A OR-18 +24V
GROUND 5 C D B

L61
(8) CAB C 6 200-BK 200-BK 603-PK-14 1 RD 442-GY-18 5 779-WH-18 2 251-BK-18 B BK-18 GROUND
L94 L94 L81 D (A) FORWARD
GND L81 518-OR-14 102-RD-14 539-BU-18 614-PU STEERING COLUMN AS. 151-7007 200-BK-14 2 BK 496-WH-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
L82 A
CONN 39
126-PK L82 537-GN-14 614-PU HORN SW 499-GY-18 201-BK-18 38 201-BK-18 E416-PU-18 3 Q
L70 D 2

L70
537-GN-14 605-YL-14 310-PU 2T-3360 416-OR-18 17 P976-BR-18 F Q
L69 L60 L60 D

L69
606-GY-14 308-YL W 417-GY-18 V F
L64 L64 3
A525-GN-18 LH REAR HEADLINER A541-PU-18 322-GY 202-BK-18 HYDRAULIC CONTROL MANIFOLD
A524-BR-18
L80 L80
540-WH-18 308-YL 453-PK-18 CONN 31

L9
L85 L85 L9
40 A523-PU-18
CONN 22 484-YL-18
727-GN-18
CONN 10
(30) START AID 39

L17
L16
L15
L39
38 516-GN-14 (C) REAR WIPER S D 202-BK-18 202-BK-18 L1

L1
SOLENOID (51) ARC SUPPRESSOR
3E-6332 37 515-GY-14 137-8709 6 A541-PU-18 GGG MUR440
106-8704

201-BK-18
C413-YL-18
E708-PK-18

E735-PU-18
C414-BU-18

308-YL
L

E707-GN-18

310-PU
663-GY
727-GN-18 12 124-GN-14 146-GY-18 A OR-18 +V 4 605-YL-14 200-BK-18 1

L24
L23

L51
L

L22
L40 L40
201-BK-18 36 517-BU-14 (C) 3RD LEVER +V RD-18 A 146-GY-18 299-BK-18 B BK-18 GROUND 5 606-GY-14 779-WH-18 2 (51) QUICK COUPLER
GND
987-WH G940-PU-18 26 504-YL 4 GN H POS SENSOR GROUND BK-18 B 299-BK-18 H710-PK-18 C WH-18 SIGNAL 2 539-BU-18 F GGG S1 SOLENOID
MOTOR RIDE CONTROL
WH-18
PU-18

P531-GN 964-BU-18 28 416-OR-18 1 106-4437 SIGNAL YL-18 C G942-OR-18 L (C) LIFT LEVER 1 537-GN-14 113-OR-18 (39) 200-BK-18 A 200-BK-18 3
L97 D 185-2270 (US)

L2
G940-PU-18 G941-GY-18 L2 200-BK 2 BK 3 540-WH-18 113-OR-18 LAMP 779-WH-18 779-WH-18 B 779-WH-18 4
27 484-YL-18 POS SENSOR 113-OR-18 FRONT AXLE 180-8585 (COSA)
L97

L82
G941-GY-18 795-YL 18 795-YL-18 417-GY-18 118-GY 6 GY L L 161-8979 308-YL E702-OR-18 7N-5876 TEMP SW G485-BU-18 P976-BR-18 C P976-BR-18 1
L67 L67 B+ P D NOTE D

L69

L69
484-YL-18 C529-GY-18 3 503-BR 3 BR +V RD-18 A 146-GY-18 146-GY-18 A OR-18 +V 155-8999 201-BK-18 200-BK-18 2

L53
795-YL-18 L53 D
453-PK-18 P531-GN 35 505-BU 5 OR GROUND BK-18 B 299-BK-18 299-BK-18 B BK-18 GROUND E701-PK-18 AUTO RIDE S2

L52

OPERATOR STATION
306-GN

L40
L40 CONTROL LAMP (51) ARC SUPPRESSOR
499-GY-18 G486-GN-18 34 419-YL-18 C SIGNAL YL-18 C G947-WH-18 299-BK-18 H711-GN-18 C WH-18 SIGNAL 113-OR-18 1 G485-BU-18 1 G485-BU-18 GGG MUR440
D 7N-5876 106-8704
1
2

727-GN-18 605-YL-14 14 251-BK-18 200-BK C 200-BK-14 (C) 4TH LEVER (C) TILT LEVER D 2 201-BK-18 2 201-BK-18 200-BK-18 1

146-GY
146-GY
L48 L48
447-PK-18 N939-GN-18 25 N939-GN-18 334-BU-18 FUSE PANEL 200-BK POS SENSOR 299-BK-18 POS SENSOR L52 611-PU-14 HIGH BEAM AC AC F P976-BR-18 2
S 2

L85
CONN 32
417-GY-18 975-WH 30 975-WH (57) CAB 200-BK-14 L 606-GY-14 200-BK IND LAMP
L85 106-4437 2 1 L 161-8979
416-OR-18 C530-BU-18 4 450-YL-18 727-GN-18 ECAP SERVICE G GROUND 200-BK E918-GN-18 L 200-BK D 7N-5876
496-WH-18 E919-YL-18 19 321-BR-18 728-BU-18 TOOL CONN H 200-BK E917-WH-18 H719-OR-18 1 BK-18 INDICATOR LAMP 200-BK STD FRONT FRAME
F F

L5
L
310-PU

B 3 S 3
311-WH

442-GY-18 E920-BR-18 20 453-PK-18 975-WH-18 J 299-BK-18 L H716-WH-18 2 BK-18 605-YL-14 POSITION HAZARD FLASHER
D

CONN 16

L5
136-GN-18
506-PU G485-BU-18 33 522-WH-14 Z Z (C) SEC STER A 105-RD 614-PU COLUMN 200-BK LAMP J
(31) LIFT LEVER F J J 619-GN-14
L A 7N-5876 LEFT

299-BK-18
299-BK-18
299-BK-18

299-BK-18
507-WH 123-WH 32 146-GY Z INTERMEDIATE B 200-BK K.O. DETENT SOL S 6
538-BR
D 605-YL-14 3 605-YL-14 1 RD-18 TURN 611-PU-14 HI/LO BEAM
202-BK-18 614-PU-14 29 G939-PK-18 RELAY (C) ARC F (C) IMPLEMENT 3E-9366 539-BU-18 F J J HEAD LAMP
Z 5 D LEFT TURN 200-BK-14 1 200-BK-14 2 BL-18 LAMP
419-YL-18 606-GY-14 17 E919-YL-18 3E-5239 SUPRESSOR D 944-OR-18 LOCK OUT SW 540-WH-18 D 540-WH-18 4Y-4580
V IND LAMP 2 3E-6466 619-GN-14 5 200-BK-14
FLOOD 200-BK-14 432-PK-18 506-PU 1 E920-BR-18 E 945-BR-18 116-4502 S 37 UNUSED J
L102 106-8704 7N-5876 617-BR-14 6 J 611-PU-14 4 J
LAMP 608-GN RD-00 RD-00 G764-PK-18 507-WH 2 H713-PK-18 1 C L (A) TURN SIGNAL SW 38 UNUSED 200-BK D D C FLOOD LH TURN &
619-GN-14 5 619-GN-14 605-YL-14 3 605-YL-14 YL-18 T

L94
9X-1439 V 134-9569
V 779-WH-18 604-OR 5 H714-OR-18 2 Z 728-BU-18 H715-PU-18 1 BK-18 4 1 11 UNUSED (A) QUAD GAGE 18 E735-PU-18 611-PU-14 4 200-BK-14 LAMP 617-BR-14 6 617-BR-14 PU-18 C CLEARANCE
B
V JJ AA AA BB P976-BR-18 608-GN 6 608-GN-14 H716-WH 727-GN-18 299-BK-18 H716-WH-18 2 BK-18 27 UNUSED
CONN 30 3 270-BK-18 9X-1439 LAMP
G940-PU-18
G941-GY-18

J
CONN 33
P976-BR-18

964-BU-18

L81 J
138-GN-18
251-BK-18

2
201-BK-18
201-BK-18

201-BK-18
200-BK-14

499-GY-18

727-GN-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18
453-PK-18
484-YL-18
432-PK-18
202-BK-18

447-PK-18

201-BK-18
419-YL-18
617-BR-14
200-BK-14

619-GN-14
605-YL-14
606-GY-14

611-PU-14
614-PU-14
G485-BU-18

E416-PU-18
C529-GY-18

N939-GN-18

C530-BU-18

E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18

H713-PK-18
H717-BR-18

166-6928
G764-PK-18

(A) FLASHER S S J
779-WH-18

S RD-18 A 604-OR NEG POS NEG POS G485-BU-18 617-BR-14 7 617-BR H717-BR-18 975-WH-18 614-PU A541-PU-18 17 UNUSED 14 271-BK-18 (12) 4Y-3580
(31) LIFT LEVER 1 200-BK-14
P531-GN

A LAMP 7N-5876 200-BK-14

C530-BU-18
L70 120-4537 F
146-GY
299-BK
762-YL
114-RD

322-GY

976-OR

507-WH
506-PU
975-WH

987-WH
200-BK

H716-WH

T WH-18 C 617-BR-14 N939-GN-18 Z 537-GN-14 499-GY-18 D 322-GY 272-BK-18 FORWARD


CONN 33
H713-PK-18 8 G764-PK-18 21 IMPL FILTER 8 13

L64
LOWER 114-RD
761-GY

L43

L67
2 1 L

L84
L43 HORN

614-PU-14
G BK-18 B 200-BK-14 761-GY H714-OR-18 9 E921-PK-18 TURN IND C A541-PU-18 299-BK-18 DETENT SOL 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 12 310-PU 273-BK-18 322-GY

202-BK-18
(4) 12V BATTERY (4) 12V BATTERY

614-PU
BK-00

L17 F 7T-0970 F
976-OR H716-WH 10 E922-GN-18 BUCKET IND C2 633-BU-18 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND F785-WH-18 633-BU-18 274-BK-18

L53
STOP/TAIL/PARK LAMP (C) IMPLEMENT FUNCTION (A) CIGAR 3E-9366 1 114-RD

299-BK-18

E917-WH-18
E918-GN-18
H710-PK-18
G942-OR-18

H711-GN-18
H719-OR-18
H715-PU-18
H720-BU-18
H716-WH-18
G943-BU-18
G944-YL-18
G947-WH-18
115-2422 GP31 115-2422 GP31 D 3 L F (12)

146-GY-18
146-GY-18

299-BK-18

299-BK-18
135-0426 9X-9721 4D 9X-9721 4D 322-GY H717-BR-18 11 976-OR WARNING LAMPS 49A 537-GN-14 SELECT SWITCH LIGHTER 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY F784-YL-18 2 118-GY 275-BK-18 114-RD 322-GY
619-GN-14 201-BK-18 +V (TURN SIG) 49 L E735-PU-18 E702-OR-18 273-BK-18 E708-PK-18 3 GN-18 F781-BR-18 270-BK-18 290-BK-18 FORWARD F
G764-PK-18 16 691-GY 116-4509 9W-0335 22 HARNESS CODE 3 CLOCK 4 322-GY

L53
129-BU
200-BK
614-PU
C HORN

L48

L48
V 611-PU-14 762-YL 15 762-YL-18 N939-GN-18 691-GY +V (HAZARDS) 30B 518-OR-14 NOTE B H720-BU-18 1 BK-18 E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD F783-GN-18 5 271-BK-18 291-BK-18 F

200-BK
200-BK
L

G943-BU-18
G944-YL-18
G947-WH-18

200-BK
(A) ARC SUPPRESSOR (2) 7T-0970 F
RD-18 1 605-YL-14 200-BK 138-GN-18 761-GY 13 762-YL-18 692-YL GROUND 31 200-BK L H716-WH-18 2 BK-18 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 F785-WH-18 F J J 114-RD (12) FORWARD
106-8704 L39
BK-18 2 200-BK-14 200-BK 146-GY 611-PU-14 22 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 F784-YL-18 HORN

L61
(31) TILT LEVER 606-GY-14 3 605-YL-14 1 RD-18 322-GY

L62

L60
200-BK-14 251-BK-18 E921-PK-18 21 614-PU-14 E702-OR-18 540-WH-18 291-BK-18 33 CLEAR G763-PU 8 274-BK-18 F781-BR-18 RIGHT F 4Y-7882
200-BK-14 1 200-BK-14 2 BL-18

MUR440

MUR440
L106 L106 (C) CONTROL GP - DIMMER BUCKET K.O. L16
LEFT TURN LAMP 200-BK-14 762-YL E922-GN-18 691-GY E701-PK-18 275-BK-18 290-BK-18 23 SERVICE 322-GY 275-BK-18 F783-GN-18 TURN

FRONT DASH ASSEMBLY


23 DETENT SOL D 9 2 F J J
162-2073 103-5526 D D D
964-BU-18 K933-GN-18 24 K933-GN-18 202-BK-18 Z 3E-9366 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY 10 290-BK-18 G750-BU 614-PU-14 6 LAMP 606-GY-14 3 605-YL-14 YL-18 T RH TURN &

H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18
H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18
L40 J
200-BK-14 C530-BU-18 976-OR 31 727-GN-18 + BATTERY 3 113-OR-18 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G755-GY FLOOD 3E-6466 CLEARANCE

146-GY-18
146-GY-18
299-BK-18
299-BK-18
L109 619-GN-14 5 619-GN-14 614-PU-14 6 617-BR-14 PU-18 C
V L109 RELAY PANEL
FRONT

200-BK-14 C529-GY-18 V C C530-BU-18 GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G763-PU 611-PU-14 4 200-BK-14 LAMP 619-GN-14 5 J LAMP

2
1

2
1
614-PU

200-BK
129-BU
J

202-BK-18
J

202-BK-18
BK-00 200-BK-18 H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 16 501-GN 126-PK-18 9X-1439 200-BK-14 1 200-BK-14 4Y-3263
FF D
200-BK-14 H714-OR-18 122-RD 2 507-WH L65 SPEEDO LAMP 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR 910-YL-18 JAPAN FRONT FRAME 611-PU-14 4
201-BK-18

201-BK-18

CONN 34
200-BK-14 H716-WH 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 J
L15 2 619-GN-14
605-YL-14
200-BK-14
617-BR-14

605-YL-14

606-GY-14
EH IMPLEMENT CONTROLS

L45
200-BK-14 H717-BR-18 146-GY 5 617-BR GAGE LAMPS 6 663-GY 663-GY L 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 HI/LO BEAM
CONN 34
L CATERPILLAR MONITORING SYSTEM 611-PU-14
(6) LEFT FRAME 200-BK 6 C529-GY-18 291-BK-18 E735-PU-18 E708-PK-18 661-GN 605-YL-14 945-BR-18 J HEAD LAMP
604-OR
608-GN

E919-YL-18 201-BK-18 25 MODULE CLOCK 20

538-BR

538-BR
OPERATING MODES

11

10
12
7
2
3
5
6
8
4
1

5
6
7
8

1
2
3
9

4
GROUND BOSS 200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 606-GY-14 614-PU 4Y-4580

L1
ZZZ 21 200-BK-14
ZZZ L23 L23 MODE FUNCTION

200-BK
200-BK
200-BK-14 E921-PK-18 251-BK-18 8 779-WH-18 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK J

L97
0 NORMAL MODE

299-BK-18
299-BK-18
326-RD

146-GY-18
146-GY-18
614-PU-14 E922-GN-18 306-GN 10 P976-BR-18 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 23 662-YL G746-WH-18

CONN 18
G944-YL-18
H710-PK-18

H715-PU-18
H720-BU-18

E918-GN-18

G943-BU-18
JAPANESE ROADING LIGHTING

H719-OR-18

H711-GN-18

G942-OR-18
CONN 17

E917-WH-18

H716-WH-18
G947-WH-18
1 HARNESS CODE

608-GN-14
605-YL-14 299-BK 11 L43 410-WH-18 C413-YL-18 447-PK-18 201-BK-18
308-YL 647-GN-18 647-GN-18 L22 9 FUEL LEVEL SENSOR 5 307-OR-18
L22 2 NUMERIC READOUT V F F LLL

200-BK
129-BU
617-BR-14 E416-PU-18 310-PU 12 299-BK-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY 501-GN D C 202-BK-18

614-PU
3 SERVICE MODE L44 L44 LLL
604-OR 614-PU-14 321-BR-18 13 604-OR (C) REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 118-GY 16 619-GN-14 6 619-GN-14

L24
FLOOD LAMP
E E

605-YL-14
Z Z Z Z 4 TATTLE TALE MODE

606-GY-14
608-GN L107 L107 617-BR-14 102-RD-14 14 K933-GN-18 RELAY 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 E702-OR-18 13 611-PU-14 4 9X-1439
5 US/METRIC MODE (UNITS MODE) LLL

113-OR-18
113-OR-18
606-GY-14 606-GY-14 202-BK-18 7 443-YL-18 Z 3E-5239 Z (C) FRONT FLOOD 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 502-OR 35 F785-WH-18 K933-GN-18 11 605-YL-14 1 605-YL-14
Z Z 6 IMPLEMENT CONTROL CALIBRATION LLL LEFT

538-BR
614-PU-14 605-YL-14 403-GN-18 20 447-PK-18 RELAY L51 K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 F784-YL-18 443-YL-18 15 617-BR-14 3
L58 TURN

200-BK
REAR

604-OR 321-BR-18 605-YL-14 405-GY-18 21 496-WH-18 3E-5239 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 F781-BR-18 447-PK-18 12 606-GY-14 5 2 RD-18
SUSPENSION GP LAMP

200-BK
200-BK

200-BK
200-BK
608-GN 130-RD 130-RD 606-GY-14 499-GY-18 38 441-OR-18 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP E702-OR-18 34 F783-GN-18 496-WH-18 36 200-BK-14 2 200-BK-14 1 BK-18

SEAT
L67
L107

L67 150-7718 3E-6466


L114
606-GY-14
200-BK-14
A301-WH-18
A300-GN-18
A301-WH-18
A300-GN-18 L108
617-BR-14
614-PU-14
779-WH-18
417-GY-18
40
26
442-GY-18
432-PK-18 (C) ACTION 134-YL-14 L51
L50
403-GN-18
496-WH-18
K933-GN-18
432-PK-18
113-OR-18 1
7
+ BATTERY
UNUSED C413-YL-18
D
4 WH-18 DATA
E701-PK-18
611-PU-14
30
31
G750-BU
G755-GY
441-OR-18
442-GY-18
4
14
200-BK-14
614-PU-14 CONN 36

SEAT
L64 L64 L50
CONN 35
L88

614-PU-14 397-OR-14 397-OR-14 614-PU-14 138-GN-18 4 403-GN-18 1 PK 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 432-PK-18 F KKK
L107

ALARM

2
1
L88 L84 L84
L108

130-RD 398-BU-14 398-BU-14 608-GN 105-RD 1 405-GY-18 3E-6328 2 BK 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN-18 5 KKK RIGHT
A301-WH-18 975-WH 321-BR-18 450-YL-18 15 322-GY C 201-BK-18 910-YL-18 496-WH-18 36 UNUSED E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY-18 1 606-GY-14 2 RD-18
L113 Z L50 L50 TURN
A300-GN-18 975-WH 975-WH 604-OR 299-BK 9 299-BK-18 326-RD 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 322-GY 3 1 BK-18 LAMP

A541-PU-18

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
108-BU-14

539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14

201-BK-18
201-BK-18
397-OR-14 975-WH 795-YL 522-WH-14 22 308-YL SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 HARNESS CODE 271-BK-18 200-BK 326-RD 6 619-GN-14
126-PK

(A) CATERPILLAR 3 3E-6466


398-BU-14 975-WH 443-YL-18 416-OR-18 23 310-PU 124-GN-14 BLOWER MOTORS 124-GN-14 C413-YL-18 975-WH-18 499-GY-18 270-BK-18 201-BK-18 308-YL 2 200-BK-14 KKK

L52
4
L65

L67

146-GY MONITORING SYSTEM

CONN 20

200-BK
614-PU

662-YL
661-GN
(A) TACH/SPEEDOMETER FLOOD LAMP

200-BK-14
108-BU-14
L112 975-WH 405-GY-18 E416-PU-18 24 605-YL-14 X Z 126-PK XMSN CONTRLS 126-PK C414-BU-18 G485-BU-18 200-4412 291-BK-18 6 307-OR-18 310-PU 4
153-8061 L4
CONN 37
321-BR-18 K933-GN-18 G939-PK-18 25 606-GY-14 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 290-BK-18 7 308-YL 605-YL-14 9X-1439
D D D D

H719-OR-18

E918-GN-18
G944-YL-18

H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18
15A

E917-WH-18
H720-BU-18
KKK

146-GY-18
299-BK-18
614-PU-14 LEFT SIDE ENGINE ENGINE 441-OR-18 619-GN-14 29 611-PU-14 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 945-BR-18 8 326-RD 606-GY-14

L49
200-BK RD-0 E V 200-BK 521-YL-14 441-OR-18 31 619-GN-14 168-GN-18 QUICK COUPLER 168-GN-18 E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 611-PU-14 COSA LIGHTING GP
X

200-BK
129-BU
614-PU
Z L49 D
301-BU-10
RD-00
CONN 5 5
24
200-BK-14
975-WH
522-WH-14
403-GN-18
442-GY-18
443-YL-18
32
33
130-RD
499-GY-18
15A
118-GY
138-GN-18
WIPER MOTORS
PAYLOAD
118-GY
138-GN-18 L57 200-BK-14
E707-GN-18
539-BU-18
E707-GN-18
539-BU-18
615-YL-14
539-BU-18 (A) STEER
662-YL
200-BK
410-WH-18
442-GY-18
10
11
405-GY-18
410-WH-18
610-OR-14
619-GN-14 LH HI/LO/POSITION
E (C) 15A CIRCUIT COLUMN TURN LAMP
304-WH-8 1 304-WH-8 201-BK-18 450-YL-18 447-PK-18 34 G485-BU-18 Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL 200-BK 540-WH-18 540-WH-18 633-BU-18 200-BK 443-YL-18 12 975-WH 105-RD
BB BREAKERS

L43
G S 4 G939-PK-18 484-YL-18 36 G486-GN-18 Z 113-OR-18 201-BK-18 201-BK-18 975-WH-18 GROUND 441-OR-18 G486-GN-18 500-BR 105-4849 LLL
ZZZ 13

L43
XX 6T-3643 (C) 10A FUSE ZZZ
(15) STARTER E 21 975-WH 326-RD 322-GY 16 608-GN-14 201-BK-18 201-BK-18 447-PK-18 15 432-PK-18 501-GN 5

10A
10A
10A
10A

10A
10A
10A

1
11

10
12
E

2
MTR BAT (QTY 12)

3
5
2
6
4
9
7
112-PU-14
112-PU-14

7
4
8
6
3
106-8558
CONN 19
311-WH 6 311-WH G486-GN-18 975-WH 521-YL-14 17 112-PU-4 C 200-BK 200-BK K933-GN-18 16 G485-BU-18 502-OR 611-PU-14 4 BU-18
3K-8782 C
BK-00 CC 109-RD-4 19 109-RD-4 403-GN-18 G486-GN-18 326-RD 18 138-GN-18 129-BU 200-BK 200-BK D (46) ACTION 432-PK-18 17 441-OR-18 975-WH 619-GN-14 6 RD-18
G G G G G G 617-BR
RD-00 200-BK-14 7 200-BK-14 441-OR-18 123-WH 334-BU-18 19 102-RD-14 112-PU 123-WH 200-BK 200-BK 411-PK-18 LAMP 405-GY-18 18 442-GY-18 E701-PK-18 3 WH-18

H710-PK-18
(C) 15A FUSE

H715-PU-18

G943-BU-18
BB

200-BK

H711-GN-18
129-BU

G942-OR-18

G947-WH-18
299-BK-18

G944-YL-18
L90

H720-BU-18

E918-GN-18

H716-WH
H719-OR-18
MOTOR

614-PU
146-GY

E917-WH-18

L45
RD-00

RD-00 CC 403-GN-18 8 403-GN-18 K933-GN-18 122-RD 496-WH-18 37 105-RD 112-PU (QTY 2) 146-GY 201-BK-18 9W-2111 403-GN-18 19 443-YL-18 410-WH-18 605-YL-14 1 YL-18
JJJ L22 D V F F LLL
RD-00 441-OR-18 14 441-OR-18 795-YL 334-BU-18 453-PK-18 35 122-RD G 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 113-OR-18 200-BK-14 2 BK-18
RELAY G L44 L44
(3) ALTERNATOR FF K933-GN-18 17 K933-GN-18 405-GY-18 308-YL 987-WH 28 123-WH 112-PU 128-PK 614-PU 614-PU 113-OR-18 21 496-WH-18 615-YL-14 16 619-GN-14 6 619-GN-14 WW

200-BK
200-BK
(46) BLOCK AS. E PANEL G FUSE HOLDER L45

L45
107-7977 BK-00 201-BK-18 22 521-YL-14 105-RD P976-BR-18 39 112-PU A541-PU-18 A541-PU-18 200-BK 910-YL-18 499-GY-18 663-GY 13 611-PU-14 4 611-PU-14 200-BK-14 1

120-YL
105-RD G L23 22 TO BUCKET
8C-6358 GG G (QTY 14) 4
403-GN-18 25 522-WH-14 306-GN V C 112-PU 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 661-GN 11 605-YL-14 1 605-YL-14 605-YL-14
L113

POSITION-TURN
L112
L114

E G
310-PU

4K-5122
311-WH

109-RD-4 9 450-YL-18 102-RD-14 1 112-PU 661-GN 661-GN 200-BK E735-PU-18 E702-OR-18 662-YL 15 617-BR-14 3 617-BR 2
118-GY

RD-00 112-PU-4 39 617-BR LAMPS HARN


C X G (C) TERMINAL
CONN 11
R 101-RD-4 20 101-RD-4 G939-PK-18 112-PU-4 2 STUD 9G-8451 662-YL 662-YL 200-BK 499-GY-18 25 614-PU A541-PU-18 12 606-GY-14 5 606-GY-14 606-GY-14 3
BK-00

X G G Z L22 L50 L50


D+ B+ BK-4 ZZ 975-WH 12 975-WH 443-YL-18 310-PU 3 112-PU 10A 113-OR-18 MONITOR 202-BK-18 633-BU-18 615-YL-14 537-GN-14 36 200-BK-14 2 200-BK-14

727-GN-18
136-GN-18
102-RD-14
V NEUTRALIZER 26

L9
G G Z D
CONN 36
B- E F793-OR-4 2GA 795-YL 23 795-YL 326-RD 130-RD 4 112-PU 15A 134-YL-14 REAR FLOODS 200-BK-14 200-BK-14 605-YL-14 605-YL-14 975-WH-18 G485-BU-18 27 910-YL-18 130-RD 4 200-BK-14 RH HI/LO/POSITION
OVERRIDE LAMP

614-PU
614-PU
200-BK
200-BK
L9
(9) HH G 112-PU G Z L22 L49 L49 TURN LAMP
D D
200-BK-10
301-BU-10

201-BK-18 2 201-BK-18 123-WH 5 15A 127-OR-14 FRONT FLOODS 614-PU 200-BK-14 200-BK-14 606-GY-14 606-GY-14 910-YL-18 7N-5876 G486-GN-18 28 944-OR-18 604-OR 14 614-PU-14
CONN 12 G L60
CONN 35
HH TO ENGINE (11) AIR INLET ZZ GG G Z L60 D 105-4850
405-GY-18 10 405-GY-18 201-BK-18 6 112-PU 10A 129-BU CIGAR LIGHTER H716-WH 200-BK-14 200-BK-14 975-WH-18 29 945-BR-18 633-BU-18 F KKK
BLOCK HEATER G G Z
521-YL-14 11 521-YL-14 311-WH 7 112-PU 10A 123-WH AXLE OIL COOLER 200-BK-14 D 605-YL-14 37 K933-GN-18 538-BR 5
107-9652 (11) TO ENGINE (9) TO ENGINE G G Z L50 L50 BUCKET TURN L47
2 200-BK-14 522-WH-14 13 522-WH-14 304-WH-8 V C 112-PU 10A 133-OR-18 WORK LAMPS (A) FRONT WIPER D R 200-BK 606-GY-14 38 E701-PK-18 499-GY-18 1 606-GY-14 611-PU-14 4 BU-18
G Z SIGNAL IND LAMP
CYL HEAD BLOCK 112-PU G D
L109

1 311-WH 450-YL-18 16 450-YL-18 109-RD-4 202-BK-18 10A 146-GY EH IMPL CONT 129-BU 147-7973 633-BU-18 538-BR 24 611-PU-14 202-BK-18 3 618-PU 619-GN-14 6 RD-18
L11 D 7N-5876
E G939-PK-18 18 G939-PK-18 101-RD-4 L90 L90 128-PK PILOT CTRL 108-BU-14 201-BK-18 308-YL 1 YL-16 200-BK G485-BU-18 6 619-GN-14 618-PU 3 WH-18
BK

BK

L108 L99 D C OFF

606-GY-14
605-YL-14
443-YL-18 15 443-YL-18 F793-OR-4 FUSE PANEL L 326-RD 2 PU-16 611-PU-14 G486-GN-18 2 200-BK-14 606-GY-14 1 YL-18
L115

(22) ETHER AID

L5
326-RD 3 326-RD
L58 D 3 OR-16
D S ON
CONN 29 610-OR-14 4 611-PU-14 200-BK-14 2 BK-18

538-BR
COOLANT SW L58 GND 307-OR-18 ST D
L57 H B FLOOD LAMP
CONN 37
3E-6449 L88 L57 501-GN 4 GN 105-RD 4 BR-16 200-BK 202-BK-18 5
L88 L11 L11 MOTOR L44 D L49
L65

109-RD-4 F793-OR-4 1 501-GN 615-YL-14 IND LAMP 126-PK-18 KKK


A301-WH-18
A300-GN-18

L65 (A) KEY START SW D 7N-5876 L3 L3


398-BU-14
397-OR-14
200-BK-14
200-BK-14

334-BU-18

102-RD-14

403-GN-18 G486-GN-18 202-BK-18 L46 200-BK 2 BK 118-GY 130-RD


310-PU

A541-PU-18
112-PU-4

L67 L67 L24 L24 L46 110-7887


168-GN-18

(22) COOLANT TEMP SENSOR


633-BU-18

727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18

608-GN-14
647-GN-18
F793-OR-4

133-OR-18
L24
201-BK-18
615-YL-14
410-WH-18

124-GN-14

138-GN-18

113-OR-18

136-GN-18
537-GN-14
518-OR-14

108-BU-14

200-BK-14 201-BK-18 118-GY 6


646-OR-18

L24 P910-BR-18 GY 500-BR 604-OR


306-GN
308-YL

L64 L64 P D
130-RD
105-RD

114-RD
101-RD-4
109-RD-4
304-WH-8
975-WH
130-RD

122-RD

131-0427 L5 L8 L8 B+ RIGHT TURN


311-WH 202-BK-18 500-BR 3 BR 502-OR 200-BK 619-GN-14 LIGHTING GP-ROADING (COSA)
129-BU

E L8
118-GY

128-PK
200-BK
105-RD

614-PU

146-GY

144-GN

120-YL

126-PK
123-WH
661-GN
662-YL
663-GY

L63 L63 L62 L62 IND LAMP


+8V OR-18 A K933-GN-18 K933-GN-18 200-BK L86 136-GN-18 202-BK-18 502-OR 5 OR 201-BK-18 539-BU-18 G746-WH-18 IDENT PART NO. CHG LOC NOTE

L47
L86 L61 L61 D 7N-5876
GROUND BK-18 B 201-BK-18 201-BK-18 123-WH 727-GN-18

L1
L66 L66 L84 L84 L12 L46 L46 TRANSMISSION SPEED SENSOR WIRE PAIRS E900-WH & HARNESS AS.
SIGNAL WH-18 C 441-OR-18 441-OR-18 L47 E901-GN, E907-GY & E906-OR, E902-PU & E903-YL, A 130-5890 03 B-15 A/C CLUTCH ATCH
L110 L110 E904-BR & E905-BU, E908-BR & E909-WH AB 156-1107 00 C-15 REAR AXLE TEMP SW
LEFT SIDE ENGINE FRONT DASH ASSEMBLY/STEERING WHEEL
CONN 13
CONN 14
1 TWISTED PAIRS, AT LEAST ONE TURN PER 25.4 MM AC 156-1108 00 F-2 FRONT AXLE TEMP SW
L111 L111 Z

L4
L1
AD 157-7317 01 C-14 REAR AXLE CLUTCH SW

L8
201-BK-18 24

L11
L62
RH HEADLINER

L61

L12
L24
RD-00
RD-0

1
7
15
4
5
16
26
19
27
17
2
21
31
37
35
38
23
25
36
29
10
40
33
30
9

24
6
22
34
32
28
13
11
18
8
20
3
14
12
39
L115

G486-GN-18 6 118-GY (59) WLPCS ECM DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED AE 156-1108 01 C-14 CLUTCH SW
ECPC TRANSMISSION
CONN 6
L100
C L100 PANEL 112-1572 P SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED B 155-4186 00 I-1 BUCKET POSITION SW
L86
L88

L90

L63
L64
L65
L66
L67

200-BK (26) REV (26) FWD (26) 4TH (26) 3RD (26) 2ND 3 709-OR-18 118-GY (D) RUNNING/WORK/PANEL/TAIL
L112 L112 (26) OUTPUT L12
728-BU-18

945-BR-18

L100
944-OR-18
727-GN-18

518-OR-14
537-GN-14

PAIRS, AT LEAST 1 TURN PER 25.4 MM.


126-PK

LAMP C 199-6007 00 D-12 CAB


614-PU

SOL 2 SOL 5
105-RD

118-GY

G454-PK SOL 1 SOL 3 SOL 4 2 202-BK-18 LIFT POSITION SENSOR


975-WH
123-WH

118-GY
A541-PU-18
633-BU-18
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
168-GN
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
146-GY
136-GN-18

(26) 1ST SPEED LAMP SW RH DOME LAMP 20 C530-BU-18


AE AE V 17 E909-WH-18 118-GY 7N-5876 ROADING 108-3320 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 D 197-0739 00 D-3 DASH
(2) BACKUP ALARM SOL 6 SENSOR NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
GN 1 123-WH 1 123-WH 11 E908-BR-18 118-GY PARK WORK1 122-RD C 2 251-BK-18 E 147-1224 02 D-14 ENGINE STD
V (LEADING) (SHOWN IN OFF POSITION) GROUND L6 L6
123-6449 PROP L101 L101 NOTE B: CONTACT OPEN WHEN PEDALS ARE FULLY UP. E 153-4833 02 D-14 ENGINE (COSA) ATCH
MMM MMM V GN 2 G454-PK 2 G454-PK 15 E905-BU-18 118-GY OFF 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18
3E-8848 WORK2
537-GN-14

4 3 2 1 SOLENOID NOTE C: ENERGIZE S1 TO ENGAGE PINS F 147-2759 05 G-2 FRONT FRAME (US)
BK-18 2 975-WH 2 12 754-BU-18 C

118-GY
WH-18 CAT DATA LINK - 15 945-BR-18
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

AB (28) AXLE OIL COOLER CLUTCH AS. 152-5409 VALVES (6) XMSN C C C 1 ENERGIZE S2 TO DISENGAGE PINS F 141-3882 03 D-2 FRONT FRAME (COSA)
BK-18 1 321-BR-18 1 5 752-YL-18 200-BK B BK-18 LIFT PRESS-ROD END 16 E416-PU-18
160-8408 L5 H B B F 149-7267 01 D-1 FRONT FRAME (JAPAN)
G454-PK 1 G454-PK 4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18
CONN 4 L112 L11 B1 H 126-5612 03 G-10 HVAC
1
2

1
2

1
2

1
2

1
2

1
2

200-BK 2 200-BK 18 755-OR-18 RD 2 118-GY UNUSED 24


CONN 25

614-PU
200-BK
T T T T J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
L63

AB AD T T 20 900-PU-18 3 18 ABBREV COLOR


CONN 7
UNUSED

200-BK
200-BK
AD
WH-18
BK-18

L63 2
L111

LL V L11 L11 J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH

GY-14

202-BK-18
416-OR-18
417-GY-18
484-YL-18
453-PK-18
727-GN-18
LL (33) AXLE OIL COOLER 975-WH-18 21 901-WH-18 WH 4 505-BU UNUSED 12
L111
1
2

K XXX-XXXX 00 G-15 REAR TURN LAMPS(COSA) ATCH

BR-14
614-PU-14 1 614-PU-14 TEMP. SW 975-WH-18 975-WH-18 22 975-WH-18 YL 5 504-YL UNUSED 5 138-GN-18 E RD RED
L86 L86 L66 L L37 CUSTOMER L 124-8356 01 F-8 IMPL CNTRL (4 FUNC/3 FUNC STICK) ATCH
200-BK-14 2 200-BK 155-8998 975-WH-18 9 E904-BR-18 BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D WH WHITE
LL L66 P W DATA L 124-8355 01 F-8 IMPL CNTRL (2 LEVER/3 LEVER) STD
L84

C CONN 3
AB 975-WH-18 14 E903-YL-18 BR 7 507-WH LAMP UNUSED 3 A OR ORANGE
C
BK
BK

L5

L84 L5 3
2
1

COSA G486-GN-18 1 BK 975-WH-18 8 E902-PU-18 (D) REAR 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C CONNECTION YL YELLOW M 147-2765 00 G-1 HYD CNTRL VALVE MANIFOLD
LICENSE 201-BK-18 2 BK 975-WH-18 T 16 E907-GY-18 WIPER SW GROUND 8 250-BK-18 B PK PINK M 147-2763 01 G-1 RIDE CNTRL VALVE ATCH
V

PK-14
PLATE 10 608-GN-14 112-6174 B2 BK BLACK N 146-1892 01 B-3 STOP LAMP SW
975-WH-18 975-WH-18 E906-OR-18 727-GN-18 UNUSED 10

OPERATOR STATION
E900-WH-18
E901-GN-18

4 P

1
2
3
5
4
6
LAMP (33) REAR AXLE TEMP SW. 751-GN-18 13 E901-GN-18 C C UNUSED 11 GY GRAY P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
SS
125-4439 155-8999 752-YL-18 7 E900-WH-18 118-GY 727-GN-18 B3 UNUSED 22 PU PURPLE Q 147-2764 00 G-10 PAYLOAD CONTROL SENSOR ATCH

PU-14
CONN 38

614-PU
200-BK
L12
202-BK-18

754-BU-18 23 K977-PK-18 118-GY 728-BU-18 UNUSED 6 BR BROWN R 147-2079 02 A-13 RELAY PANEL (CHASSIS)
L25 S 154-4563 01 E-8 TURN SIGNAL SW ATCH
755-OR-18 19 975-WH C529-GY-18 UNUSED 23 GN GREEN
T 186-2518 00 C-12 TRANSMISSION
L114
L113

RIGHT SIDE ENGINE 900-PU-18 T C 975-WH C530-BU-18 UNUSED 17 BU BLUE

YL-14
L8

L115 L8 V 149-4059 02 D-12 REAR FRAME (JAPAN)


E START 901-WH-18 E416-PU-18 200-BK GROUND 21 251-BK-18
L37 L37
CONN 28
L115 L26 5 V 145-9302 14 D-12 REAR FRAME (US & COSA)
301-BU-10 326-RD E900-WH-18 KEYPAD SUPPLY +12V

BU-14
944-OR-18 7 188-WH-18
L26 L130 W 160-2636 00 G-4 STEERING WHEEL
200-BK-10 795-YL 795-YL E901-GN-18 945-BR-18 720-PU-18 KEYPAD DATA 14 E955-OR-18

OR-14
L86
L88

L90

L63
L64
L65
L66

(29) SHUTDOWN GND L130 C DD WA 152-6432 05 G-4 STEERING WHEEL


975-WH 975-WH E906-OR-18 505-BU 138-GN-18

200-BK
200-BK
SOLENOID E Y 146-9542 04 A-3 HYDRAULIC TANK
BK-18 A 201-BK-18 201-BK-18 E907-GY-18 503-BR 619-GN-14 B

200-BK
BK-18 E416-PU-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18
8C-3663 E L111 L12 L99 L99

200-BK-14
RD-18 B 405-GY-18 405-GY-18 K977-PK-18 504-YL 138-GN-18 L99 LAMP GROUND BK-18 B 251-BK-18 611-PU-14 C Z 200-2470 04 D-11 FUSE PANEL (CAB)
E L12 L100
1
2

(D) SELECTOR SW L100


E907-GY-18
E906-OR-18

326-RD BU-18 C 521-YL-14 202-BK-18 A525-GN-18 251-BK-18 TEMPERATURE SELECTOR (D) BLOWER SW L100 7N-5876 DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14 DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD

484-YL-18
417-GY-18
202-BK-18

453-PK-18
416-OR-18
202-BK-18
(27) DUAL HP POTENTIOMETER C (A/C,OFF,HTR) (LOW,MED,HI) DD 121-8039 01 B-3 DIMMER SWITCH ATCH
STOP (37) ENGINE E 522-WH-14 709-OR-18 A524-BR-18 118-GY 200-BK L100 P
E 127-4540 B 3E-7155 ATCH AUTO RIDE CTRL SW OPERATION LL 154-8498 02 C-15 LICENSE PLATE LAMP (COSA) ATCH
RD-18 SOLENOID E908-BR-18 A523-PU-18 120-YL 200-BK 3E-7156

L34
GN
GN

OIL SW C C (C) QUICK COUPLER SW (A) VARIABLE SHIFT CONTROL SW BACKLIGHT (A) WLPCS

126-PK-18
129-7707 WH-18 2 450-YL-18 E909-WH-18 T 517-BU-14 133-OR-18 614-PU 200-BK 614-PU SS 154-2809 02 B-2 SECONDARY STEERING SYSTEM ATCH
3E-6455 1 C B 185-6335 KEYPAD
A
B
C

A 189-0788 POWER ECO INPUTS (1=SW CLSD, 0=SW OPEN) WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH
202-BK-18
202-BK-18
202-BK-18
202-BK-18

(27) A/C REFRIG SW (962G ONLY) BK-18 1 G939-PK-18 516-GN-14 202-BK-18 614-PU 200-BK L3 DD 619-GN-14

1
2
3
7
5
6
4
8
T L67 C 2 3 3 2 129-0419 GGG 186-0192 00 F-1 QUICK COUPLER ATCH
611-PU-14

118-GY
P976-BR-18 B

118-GY
114-5333 (21) ENGINE SPEED 515-GY-14 202-BK-18 1 L7
T 3 C 1 C 2 P

727-GN-18
A C SW POS G766-GN G767-WH P SS SS KKK 141-3883 01 E-1 RH FRONT LIGHTS (COSA) STD
1
2

NOTE A SENSOR 443-YL-18 124-GN-14 202-BK-18 C 168-GN C 200-BK C


BK-18
OR-18

L24 L24 4 DD
WH-18

4 2 L7 KKK 141-3885 01 D-1 RH FRONT LIGHTS (COSA) ATCH

A
B
B
A
647-GN-18

646-OR-18

C
610-OR-14
1
2

BK-18 L24 610-OR-14

617-BR
1 513-OR-14

102-RD-14
124-GN-14 P910-BR-18 779-WH-18 X974-BR-18 4 BK-16 614-PU A

122-RD
133-OR-18
6V-2455

158-BR-14
2 3 L66 L25 L25 C 5 3 1 3 DD

614-PU
1 BK-18 2 521-YL-14 A E 133-OR-18 202-BK-18 C X973-BU-18 3 BK-16 ON (UP) 0 1 LLL 141-3884 01 E-1 LH FRONT LIGHTS (COSA) STD
C (58) DIMMER SW
BK-18
WH-18

L8
E C 6 4 C 2 DD LLL 141-3886 01 D-1 LH FRONT LIGHTS (COSA) ATCH
L62

1 521-YL-14 120-YL 299-BK-18 X972-GN-18 2 BK-16

158-BR-14
L62 D 2H-1855

BU
RD
BK

BU
RD
BK
A (20) TORQUE CONVERTER C 5 5 6 1 OFF 1 1 MMM 158-4220 00 C-15 BACKUP ALARM
2 522-WH-14 144-GN H708-OR-18 1 (CENTER)
BR-14
BK-14
RD-14

202-BK-18 BK-16

102-RD-14
(26) TRANS
+8V

(27) ARC C C 6 C
SIGNAL

OIL TEMP SENDER VVV 152-9023 01 G-3 CAB FLOOD LAMPS STD
BK-18
WH-18

C NOTE: FOR ROADING


CONN 2
2 522-WH-14 OIL TEMP 646-OR-18 H709-BU-18 5 118-GY 1 RD-14 B+
GROUND

SUPPRESSOR 4W-9972 D 4 AUTO (DOWN) 1 0 VVV 195-5281 00 I-3 CAB FLOOD LAMPS (US & COSA) ATCH

158-BR-14
1 513-OR-14 SENSOR 138-GN-18 124-GN-14 6 118-GY 2 RD-18 B+
106-8704 L61 L61 C WWW 119-8984 01 G-3 BEACON LAMP (US) STD
100-3055 647-GN-18 647-GN-18 521-YL-14 200-BK 200-BK-14 3 BK-18 GROUND
C C B WWW 139-3396 00 G-3 BEACON LAMP (COSA) ATCH
124-GN-14

(26) OUTPUT 615-YL-14 168-GN 646-OR-18 502-OR 4 WH-14 HIGH


B
A
C

(26) INPUT ZZZ 155-2243 01 E-8 SEAT


124-GN-14

SPEED 608-GN-14 202-BK-18 A525-GN-18 614-PU 501-GN 5 YL-14 LOW (C) PEDAL POS SNSR
614-PU
200-BK

(27) A/C L27 C A L10 (14) PRIMARY (14) SECONDARY


A SPEED

200-BK
200-BK

517-BU-14
516-GN-14
515-GY-14
147-1680

614-PU
614-PU
SENSOR 202-BK-18 A524-BR-18 (D) AUTO RIDE C 500-BR 6 BU-14 PARK C
L9

CLUTCH L9 L101 STEERING STEERING


SENSOR WIRE AS.

614-PU
GN-14 1 513-OR-14 MOTOR (TRAILING) 537-GN-14 615-YL-14 A523-PU-18 122-RD CONTROL SW 506-PU 7 BR-18 WASH 126-PK-18 A OR-18 +V PRESS SW
1
A524-BR-18

L27 PRESS SW
A523-PU-18
A525-GN-18

COIL AS. 3E-8848 G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB)


L37

521-YL-14
GN-14 2 522-WH-14 3E-8848 615-YL-14 608-GN-14 102-RD-14 L27 122-RD (D) AUTO/MANUAL GEAR SELECT SW 103-6333 8 202-BK-18 B BK-18 RETURN 3E-6450
106-5122 L28 L37 L34 C 2 3E-6450 U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)
ECPC TRANSMISSION 661-GN P976-BR-18 144-GN L37 201-7952 200-BK C C (D) FRONT INTERMITTANT G746-WH-18 C WH-18 SIGNAL
B B 3 C X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB) B

647-GN-18
646-OR-18
BK-18 662-YL 779-WH-18 727-GN-18 (SHOWN IN MANUAL POSITION) 200-BK WIPER SW (32) ARC SUPPRESSOR

610-OR-14
L25

102-RD-14
RD-18 (13) PRIMING PUMP GP 151-6351 663-GY E416-PU-18 C530-BU-18 614-PU MOM 130-RD 1 102-RD 106-8704 QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY
110-7886

614-PU
AUTO

614-PU

617-BR
L86 L28 A 1 C UU 147-2087 00 B-14 START RELAY TO TERM BLOCK
RIGHT SIDE ENGINE 113-OR-18 506-PU C529-GY-18 C 614-PU 604-OR 2 604-OR

122-RD
L28 C N
4 3 6 2 (D) TRANSMISSION AAA 203-4266 00 H-13 MON CODE PLUG - 950G ATCH
410-WH-18 507-WH 728-BU-18 500-BR MAN 2 BK 2 973-BR-18 202-BK-18 N
3 C
CONN 26
617-BR 122-RD 5 NEUTRALIZER SW SERVICE BRAKE BBB 155-9001 00 H-13 MON CODE PLUG 962G
RD-00 RELAY PANEL A541-PU-18 501-GN L33 1-4 BK 3 977-YL-18 202-BK-18 C

1
2
L65 L10 L10 L27 L27 4 4 188-4804 PEDAL AS. NC DDD XXX-XXXX 00 G-4 XMSN SHIFTER SWITCH ASSY GND

L34

200-BK-14
200-BK-14
200-BK-14
BK-00 304-WH-8 BK-18 1 306-GN 633-BU-18 727-GN-18 500-BR 502-OR P976-BR-18 BK 4 H728-GN-18 L7 (14) SECONDARY

200-BK
614-PU
L34 3 5 C 178-3186 PPP 125-3556 01 I-6 OPTIONS CODE PLUG - IMPL 2 FCN
JJ 112-PU-4 BK-18 2 975-WH K933-GN-18 C529-GY-18 P976-BR-18 506-PU 779-WH-18 BK 5 H729-WH-18 614-PU 7 (C) STOP LAMP SW STEERING
2 C 6 L7 NOTE C QQQ 127-3003 01 I-5 OPT CODE PLUG - IMPL 2 FCN STICK
PP RR UU QQ R 443-YL-18 C530-BU-18 779-WH-18 168-GN BK 6 H730-PK-18 200-BK 2 105-6117 RELAY
L35 1 C RRR 127-3011 01 I-6 OPT CODE PLUG-IMPL 3 FCN STICK W/SW
(36) DISCONNECT 304-WH-8 177-RD-8 447-PK-18 521-YL-14 E701-PK-18 E701-PK-18 614-PU X972-GN-18 BK 1 202-BK-18 944-OR-18 8 139-2599 SS
SWITCH (5) MAIN RELAY (5) START RELAY (5) HOOD RAISE/ LOWER RELAY 496-WH-18 X972-GN-18 G767-WH-18 G766-GN-18 X973-BU-18 H730-PK-18 945-BR-18 9 727-GN-18 200-BK SSS 125-8811 00 I-6 OPT CODE PLUG - IMPL 3 FCN W/3RD LVR
L33 L33

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
7N-0718 167-0138 R 125-1302 149-2612 V 441-OR-18 X973-BU-18 G766-GN-18 G767-WH-18 X974-BR-18 H728-GN-18 C530-BU-18 6 SS TTT 125-8812 00 I-5 OPT CODE PLUG-IMPL 3 FCN W/SW

202-BK-18
L4 L4
KK BK 2 308-YL HOOD UP POWER OR-14 1 397-OR-14 442-GY-18 X974-BR-18 E702-OR-18 E702-OR-18 H728-GN-18 973-BR-18 C529-GY-18 5
L8 L6 L6 XX VV
BK 1 200-BK-14 HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 H730-PK-18 779-WH-18 H729-WH-18 977-YL-18 251-BK-18 3 RD-0 RD-0 CABLE AS.
L26 L26 L31 L1 L1
BK-00 177-RD-4 177-RD-8 GROUND BK-14 3 200-BK-14 403-GN-18 728-BU-18 944-OR-18 P976-BR-18 973-BR-18 H729-WH-18 138-GN-18 1 (19) SECONDARY AA 116-0080 01 F-15 +BATTERY TO -BATTERY
L88 C
HOOD DOWN POWER BU-14 4 398-BU-14 405-GY-18 944-OR-18 945-BR-18 168-GN 200-BK (D) BEACON SW 977-YL-18 E701-PK-18 E416-PU-18 4 STEERING 200-BK BB 147-3687 01 F-14 + BATTERY TO MOTOR STD
JJJ
L90

L9 D 9X-9639 L31 L31 BB 131-1450 01 F-14 +BATTERY TO +B TERM BLOCK ATCH


AUX START RD-00 KK YY TT + BATTERY RD-14 5 175-RD-14 322-GY 945-BR-18 615-YL-14 H728-GN-18 200-BK-14 E701-PK-18 G767-WH-18 10 MOTOR/PUMP
NN L4 L9 SS CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR
RECEPTACLE BK-00 101-RD-4 F793-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 326-RD 973-BR-18 608-GN-14 537-GN-14 H730-PK-18 614-PU G766-GN-18 G766-GN-18 11 183-6967 VV
JJJ PP L61 L61 C C EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER
JJJ (17) AIH RELAY 308-YL 977-YL-18 538-BR 538-BR 973-BR-18 614-PU G767-WH-18 E702-OR-18 12 BK-0 MOTOR RD-0
CONN 1
STRAP 7V-7295

(7) RIGHT REAR 2 FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND


RELAY PANEL

YY
L28

3E-0075 H708-OR-18 505-BU 144-GN


BK-0

R 310-PU 518-OR-14 977-YL-18 E702-OR-18


L110

L28

FRAME GND 80A QQ L37 L37 C C P


BK-18 2 975-WH 605-YL-14 H709-BU-18 503-BR H729-WH-18 102-RD-14 C 144-GN H730-PK-18 614-PU GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND
L113 L113 (5) MAIN 3 L99 HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND STD
BK-18 1 334-BU-18 F793-OR-4 606-GY-14 L64 G767-WH-18 504-YL X972-GN-18 122-RD 614-PU
L114 BREAKER L35 HH 108-7882 00 D-15 -B ALT TO ENG BLOCK GND (COSA) ATCH
(5) TERMINAL 304-WH-8 611-PU-14 G766-GN-18 507-WH X973-BU-18 617-BR 603-PK 200-BK
9S-4693 L13 L1 JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
BLOCK 112-PU-4 619-GN-14 299-BK-18 501-GN X974-BR-18 610-OR-14 614-PU 200-BK-14 614-PU
L114 200-BK-14 C KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND
109-RD-4 130-RD 251-BK-18 502-OR 614-PU 200-BK
121-1023
614-PU
SYMBOL DESCRIPTION MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
TT V (5) 10A FUSE 101-RD-4 604-OR P910-BR-18 506-PU (D) CAB
R V L13 L13 NN 166-3423 02 A-14 ALT BREAKER TO AIH RELAY
606-GY-14
200-BK-14
614-PU-14

(5) ALT F793-OR-4 F793-OR-4 3K-8782 U R 499-GY-18 614-PU 521-YL-14 GROUND


614-PU L33 L33 L35 L35 CIRCUIT CONNECTED PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY
BREAKER UU 101-RD 10A 122-RD TAIL/DOME LAMPS 306-GN 7 306-GN G485-BU-18 517-BU-14 RH HEADLINER
RD-0
BK-0

U
604-OR
608-GN

499-GY-18

201-BK-18
442-GY-18
496-WH-18
R RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)
9S-4693 304-WH-8 304-WH-8 101-RD 10A 130-RD STOPLAMP/HOOD SW 975-WH 6 975-WH G486-GN-18 H728-GN-18 515-GY-14 RH HEADLINER L8
FUSE U R L8 TT 166-2834 02 A-14 AIH RELAY TO TERM BLOCK
10A 5 200-BK-14

200-BK
507-WH
506-PU
RR
V 101-RD 105-RD KEY 200-BK-14 118-GY H729-WH-18 516-GN-14 L8 CIRCUIT NOT CONNECTED
NN U R VV 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR
CONN 27
112-PU-4 112-PU-4 HOLDER 101-RD 10A 114-RD FORWARD HORNS 308-YL 8 308-YL 610-OR-14 610-OR-14 610-OR-14 202-BK-18
EE 80A V 4K-5122 L13 L10 L10 VV 140-6094 00 B-2 SEC STER RELAY TO SEC STER MTR (COSA)
MM EE 109-RD-4 334-BU-18 4 334-BU-18 E702-OR-18 E702-OR-18 617-BR L10 L10 L10 ELECTRICAL CONNECTION TO
V (5) RUNNING LAMP BREAKER L31 L31 XX 155-0621 00 D-14 MOTOR TO SEC STER RELAY ATCH
109-RD-4 101-RD-4 175-RD-14 12 175-RD-14 500-BR 122-RD 973-BR-18 L31
MM U 3T-2662 V MACHINE STRUCTURE YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND ATCH
101-RD-4 101-RD 1 502-OR 502-OR 977-YL-18 OPERATOR STATION OPERATOR STATION OPERATOR STATION (19) HYD OIL

12
11
10
U U R

9
1

6
8
3
2
4
5
101-RD 101-RD-14 102-RD-14 122-RD 2 122-RD 501-GN 501-GN 614-PU LEVEL SW INTERNAL ELECTRICAL CONNECTION JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT ATCH
A RIGHT TURN LAMP U U
101-RD
U 101-RD
15A
130-RD 9 130-RD E701-PK-18 500-BR 614-PU L4 L4
Y
Y 123-2993 TO SURFACE OF COMPONENT
XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)
A

499-GY-18
162-2073 L4

200-BK
114-RD 114-RD 538-BR L4

506-PU
10 E701-PK-18 H728-GN-18 L4 L4 L4 201-BK-18 1 BK-18

507-WH
U U R
V 101-RD-14 101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 975-WH 102-RD-14 H729-WH-18 496-WH-18 2 BK-18 CONNECTOR STRAP AS.
20A ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)
RD-18 1 606-GY-14 101-RD-14 105-RD 3 105-RD 102-RD-14 538-BR H730-PK-18
BK-18 2 200-BK-14 V (5) HOOD 122-RD 975-WH 168-GN BK-0 H# CIRCUIT GROUPING DESIGNATION EEE 7X-6315 04 I-10 XMSN CONTROLLER GROUND
BK-0 BK-0
130-RD
A301-WH-18
B
A
RD-18
BK-18
BREAKER
9H-1958 CONN 8 122-RD
105-RD
L90 118-GY X972-GN-18
X973-BU-18
RD-0 RD-0 RD-0
Y ATCH WIRE, CABLE, COMPONENT
FFF
YYY
7X-6315
8X-5804
04
01
I-9
G-12
IMPLEMENT CONTROLLER GROUND
CAB TO FRAME GROUND
ATCH
STOP/TAIL/PARK LAMP
135-0426 A300-GN-18 C WH-18 RELAY PANEL 102-RD-14 L63 X974-BR-18 442-GY-18
V V 537-GN-14 CIRCUIT CONNECTED
L63 (19) HYD TEMP
S RD-18 A 604-OR 397-OR-14 RD 518-OR-14 Y MOTOR BLADE, SPADE, RING OR SCREW THIS DIAGRAM IS FOR THE 950G/962G WITH ASSIST
L4 L4 SENDER
L113

T WH-18 C 614-PU-14 (1) HOOD 1 3 (40) HOOD Y STEERING (152-6174 CHG01)


(16) REAR MOTOR 4W-9972 TERMINAL
G BK-18 B 200-BK-14 398-BU-14 ACTUATOR ACTUATOR Y Y
WASHER COMPONENTS ARE SHOWN INSTALLED ON A FULLY
MOTOR AS. SW SPLICE
V 2 7T-8890 Y OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
124-4236 146-0240 (16) FRONT
V WASHER AND XMSN SHIFTER IN NEUTRAL
FLOOD 608-GN (1) MOTOR AS. (16) HYD FILTER
LAMP 200-BK-14 BK 117-1557 7T-8890 BYPASS SW UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
9X-1439 V BK-0 7X-8549
RD-0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 950G AND 962G WHEEL LOADER ELECTRICAL SYSTEM
MEDIA NUMBER: RENR4327
SCHEMATIC PART NUMBER: 152-6174, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

3 17 15 9 6 33 30 44 32 26 14 18 34 B 56 8 47 58 51
C
4
22 50

25 12

2 35

54 31

28 23

27 39
36 A
1 24
40
37 29 7 43 11 20 13 5 21 45 16 19 57 46 D 59

15 11 17 21 13 30 5 45 B D 56 59 57 C A 46 34
3 51

43 50

22 12

2 35

27 24

54 58

29 8

25 31

36 23

4 39

1 40 28 37 7 9 6 20 33 44 32 14 26 19 18 47 16

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