Production Planning:

1. equipment needed for processing

2. raw materials (weight/amount to be bought)
3. Packaging- number of packages required
4. number worker require and their different jobs
5. analysis for quality of product (Lab scale)

how much product to make - 1000 kg (1 ton) tepung ubi gadung

how much crop to buy – 3700 Kg(3.7 tonne) per day

Equipment/ Machine processing

1. peddle washing and cleaning machine (can remove mud, sand from Discorea raw
materials effectively)
2. conveyor belt (transport Diosteria into next step)
3. Cutting machine
4. Crushing machine
5. rasper machine ( for grinding )
6. detoxification machine
7. filtrate tank/ dewatering bag
8. Drying Machine
9. stainless steel Reactor (for solid state fermentation)
10. food freeze dryer
11. Packaging machine- Packaging materials (polystyrene bag/paper/woven polystyrene)
12. filtration machine – enzymatic process
13. incubator machine- enzymatic process

Processing staff Worker

1. machine operator
2. packager handler ( seal, scan, and load packages into correct truck, read and
comprehend labels to ensure proper processing, follow safety rules at all times)
Requirement: high school diploma
3. deliver driver (collect item and transport item to their destination)
Requirement: high school diploma or equivalent, valid driver license, clean driving
record,
1.0 Raw materials

Table x: List of raw materials for 1 ton flour production:

No Ingredients Quantity

1. Ubi Gadong (Discorea hispida) 3700 kg / 3.7 tonne

2. Clean and fresh water

3. Enzyme Pectinase (Food grade powder)

4. Enzyme Cellulase (Food grade powder)

5. Distilled Water

2.0 Equipment

Table x: List of equipment for processing flow

No Equipment Quantity
1. Peddle washing and cleaning machine 1

2. Cutting Machine 1

3. Grating Machine 1

4. Detoxification Machine 1

5. Hydraulic Dewater Machine 1

6. Flash Dryer Machine 1

7. Fine Mill Machine 1

8. Packaging Machine 1

9. Incubator Machine 1

10 Filtration Machine 1
.
 PRODUCTION FLOW

Discore Hispida Tuber

(Ubi Gadong)

Washing & Detoxification

Cutting
Cleaning
(Peddle machine) (Slicing Machine) (Soaking tank)

Pectinase dilution
+
Cellulase dilution

Starch Grinding Washing

Extraction (Grating Machine) (Washing peddle)

Incubation Filtration Washing

(Incubation tank) (Filtrate Machine) (Washing peddle)

2 hours, 35 o C

Grinding Drying
Analysis Test
(Fine milling) (Flash Dryer)

Packaging
(Packaging line)
 PRODUCT PACKAGING: DESIGN & LABELLING
 Transparent Plastic bag for 1 kg of ubi gadong flour:

Front Image
Back Image